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Guide to Coupled Electrostatic-Structural Analyses with Arpeggio

Porter, V.L.

Many applications in micromechanical systems (MEMS) involve electrostatically actuated parts. Arpeggio is a code for facilitating loose coupling between computational mechanics modules in a parallel computing environment. This document describes how to use Arpeggio for coupled elecromechanical analyses using examples commonly encountered in MEMS applications, namely the response of structures to loads imposed by electrostatic fields. For this type of analysis, Arpeggio is used to couple Adagio, a three dimensional finite element code for nonlinear, quasi static or implicit dynamic analysis of three-dimensional structures, with BEM, a boundary integral method code for the analysis of electrostatic fields. This guide describes the methodology used for the loose coupling and the commands the user needs in an input file to perform such an analysis. All commands related to coupled analyses are described and examples are provided.

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Report on ASC project degradation of organic materials

Lo, Chi S.; Thompson, Aidan P.; Grest, Gary S.

Using molecular dynamics simulations, a constitutive model for the chemical aging of polymer networks was developed. This model incorporates the effects on the stress from the chemical crosslinks and the physical entanglements. The independent network hypothesis has been modified to account for the stress transfer between networks due to crosslinking and scission in strained states. This model was implemented in the finite element code Adagio and validated through comparison with experiment. Stress relaxation data was used to deduce crosslinking history and the resulting history was used to predict permanent set. The permanent set predictions agree quantitatively with experiment.

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Foundations for in vivo nano-scale measurement of memory processes

Forsythe, James C.

An ongoing program of research and development is utilizing nanomaterials as a basis for observing and measuring neurophysiological processes. Work commencing in fiscal year 2007 will focus on expanding current capabilities to create nanoelectrode arrays that will allow nanoscale measurement of the activity of 10's to 100's of neurons. This development is a vital step in gaining scientific insights concerning network properties associated with neural representations and processes. Specifically, attention will be focused the representation of memory in the hippocampus, for which extensive research has been conducted using laboratory rats. This report summarizes background research providing a foundation for work planned for fiscal year 2007 and beyond. In particular, the neuroanatomy and neurophysiology of the hippocampus is described. Additionally, several programs of research are described that have addressed the relationship between neurophysiological processes and behavioral measures of memory performance. These studies provide insight into methodological and analytic approaches for studying the representation of memory processes in the hippocampus. The objective of this report is to document relevant literature in a reference document that will support future research in this area.

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On the integration of technology readiness levels at Sandia National Laboratories

Bailey, Beatriz R.

Integrating technology readiness levels (TRL) into the management of engineering projects is critical to the mitigation of risk and improved customer/supplier communications. TRLs provide a common framework and language with which consistent comparisons of different technologies and approaches can be made. At Sandia National Laboratories, where technologies are developed, integrated and deployed into high consequence systems, the use of TRLs may be transformational. They are technology independent and span the full range of technology development including scientific and applied research, identification of customer requirements, modeling and simulation, identification of environments, testing and integration. With this report, we provide a reference set of definitions for TRLs and a brief history of TRLs at Sandia National Laboratories. We then propose and describe two approaches that may be used to integrate TRLs into the NW SMU business practices. In the first approach, we analyze how TRLs can be integrated within concurrent qualification as documented in TBP-100 [1]. In the second approach we take a look at the product realization process (PRP) as documented in TBP-PRP [2]. Both concurrent qualification and product realization are fundamental to the way weapons engineering work is conducted at this laboratory and the NWC (nuclear weapons complex) as a whole. Given the current structure and definitions laid out in the TBP-100 and TBP-PRP, we believe that integrating TRLs into concurrent qualification (TBP-100) rather than TBP-PRP is optimal. Finally, we note that our charter was to explore and develop ways of integrating TRLs into the NW SMU and therefore we do not significantly cover the development and history of TRLs. This work was executed under the auspices and direction of Sandia's Weapon Engineering Program. Please contact Gerry Sleefe, Deputy Program Director, for further information.

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Evaluation of risk from acts of terrorism :the adversary/defender model using belief and fuzzy sets

Darby, John

Risk from an act of terrorism is a combination of the likelihood of an attack, the likelihood of success of the attack, and the consequences of the attack. The considerable epistemic uncertainty in each of these three factors can be addressed using the belief/plausibility measure of uncertainty from the Dempster/Shafer theory of evidence. The adversary determines the likelihood of the attack. The success of the attack and the consequences of the attack are determined by the security system and mitigation measures put in place by the defender. This report documents a process for evaluating risk of terrorist acts using an adversary/defender model with belief/plausibility as the measure of uncertainty. Also, the adversary model is a linguistic model that applies belief/plausibility to fuzzy sets used in an approximate reasoning rule base.

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Conceptual design for a linear-transformer driver (LTD)-based refurbishment and upgrade of the Saturn accelerator pulse-power system

Mazarakis, Michael G.; Struve, Kenneth W.

