The Sandia National Laboratories has tested and evaluated the Chaparral Physics Model 4.1.1 prototype infrasound sensor to CTBT specifications. The sensor was characterized by using a piston-phone chamber to set and measure sensor sensitivity. Multiple sensor side-by-side coherence analysis testing provided a measure of sensor relative gain and phase; sensor self-noise was computed using this technique. The performance of the sensor calibration circuitry was evaluated. Sensor performance was compared to CTBT specifications. The Chaparral sensor met or exceeded all CTBT specifications.
MEMS is an enabling technology that may provide low-cost devices capable of sensing motion in a reliable and accurate manner. This paper describes preliminary work in MEMS contact fuse development at Sandia National Laboratories. This work leverages a process for integrating both the micromechanical structures and microelectronics circuitry of a MEMS devices on the same chip. The design and test results of an integrated MEMS high-g accelerometer will be detailed. This design could be readily modified to create a high-g switching device suitable for a contact fuse. A potential design for a low-g acceleration measurement device (suitable for such fusing operations as path length measurement device of both whole path length or safe separation distance) for artillery rounds and earth penetrator devices will also be discussed in this document (where 1 g {approx} 9.81 m/s{sup 2}).
This report presents the results of an experimental program to determine the aging and loss-of-coolant accident (LOCA) behavior of electrical connections in order to obtain an initial scoping of their performance. Ten types of connections commonly used in nuclear power plants were tested. These included 3 types of conduit seals, 2 types of cable-to-device connectors, 3 types of cable-to-cable connectors, and 2 types of in-line splices. The connections were aged for 6 months under simultaneous thermal (99 C) and radiation (46 Gy/hr) conditions. A simulated LOCA consisting of sequential high dose-rate irradiation (3 kGy/hr) and high-temperature steam exposures followed the aging. Connection functionality was monitored using insulation resistance measurements during the aging and LOCA exposures. Because only 5 of the 10 connection types passed a post-LOCA, submerged dielectric withstand test, further detailed investigation of electrical connections and the effects of cable jacket integrity on the cable-connection system is warranted.
A road-side seismic monitoring system has been developed that includes not only instrumentation and fielding methods, but also data analysis methods and codes. The system can be used as either a passive or active monitoring system. In the passive mode, seismic signals generated by passing vehicles are recorded. Analysis of these signals provides information on the location, speed, length, and weight of the vehicle. In the active mode, designed for monitoring pavement degradation, a vibrating magnetostrictive source is coupled to the shoulder of the road and signals generated are recorded on the opposite side of the road. Analysis of the variation in surface wave velocity at various frequencies (dispersion) is used in an attempt to develop models of the near-surface pavement velocity structure. The monitoring system was tested at two sites in New Mexico, an older two-lane road and a newly-paved section of interstate highway. At the older site, the system was able to determine information about vehicle velocity, wheel-base length and weight. The sites showed significant differences in response and the results indicate the need for further development of the method to extract the most information possible for each site investigated.
Uncooled pyroelectric IR imaging systems, such as night vision goggles, offer important strategic advantages in battlefield scenarios and reconnaissance surveys. Until now, the current technology for fabricating these devices has been limited by low throughput and high cost which ultimately limit the availability of these sensor devices. We have developed and fabricated an alternative design for pyroelectric IR imaging sensors that utilizes a multilayered thin film deposition scheme to create a monolithic thin film imaging element on an active silicon substrate for the first time. This approach combines a thin film pyroelectric imaging element with a thermally insulating SiO{sub 2} aerogel thin film to produce a new type of uncooled IR sensor that offers significantly higher thermal, spatial, and temporal resolutions at a substantially lower cost per unit. This report describes the deposition, characterization and optimization of the aerogel thermal isolation layer and an appropriate pyroelectric imaging element. It also describes the overall integration of these components along with the appropriate planarization, etch stop, adhesion, electrode, and blacking agent thin film layers into a monolithic structure. 19 refs., 8 figs., 6 tabs.
