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High-Entropy Metal-Organic Frameworks (HEMOFs): A New Frontier in Materials Design for CO2 Utilization

Advanced Materials

Gallis, Dorina F.S.; Sikma, R.E.; Reyes, Raphael A.; Wygant, Melissa L.; Kotula, Paul G.; Vogel, Dayton J.

High-entropy materials (HEMs) emerged as promising candidates for a diverse array of chemical transformations, including CO2 utilization. However, traditional HEMs catalysts are nonporous, limiting their activity to surface sites. Designing HEMs with intrinsic porosity can open the door toward enhanced reactivity while maintaining the many benefits of high configurational entropy. Here, a synergistic experimental, analytical, and theoretical approach to design the first high-entropy metal-organic frameworks (HEMOFs) derived from polynuclear metal clusters is implemented, a novel class of porous HEMs that is highly active for CO2 fixation under mild conditions and short reaction times, outperforming existing heterogeneous catalysts. HEMOFs with up to 15 distinct metals are synthesized (the highest number of metals ever incorporated into a single MOF) and, for the first time, homogenous metal mixing within individual clusters is directly observed via high-resolution scanning transmission electron microscopy. Importantly, density functional theory studies provide unprecedented insight into the electronic structures of HEMOFs, demonstrating that the density of states in heterometallic clusters is highly sensitive to metal composition. This work dramatically advances HEMOF materials design, paving the way for further exploration of HEMs and offers new avenues for the development of multifunctional materials with tailored properties for a wide range of applications.

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Interfacial defect reduction enhances universal power law response in Mo-SiNx granular metals

Journal of Applied Physics

Mcgarry, Michael P.; Gilbert, Simeon J.; Yates, Luke; Wygant, Melissa L.; Kotula, Paul G.; Foulk, James W.; Sharma, Peter A.; Flicker, Jack D.; Siegal, Michael P.; Biedermann, Laura B.

Granular metals (GMs), consisting of metal nanoparticles separated by an insulating matrix, frequently serve as a platform for fundamental electron transport studies. However, few technologically mature devices incorporating GMs have been realized, in large part because intrinsic defects (e.g., electron trapping sites and metal/insulator interfacial defects) frequently impede electron transport, particularly in GMs that do not contain noble metals. Here, we demonstrate that such defects can be minimized in molybdenum-silicon nitride (Mo-SiNx) GMs via optimization of the sputter deposition atmosphere. For Mo-SiNx GMs deposited in a mixed Ar/N2 environment, x-ray photoemission spectroscopy shows a 40%-60% reduction of interfacial Mo-silicide defects compared to Mo-SiNx GMs sputtered in a pure Ar environment. Electron transport measurements confirm the reduced defect density; the dc conductivity improved (decreased) by 104-105 and the activation energy for variable-range hopping increased 10×. Since GMs are disordered materials, the GM nanostructure should, theoretically, support a universal power law (UPL) response; in practice, that response is generally overwhelmed by resistive (defective) transport. Here, the defect-minimized Mo-SiNx GMs display a superlinear UPL response, which we quantify as the ratio of the conductivity at 1 MHz to that at dc, Δ σ ω . Remarkably, these GMs display a Δ σ ω up to 107, a three-orders-of-magnitude improved response than previously reported for GMs. By enabling high-performance electric transport with a non-noble metal GM, this work represents an important step toward both new fundamental UPL research and scalable, mature GM device applications.