The purpose of this work was to develop a conceptual design for the Saturn accelerator using the modular Liner-Transformer Driver (LTD) technology to identify risks and to focus development and research for this new technology. We present a reference design for a Saturn class driver based on a number of linear inductive voltage adders connected in parallel. This design is very similar to a design reported five years ago [1]. However, with the design reported here we use 1-MA, 100-kV LTD cavities as building blocks. These cavities have already been built and are currently in operation at the HCEI in Tomsk, Russia [2]. Therefore, this new design integrates already-proven individual components into a full system design.

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SAR processing with stepped chirps and phased array antennas

Doerry, Armin

Wideband radar signals are problematic for phased array antennas. Wideband radar signals can be generated from series or groups of narrow-band signals centered at different frequencies. An equivalent wideband LFM chirp can be assembled from lesser-bandwidth chirp segments in the data processing. The chirp segments can be transmitted as separate narrow-band pulses, each with their own steering phase operation. This overcomes the problematic dilemma of steering wideband chirps with phase shifters alone, that is, without true time-delay elements.

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Generating nonlinear FM chirp waveforms for radar

Doerry, Armin

Nonlinear FM waveforms offer a radar matched filter output with inherently low range sidelobes. This yields a 1-2 dB advantage in Signal-to-Noise Ratio over the output of a Linear FM waveform with equivalent sidelobe filtering. This report presents design and implementation techniques for Nonlinear FM waveforms.

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Sandia National Laboratories Advanced Simulation and Computing (ASC) software quality plan part 2 mappings for the ASC software quality engineering practices, version 2.0

Boucheron, Edward A.; Sturtevant, Judy E.; Drake, Richard R.; Edwards, Harold C.; Forsythe, Christi A.; Heaphy, Robert T.; Hodges, Ann L.; Minana, Molly A.; Pavlakos, Constantine P.; Schofield, Joseph R.

The purpose of the Sandia National Laboratories Advanced Simulation and Computing (ASC) Software Quality Plan is to clearly identify the practices that are the basis for continually improving the quality of ASC software products. The plan defines the ASC program software quality practices and provides mappings of these practices to Sandia Corporate Requirements CPR001.3.2 and CPR001.3.6 and to a Department of Energy document, ''ASCI Software Quality Engineering: Goals, Principles, and Guidelines''. This document also identifies ASC management and software project teams' responsibilities in implementing the software quality practices and in assessing progress towards achieving their software quality goals.

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Sandia National Laboratories Advanced Simulation and Computing (ASC) software quality plan. Part 1: ASC software quality engineering practices, Version 2.0

Drake, Richard R.; Sturtevant, Judy E.; Boucheron, Edward A.; Edwards, Harold C.; Minana, Molly A.; Forsythe, Christi A.; Heaphy, Robert T.; Hodges, Ann L.; Pavlakos, Constantine P.; Schofield, Joseph R.

The purpose of the Sandia National Laboratories Advanced Simulation and Computing (ASC) Software Quality Plan is to clearly identify the practices that are the basis for continually improving the quality of ASC software products. The plan defines the ASC program software quality practices and provides mappings of these practices to Sandia Corporate Requirements CPR 1.3.2 and 1.3.6 and to a Department of Energy document, ASCI Software Quality Engineering: Goals, Principles, and Guidelines. This document also identifies ASC management and software project teams responsibilities in implementing the software quality practices and in assessing progress towards achieving their software quality goals.

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Continuous-Flow Detector for Rapid Pathogen Identification

Skulan, Andrew S.; Barrett, Louise B.; Singh, Anup K.

This report describes the continued development of a low-power, portable detector for the rapid identification of pathogens such as B. anthracis and smallpox. Based on our successful demonstration of the continuous filter/concentrator inlet, we believe strongly that the inlet section will enable differentiation between viable and non-viable populations, between types of cells, and between pathogens and background contamination. Selective, continuous focusing of particles in a microstream enables highly selective and sensitive identification using fluorescently labeled antibodies and other receptors such as peptides, aptamers, or small ligands to minimize false positives. Processes such as mixing and lysing will also benefit from the highly localized particle streams. The concentrator is based on faceted prisms to contract microfluidic flows while maintaining uniform flowfields. The resulting interfaces, capable of high throughput, serve as high-, low-, and band-pass filters to direct selected bioparticles to a rapid, affinity-based detection system. The proposed device is superior to existing array-based detectors as antibody-pathogen binding can be accomplished in seconds rather than tens of minutes or even hours. The system is being designed to interface with aerosol collectors under development by the National Laboratories or commercial systems. The focused stream is designed to be interrogated using diode lasers to differentiate pathogens by light scattering. Identification of particles is done using fluorescently labeled antibodies to tag the particles, followed by multiplexed laser-induced fluorescence (LIF) detection (achieved by labeling each antibody with a different dye).

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3D scannerless LADAR for orbiter inspection

Proceedings of SPIE - The International Society for Optical Engineering

Nellums, Robert N.; Habbit, Robert D.; Heying, Mark R.; Pitts, Todd A.; Sandusky, John V.