Hanging casing strings are used for oil and brine transfer in the domal salt storage caverns of the Strategic Petroleum Reserve (SPR). Damage to these casings is of concern because hanging string replacement is costly and because of implications on cavern stability. Although the causes of casing damage are not always well defined, many events leading to damage are assumed to be the result of salt falls impacting the hanging strings. However, in some cases, operational aspects may be suspected. The history of damage to hanging strings is updated in this study to include the most recent events. Potential general domal and local operational and material factors that could influence the tendency for caverns to have salt falls are examined in detail. As a result of this examination, general factors, such as salt dome anomalies and crude type, and most of the operational factors, such as geometry, location and depressurizations, are not believed to be primary causes of casing damage. Further analysis is presented of the accumulation of insolubles during cavern solutioning and accumulation of salt fall material on the cavern floor. Inaccuracies in sump geometry probably make relative cavern insolubles contents uncertain. However, determination of the salt fall accumulations, which are more accurate, suggest that the caverns with the largest salt fall accumulations show the greatest number of hanging string events. There is good correlation between the accumulation rate and the number of events when the event numbers are corrected to an equivalent number for a single hanging string in a quiescent, operating cavern. The principal factor that determines the propensity for a cavern to exhibit this behavior is thought to be the effect of impurity content on the fracture behavior of salt.
A numerical analysis of the deposition of gallium from trimethylgallium (TMG) and arsine in a horizontal CVD reactor with tilted susceptor and a three inch diameter rotating substrate is performed. The three-dimensional model includes complete coupling between fluid mechanics, heat transfer, and species transport, and is solved using an unstructured finite element discretization on a massively parallel computer. The effects of three operating parameters (the disk rotation rate, inlet TMG fraction, and inlet velocity) and two design parameters (the tilt angle of the reactor base and the reactor width) on the growth rate and uniformity are presented. The nonlinear dependence of the growth rate uniformity on the key operating parameters is discussed in detail. Efficient and robust algorithms for massively parallel reacting flow simulations, as incorporated into our analysis code MPSalsa, make detailed analysis of this complicated system feasible.
Heavy-metal contaminated soils are a common problem at Department of Energy (DOE)-operated sites and privately owned facilities throughout the nation. One emerging technology which can remove heavy metals from soil in situ is electrokinetics. To conduct electrokinetic (EK) remediation, electrodes are implanted into the ground, and a direct current is imposed between the electrodes. Metal ions dissolved in the soil pore water migrate towards an electrode where they can be removed. The electrokinetic program at Sandia National Laboratories (SNL) has been focusing on electrokinetic remediation for unsaturated soils. A patent was awarded for an electrokinetic electrode system designed at SNL for applications to unsaturated soils. Current research described in this report details an electrokinetic remediation field demonstration of a chromium plume that resides in unsaturated soil beneath the SNL Chemical Waste Landfill (CWL). This report describes the processes, site investigation, operation and monitoring equipment, testing procedures, and extraction results of the electrokinetic demonstration. This demonstration successfully removed chromium contamination in the form of chromium(VI) from unsaturated soil at the field scale. After 2700 hours of operation, 600 grams of Cr(VI) was extracted from the soil beneath the SNL CWL in a series of thirteen tests. The contaminant was removed from soil which has moisture contents ranging from 2 to 12 weight percent. This demonstration was the first EK field trial to successfully remove contaminant ions from and soil at the field scale. Although the new patented electrode system was successful in removing an anionic contaminant (i.e., chromate) from unsaturated sandy soil, the electrode system was a prototype and has not been specifically engineered for commercialization. A redesign of the electrode system as indicated by the results of this research is suggested for future EK field trials.
Recent progress in the development of dry and wet etching techniques, implant doping and isolation, thermal processing, gate insulator technology and high reliability contacts is reviewed. Etch selectivities up to 10 for InN over AlN are possible in Inductively Coupled Plasmas using a Cl2/Ar chemistry, but in general selectivities for each binary nitride relative to each other are low ({lt} OR = 2) BECAUSE OF THE HIGH ION ENERGIES NEEDED TO INITIATE ETCHING. IMPROVED N-TYPE OHMIC CONTACT RESISTANCES ARE OBTAINED BY SELECTIVE AREA SI+ IMPLANTATION FOLLOWED BY VERY HIGH TEMPERATURE ({gt}1300 deg C) anneals in which the thermal budget is minimized and AlN encapsulation prevents GaN surface decomposition. Implant isolation is effective in GaN, AlGaN and AlInN, but marginal in InGaN. Candidate gate insulators for GaN include AlN, AlON and Ga(Gd)O(x), but interface state densities are still to high to realize state-of-the-art MIS devices.
