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Unsupervised physics-informed disentanglement of multimodal data

Foundations of Data Science

Walker, Elise; Trask, Nathaniel; Martinez, Carianne; Lee, Kookjin; Actor, Jonas A.; Saha, Sourav; Shilt, Troy; Vizoso, Daniel; Dingreville, Remi; Boyce, Brad L.

We introduce physics-informed multimodal autoencoders (PIMA)-a variational inference framework for discovering shared information in multimodal datasets. Individual modalities are embedded into a shared latent space and fused through a product-of-experts formulation, enabling a Gaussian mixture prior to identify shared features. Sampling from clusters allows cross-modal generative modeling, with a mixture-of-experts decoder that imposes inductive biases from prior scientific knowledge and thereby imparts structured disentanglement of the latent space. This approach enables cross-modal inference and the discovery of features in high-dimensional heterogeneous datasets. Consequently, this approach provides a means to discover fingerprints in multimodal scientific datasets and to avoid traditional bottlenecks related to high-fidelity measurement and characterization of scientific datasets.

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Bayesian blacksmithing: discovering thermomechanical properties and deformation mechanisms in high-entropy refractory alloys

npj Computational Materials

Dingreville, Remi; Startt, Jacob K.; Wood, M.A.; Mccarthy, Megan J.; Donegan, Sean

Finding alloys with specific design properties is challenging due to the large number of possible compositions and the complex interactions between elements. This study introduces a multi-objective Bayesian optimization approach guiding molecular dynamics simulations for discovering high-performance refractory alloys with both targeted intrinsic static thermomechanical properties and also deformation mechanisms occurring during dynamic loading. The objective functions are aiming for excellent thermomechanical stability via a high bulk modulus, a low thermal expansion, a high heat capacity, and for a resilient deformation mechanism maximizing the retention of the BCC phase after shock loading. Contrasting two optimization procedures, we show that the Pareto-optimal solutions are confined to a small performance space when the property objectives display a cooperative relationship. Conversely, the Pareto front is much broader in the performance space when these properties have antagonistic relationships. Density functional theory simulations validate these findings and unveil underlying atomic-bond changes driving property improvements.

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Benchmarking machine learning strategies for phase-field problems

Modelling and Simulation in Materials Science and Engineering

Dingreville, Remi; Roberston, Andreas E.; Attari, Vahid; Greenwood, Michael; Ofori-Opoku, Nana; Ramesh, Mythreyi; Voorhees, Peter W.; Zhang, Qian

We present a comprehensive benchmarking framework for evaluating machine-learning approaches applied to phase-field problems. This framework focuses on four key analysis areas crucial for assessing the performance of such approaches in a systematic and structured way. Firstly, interpolation tasks are examined to identify trends in prediction accuracy and accumulation of error over simulation time. Secondly, extrapolation tasks are also evaluated according to the same metrics. Thirdly, the relationship between model performance and data requirements is investigated to understand the impact on predictions and robustness of these approaches. Finally, systematic errors are analyzed to identify specific events or inadvertent rare events triggering high errors. Quantitative metrics evaluating the local and global description of the microstructure evolution, along with other scalar metrics representative of phase-field problems, are used across these four analysis areas. This benchmarking framework provides a path to evaluate the effectiveness and limitations of machine-learning strategies applied to phase-field problems, ultimately facilitating their practical application.

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Rethinking materials simulations: Blending direct numerical simulations with neural operators

npj Computational Materials

Dingreville, Remi; Desai, Saaketh D.; Karniadakis, George E.; Oommen, Vivek; Shukla, Khemraj

Materials simulations based on direct numerical solvers are accurate but computationally expensive for predicting materials evolution across length- and time-scales, due to the complexity of the underlying evolution equations, the nature of multiscale spatiotemporal interactions, and the need to reach long-time integration. We develop a method that blends direct numerical solvers with neural operators to accelerate such simulations. This methodology is based on the integration of a community numerical solver with a U-Net neural operator, enhanced by a temporal-conditioning mechanism to enable accurate extrapolation and efficient time-to-solution predictions of the dynamics. We demonstrate the effectiveness of this hybrid framework on simulations of microstructure evolution via the phase-field method. Such simulations exhibit high spatial gradients and the co-evolution of different material phases with simultaneous slow and fast materials dynamics. We establish accurate extrapolation of the coupled solver with large speed-up compared to DNS depending on the hybrid strategy utilized. This methodology is generalizable to a broad range of materials simulations, from solid mechanics to fluid dynamics, geophysics, climate, and more.

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Dataset of simulated vibrational density of states and X-ray diffraction profiles of mechanically deformed and disordered atomic structures in Gold, Iron, Magnesium, and Silicon

Data in Brief

Vizoso, Daniel; Dingreville, Remi

This dataset is comprised of a library of atomistic structure files and corresponding X-ray diffraction (XRD) profiles and vibrational density of states (VDoS) profiles for bulk single crystal silicon (Si), gold (Au), magnesium (Mg), and iron (Fe) with and without disorder introduced into the atomic structure and with and without mechanical loading. Included with the atomistic structure files are descriptor files that measure the stress state, phase fractions, and dislocation content of the microstructures. All data was generated via molecular dynamics or molecular statics simulations using the Large-scale Atomic/Molecular Massively Parallel Simulator (LAMMPS) code. This dataset can inform the understanding of how local or global changes to a materials microstructure can alter their spectroscopic and diffraction behavior across a variety of initial structure types (cubic diamond, face-centered cubic (FCC), hexagonal close-packed (HCP), and body-centered cubic (BCC) for Si, Au, Mg, and Fe, respectively) and overlapping changes to the microstructure (i.e., both disorder insertion and mechanical loading).