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Theory-guided design of duplex-phase multi-principal-element alloys

Acta Materialia

Singh, Prashant; Johnson, Duane D.; Tiarks, Jordan; White, Emma M.H.; Kustas, Andrew B.; Pegues, Jonathan W.; Jones, Morgan R.; Lim, Hannah; Delrio, F.W.; Carroll, J.D.; Ouyang, Gaoyuan; Abere, Michael J.; Naorem, Rameshwari; Huang, Hailong; Riedemann, Trevor M.; Kotula, Paul G.; Anderson, Iver E.; Argibay, Nicolas

Density-functional theory (DFT) is used to identify phase-equilibria in multi-principal-element and high-entropy alloys (MPEAs/HEAs), including duplex-phase and eutectic microstructures. A combination of composition-dependent formation energy and electronic-structure-based ordering parameters were used to identify a transition from FCC to BCC favoring mixtures, and these predictions experimentally validated in the Al-Co-Cr-Cu-Fe-Ni system. A sharp crossover in lattice structure and dual-phase stability as a function of composition were predicted via DFT and validated experimentally. The impact of solidification kinetics and thermodynamic stability was explored experimentally using a range of techniques, from slow (castings) to rapid (laser remelting), which showed a decoupling of phase fraction from thermal history, i.e., phase fraction was found to be solidification rate-independent, enabling tuning of a multi-modal cell and grain size ranging from nanoscale through macroscale. Strength and ductility tradeoffs for select processing parameters were investigated via uniaxial tension and small-punch testing on specimens manufactured via powder-based additive manufacturing (directed-energy deposition). This work establishes a pathway for design and optimization of next-generation multiphase superalloys via tailoring of structural and chemical ordering in concentrated solid solutions.

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Normally closed thermally activated irreversible solid state erbium hydrides switches

Micro and Nano Engineering

Abere, Michael J.; Gallegos, Richard J.; Moorman, Matthew W.; Rodriguez, Mark A.; Kotula, Paul G.; Kellogg, Rick A.; Adams, David P.

A thermally driven, micrometer-scale switch technology has been created that utilizes the ErH3/Er2O3 materials system. The technology is comprised of novel thin film switches, interconnects, on-board micro-scale heaters for passive thermal environment sensing, and on-board micro-scale heaters for individualized switch actuation. Switches undergo a thermodynamically stable reduction/oxidation reaction leading to a multi-decade (>11 orders) change in resistance. The resistance contrast remains after cooling to room temperature, making them suitable as thermal fuses. An activation energy of 290 kJ/mol was calculated for the switch reaction, and a thermos-kinetic model was employed to determine switch times of 120 ms at 560 °C with the potential to scale to 1 ms at 680 °C.

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Gasb-to-Si Direct Wafer Bonding and Thermal Budget Considerations for Photonic Applications

Martinez, William M.; Anderson, Evan M.; Wood, Michael G.; Friedmann, Thomas A.; Arterburn, Shawn C.; Reyna, Robert; Gutierrez, Jordan E.; Harris, Christian A.; Kotula, Paul G.; Cummings, Damion P.; Bahr, Matthew N.; Patel, Victor J.; Muhowski, Aaron; Hawkins, Samuel D.; Long, Christopher M.; Klem, John F.; Shank, Joshua; Wygant, Melissa L.

Abstract not provided.

Hierarchical Self-Assembly of Carbon Dots into High-Aspect-Ratio Nanowires

Nano Letters

Ghosh, Koushik; Grey, John K.; Westphal, Eric R.; White, Stephanie; Kotula, Paul G.; Corbin, William; Habteyes, Terefe G.; Plackowski, Kenneth M.; Foulk, James W.

We report a spontaneous and hierarchical self-assembly mechanism of carbon dots prepared from citric acid and urea into nanowire structures with large aspect ratios (>50). Scattering-type scanning near-field optical microscopy (s-SNOM) with broadly tunable mid-IR excitation was used to interrogate details of the self-assembly process by generating nanoscopic chemical maps of local wire morphology and composition. s-SNOM images capture the evolution of wire formation and the complex interplay between different chemical constituents directing assembly over the nano- to microscopic length scales. We propose that residual citrate promotes tautomerization of melamine surface functionalities to produce supramolecular shape synthons comprised of melamine-cyanurate adducts capable of forming long-range and highly directional hydrogen-bonding networks. This intrinsic, heterogeneity-driven self-assembly mechanism reflects synergistic combinations of high chemical specificity and long-range cooperativity that may be harnessed to reproducibly fabricate functional structures on arbitrary surfaces.

