Combined Mechanical & Electromagnetic Environments
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Proceedings of the 2014 IEEE International Power Modulator and High Voltage Conference, IPMHVC 2014
Linear Transformer Driver (LTD) technology is being developed for short pulse electron beam applications as well as high current Z-pinch drivers. Designs for both applications require low inductance spark gap switches which hold off 200 kV and trigger with low jitter. LTD cells or cavities typically contain many parallel switches which must close with low jitter to insure efficient operation of the system. The switch jitter must be much less than the risetime of the output pulse to prevent switches from firing after the peak in output power. Experiments with a 10-brick Ursa Minor cavity indicate that the switch jitter must be less than 2 ns to limit the late switch rate to less than 2%. Three swith designs have been tested in a single switch platform to evaluate switch jitter as a function of the peak trigger voltage, trigger pulse risetime, and switch pressure. Operating parameters were determined for each switch to meet the 2 ns jitter requirement.
In a submerged environment, power cables may experience accelerated insulation degradation due to water-related aging mechanisms. Direct contact with water or moisture intrusion in the cable insulation system has been identified in the literature as a significant aging stressor that can affect performance and lifetime of electric cables. Progressive reduction of the dielectric strength is commonly a result of water treeing which involves the development of permanent hydrophilic structures in the insulation coinciding with the absorption of water into the cable. Water treeing is a phenomenon in which dendritic microvoids are formed in electric cable insulation due to electrochemical reactions, electromechanical forces, and diffusion of contaminants over time. These reactions are caused by the combined effects of water presence and high electrical stresses in the material. Water tree growth follows a tree-like branching pattern, increasing in volume and length over time. Although these cables can be “dried out,” water tree degradation, specifically the growth of hydrophilic regions, is believed to be permanent and typically worsens over time. Based on established research, water treeing or water induced damage can occur in a variety of electric cables including XLPE, TR-XLPE and other insulating materials, such as EPR and butyl rubber. Once water trees or water induced damage form, the dielectric strength of an insulation material will decrease gradually with time as the water trees grow in length, which could eventually result in failure of the insulating material. Under wet conditions or in submerged environments, several environmental and operational parameters can influence water tree initiation and affect water tree growth. These parameters include voltage cycling, field frequency, temperature, ion concentration and chemistry, type of insulation material, and the characteristics of its defects. In this effort, a review of academic and industrial literature was performed to identify: 1) findings regarding the degradation mechanisms of submerged cabling and 2) condition monitoring methods that may prove useful in predicting the remaining lifetime of submerged medium voltage power cables. The research was conducted by a multi-disciplinary team, and sources included official NRC reports, national laboratory reports, IEEE standards, conference and journal proceedings, magazine articles, PhD dissertations, and discussions with experts. The purpose of this work was to establish the current state-of-the-art in material degradation modeling and cable condition monitoring techniques and to identify research gaps. Subsequently, future areas of focus are recommended to address these research gaps and thus strengthen the efficacy of the NRC’s developing cable condition monitoring program. Results of this literature review and details of the testing recommendations are presented in this report.
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Digest of Technical Papers-IEEE International Pulsed Power Conference
The success of dynamic materials properties research at Sandia National Laboratories has led to research into ultra-low impedance, compact pulsed power systems capable of multi-MA shaped current pulses with rise times ranging from 220-500 ns. The Genesis design consists of two hundred and forty 200 kV, 80 kA modules connected in parallel to a solid dielectric disk transmission line and is capable of producing 280 kbar of magnetic pressure (>500 kbar pressure in high Z materials) in a 1.75 nH, 20 mm wide stripline load. Stripline loads operating under these conditions expand during the experiment resulting in a time-varying load that can impact the performance and lifetime of the system. This paper provides analysis of time-varying stripline loads and the impact of these loads on system performance. Further, an approach to reduce dielectric stress levels through active damping is presented as a means to increase system reliability and lifetime. © 2011 IEEE.
Digest of Technical Papers-IEEE International Pulsed Power Conference
Genesis is a compact pulsed power platform designed by Sandia National Laboratories to generate precision shaped multi-MA current waves with a rise time of 200-500 ns. In this system, two hundred and forty, 200 kV, 80 kA modules are selectively triggered to produce 280 kbar of magnetic pressure (>500 kbar pressure in high Z materials) in a stripline load for dynamic materials properties research. This new capability incorporates the use of solid dielectrics to reduce system inductance and size, programmable current shaping, and gas switches that must perform over a large range of operating conditions. Research has continued on this technology base with a focus on demonstrating the integrated performance of key concepts into a Genesis-like prototype called Protogen. Protogen measures approximately 1.4 m by 1.4 m and is designed to hold twelve Genesis modules. A fixed inductance load will allow rep-rate operation for component reliability and system lifetime experiments at the extreme electric field operating conditions expected in Genesis. © 2011 IEEE.