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Probing the Mechanical Properties of 2D Materials via Atomic-Force-Microscopy-Based Modulated Nanoindentation

Small Methods

Dingreville, Remi; Wixom, Ryan R.; Khan, Ryan M.; Delrio, F.W.; Riedo, Elisa; Rejhon, Martin; Li, Yanxiao

As the field of low-dimensional materials (1D or 2D) grows and more complex and intriguing structures are continuing to be found, there is an emerging need for techniques to characterize the nanoscale mechanical properties of all kinds of 1D/2D materials, in particular in their most practical state: sitting on an underlying substrate. While traditional nanoindentation techniques cannot accurately determine the transverse Young's modulus at the necessary scale without large indentations depths and effects to and from the substrate, herein an atomic-force-microscopy-based modulated nanomechanical measurement technique with Angstrom-level resolution (MoNI/ÅI) is presented. This technique enables non-destructive measurements of the out-of-plane elasticity of ultra-thin materials with resolution sufficient to eliminate any contributions from the substrate. This method is used to elucidate the multi-layer stiffness dependence of graphene deposited via chemical vapor deposition and discover a peak transverse modulus in two-layer graphene. While MoNI/ÅI has been used toward great findings in the recent past, here all aspects of the implementation of the technique as well as the unique challenges in performing measurements at such small resolutions are encompassed.

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The Effect of Grain Boundary Facet Junctions on Segregation and Embrittlement

Acta Materialia

Dingreville, Remi; Medlin, Douglas L.; Spearot, Douglas E.; Fernandez, Miguel E.

Junctions are discontinuities in flat grain boundaries that arise in all polycrystalline materials and are thought to play important roles in the response of a grain boundary network to thermal and mechanical loads. A key open question concerns the mechanisms by which solute segregation to junctions impacts properties of the grain boundary. Here, in this work, we investigate the influence of grain boundary facet junctions on solute embrittlement, and we present an analytical model that uses the hydrostatic stress field contributed by dislocations at multiple junctions to describe these effects. Specifically, we study junctions between {112} facets of various lengths in Au $\langle111\rangle$ Σ3 tilt grain boundaries. Copper and silver solutes are employed to determine if the effect of junctions on solute segregation and embrittlement is dependent on size relative to the host. Combined, atomistic simulation data and the analytical model show that Cu and Ag have opposite segregation responses to junctions due to the sign of the hydrostatic stress field induced by junctions. However, a positive shift in the embrittling potency is computed near junctions regardless of solute type or the stress state of the segregation site. Hence, for the conditions studied, junctions consistently shift the energetic landscape towards embrittlement.

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AI for Technoscientific Discovery: A Human-Inspired Architecture

Journal of Creativity (Online)

Tsao, Jeffrey Y.; Abbott, Robert G.; Crowder, Douglas C.; Desai, Saaketh D.; Dingreville, Remi; Fowler, James E.; Garland, Anthony; Murdock, Jaimie M.; Steinmetz, Scott; Yarritu, Kevin A.; Johnson, Curtis M.; Stracuzzi, David J.; Padmanabha Iyer, Prasad

We present a high-level architecture for how artificial intelligences might advance and accumulate scientific and technological knowledge, inspired by emerging perspectives on how human intelligences advance and accumulate such knowledge. Agents advance knowledge by exercising a technoscientific method—an interacting combination of scientific and engineering methods. The technoscientific method maximizes a quantity we call “useful learning” via more-creative implausible utility (including the “aha!” moments of discovery), as well as via less-creative plausible utility. Society accumulates the knowledge advanced by agents so that other agents can incorporate and build on to make further advances. The proposed architecture is challenging but potentially complete: its execution might in principle enable artificial intelligences to advance and accumulate an equivalent of the full range of human scientific and technological knowledge.

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Deep material network via a quilting strategy: visualization for explainability and recursive training for improved accuracy

npj Computational Materials

Dingreville, Remi; Shin, Dongil; Alberdi, Ryan; Lebensohn, Ricardo A.

Recent developments integrating micromechanics and neural networks offer promising paths for rapid predictions of the response of heterogeneous materials with similar accuracy as direct numerical simulations. The deep material network is one such approaches, featuring a multi-layer network and micromechanics building blocks trained on anisotropic linear elastic properties. Once trained, the network acts as a reduced-order model, which can extrapolate the material’s behavior to more general constitutive laws, including nonlinear behaviors, without the need to be retrained. However, current training methods initialize network parameters randomly, incurring inevitable training and calibration errors. Here, we introduce a way to visualize the network parameters as an analogous unit cell and use this visualization to “quilt” patches of shallower networks to initialize deeper networks for a recursive training strategy. The result is an improvement in the accuracy and calibration performance of the network and an intuitive visual representation of the network for better explainability.

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Trade-offs in the latent representation of microstructure evolution

Acta Materialia

Dingreville, Remi; Desai, Saaketh D.; Shrivastava, Ankit; Najm, Habib N.; D'Elia, Marta

Characterizing and quantifying microstructure evolution is critical to forming quantitative relationships between material processing conditions, resulting microstructure, and observed properties. Machine-learning methods are increasingly accelerating the development of these relationships by treating microstructure evolution as a pattern recognition problem, discovering relationships explicitly or implicitly. These methods often rely on identifying low-dimensional microstructural fingerprints as latent variables. However, using inappropriate latent variables can lead to challenges in learning meaningful relationships. In this work, we survey and discuss the ability of various linear and nonlinear dimensionality reduction methods including principal component analysis, autoencoders, and diffusion maps to quantify and characterize the learned latent space microstructural representations and their time evolution. We characterize latent spaces by their ability to represent high-dimensional microstructural data in terms of compression achieved as a function of the number of latent dimensions required to represent the data accurately, their accuracy based on their reconstruction performance, and the smoothness of the microstructural trajectories in latent dimension. We quantify these metrics for common microstructure evolution problems in material science including spinodal decomposition of a binary metallic alloy, thin film deposition of a binary metallic alloy, dendritic growth, and grain growth in a polycrystal. This study provides considerations and guidelines for choosing dimensionality reduction methods when considering materials problems that involve high dimensional data and a variety of features over a range of lengths and time scales.