A chemical solution powder synthesis technique has been developed that produces fine uniform powders of lead magnesium niobate (PMN) with 60 to 80 nm crystallite size. The synthesis technique was based on the dissolution of lead acetate and alkoxide precursors in acetic acid followed by precipitation with oxalic acid/propanol solutions. Lead magnesium niobate ceramics fabricated from these chemically derived powders had smaller, more uniform grain size and higher dielectric constants than ceramics fabricated from mixed oxide powders that were processed under similar thermal conditions.
This paper describes the use of Formula 456, an aliphatic amine cured epoxy for impregnating coils and high voltage transformers. Sandia has evaluated a number of MDA-free epoxy encapsulants which relied on either anhydride or other aromatic amine curing agents. The use of aliphatic amine curing agents was more recently evaluated and has resulted in the definition of Formula 456 resin. Methylene dianiline (MDA) has been used for more than 20 years as the curing agent for various epoxy formulations throughout the Department of Energy and much of industry. Sandia National Laboratories began the process of replacing MDA with other formulations because of regulations imposed by OSHA on the use of MDA. OSHA has regulated MDA because it is a suspect carcinogen. Typically the elimination of OSHA-regulated materials provides a rare opportunity to qualify new formulations in a range of demanding applications. It was important to take full advantage of that opportunity, although the associated materials qualification effort was costly. Small high voltage transformers are one of those demanding applications. The successful implementation of the new formulation for high reliability transformers will be described. The test results that demonstrate the parts are qualified for use in DOE weapon systems will be presented.
An advanced manufacturing technology which provides multi-layered polysilicon surface micromachining technology for advanced weapon systems is presented. Specifically, the addition of another design layer to a 4 levels process to create a 5 levels process allows consideration of fundamentally new architecture in designs for weapon advanced surety components.
This contribution provides Sandia`s comments to the ATM Forum Security 1.0 straw ballot specification, STR-SECURITY-01.01. These comments are organized as follows--major comments indicate technical defects in the specification which, if not resolved, may preclude Sandia`s vote in favor of the specification. Minor comments are technical comments which, if left unresolved, will not preclude Sandia`s favorable vote. Finally, editorial comments are also provided.
With the completion of the documentation of the results from the Grand Gulf Nuclear Power Plant Low Power and Shutdown (LP and S) Project funded by the US Nuclear Regulatory Commission, detailed probabilistic risk assessment (PRA) information from a boiling water reactor for a specific time period in LP and S conditions became available for examination. This paper summarizes why LP and S conditions should be examined and how the particular operational state was selected. It also summarizes observations and insights extracted from an examination of: (1) results in the LP and S documentation, (2) the specific models and assumptions used in the LP and S analyses, (3) selected results from the full power analysis, (4) the experience of the analysts who performed the original LP and S study, and (5) results from sensitivity calculations to help determine the impact that model assumptions and data values had on the results from the original LP and S analysis. Observations and insights on core damage frequency and aggregate risk (early fatalities and total latent cancer fatalities) associated with operations during plant operational state 5 (i.e., basically cold shutdown as defined by Technical Specifications) during a refueling outage for traditional internal events are provided. In addition, a discussion of similarities and differences between full power accidents and accidents during LP and S conditions is provided. As part of this discussion, core damage frequency and risks results are presented on a per hour and per calendar year basis, allowing alternative perspectives on both the core damage frequency and risk associated with these two operational states.
This contribution extends the Outside Nodal Hierarchy List (ONHL) procedures described in ATM Forum Contributions 97-0766 and 97-0933. These extensions allow multiple mobile networks to form either an ad hoc network or an extension of a fixed PNNI infrastructure. A previous contribution (97-1073) covered the simplest case where the top-most Logical Group Nodes (LGNs), in those mobile networks, all resided at the same level in a PNNI hierarchy. This contribution covers the more general case wherein those top-most LGNs may reside at different PNNI hierarchy levels. Both of the SNL contributions consider flat ad hoc network architectures in the sense that each mobile network always participates in the PNNI hierarchy at the pre-configured level of its top-most LGN.