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Fast electrical energy storage or Voltage-Driven Technology (VDT) has dominated fast, high-voltage pulsed power systems for the past six decades. Fast magnetic energy storage or Current-Driven Technology (CDT) is characterized by 10,000 X higher energy density than VDT and has a great number of other substantial advantages, but it has all but been neglected for all of these decades. The uniform explanation for neglect of CDT technology is invariably that the industry has never been able to make an effective opening switch, which is essential for the use of CDT. Most approaches to opening switches have involved plasma of one sort or another. On a large scale, gaseous plasmas have been used as a conductor to bridge the switch electrodes that provides an opening function when the current wave front propagates through to the output end of the plasma and fully magnetizes the plasma - this is called a Plasma Opening Switch (POS). Opening can be triggered in a POS using a magnetic field to push the plasma out of the A-K gap - this is called a Magnetically Controlled Plasma Opening Switch (MCPOS). On a small scale, depletion of electron plasmas in semiconductor devices is used to affect opening switch behavior, but these devices are relatively low voltage and low current compared to the hundreds of kilo-volts and tens of kilo-amperes of interest to pulsed power. This work is an investigation into an entirely new approach to opening switch technology that utilizes new materials in new ways. The new materials are Ferroelectrics and using them as an opening switch is a stark contrast to their traditional applications in optics and transducer applications. Emphasis is on use of high performance ferroelectrics with the objective of developing an opening switch that would be suitable for large scale pulsed power applications. Over the course of exploring this new ground, we have discovered new behaviors and properties of these materials that were here to fore unknown. Some of these unexpected discoveries have lead to new research directions to address challenges.
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Pulsed Arrested Spark Discharge (PASD) is a Sandia National Laboratories Patented, non-destructive wiring system diagnostic that has been developed to detect defects in aging wiring systems in the commercial aircraft fleet. PASD was previously demonstrated on relatively controlled geometry wiring such as coaxial cables and shielded twisted-pair wiring through a contract with the U.S. navy and is discussed in a Sandia National Laboratories report, SAND2001-3225 ''Pulsed Arrested Spark Discharge (PASD) Diagnostic Technique for the Location of Defects in Aging Wiring Systems''. This report describes an expansion of earlier work by applying the PASD technique to unshielded twisted-pair and discrete wire configurations commonly found in commercial aircraft. This wiring is characterized by higher impedances as well as relatively non-uniform impedance profiles that have been found to be challenging for existing aircraft wiring diagnostics. Under a three year contract let by the Federal Aviation Administration, Interagency Agreement DTFA-03-00X90019, this technology was further developed for application on aging commercial aircraft wiring systems. This report describes results of the FAA program with discussion of previous work conducted under U.S. Department of Defense funding.
The design of a novel electron gun with an array of independently addressable cathode elements is presented. Issues relating to operation in a 6.5 Tesla axial magnetic field are discussed. Simulations with the TriComp electromagnetic field code that were used to determine the space charge limited tube characteristic and to model focusing of the electron beam in the magnetic field are reviewed. Foil heating and stress calculations are discussed. The results of CYLTRAN simulations yielding the energy spectrum of the electron beam and the current transmitted through the foil window are presented.
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The Radiatively Driven Hypersonic Wind Tunnel (RDHWT) program requires an unprecedented 2-3 MeV electron beam energy source at an average beam power of approximately 200MW. This system injects energy downstream of a conventional supersonic air nozzle to minimize plenum temperature requirements for duplicating flight conditions above Mach 8 for long run-times. Direct-current electron accelerator technology is being developed to meet the objectives of a radiatively driven Mach 12 wind tunnel with a free stream dynamic pressure q=2000 psf. Due to the nature of research and industrial applications, there has never been a requirement for a single accelerator module with an output power exceeding approximately 500 kW. Although a 200MW module is a two-order of magnitude extrapolation from demonstrated power levels, the scaling of accelerator components to this level appears feasible. Accelerator system concepts are rapidly maturing and a clear technology development path has been established. Additionally, energy addition experiments have been conducted up to 800 kW into a supersonic airflow. This paper will discuss progress in the development of electron beam accelerator technology as an energy addition source for the RDHWT program and results of electron beam energy addition experiments conducted at Sandia National Laboratories.
The potential of a new cable diagnostic known as Pulse-Arrested Spark Discharge technique (PASD) is being studied. Previous reports have documented the capability of the technique to locate cable failures using a short high voltage pulse. This report will investigate the impact of PASD on the sample under test. In this report, two different energy deposition experiments are discussed. These experiments include the PASD pulse ({approx}6 mJ) and a high energy discharge ({approx}600 mJ) produced from a charged capacitor source. The high energy experiment is used to inflict detectable damage upon the insulators and to make comparisons with the effects of the low energy PASD pulse. Insulator breakdown voltage strength before and after application of the PASD pulse and high energy discharges are compared. Results indicate that the PASD technique does not appear to degrade the breakdown strength of the insulator or to produce visible damage. However, testing of the additional materials, including connector insulators, may be warranted to verify PASDs non-destructive nature across the full spectrum of insulators used in commercial aircraft wiring systems.