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Computational modeling of grain boundary segregation: A review

Computational Materials Science

Dingreville, Remi; Boyce, Brad L.; Hu, Chongze

Nearly all metals, alloys, ceramics, and their associated composites are polycrystalline in nature, with grain boundaries that separate well-defined crystalline regions that influence materials properties. In all but the most pure elemental systems, intentional solutes or impurities are present and can segregate to, or less commonly away from, the grain boundaries, in turn influencing boundary behavior, their stability, and associated materials properties. In some cases, grain-boundary segregation can also trigger “phase-like” structural transitions that dramatically alter the essential nature of the boundary. With the development of advanced electron microscopy techniques, researchers can directly observe grain-boundary structures and segregation with atomic precision. Despite such spatial resolution, the underlying mechanisms governing grain-boundary segregation remain difficult to characterize. As a result, computational modeling techniques such as density functional theory, molecular dynamics, mesoscale phase-field, continuum defect theory, and others are important complementary tools to experimental observations for studying grain-boundary segregation behavior. In conclusion, these computational methods offer the ability to explore the underlying formation mechanisms of grain-boundary segregation, elucidate complex segregation behavior, and provide insights into solutions to effectively controlling microstructure.

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A fast Fourier transform-based solver for elastic micropolar composites

Computer Methods in Applied Mechanics and Engineering

Dingreville, Remi; Francis, Noah M.; Pourahmadian, Fatemeh; Lebensohn, Ricardo A.

This work presents a spectral micromechanical formulation for obtaining the full-field and homogenized response of elastic micropolar composites. The algorithm relies on a coupled set of convolution integral equations for the micropolar strains, where periodic Green’s operators associated with a linear homogeneous reference medium are convolved with functions of the Cauchy and couple stress fields that encode the material’s heterogeneity, as well as any potential material nonlinearity. Such convolution integral equations take an algebraic form in the reciprocal Fourier space that can be solved iteratively. In this vein, the fast Fourier transform (FFT) algorithm is leveraged to accelerate the numerical solution, resulting in a mesh-free formulation in which the periodic unit cell representing the heterogeneous material can be discretized by a regular grid of pixels in two dimensions (or voxels in three dimensions). For verification, the numerical solutions obtained with the micropolar FFT solver are compared with analytical solutions for a matrix with a dilute circular inclusion subjected to plane strain loading. The developed computational framework is then used to study length-scale effects and effective (micropolar) moduli of composites with various topological configurations.

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Tuning the magnetic properties of the CrMnFeCoNi Cantor alloy

Physical Review. B

Dingreville, Remi; Startt, Jacob K.; Elmslie, Timothy A.; Yang, Yang; Soto-Medina, Sujeily; Zappala, Emma; Meisel, Mark W.; Manuel, Michele V.; Frandsen, Benjamin A.; Hamlin, James J.

Magnetic properties of more than 20 Cantor alloy samples of varying composition were investigated over a temperature range of 5 K to 300 K and in fields of up to 70 kOe using magnetometry and muon spin relaxation. Two transitions are identified: a spin-glass-like transition that appears between 55K and 190K, depending on composition, and a ferrimagnetic transition that occurs at approximately 43K in multiple samples with widely varying compositions. The magnetic signatures at 43K are remarkably insensitive to chemical composition. A modified Curie-Weiss model was used to fit the susceptibility data and to extract the net effective magnetic moment for each sample. The resulting values for the net effective moment were either diminished with increasing Cr or Mn concentrations or enhanced with decreasing Fe, Co, or Ni concentrations. Beyond a sufficiently large effective moment, the magnetic ground state transitions from ferrimagnetism to ferromagnetism. The effective magnetic moments, together with the corresponding compositions, are used in a global linear regression analysis to extract element-specific effective magnetic moments, which are compared to the values obtained by ab initio based density functional theory calculations. Finally, these moments provide the information necessary to controllably tune the magnetic properties of Cantor alloy variants.

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Machine learning for materials science: Barriers to broader adoption

Matter

Boyce, Brad L.; Dingreville, Remi; Desai, Saaketh D.; Walker, Elise; Shilt, Troy; Bassett, Kimberly L.; Wixom, Ryan R.; Stebner, Aaron P.; Arroyave, Raymundo; Hattrick-Simpers, Jason; Warren, James A.

Machine learning is on a bit of a tear right now, with advances that are infiltrating nearly every aspect of our lives. In the domain of materials science, this wave seems to be growing into a tsunami. Yet, there are still real hurdles that we face to maximize its benefit. This Matter of Opinion, crafted as a result of a workshop hosted by researchers at Sandia National Laboratories and attended by a cadre of luminaries, briefly summarizes our perspective on these barriers. By recognizing these problems in a community forum, we can share the burden of their resolution together with a common purpose and coordinated effort.