The authors describe below the electrochemical performance characteristics, including charge-discharge characteristics at different rates, of cylindrical 18650 (18 mm diameter, 65 mm high) and prismatic lithium ion cells at ambient and sub-ambient temperatures. Ragone plots of power and energy data for these cells are compared and indicate that at room temperature the prismatic lithium ion cells (approx. 500 mAh) exhibit higher specific power and power density than the 18650 cells (approx. 1,100 mAhr). The cell impedance was measured between 35 C and {minus}40 C at three open circuit voltages: 4.1 v (fully charged), 3.6 v (partially discharged), and 3.1 v (almost completely discharged). Over the temperature range from 35 C to {minus}20 C, the cell impedance is nearly constant for both cell types and increases by 2 to 3 times at {minus}40 C. The impedance doesn`t vary significantly with open circuit voltage (OCV). These cells show very little voltage drop at room temperature for current pulses up to 1 A. The charge-discharge characteristics of the cells are being studied at different rates as a function of temperature to compute the power, energy, and capacity outputs. This will not only broaden the database on lithium ion cells, but will also allow us to evaluate the suitability of the cells as power sources for low temperature applications. Other electrochemical characteristics of these cells including pulse response are being evaluated. Impedance measurements of the cells under load are planned to make meaningful correlations between the voltage drop and the current pulse amplitude.
This paper discusses the design, fabrication and testing of a surface micromachined Counter-Meshing Gears (CMG) discrimination device which functions as a mechanically coded lock, A 24 bit code is input to unlock the device. Once unlocked, the device provides a path for an energy or information signal to pass through the device. The device is designed to immediately lock up if any portion of the 24 bit code is incorrect. The motivation for the development of this device is based on occurrences referred to as High Consequence Events, A High Consequence Event is an event where an inadvertent operation of a system could result in the catastrophic loss of life, property, or damage to the environment.
High energy density, high current, pulse discharge capacitors have been utilized at Sandia National Laboratories for many years as the energy storage medium in firing sets, trigger circuits and as laser power sources. To achieve the required high reliability under often extreme environmental conditions, these capacitors have typically utilized Mylar or mica-paper dielectrics for voltage applications in the 2--6 kV range with peak currents of a few kA having rise times around 100 nsec. or less. The increased demands for higher energy density (much lower volume) and lower cost capacitors as energy storage devices have accelerated Sandia`s research and development activities in the potential use of ceramic capacitors for these pulse discharge applications. The major weakness in utilizing this type of capacitor was its unknown reliability, in this particular usage mode, compared to discrete film-foil capacitors. Continued improvements in fabrication processes, materials and designs have demonstrated that satisfactory pulse discharge lifetimes can be achieved. Sandia`s progress in this field since C.A. Hall`s original studies will be presented showing that some ceramic capacitors from several commercial vendors have demonstrated pulse discharge lifetimes greater than 100,000 cycles. Derating of the manufacture`s rated voltage as a function of required discharge lifetime and operating voltage and changes in capacitance as a function of voltage stress and temperature are also presented for several ceramic capacitors with different dielectrics.
There is a growing recognition internationally of the need to demonstrate comprehensiveness in order to build confidence in performance assessments (PAs) for radioactive waste disposal projects. This has resulted in a number of methodologies being developed to formalize the process of defining and documenting the decision basis that underlies a PA. Such methodologies include process influence diagrams and the rock engineering system (RES) matrix. However, these methodologies focus mainly on the conceptualization of the disposal system and do not provide a ready framework to document the decisions behind the model development and parameterization of the PA system. The Performance Assessment Support System (PASS) is a flexible electronic tool designed to increase the transparency and traceability of decision making in the entire PA process. An application of PASS has been developed for the Waste Isolation Pilot Plant (WIPP) where it forms an important component of Desk Top PA, a PC-based PA computational environment under development at Sandia National Laboratories to document, plan, and support management decisions and to assess performance for the WIPP recertification process. This desk-top PA environment is also aimed at providing scientifically-based decision support for assessing the performance of nuclear and hazardous waste management and environmental clean-up systems.