The Space Shuttle Program requires on-orbit inspection of the thermal protection system which covers the Orbiter spacecraft, including the critical leading-edge surfaces. A scannerless ladar system mounted on a 50-foot boom extension of the robotic arm provides this capability. This paper describes the sensor and ground processing system, which were developed by Sandia National Laboratories to meet the requirements of the Return to Flight mission in July of 2005. Mission operations for this sensor system are also reviewed.

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Correction of propagation-induced defocus effects in certain spotlight-mode SAR collections

Proceedings of SPIE - The International Society for Optical Engineering

Jakowatz, Charles V.; Wahl, Daniel E.

While the chief cause of defocus in airborne spotlight-mode imagery is uncompensated errors in the measurement of the aircraft position as it traverses the synthetic aperture, another physical phenomenon can cause blurring in the formed SAR image as well. This is the injection of phase errors into the collected SAR phase history data by random fluctuations in the index of refraction as the microwave pulses propagate through an atmosphere that contains irregularities in the tropospheric water vapor distribution. In this paper, we show that in SAR imagery collected under certain conditions, these phase errors can be detected and corrected using a robust autofocus algorithm such as Phase Gradient Autofocus (PGA). The phase errors are confirmed as having been propagation-induced by demonstrating that they exhibit a power-law spectrum described by Tatarski, based on the turbulence model of Kolmogorov.

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Comparison of polar formatting and back-projection algorithms for spotlight-mode SAR image formation

Proceedings of SPIE - The International Society for Optical Engineering

Jakowatz, Charles V.; Doren, Neall

The convolution/back-projection (CBP) algorithm has recently once again been touted as the "gold standard" for spotlight-mode SAR image formation, as it is proclaimed to achieve better image quality than the well-known and often employed polar formatting algorithm (PFA) 1. In addition, it has been suggested that PFA is less flexible than CBP in that PFA can only compute the SAR image on one grid and PFA cannot add or subtract pulses from the imaging process. The argument for CBP acknowledges the computational burden of CBP compared to PFA, but asserts that the increased image accuracy and flexibility of the formation process is warranted, at least in some imaging scenarios. Because CBP can now be sped up by the proper algorithm design, it becomes, according to this line of analysis, the clear algorithm of choice for SAR image formation. In this paper we reject the above conclusion by showing that PFA and CBP achieve the same image quality, and that PFA has complete flexibility, including choice of imaging plane, size of illuminated beam area to be imaged, resolution of the image, and others. We demonstrate these claims via formation of both simulated and real SAR imagery using both algorithms.

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Hyperspectral confocal microscope

Applied Optics

Sinclair, Michael B.; Haaland, David M.; Timlin, Jerilyn A.; Jones, Howland D.

We have developed a new, high performance, hyperspectral microscope for biological and other applications. For each voxel within a three-dimensional specimen, the microscope simultaneously records the emission spectrum from 500 nm to 800 nm, with better than 3 nm spectral resolution. The microscope features a fully confocal design to ensure high spatial resolution and high quality optical sectioning. Optical throughput and detection efficiency are maximized through the use of a custom prism spectrometer and a backside thinned electron multiplying charge coupled device (EMCCD) array. A custom readout mode and synchronization scheme enable 512-point spectra to be recorded at a rate of 8300 spectra per second. In addition, the EMCCD readout mode eliminates curvature and keystone artifacts that often plague spectral imaging systems. The architecture of the new microscope is described in detail, and hyperspectral images from several specimens are presented.

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Using arbitrary trial distributions to improve intramolecular sampling in configurational-bias Monte Carlo

Molecular Physics

Martin, Marcus G.; Frischknecht, Amalie F.

A new formulation of configurational-bias Monte Carlo that uses arbitrary distributions to generate trial bond lengths, angles and dihedrals is described and shown to provide similar acceptance rates with substantially less computational effort. Several different trial distributions are studied and a linear combination of the ideal distribution plus Gaussian distributions automatically fit to the energetic and ideal terms is found to give the best results. The use of these arbitrary trial distributions enables a new formulation of coupled-decoupled configurational bias Monte Carlo that has significantly higher acceptance rates for cyclic molecules. The chemical potential measured via a modified Widom insertion is found to be ill-defined in the case of a molecule that has flexible bond lengths due to the unbounded probability distribution that describes the distance between any two atoms. We propose a simple standard state that allows the computation of consistent chemical potentials for molecules with flexible bonds. We show that the chemical potential via Widom insertion is not computed properly for molecules with Coulombic interactions when the number of trials for any of the nonbonded selection steps is greater than one. Finally, we demonstrate the power of the new algorithms by sampling the side-chain conformations of a polypeptide.