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Sputter-Deposited Mo Thin Films: Multimodal Characterization of Structure, Surface Morphology, Density, Residual Stress, Electrical Resistivity, and Mechanical Response

Integrating Materials and Manufacturing Innovation

Kalaswad, Matias; Custer, Joyce O.; Addamane, Sadhvikas J.; Khan, Ryan M.; Jauregui, Luis; Babuska, Tomas F.; Henriksen, Amelia; Delrio, F.W.; Dingreville, Remi; Adams, David P.

Multimodal datasets of materials are rich sources of information which can be leveraged for expedited discovery of process–structure–property relationships and for designing materials with targeted structures and/or properties. For this data descriptor article, we provide a multimodal dataset of magnetron sputter-deposited molybdenum (Mo) thin films, which are used in a variety of industries including high temperature coatings, photovoltaics, and microelectronics. In this dataset we explored a process space consisting of 27 unique combinations of sputter power and Ar deposition pressure. Here, the phase, structure, surface morphology, and composition of the Mo thin films were characterized by x-ray diffraction, scanning electron microscopy, atomic force microscopy, and Rutherford backscattering spectrometry. Physical properties—namely, thickness, film stress and sheet resistance—were also measured to provide additional film characteristics and behaviors. Additionally, nanoindentation was utilized to obtain mechanical load-displacement data. The entire dataset consists of 2072 measurements including scalar values (e.g., film stress values), 2D linescans (e.g., x-ray diffractograms), and 3D imagery (e.g., atomic force microscopy images). An additional 1889 quantities, including film hardness, modulus, electrical resistivity, density, and surface roughness, were derived from the experimental datasets using traditional methods. Minimal analysis and discussion of the results are provided in this data descriptor article to limit the authors’ preconceived interpretations of the data. Overall, the data modalities are consistent with previous reports of refractory metal thin films, ensuring that a high-quality dataset was generated. The entirety of this data is committed to a public repository in the Materials Data Facility.

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Gradient nanostructuring via compositional means

Acta Materialia

Barrios Santos, Alejandro J.; Nathaniel, James E.; Monti, Joseph M.; Milne, Zachary; Adams, David P.; Hattar, Khalid M.; Medlin, Douglas L.; Dingreville, Remi; Boyce, Brad L.

Nanocrystalline metals are inherently unstable against thermal and mechanical stimuli, commonly resulting in significant grain growth. Also, while these metals exhibit substantial Hall-Petch strengthening, they tend to suffer from low ductility and fracture toughness. With regard to the grain growth problem, alloying elements have been employed to stabilize the microstructure through kinetic and/or thermodynamic mechanisms. And to address the ductility challenge, spatially-graded grain size distributions have been developed to facilitate heterogeneous deformation modes: high-strength at the surface and plastic deformation in the bulk. In the present work, we combine these two strategies and present a new methodology for the fabrication of gradient nanostructured metals via compositional means. We have demonstrated that annealing a compositionally stepwise Pt-Au film with a homogenous microstructure results in a film with a spatial microstructural gradient, exhibiting grains which can be twice as wide in the bulk compared to the outer surfaces. Additionally, phase-field modeling was employed for the comparison with experimental results and for further investigation of the competing mechanisms of Au diffusion and thermally induced grain growth. This fabrication method offers an alternative approach for developing the next generation of microstructurally stable gradient nanostructured films.

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Discontinuous segregation patterning across disconnections

Acta Materialia

Dingreville, Remi; Hu, Chongze; Medlin, Douglas L.; Berbenni, Stephane

Twinning is a frequent deformation mechanism in nanocrystalline metals, and segregation of solute atoms at twin boundaries is a thermodynamic process that plays an important role in the stability and strengthening of these materials. In pristine, defect-free twin boundaries, solute segregation generally follows a single- or multilayer patterned coverage of solutes that is uniformly and symmetrically distributed at segregation sites across the boundary. However, when a disconnection, a type of interfacial line defect, is present at the twin boundary, we report a possible discontinuity of the segregation patterns across this defect for a broad range of binary alloys. The change of segregation pattern is explained by a break of the local symmetry across the disconnection terraces. The characteristics of this change are dictated by the orientation of the dislocation content sitting at the step region of the disconnection and its synergistic/antagonistic interactions with the step character. These findings not only advance our understanding of the origin of the interface segregation phenomena and the key contribution from interfacial defects, but they also shed light on applications for tailoring atomically precise interfacial structures to design alloys with emerging properties.

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Connecting Vibrational Spectroscopy to Atomic Structure via Supervised Manifold Learning: Beyond Peak Analysis

Chemistry of Materials

Dingreville, Remi; Vizoso, Daniel; Subhash, Ghatu; Rajan, Krishna

Vibrational spectroscopy is a nondestructive technique commonly used in chemical and physical analyses to determine atomic structures and associated properties. However, the evaluation and interpretation of spectroscopic profiles based on human-identifiable peaks can be difficult and convoluted. To address this challenge, we present a reliable protocol based on supervised manifold learning techniques meant to connect vibrational spectra to a variety of complex and diverse atomic structure configurations. As an illustration, we examined a large database of virtual vibrational spectroscopy profiles generated from atomistic simulations for silicon structures subjected to different stress, amorphization, and disordering states. We evaluated representative features in those spectra via various linear and nonlinear dimensionality reduction techniques and used the reduced representation of those features with decision trees to correlate them with structural information unavailable through classical human-identifiable peak analysis. We show that our trained model accurately (over 97% accuracy) and robustly (insensitive to noise) disentangles the contribution from the different material states, hence demonstrating a comprehensive decoding of spectroscopic profiles beyond classical (human-identifiable) peak analysis.

