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Site Disorder as a Predictor for Compositionally Complex 5RE2Zr2O7 Ceramic Phase Stability

Journal of the American Ceramic Society

Lowry, Daniel R.; Boro, Joseph R.; Laros, James H.; Valdez, Nichole R.; Bishop, Sean R.

Abstract

Phase formation and stability of five component compositionally complex rare earth zirconates (5RE 2 Zr 2 O 7 ) were investigated by X‐ray diffraction and electron microprobe analysis. Zirconates with different rare earth compositions (LaNdSmEuDy, LaNdSmEuYb, LaNdEuErYb, LaNdDyErYb, SmEuDyYHo, LaYHoErYb, and DyYHoErYb) were synthesized at 1700°C and 2000°C by the solid‐state method to investigate the effect of A‐site site disorder (δ A ) on phase stability. Increased site disorder results from mixed cation occupancy with localized crystallographic strain and bond disorder. Compositions LaNdSmEuDy (δ A  = 4.6) and LaNdSmEuYb (δ A  = 6.0) produced a single pyrochlore phase and compositions SmDyYHoErYb (δ A  = 2.8), LaYHoErYb (δ A  = 6.2), and DyYHoErYb (δ A  = 1.7) produced a single fluorite phase. High δ A compositions LaNdEuErYb (δ A  = 6.9) and LaNdDyErYb (δ A  = 7.2) produced a pyrochlore and fluorite phase mixture at 1700°C. Single phase was obtained for the latter composition at 2000°C. Of the single phase compositions calcined at 1700°C, LaNdSmEuYb and LaYHoErYb (both with largest δ A ) showed decomposition to mixed fluorite and pyrochlore phases during lower temperature anneals, indicating entropic stabilization. Comparison with prior work shows a temperature dependence of the critical δ A for phase stability, and compositions near it are expected to be entropy stabilized.

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94ND10 Intergranular Phase Analysis and Fabrication

Bishop, Sean R.; Boro, Joseph R.; Jauregui, Luis J.; Price, Patrick M.; Peretti, Amanda S.; Lowry, Daniel R.; Kammler, Daniel K.

The composition and phase fraction of the intergranular phase of 94ND10 ceramic is determined and fabricated ex situ. The fraction of each phase is 85.96 vol% Al2O3 bulk phase, 9.46 vol% Mg-rich intergranular phase, 4.36 vol% Ca/Si-rich intergranular phase, and 0.22 vol% voids. The Ca/Si-rich phase consists of 0.628 at% Mg, 12.59 at% Si, 10.24 at% Ca, 17.23 at% Al, and balance O. The Mgrich phase consists of 14.17 at% Mg, 0.066 at% Si, 0.047 at% Ca, 28.69 at% Al, and balance O. XRD of the ex situ intergranular material made by mixed oxides consisting of the above phase and element fractions yielded 92 vol% MgAl2O4 phase and 8 vol% CaAl2Si2O8 phase. The formation of MgAl2O4 phase is consistent with prior XRD of 94ND10, while the CaAl2Si2O8 phase may exist in 94ND10 but at a concentration not readily detected with XRD. The MgAl2O4 and CaAl2Si2O8 phases determined from XRD are expected to have the elemental compositions for the Mg-rich and Ca/Si-rich phases above by cation substitutions (e.g., some Mg substituted for by Ca in the Mg-rich phase) and impurity phases not detectable with XRD.

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11 Results
11 Results