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Dynamic pull-in of parallel-plate and torsional electrostatic MEMS actuators

Journal of Microelectromechanical Systems

Nielson, Gregory N.; Barbastathis, George

An analysis of the dynamic characteristics of pull-in for parallel-plate and torsional electrostatic actuators is presented. Traditionally, the analysis for pull-in has been done using quasi-static assumptions. However, it was recently shown experimentally that a step input can cause a decrease in the voltage required for pull-in to occur. We propose an energy-based solution for the step voltage required for pull-in that predicts the experimentally observed decrease in the pull-in voltage. We then use similar energy techniques to explore pull-in due to an actuation signal that is modulated depending on the sign of the velocity of the plate (i.e., modulated at the instantaneous mechanical resonant frequency). For this type of actuation signal, significant reductions in the pull-in voltage can theoretically be achieved without changing the stiffness of the structure. This analysis is significant to both parallel-plate and torsional electrostatic microelectromechanical systems (MEMS) switching structures where a reduced operating voltage without sacrificing stiffness is desired, as well as electrostatic MEMS oscillators where pull-in due to dynamic effects needs to be avoided. © 2006 IEEE.

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Effects of total dose irradiation on single-event upset hardness

IEEE Transactions on Nuclear Science

Schwank, James R.; Shaneyfelt, Marty R.; Felix, James A.; Dodd, Paul E.; Baggio, J.; Ferlet-Cavrois, V.; Paillet, P.; Hash, Gerald L.; Flores, Richard S.; Massengill, L.W.; Blackmore, E.

The effect of total dose on SEU hardness is investigated as a function of temperature and power supply voltage to determine worst-case hardness assurance test conditions for space environments. SRAMs from six different vendors were characterized for single-event upset (SEU) hardness at proton energies from 20 to 500 MeV and at temperatures of 25 and 80°C after total dose irradiating the SRAMs with either protons, Co-60 gamma rays, or low-energy x-rays. It is shown that total dose irradiation and the memory pattern written to the memory array during total dose irradiation and SEU characterization can substantially affect SEU hardness for some SRAMs. For one SRAM, the memory pattern made more than two orders of magnitude difference in SEU cross section at the highest total dose level examined. For all SRAMs investigated, the memory pattern that led to the largest increase in SEU cross section was the same memory pattern that led to the maximum increase in total-dose induced power supply leakage current. In addition, it is shown that increasing the temperature during SEU characterization can also increase the effect of total dose on SEU hardness. As a result, worst-case SEU hardness assurance test conditions are the maximum total dose and temperature of the system environment, and the minimum operating voltage of the SRAM. Possible screens for determining whether or not the SEU cross section of an SRAM will vary with total dose, based on the magnitude of the increase in power supply leakage current with total dose or the variation in SEU cross section with power supply voltage, have been suggested. In contrast to previous works, our results using selective area x-ray irradiations show that the source of the effect of total dose on SEU hardness is radiation-induced leakage currents in the memory cells. The increase in SEU cross section with total dose appears to be consistent with radiation-induced currents originating in the memory cells affecting the output bias levels of bias level shift circuitry used to control the voltage levels to the memory cells and/or due to the lowering of the noise margin of individual memory cells caused by radiation-induced leakage currents. © 2006 IEEE.

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Elimination of enhanced low-dose-rate sensitivity in linear bipolar devices using silicon-carbide passivation

IEEE Transactions on Nuclear Science

Shaneyfelt, Marty R.; Maher, Michael C.; Camilletti, Robert C.; Schwank, James R.; Pease, Ronald L.; Russell, Brian A.; Dodd, Paul E.

The type of final chip passivation layer used to fabricate linear bipolar circuits can have a major impact on the total dose hardness of some circuits. It is demonstrated that National Semiconductor Corporation linear bipolar devices fabricated with only an amorphous silicon carbide passivation layer do not exhibit enhanced low-dose-rate sensitivity (ELDRS), while devices from the same production lot fabricated with other types of passivation layers are ELDRS sensitive. SiC passivation possesses mechanical, electrical and chemical properties that make it compatible with linear device fabrication processes. These properties of SiC passivation layers, combined with the excellent radiation response of devices passivated with SiC, make SiC passivation layers a very attractive choice for devices packaged in either ceramic or plastic-encapsulated packages for use in space environments. © 2006 IEEE.

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The hydrogen-fueled internal combustion engine: a technical review

International Journal of Hydrogen Energy

White, C.M.; Steeper, Richard R.; Lutz, Andrew E.

A review is given of contemporary research on the hydrogen-fueled internal combustion engine. The emphasis is on light- to medium-duty engine research. We first describe hydrogen-engine fundamentals by examining the engine-specific properties of hydrogen and surveying the existing literature. Here it will be shown that, due to low volumetric efficiencies and frequent preignition combustion events, the power densities of premixed or port-fuel-injected hydrogen engines are diminished relative to gasoline-fueled engines. Significant progress has been made in the development of advanced hydrogen engines with improved power densities. We discuss several examples and their salient features. Finally, we consider the overall progress made and provide suggestions for future work. © 2006 International Association for Hydrogen Energy.