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Electrochemically induced fracture in LLZO: How the interplay between flaw density and electrostatic potential affects operability

Journal of Power Sources

Dingreville, Remi; Monismith, Scott; Qu, Jianmin

Fracture and short circuit in the Li7La3Zr2O12 (LLZO) solid electrolyte are two key issues that prevent its adoption in battery cells. In this paper, we utilize phase-field simulations that couple electrochemistry and fracture to evaluate the maximum electric potential that LLZO electrolytes can support as a function of crack density. In the case of a single crack, we find that the applied potential at the onset of crack propagation exhibits inverse square root scaling with respect to crack length, analogous to classical fracture mechanics. Here, we further find that the short-circuit potential scales linearly with crack length. In the realistic case where the solid electrolyte contains multiple cracks, we reveal that failure fits the Weibull model. The failure distributions shift to favor failure at lower overpotentials as areal crack density increases. Furthermore, when flawless interfacial buffers are placed between the applied potential and the bulk of the electrolyte, failure is mitigated. When constant currents are applied, current focuses in near-surface flaws, leading to crack propagation and short circuit. We find that buffered samples sustain larger currents without reaching unstable overpotentials and without failing. Our findings suggest several mitigation strategies for improving the ability of LLZO to support larger currents and improve operability.

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A molecular dynamics study on the Mie-Grüneisen equation-of-state and high strain-rate behavior of equiatomic CoCrFeMnNi

Materials Research Letters

Dingreville, Remi; Startt, Jacob K.; Stewart, James A.

Through atomistic simulations, we uncover the dynamic properties of the Cantor alloy under shock-loading conditions and characterize its equation-of-state over a wide range of densities and pressures along with spall strength at ultra-high strain rates. Simulation results reveal the role of local phase transformations during the development of the shock wave on the alloy's high spall strength. The simulated shock Hugoniot results are in remarkable agreement with experimental data, validating the predictability of the model. These mechanistic insights along with the quantification of dynamical properties can drive further advancements in various applications of this class of alloys under extreme environments.

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Identifying process-structure-property correlations related to the development of stress in metal thin films by high-throughput characterization and simulation-based methods

Kalaswad, Matias; Shrivastava, Ankit; Desai, Saaketh D.; Custer, Joyce O.; Khan, Ryan M.; Addamane, Sadhvikas J.; Monti, Joseph M.; Fowler, James E.; Rodriguez, Mark A.; Delrio, F.W.; Kotula, Paul G.; D'Elia, Marta; Najm, Habib N.; Dingreville, Remi; Boyce, Brad L.; Adams, David P.

The effects of dose, dose rate, and irradiation type and their equivalence on radiation-induced segregation in binary alloy systems via phase-field simulations

Journal of Nuclear Materials

Vizoso, Daniel; Deo, Chaitanya; Dingreville, Remi

Radiation-induced segregation is a phenomenon commonly observed in many alloys which consists of the redistribution of elements (solute or interstitial impurities) under irradiation. The onset and development of radiation-induced segregation can only occur when a sufficient flux of defects is sustained and defect sinks are present. Irradiation dose, dose rate, and particle types all affect defect flux. In this work, we employ a phase-field model to examine the effects of dose, dose rate, and type of incident particles on radiation-induced segregation behavior in a model binary alloy. The phase-field model takes into account the formation and evolution of point defects as well as defect clusters, the diffusion and clustering of alloy species, the presence of additional extrinsic defect sinks in the form of dislocations, and two different methods of radiation-damage insertion, which are intended to simulate either light-ion/electron irradiation via Frenkel pairs or heavy-ion irradiation in the form of cascades. Our results show a dose-rate and particle-type dependence on the amount of solute segregation. We show that the material systems exposed to higher dose rates are less subjected to solute segregation at equivalent doses. We also show that such dose-rate-dependence behavior is due to a delay of the incubation dose at which radiation-induced segregation effectively starts. Particle type and the presence of dislocations can accentuate this behavior. Our model predictions correlate with many experimental observations made over the years on radiation-induced segregation providing credence to the simulation results. The methodology presented in this study allows for a first-order prediction of the dose rate at which proxy irradiation experiments could be performed to approximate radiation-induced segregation behaviors seen in targeted irradiation conditions.

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High-Strain Rate Spall Strength Measurement for CoCrFeMnNi High-Entropy Alloy

Metals

Ehler, Andrew; Dhiman, Abhijeet; Dillard, Tyler; Dingreville, Remi; Barrick, Erin J.; Kustas, Andrew B.; Tomar, Vikas

In this study, we experimentally investigate the high stain rate and spall behavior of Cantor high-entropy alloy (HEA), CoCrFeMnNi. First, the Hugoniot equations of state (EOS) for the samples are determined using laser-driven CoCrFeMnNi flyers launched into known Lithium Fluoride (LiF) windows. Photon Doppler Velocimetry (PDV) recordings of the velocity profiles find the EOS coefficients using an impedance mismatch technique. Following this set of measurements, laser-driven aluminum flyer plates are accelerated to velocities of 0.5–1.0 km/s using a high-energy pulse laser. Upon impact with CoCrFeMnNi samples, the shock response is found through PDV measurements of the free surface velocities. From this second set of measurements, the spall strength of the alloy is found for pressures up to 5 GPa and strain rates in excess of 106 s−1. Further analysis of the failure mechanisms behind the spallation is conducted using fractography revealing the occurrence of ductile fracture at voids presumed to be caused by chromium oxide deposits created during the manufacturing process.

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Statistical perspective on embrittling potency for intergranular fracture

Physical Review Materials

Fernandez, M.E.; Dingreville, Remi; Spearot, D.E.