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Porosity, roughness, and passive film morphology influence the corrosion behavior of 316L stainless steel manufactured by laser powder bed fusion

Journal of Manufacturing Processes

Delrio, F.W.; Khan, Ryan M.; Heiden, Michael J.; Kotula, Paul G.; Renner, Peter A.; Karasz, Erin K.; Melia, Michael A.

The development of additively-manufactured (AM) 316L stainless steel (SS) using laser powder bed fusion (LPBF) has enabled near net shape components from a corrosion-resistant structural material. In this article, we present a multiscale study on the effects of processing parameters on the corrosion behavior of as-printed surfaces of AM 316L SS formed via LPBF. Laser power and scan speed of the LPBF process were varied across the instrument range known to produce parts with >99 % density, and the macroscale corrosion trends were interpreted via microscale and nanoscale measurements of porosity, roughness, microstructure, and chemistry. Porosity and roughness data showed that porosity φ decreased as volumetric energy density Ev increased due to a shift in the pore formation mechanism and that roughness Sq was due to melt track morphology and partially fused powder features. Cross-sectional and plan-view maps of chemistry and work function ϕs revealed an amorphous Mn-silicate phase enriched with Cr and Al that varied in both thickness and density depending on Ev. Finally, the macroscale potentiodynamic polarization experiments under full immersion in quiescent 0.6 M NaCl showed significant differences in breakdown potential Eb and metastable pitting. In general, samples with smaller φ and Sq values and larger ϕs values and homogeneity in the Mn-silicate exhibited larger Eb. The porosity and roughness effects stemmed from an increase to the overall number of initiation sites for pitting, and the oxide phase contributed to passive film breakdown by acting as a crevice former or creating a galvanic couple with the SS.

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Granular metals with SiNx dielectrics

Nanotechnology

Gilbert, Simeon J.; Foulk, James W.; Kotula, Paul G.; Rosenberg, Samantha G.; Kmieciak, Thomas G.; Mcgarry, Michael P.; Siegal, Michael P.; Biedermann, Laura B.

Understanding and controlling nanoscale interface phenomena, such as band bending and secondary phase formation, is crucial for electronic device optimization. In granular metal (GM) studies, where metal nanoparticles are embedded in an insulating matrix, the importance of interface phenomena is frequently neglected. Here, we demonstrate that GMs can serve as an exemplar system for evaluating the role of secondary phases at interfaces through a combination of x-ray photoemission spectroscopy (XPS) and electrical transport studies. We investigated SiNx as an alternative to more commonly used oxide-insulators, as SiNx-based GMs may enable high temperature applications when paired with refractory metals. Comparing Co-SiNx and Mo-SiNx GMs, we found that, in the tunneling-dominated insulating regime, Mo-SiNx had reduced metal-silicide formation and orders-of-magnitude lower conductivity. XPS measurements indicate that metal-silicide and metal-nitride formation are mitigatable concerns in Mo-SiNx. Given the metal-oxide formation seen in other GMs, SiNx is an appealing alternative for metals that readily oxidize. Furthermore, SiNx provides a path to metal-nitride nanostructures, potentially useful for various applications in plasmonics, optics, and sensing.

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Identifying process-structure-property correlations related to the development of stress in metal thin films by high-throughput characterization and simulation-based methods

Kalaswad, Matias; Shrivastava, Ankit; Desai, Saaketh D.; Custer, Joyce O.; Khan, Ryan M.; Addamane, Sadhvikas J.; Monti, Joseph M.; Fowler, James E.; Rodriguez, Mark A.; Delrio, F.W.; Kotula, Paul G.; D'Elia, Marta; Najm, Habib N.; Dingreville, Remi; Boyce, Brad L.; Adams, David P.

Results 1–25 of 371
Results 1–25 of 371