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FreedomCAR :electrical energy storage system abuse test manual for electric and hybrid electric vehicle applications

Doughty, Daniel H.

This manual defines a complete body of abuse tests intended to simulate actual use and abuse conditions that may be beyond the normal safe operating limits experienced by electrical energy storage systems used in electric and hybrid electric vehicles. The tests are designed to provide a common framework for abuse testing various electrical energy storage systems used in both electric and hybrid electric vehicle applications. The manual incorporates improvements and refinements to test descriptions presented in the Society of Automotive Engineers Recommended Practice SAE J2464 ''Electric Vehicle Battery Abuse Testing'' including adaptations to abuse tests to address hybrid electric vehicle applications and other energy storage technologies (i.e., capacitors). These (possibly destructive) tests may be used as needed to determine the response of a given electrical energy storage system design under specifically defined abuse conditions. This manual does not provide acceptance criteria as a result of the testing, but rather provides results that are accurate and fair and, consequently, comparable to results from abuse tests on other similar systems. The tests described are intended for abuse testing any electrical energy storage system designed for use in electric or hybrid electric vehicle applications whether it is composed of batteries, capacitors, or a combination of the two.

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Heavy ion beam induced current/charge (IBIC) through insulating oxides

Nuclear Instruments and Methods in Physics Research, Section B: Beam Interactions with Materials and Atoms

Vizkelethy, Gyorgy; Brice, David K.; Doyle, Barney L.

Model experiments were performed on MOS (metal-oxide semiconductor) capacitors to study ion beam induced charge generation in silicon-on-insulator (SOI) devices. Surprisingly large induced charge was found and a lateral non-uniformity of the induced charge was discovered across the top electrode of the capacitor. In this paper we will give a simple model for the charge induction in MOS structures and an explanation of the lateral changes in the amount of induced charge. © 2006 Elsevier B.V. All rights reserved.

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PIXE-quantified AXSIA: Elemental mapping by multivariate spectral analysis

Nuclear Instruments and Methods in Physics Research, Section B: Beam Interactions with Materials and Atoms

Doyle, Barney L.; Provencio, P.N.; Kotula, Paul G.; Antolak, Arlyn J.; Ryan, C.G.; Campbell, J.L.; Barrett, K.

Automated, nonbiased, multivariate statistical analysis techniques are useful for converting very large amounts of data into a smaller, more manageable number of chemical components (spectra and images) that are needed to describe the measurement. We report the first use of the multivariate spectral analysis program AXSIA (Automated eXpert Spectral Image Analysis) developed at Sandia National Laboratories to quantitatively analyze micro-PIXE data maps. AXSIA implements a multivariate curve resolution technique that reduces the spectral image data sets into a limited number of physically realizable and easily interpretable components (including both spectra and images). We show that the principal component spectra can be further analyzed using conventional PIXE programs to convert the weighting images into quantitative concentration maps. A common elemental data set has been analyzed using three different PIXE analysis codes and the results compared to the cases when each of these codes is used to separately analyze the associated AXSIA principal component spectral data. We find that these comparisons are in good quantitative agreement with each other. © 2006 Elsevier B.V. All rights reserved.

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Size exclusion chromatography of microliter volumes for on-line use in low-pressure microfluidic systems

Analytical Chemistry

Chirica, Gabriela C.; Lachmann, J.; Chan, J.

We have developed a new cartridge format for on-line size exclusion processing in low-pressure, portable microfluidic devices. The described system allows size exclusion chromatography of microliter volumes (termed μL-SEC) to be performed with ready integration in complex protocols for continuous-flow sample processing and analysis. The refillable cartridge format was employed for the preparation of Bacillus subtilus spores lysed in the presence of a strong reducing agent. While the reducing agent is known to interfere with subsequent fluorescent labeling of the solubilized proteins, the described continuous-flow size exclusion processing allowed complete isolation of interferences from a 10-μL sample in 70 s. Following efficient labeling, the protein sample was injected and separated on-chip using gel electrophoresis. To increase the resolution, speed, and sample capacity of buffer exchange under low-pressure operation (40 psi), parameters such as the size exclusion resin, load volumes, flow rates, buffer composition, and cartridge geometry were optimized and are presented here. The μL-SEC analysis is compatible with automated sample preparation for microfluidic systems and has resulted in significantly increased analysis speed and throughput over benchtop methods. The presented technique has the potential to improve capabilities such as buffer exchange, size fractionation, and high-abundance protein removal-steps that are frequently required prior to on-chip, point-of-care, and mass spectrometric analyses. © 2006 American Chemical Society.

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A critical implanted Cl concentration for pit initiation on aluminum thin films

Journal of the Electrochemical Society

Serna, L.M.; Zavadil, Kevin R.; Johnson, C.M.; Wall, Frederick D.; Barbour, J.C.