Embrittling potency is a thermodynamic metric that assesses the influence of solute segregation to a grain boundary (GB) on intergranular fracture. Historically, authors of studies have reported embrittling potency as a single scalar value, assuming a single segregation site of importance at a GB and a particular cleavage plane. However, the topography of intergranular fracture surfaces is not generally known a priori. Accordingly, in this paper, we present a statistical ensemble approach to compute embrittling potency, where many free surface (FS) permutations are systematically considered to model fracture of a GB. The result is a statistical description of the thermodynamics of GB embrittlement. As a specific example, embrittling potency distributions are presented for Cr segregation to sites at two Ni (111) symmetric tilt GBs using atomistic simulations. We show that the average embrittling potency for a particular GB site, considering an ensemble of FS permutations, is not equal to the embrittling potency computed using the lowest energy pair of FSs. A mean GB embrittlement is proposed, considering both the likelihood of formation of a particular FS and the probability of solute occupancy at each GB site, to compare the relative embrittling behavior of two distinct GBs.

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Magnetic properties of equiatomic CrMnFeCoNi

Physical Review B

Elmslie, Timothy A.; Startt, Jacob K.; Soto-Medina, Sujeily; Feng, Keke; Zappala, Emma; Frandsen, Benjamin A.; Meisel, Mark W.; Dingreville, Remi; Hamlin, James J.

Magnetic, specific heat, and structural properties of the equiatomic Cantor alloy system are reported for temperatures between 5 and 300 K, and up to fields of 70 kOe. Magnetization measurements performed on as-cast, annealed, and cold-worked samples reveal a strong processing history dependence and that high-temperature annealing after cold working does not restore the alloy to a "pristine"state. Measurements on known precipitates show that the two transitions, detected at 43 and 85 K, are intrinsic to the Cantor alloy and not the result of an impurity phase. Experimental and ab initio density functional theory computational results suggest that these transitions are a weak ferrimagnetic transition and a spin-glass-like transition, respectively, and magnetic and specific heat measurements provide evidence of significant Stoner enhancement and electron-electron interactions within the material.

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Accelerating phase-field predictions via recurrent neural networks learning the microstructure evolution in latent space

Computer Methods in Applied Mechanics and Engineering

Hu, Chongze; Martin, Shawn; Dingreville, Remi

The phase-field method is a popular modeling technique used to describe the dynamics of microstructures and their physical properties at the mesoscale. However, because in these simulations the microstructure is described by a system of continuous variables evolving both in space and time, phase-field models are computationally expensive. They require refined spatio-temporal discretization and a parallel computing approach to achieve a useful degree of accuracy. As an alternative, we present and discuss an accelerated phase-field approach which uses a recurrent neural network (RNN) to learn the microstructure evolution in latent space. We perform a comprehensive analysis of different dimensionality-reduction methods and types of recurrent units in RNNs. Specifically, we compare statistical functions combined with linear and nonlinear embedding techniques to represent the microstructure evolution in latent space. We also evaluate several RNN models that implement a gating mechanism, including the long short-term memory (LSTM) unit and the gated recurrent unit (GRU) as the microstructure-learning engine. We analyze the different combinations of these methods on the spinodal decomposition of a two-phase system. Our comparison reveals that describing the microstructure evolution in latent space using an autocorrelation-based principal component analysis (PCA) method is the most efficient. We find that the LSTM and GRU RNN implementations provide comparable accuracy with respect to the high-fidelity phase-field predictions, but with a considerable computational speedup relative to the full simulation. This study not only enhances our understanding of the performance of dimensionality reduction on the microstructure evolution, but it also provides insights on strategies for accelerating phase-field modeling via machine learning techniques.

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Invariant surface elastic properties in FCC metals and their correlation to bulk properties revealed by machine learning methods

Journal of the Mechanics and Physics of Solids

Chen, Xiaolei; Dingreville, Remi; Richeton, Thiebaud; Berbenni, Stephane

We present a combination of machine-learned models that predicts the surface elastic properties of general free surfaces in face-centered cubic (FCC) metals. These models are built by combining a semi-analytical method based on atomistic simulations to calculate surface properties with the artificial neural network (ANN) method or the boosted regression tree (BRT) method. The latter is also used to link bulk properties and surface orientation to surface properties. The surface elastic properties are represented by their invariants considering plane elasticity within a polar method. The resulting models are shown to accurately predict the surface elastic properties of seven pure FCC metals (Cu, Ni, Ag, Au, Al, Pd, Pt). The BRT model reveals the correlations between bulk and corresponding surface properties in terms of invariants, which can be used to guide the design of complex nano-sized particles, wires and films. Finally, by expressing the surface excess energy density as a function of surface elastic invariants, fast predictions of surface energy as a function of in-plane deformations can be made from these model constructs.

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Irradiation-induced grain boundary facet motion: In situ observations and atomic-scale mechanisms

Science Advances

Barr, Christopher M.; Chen, Elton Y.; Nathaniel, James E.; Lu, Ping; Adams, David P.; Dingreville, Remi; Boyce, Brad L.; Hattar, Khalid M.; Medlin, Douglas L.