Infrastructure surety can make a valuable contribution to the transportation engineering industry. The lessons learned at Sandia National Laboratories in developing surety principles and technologies for the nuclear weapons complex and the nuclear power industry hold direct applications to the safety, security, and reliability of the critical infrastructure. This presentation introduces the concepts of infrastructure surety, including identification of the normal, abnormal, and malevolent threats to the transportation infrastructure. National problems are identified and examples of failures and successes in response to environmental loads and other structural and systemic vulnerabilities are presented. The infrastructure surety principles developed at Sandia National Laboratories are described. Currently available technologies including (a) three-dimensional computer-assisted drawing packages interactively combined with virtual reality systems, (b) the complex calculational and computational modeling and code-coupling capabilities associated with the new generation of supercomputers, and (c) risk-management methodologies with application to solving the national problems associated with threats to the critical transportation infrastructure are discussed.
The Technical Safety Requirements (TSR) document is prepared and issued in compliance with DOE Order 5480.22, Technical Safety Requirements. The bases for the TSR are established in the ACRRF Safety Analysis Report issued in compliance with DOE Order 5480.23, Nuclear Safety Analysis Reports. The TSR identifies the operational conditions, boundaries, and administrative controls for the safe operation of the facility.
The authors have recently demonstrated two prototypes where photonics and microelectromechanical system (MEMs) technologies have been integrated to show proof-of-principle functionality for weapon surety functions. These activities are part of a program which is exploring the miniaturization of electromechanical components for making weapon systems safer. Such miniaturization can lead to a low-cost, small, high-performance ``systems-on-a-chip``, and have many applications ranging from advanced military systems to large-volume commercial markets like automobiles, rf or land-based communications networks and equipment, or commercial electronics. One of the key challenges in realization of the microsystem is integration of several technologies including digital electronics; analog and rf electronics, optoelectronics (light emitting and detecting devices and circuits), sensors and actuators, and advanced packaging technologies. In this work the authors describe efforts in integrating MEMs and photonic functions and the fabrication constraints on both system components. Here, they discuss two examples of integration of MEMs and a photonic device. In the first instance, a MEMs locking device pin is driven by a voltage generated by photovoltaic cells connected in series, which are driven by a laser. In the second case, a VCSEL emitting at 1.06 {micro}m is packaged together with a metallized MEMs shutter. By appropriate alignment to the opening in the shutter, the VCSEL is turned on and off by the movement of the Si chopper wheel.
In performing assessments of low probability, high consequence systems, it is often preferable to use more than one methodology in order to assure that such systems undergo a thorough assessment. Hence, employing two methodologies in a complementary manner allows the analyst to bring the strongest features of each approach to bear upon the problem. The results of one methodology can be used to crosscheck or better characterize the results of another methodology, with the results being synergized in providing a comprehensive assessment of the system. This paper will briefly describe both the first principles and model based safety assessment methodologies, and will illustrate how both methods are used in a complementary manner in order to perform overall safety assessments of low probability, high consequence engineered systems at Sandia National Laboratories.
Past memory logging tools have provided excellent pressure/temperature data when used in a geothermal environment, and they are easier to maintain and deploy than tools requiring an electric wireline connection to the surface. However, they are deficient since the tool operator is unaware of downhole conditions that could require changes in the logging program. Tools that make ``decisions`` based on preprogrammed scenarios can partially overcome this difficulty, and a suite of such memory tools has been developed at Sandia National Laboratories. The first tool, which forms the basis for future instruments, measures pressure and temperature. Design considerations include a minimization of cost while insuring quality data, size compatibility with diamond-cored holes, operation in holes to 425 C (800 F), transportability by ordinary passenger air service, and ease of operation. This report documents the development and construction of the pressure/temperature tool. It includes: (1) description of the major components; (2) calibration; (3) typical logging scenario; (4) tool data examples; and (5) conclusions. The mechanical and electrical drawings, along with the tool`s software, will be furnished upon request.
One of the major outgrowths resulting from the collapse of the former Soviet Union (FSU) has been an increase in technical information exchange and dialogue between the Russian and American nuclear weapons laboratories. One area of such discussions is concerned with the safety of low probability, high consequence systems and operations. In order to further the understanding between the respective institutes in this important area, a collaborative effort has been established between Sandia National Laboratories and the two premier Russian nuclear weapons laboratories, Arzamas-16 and Chelyabinsk-70, in which a common database has been developed which contains safety information provided by all three laboratories. More than 1,200 documents have been placed by the three institutes into this database. This paper describes the details of this data base, including the types of safety information being stored.