The pitting potential of pure aluminum thin films in 50 mM K2 S O4 was measured as a function of implanted Cl fluence. Samples were implanted with 35 keV Cl+ at room temperature using fluences from 2.25× 1016 to 3.25× 1016 ions cm-2 in increments of 0.25× 1016. An empirical relationship between pitting potential and fluence was found which suggests a critical Cl concentration in the oxide is necessary for pit initiation. No correlation between pitting potential and the measured Cl concentration or distribution in the metal was found. © 2006 The Electrochemical Society. All rights reserved.

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Critical manifolds in non-linear response of complex materials

Mechanics of Materials

Duxbury, P.M.; McGarrity, E.S.; Holm, Elizabeth A.

We describe two geometric structures, the shortest path and the minimum cut, and show that these structures emerge at special threshold points in the highly non-linear electrical response of complex networks. Algorithms which find the shortest path and the minimum cut directly as well as methods for finding the full non-linear response of complex networks are outlined. Scaling laws for the behavior of the shortest path and minimum cut in random networks are then surveyed. Finally, applications of the shortest path and minimum cut to grain boundary controlled polycrystalline materials are elucidated. © 2005 Elsevier Ltd. All rights reserved.

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Experimental results of single screw mechanical tests: a follow-up to SAND2005-6036

Mcfadden, Sam X.; Lee, Kenneth L.; Korellis, John S.; Lee, Sangwook L.

The work reported here was conducted to address issues raised regarding mechanical testing of attachment screws described in SAND2005-6036, as well as to increase the understanding of screw behavior through additional testing. Efforts were made to evaluate fixture modifications and address issues of interest, including: fabrication of 45{sup o} test fixtures, measurement of the frictional load from the angled fixture guide, employment of electromechanical displacement transducers, development of a single-shear test, and study the affect of thread start orientation on single-shear behavior. A286 and 302HQ, No.10-32 socket-head cap screws were tested having orientations with respect to the primary loading axis of 0{sup 0}, 45{sup o}, 60{sup o}, 75{sup o} and 90{sup o} at stroke speeds 0,001 and 10 in/sec. The frictional load resulting from the angled screw fixture guide was insignificant. Load-displacement curves of A286 screws did not show a minimum value in displacement to failure (DTF) for 60{sup o} shear tests. Tests of 302HQ screws did not produce a consistent trend in DTF with load angle. The effect of displacement rate on DTF became larger as shear angle increased for both A286 and 302HQ screws.

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An evaluation of the spring finger solder joints on SA1358-10 and SA2052-4 connector assemblies (MC3617,W87)

Vianco, Paul T.; Kilgo, Alice C.; Zender, Gary L.; Hlava, Paul F.

The SA1358-10 and SA2052-4 circular JT Type plug connectors are used on a number of nuclear weapons and Joint Test Assembly (JTA) systems. Prototype units were evaluated for the following specific defects associated with the 95Sn-5Sb (Sn-Sb, wt.%) solder joint used to attach the beryllium-copper (BeCu) spring fingers to the aluminum (Al) connector shell: (1) extended cracking within the fillet; (2) remelting of the solder joint during the follow-on, soldering step that attached the EMR adapter ring to the connector shell (and/or soldering the EMR shell to the adapter ring) that used the lower melting temperature 63Sn-37Pb (Sn-Pb) alloy; and (3) spalling of the Cd (Cr) layer overplating layer from the fillet surface. Several pedigrees of connectors were evaluated, which represented older fielded units as well as those assemblies that were recently constructed at Kansas City Plant. The solder joints were evaluated that were in place on connectors made with the current soldering process as well as an alternative induction soldering process for attaching the EMR adapter ring to the shell. Very similar observations were made, which crossed the different pedigrees of parts and processes. The extent of cracking in the top side fillets varied between the different connector samples and likely the EMR adapter ring to the shell. Very similar observations were made, which crossed the different pedigrees of parts and processes. The extent of cracking in the top side fillets varied between the different connector samples and likely reflected the different extents to which the connector was mated to its counterpart assembly. In all cases, the spring finger solder joints on the SA1358-10 connectors were remelted as a result of the subsequent EMR adapter ring attachment process. Spalling of the Cd (Cr) overplating layer was also observed for these connectors, which was a consequence of the remelting activity. On the other hand, the SA2052-4 connector did not exhibit evidence of remelting of the spring finger solder joint. The Cd (Cr) layer did not show signs of spalling. These results suggested that, due to the size of the SA1358-10 connector, any of the former or current soldering processes used to attach the EMR adapter ring and/or EMR shell to the connector shell, requires a level of heat energy that will always result in the remelting of the spring finger solder joint attached with either the Sn-Ag or the Sn-Sb alloy. Lastly, it was construed that the induction soldering process, which is used to attach the EMR adapter ring onto the shell, was more likely to have caused the remelting event rather than the more localized heat source of the hand soldering iron used to attach the EMR shell to the adapter ring.

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On the formulation of a crystal plasticity model

Marin, Esteban B.