Metals subjected to irradiation environments undergo microstructural evolution and concomitant degradation, yet the nanoscale mechanisms for such evolution remain elusive. Here, we combine in situ heavy ion irradiation, atomic resolution microscopy, and atomistic simulation to elucidate how radiation damage and interfacial defects interplay to control grain boundary (GB) motion. While classical notions of boundary evolution under irradiation rest on simple ideas of curvature-driven motion, the reality is far more complex. Focusing on an ion-irradiated Pt Σ3 GB, we show how this boundary evolves by the motion of 120° facet junctions separating nanoscale {112} facets. Our analysis considers the short- and mid-range ion interactions, which roughen the facets and induce local motion, and longer-range interactions associated with interfacial disconnections, which accommodate the intergranular misorientation. We suggest how climb of these disconnections could drive coordinated facet junction motion. These findings emphasize that both local and longer-range, collective interactions are important to understanding irradiation-induced interfacial evolution.

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Digital Twins for Materials

Frontiers in Materials

Kalidindi, Surya R.; Buzzy, Michael; Boyce, Brad L.; Dingreville, Remi

Digital twins are emerging as powerful tools for supporting innovation as well as optimizing the in-service performance of a broad range of complex physical machines, devices, and components. A digital twin is generally designed to provide accurate in-silico representation of the form (i.e., appearance) and the functional response of a specified (unique) physical twin. This paper offers a new perspective on how the emerging concept of digital twins could be applied to accelerate materials innovation efforts. Specifically, it is argued that the material itself can be considered as a highly complex multiscale physical system whose form (i.e., details of the material structure over a hierarchy of material length) and function (i.e., response to external stimuli typically characterized through suitably defined material properties) can be captured suitably in a digital twin. Accordingly, the digital twin can represent the evolution of structure, process, and performance of the material over time, with regard to both process history and in-service environment. This paper establishes the foundational concepts and frameworks needed to formulate and continuously update both the form and function of the digital twin of a selected material physical twin. The form of the proposed material digital twin can be captured effectively using the broadly applicable framework of n-point spatial correlations, while its function at the different length scales can be captured using homogenization and localization process-structure-property surrogate models calibrated to collections of available experimental and physics-based simulation data.

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Grain-boundary fracture mechanisms in Li7La3Zr2O12 (LLZO) solid electrolytes: When phase transformation acts as a temperature-dependent toughening mechanism

Journal of the Mechanics and Physics of Solids

Monismith, Scott; Qu; Dingreville, Remi

Garnet-type, solid electrolytes, such as Li7La3Zr2O12 (LLZO), are a promising alternative to liquid electrolytes for lithium-metal batteries. However, such solid-electrolyte materials frequently exhibit undesirable lithium (Li) metal plating and fracture along grain boundaries. In this study, we employ atomistic simulations to investigate the mechanisms and key fracture properties associated with intergranular fracture along one such boundary. Our results show that, in the case of a Σ5(310) grain boundary, this boundary exhibits brittle fracture behavior, i.e. the absence of dislocation activity ahead of the propagating crack tip, accompanied with a decrease in work of separation, peak stress, and maximum stress intensity factor as the temperature increases from 300 K to 1500 K. As the crack propagates, we predict two temperature-dependent Li clustering regimes. For temperatures at or below 900 K, Li tends to cluster in the bulk region away from the crack plane driven by a void-coalescence mechanism concomitant a simultaneous cubic-to-tetragonal phase transition. The tetragonalization of LLZO in this temperature regime acts as an emerging toughening mechanism. At higher temperatures, this phase transition mechanism is suppressed leading to a more uniform distribution of Li throughout the grain-boundary system and lower fracture properties as compared to lower temperatures.

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Atomistic modeling of radiation damage in crystalline materials

Modelling and Simulation in Materials Science and Engineering

Deo; Chen, Elton Y.; Dingreville, Remi

This review discusses atomistic modeling techniques used to simulate radiation damage in crystalline materials. Radiation damage due to energetic particles results in the formation of defects. The subsequent evolution of these defects over multiple length and time scales requiring numerous simulations techniques to model the gamut of behaviors. This work focuses attention on current and new methodologies at the atomistic scale regarding the mechanisms of defect formation at the primary damage state.

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Stability of immiscible nanocrystalline alloys in compositional and thermal fields

Acta Materialia

Monti, Joseph M.; Hopkins, Emily M.; Hattar, Khalid M.; Abdeljawad, Fadi F.; Boyce, Brad L.; Dingreville, Remi

Alloying is often employed to stabilize nanocrystalline materials against microstructural coarsening. The stabilization process results from the combined effects of thermodynamically reducing the curvature-dominated driving force of grain-boundary motion via solute segregation and kinetically pinning these same grain boundaries by solute drag and Zener pinning. The competition between these stabilization mechanisms depends not only on the grain-boundary character but can also be affected by imposed compositional and thermal fields that further promote or inhibit grain growth. In this work, we study the origin of the stability of immiscible nanocrystalline alloys in both homogeneous and heterogeneous compositional and thermal fields by using a multi-phase-field formulation for anisotropic grain growth with grain-boundary character-dependent segregation properties. This generalized formulation allows us to model the distribution of mobilities of segregated grain boundaries and the role of grain-boundary heterogeneity on solute-induced stabilization. As an illustration, we compare our model predictions to experimental results of microstructures in platinum-gold nanocrystalline alloys. Our results reveal that increasing the initial concentration of available solute progressively slows the rate of grain growth via both heterogeneous grain-boundary segregation and Zener pinning, while increasing the temperature generally weakens thermodynamic stabilization effects due to entropic contributions. Finally, we demonstrate as a proof-of-concept that spatially-varying compositional and thermal fields can be used to construct dynamically-stable, graded, nanostructured materials. We discuss the implications of using such concepts as alternatives to conventional plastic deformation methods.