This report presents the formulation of a crystal elasto-viscoplastic model and the corresponding integration scheme. The model is suitable to represent the isothermal, anisotropic, large deformation of polycrystalline metals. The formulation is an extension of a rigid viscoplastic model to account for elasticity effects, and incorporates a number of changes with respect to a previous formulation [Marin & Dawson, 1998]. This extension is formally derived using the well-known multiplicative decomposition of the deformation gradient into an elastic and plastic components, where the elastic part is additionally decomposed into the elastic stretch V{sup e} and the proper orthogonal R{sup e} tensors. The constitutive equations are written in the intermediate, stress-free configuration obtained by unloading the deformed crystal through the elastic stretch V{sup e-}. The model is framed in a thermodynamic setting, and developed initially for large elastic strains. The crystal equations are then specialized to the case of small elastic strains, an assumption typically valid for metals. The developed integration scheme is implicit and proceeds by separating the spherical and deviatoric crystal responses. An ''approximate'' algorithmic material moduli is also derived for applications in implicit numerical codes. The model equations and their integration procedure have been implemented in both a material point simulator and a commercial finite element code. Both implementations are validated by solving a number of examples involving aggregates of either face centered cubic (FCC) or hexagonal close-packed (HCP) crystals subjected to different loading paths.

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Improved InGaN epitaxy yield by precise temperature measurement :yearly report 1

Creighton, J.R.; Koleske, Daniel K.; Russell, Michael J.; Fischer, Arthur J.

This Report summarizes the first year progress (October 1, 2004 to September 30, 2005) made under a NETL funded project entitled ''Improved InGaN Epitaxy Yield by Precise Temperature Measurement''. This Project addresses the production of efficient green LEDs, which are currently the least efficient of the primary colors. The Project Goals are to advance IR and UV-violet pyrometry to include real time corrections for surface emissivity on multiwafer MOCVD reactors. Increasing wafer yield would dramatically reduce high brightness LED costs and accelerate the commercial manufacture of inexpensive white light LEDs with very high color quality. This work draws upon and extends our previous research (funded by DOE) that developed emissivity correcting pyrometers (ECP) based on the high-temperature GaN opacity near 400 nm (the ultraviolet-violet range, or UVV), and the sapphire opacity in the mid-IR (MIR) near 7.5 microns.

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Solid-state lighting technology perspective

Coltrin, Michael E.; Tsao, Jeffrey Y.

Solid-State Lighting (SSL) uses inorganic light-emitting diodes (LEDs) and organic light-emitting diodes (OLEDs) to convert electricity into light for illumination. SSL has the potential for enormous energy savings and accompanying environmental benefits if its promise of 50% (or greater) energy efficiencies can be achieved. This report provides a broad summary of the technologies that underlie SSL. The applications for SSL and potential impact on U.S. and world-wide energy consumption, and impact on the human visual experience are discussed. The properties of visible light and different technical metrics to characterize its properties are summarized. The many factors contributing to the capital and operating costs for SSL and traditional lighting sources (incandescent, fluorescent, and high-intensity discharge lamps) are discussed, with extrapolations for future SSL goals. The technologies underlying LEDs and OLEDs are also described, including current and possible alternative future technologies and some of the present limitations.

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Characterization of Aluminum Honeycomb and Experimentation for Model Development and Validation, Volume I: Discovery and Characterization Experiments for High-Density Aluminum Honeycomb

Lu, Wei-Yang L.; Korellis, John S.; Lee, Kenneth L.; Scheffel, Simon S.; Hinnerichs, Terry D.; Neilsen, Michael K.; Scherzinger, William M.

Honeycomb is a structure that consists of two-dimensional regular arrays of open cells. High-density aluminum honeycomb has been used in weapon assemblies to mitigate shock and protect payload because of its excellent crush properties. In order to use honeycomb efficiently and to certify the payload is protected by the honeycomb under various loading conditions, a validated honeycomb crush model is required and the mechanical properties of the honeycombs need to be fully characterized. Volume I of this report documents an experimental study of the crush behavior of high-density honeycombs. Two sets of honeycombs were included in this investigation: commercial grade for initial exploratory experiments, and weapon grade, which satisfied B61 specifications. This investigation also includes developing proper experimental methods for crush characterization, conducting discovery experiments to explore crush behaviors for model improvement, and identifying experimental and material uncertainties.

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Asynchronous parallel generating set search for linearly-constrained optimization

Griffin, Joshua G.

Generating set search (GSS) is a family of direct search methods that encompasses generalized pattern search and related methods. We describe an algorithm for asynchronous linearly-constrained GSS, which has some complexities that make it different from both the asynchronous bound-constrained case as well as the synchronous linearly-constrained case. The algorithm has been implemented in the APPSPACK software framework and we present results from an extensive numerical study using CUTEr test problems. We discuss the results, both positive and negative, and conclude that GSS is a reliable method for solving small-to-medium sized linearly-constrained optimization problems without derivatives.