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Compositional effects on the mechanical and thermal properties of MoNbTaTi refractory complex concentrated alloys

Materials and Design

Startt, Jacob K.; Kustas, Andrew B.; Pegues, Jonathan W.; Yang, Pin; Dingreville, Remi

Refractory complex concentrated alloys are an emerging class of materials that attracts attention due to their stability and performance at high temperatures. In this study, we investigate the variations in the mechanical and thermal properties across a broad compositional space for the refractory MoNbTaTi quaternary using high-throughput ab-initio calculations and experimental characterization. For all the properties surveyed, we note a good agreement between our modeling predictions and the experimentally measured values. We reveal the particular role of molybdenum (Mo) to achieve high strength when in high concentration. We trace the origin of this phenomenon to a shift from metallic to covalent bonding when the Mo content is increased. Additionally, a mechanistic, dislocation-based description of the yield strength further explains such high strength due to a combination of high bulk and shear moduli, accompanied by the relatively small size of the Mo atom compared to the other atoms in the alloy. Our analysis of the thermodynamics properties shows that regardless of the composition, this class of quaternary alloys shows good stability and low sensitivity to temperature. Taken together, these results pave the way for the design of new high-performance refractory alloys beyond the equimolar composition found in high-entropy alloys.

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Origins of the change in mechanical strength of silicon/gold nanocomposites during irradiation

Scientific Reports

Chen, Elton Y.; Santhapuram, Raghuram R.; Dingreville, Remi; Nair

Silicon-based layered nanocomposites, comprised of covalent-metal interfaces, have demonstrated elevated resistance to radiation. The amorphization of the crystalline silicon sublayer during irradiation and/or heating can provide an additional mechanism for accommodating irradiation-induced defects. In this study, we investigated the mechanical strength of irradiated Si-based nanocomposites using atomistic modeling. We first examined dose effects on the defect evolution mechanisms near silicon-gold crystalline and amorphous interfaces. Our simulations reveal the growth of an emergent amorphous interfacial layer with increasing dose, a dominant factor mitigating radiation damage. We then examined the effect of radiation on the mechanical strength of silicon-gold multilayers by constructing yield surfaces. These results demonstrate a rapid onset strength loss with dose. Nearly identical behavior is observed in bulk gold, a phenomenon that can be rooted to the formation of radiation-induced stacking fault tetrahedra which dominate the dislocation emission mechanism during mechanical loading. Taken together, these results advance our understanding of the interaction between radiation-induced point defects and metal-covalent interfaces.

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Fingerprinting shock-induced deformations via diffraction

Scientific Reports

Mishra, Avanish; Kunka, Cody; Dingreville, Remi; Dongare, Avinash M.

During the various stages of shock loading, many transient modes of deformation can activate and deactivate to affect the final state of a material. In order to fundamentally understand and optimize a shock response, researchers seek the ability to probe these modes in real-time and measure the microstructural evolutions with nanoscale resolution. Neither post-mortem analysis on recovered samples nor continuum-based methods during shock testing meet both requirements. High-speed diffraction offers a solution, but the interpretation of diffractograms suffers numerous debates and uncertainties. By atomistically simulating the shock, X-ray diffraction, and electron diffraction of three representative BCC and FCC metallic systems, we systematically isolated the characteristic fingerprints of salient deformation modes, such as dislocation slip (stacking faults), deformation twinning, and phase transformation as observed in experimental diffractograms. This study demonstrates how to use simulated diffractograms to connect the contributions from concurrent deformation modes to the evolutions of both 1D line profiles and 2D patterns for diffractograms from single crystals. Harnessing these fingerprints alongside information on local pressures and plasticity contributions facilitate the interpretation of shock experiments with cutting-edge resolution in both space and time.

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Decoding defect statistics from diffractograms via machine learning

npj Computational Materials

Kunka, Cody; Shanker, Apaar; Chen, Elton Y.; Kalidindi, Surya R.; Dingreville, Remi

Diffraction techniques can powerfully and nondestructively probe materials while maintaining high resolution in both space and time. Unfortunately, these characterizations have been limited and sometimes even erroneous due to the difficulty of decoding the desired material information from features of the diffractograms. Currently, these features are identified non-comprehensively via human intuition, so the resulting models can only predict a subset of the available structural information. In the present work we show (i) how to compute machine-identified features that fully summarize a diffractogram and (ii) how to employ machine learning to reliably connect these features to an expanded set of structural statistics. To exemplify this framework, we assessed virtual electron diffractograms generated from atomistic simulations of irradiated copper. When based on machine-identified features rather than human-identified features, our machine-learning model not only predicted one-point statistics (i.e. density) but also a two-point statistic (i.e. spatial distribution) of the defect population. Hence, this work demonstrates that machine-learning models that input machine-identified features significantly advance the state of the art for accurately and robustly decoding diffractograms.

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Effect of excess Mg to control corrosion in molten MgCl2 and KCl eutectic salt mixture

Corrosion Science

Hanson, Kasey; Sankar, Krishna M.; Weck, Philippe F.; Startt, Jacob K.; Dingreville, Remi; Deo; Sugar, Joshua D.; Singh

Structural alloys may experience corrosion when exposed to molten chloride salts due to selective dissolution of active alloying elements. One way to prevent this is to make the molten salt reducing. For the KCl + MgCl2 eutectic salt mixture, pure Mg can be added to achieve this. However, Mg can form intermetallic compounds with nickel at high temperatures, which may cause alloy embrittlement. This work shows that an optimum level of excess Mg could be added to the molten salt which will prevent corrosion of alloys like 316 H, while not forming any detectable Ni-Mg intermetallic phases on Ni-rich alloy surfaces.

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Results 1–100 of 304
Results 1–100 of 304