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Impact of polymer film thickness and cavity size on polymer flow during embossing : towards process design rules for nanoimprint lithography

Schunk, Randy

This paper presents continuum simulations of polymer flow during nanoimprint lithography (NIL). The simulations capture the underlying physics of polymer flow from the nanometer to millimeter length scale and examine geometry and thermophysical process quantities affecting cavity filling. Variations in embossing tool geometry and polymer film thickness during viscous flow distinguish different flow driving mechanisms. Three parameters can predict polymer deformation mode: cavity width to polymer thickness ratio, polymer supply ratio, and Capillary number. The ratio of cavity width to initial polymer film thickness determines vertically or laterally dominant deformation. The ratio of indenter width to residual film thickness measures polymer supply beneath the indenter which determines Stokes or squeeze flow. The local geometry ratios can predict a fill time based on laminar flow between plates, Stokes flow, or squeeze flow. Characteristic NIL capillary number based on geometry-dependent fill time distinguishes between capillary or viscous driven flows. The three parameters predict filling modes observed in published studies of NIL deformation over nanometer to millimeter length scales. The work seeks to establish process design rules for NIL and to provide tools for the rational design of NIL master templates, resist polymers, and process parameters.

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Circulating fluidized bed hydrodynamics experiments for the multiphase fluid dynamics research consortium (MFDRC)

Trujillo, Steven M.; Torczynski, J.R.; Tortora, Paul R.; O'Hern, Timothy J.

An experimental program was conducted to study the multiphase gas-solid flow in a pilot-scale circulating fluidized bed (CFB). This report describes the CFB experimental facility assembled for this program, the diagnostics developed and/or applied to make measurements in the riser section of the CFB, and the data acquired for several different flow conditions. Primary data acquired included pressures around the flow loop and solids loadings at selected locations in the riser. Tomographic techniques using gamma radiation and electrical capacitance were used to determine radial profiles of solids volume fraction in the riser, and axial profiles of the integrated solids volume fraction were produced. Computer Aided Radioactive Particle Tracking was used to measure solids velocities, fluxes, and residence time distributions. In addition, a series of computational fluid dynamics simulations was performed using the commercial code Arenaflow{trademark}.

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A novel electron gun with an independently addressable cathode array

Schneider, Larry X.; Pena, Gary P.; Rudys, Joseph M.

The design of a novel electron gun with an array of independently addressable cathode elements is presented. Issues relating to operation in a 6.5 Tesla axial magnetic field are discussed. Simulations with the TriComp electromagnetic field code that were used to determine the space charge limited tube characteristic and to model focusing of the electron beam in the magnetic field are reviewed. Foil heating and stress calculations are discussed. The results of CYLTRAN simulations yielding the energy spectrum of the electron beam and the current transmitted through the foil window are presented.

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Surface-wave and refraction tomography at the FACT Site, Sandia National Laboratories, Albuquerque, New Mexico

Bartel, Lewis C.; Engler, Bruce P.

We present a technique that allows for the simultaneous acquisition and interpretation of both shear-wave and compressive-wave 3-D velocities. The technique requires no special seismic sources or array geometries, and is suited to studies with small source-receiver offsets. The method also effectively deals with unwanted seismic arrivals by using the statistical properties of the data itself to discriminate against spurious picks. We demonstrate the technique with a field experiment at the Facility for Analysis, Calibration, and Testing at Sandia National Laboratories, Albuquerque, New Mexico. The resulting 3-D shear-velocity and compressive-velocity distributions are consistent with surface geologic mapping. The averaged velocities and V{sub p}/V{sub s} ratio in the upper 30 meters are also consistent with examples found in the scientific literature.

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Laboratory measurement verification of laser hazard analysis for miles weapon simulators used in force on force exercises

Augustoni, Arnold L.

Due to the change in the batteries used with the Small Arm Laser Transmitters (SALT) from 3-volts dc to 3.6-volts dc and changes to SNL MILES operating conditions, the associated laser hazards of these units required re-evaluation to ensure that the hazard classification of the laser emitters had not changed as well. The output laser emissions of the SNL MILES, weapon simulators and empire guns, used in Force-On-Force (FOF) training exercises, was measured in accordance to the ANSI Standard Z136.4-2005, ''Recommended Practice for Laser Safety Measurements for Hazard Evaluation''. The laser hazard class was evaluated in accordance with the ANSI Standard Z136.1-2000, ''Safe Use of Lasers'', using ''worst'' case conditions associated with these MILES units. Laser safety assessment was conducted in accordance with the ANSI Standard Z136.6-2005, ''Safe Use of Lasers Outdoors''. The laser hazard evaluation of these MILES laser emitters was compared to and supersedes SAND Report SAND2002-0246, ''Laser Safety Evaluation of the MILES and Mini MILES Laser Emitting Components'', which used ''actual'' operating conditions of the laser emitters at the time of its issuance.

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Results 82001–82200 of 96,771
Results 82001–82200 of 96,771