This paper provides a summary of lessons learned from experiences on the Waste Isolation Pilot Plant (WJPP) Project in implementation of quality assurance controls surrounding inputs for performance assessment analysis. Since the performance assessment (PA) process is inherent in compliance determination for any waste repository, these lessons-learned are intended to be useful to investigators, analysts, and Quality Assurance (QA) practitioners working on high level waste disposal projects. On the WIPP Project, PA analyses for regulatory-compliance determination utilized several inter-related computer programs (codes) that mathematically modeled phenomena such as radionuclide release, retardation, and transport. The input information for those codes are the parameters that are the subject of this paper. Parameters were maintained in a computer database, which was then queried electronically by the PA codes whenever input was needed as the analyses were run.
Rainier Mesa is structurally similar to Yucca Mountain, and receives precipitation similar to the estimated long-term average for Yucca Mountain. Tunnels through the unsaturated zone at Rainier Mesa have encountered perched water and, after the perched water was drained, flow in fractures and faults. Although flow observations have been primarily qualitative, Rainier Mesa hydrology is a potential analog for Yucca Mountain hydrology in a wetter climate. In this paper, a groundwater flow model that has been used in the performance assessment of Yucca Mountain--the weeps model--is applied to Rainier Mesa. The intent is to gain insight in both Rainier Mesa and the weeps flow model.
Solid-state magic angle spinning (MAS) nuclear magnetic resonance (NMR) spectroscopy has become a powerful tool for the investigation of local structure and medium range order in glasses. Previous {sup 31}P MAS NMR studies have detailed the local structure for a series of phosphate glasses. Phosphate tetrahedra within the glass network are commonly described using the Q{sup n} notation, where n = 0, 1, 2, 3 and represents the number of bridging oxygens attached to the phosphate. Using {sup 31}P MAS NMR different phosphate environments are readily identified and quantified. In this paper, the authors present a brief description of recent one dimensional (1D) {sup 6}Li, {sup 7}Li and {sup 31}P MAS experiments along with two-dimensional (2D) {sup 31}P exchange NMR experiments for a series of lithium ultraphosphate glasses. From the 2D exchange experiments the connectivities between different Q{sup n} phosphate tetrahedra were directly measured, while the 1D experiments provided a measure of the P-O-P bond angle distribution and lithium coordination number as a function of Li{sub 2}O concentration.
In most probabilistic risk assessments, there is a subset of accident scenarios that involves physical challenges to the system, such as high heat rates and/or accelerations. The system`s responses to these challenges may be complicated, and their prediction may require the use of long-running computer codes. To deal with the many scenarios demanded by a risk assessment, the authors have been investigating the use of artificial neural networks (ANNs) as a fast-running estimation tool. They have developed a multivariate linear spline algorithm by extending previous ANN methods that use radial basis functions. They have applied the algorithm to problems involving fires, shocks, and vibrations. They have found that within the parameter range for which it is trained, the algorithm can simulate the nonlinear responses of complex systems with high accuracy. Running times per case are less than one second.
With advanced subsonic transports and military aircraft operating in the transonic regime, it is becoming important to determine the effects of the coupling between aerodynamic loads and elastic forces. Since aeroelastic effects can significantly impact the design of these aircraft, there is a strong need in the aerospace industry to predict these interactions computationally. Such an analysis in the transonic regime requires high fidelity computational fluid dynamics (CFD) analysis tools, due to the nonlinear behavior of the aerodynamics in the transonic regime and also high fidelity computational structural dynamics (CSD) analysis tools. Also, there is a need to be able to use a wide variety of CFD and CSD methods to predict aeroelastic effects. Since source codes are not always available, it is necessary to couple the CFD and CSD codes without alteration of the source codes. In this study, an aeroelastic coupling procedure is developed to determine the static aeroelastic response of aircraft wings using any CFD and CSD code with little code integration. The aeroelastic coupling procedure is demonstrated on an F/A-18 Stabilator using NASTD (an in-house McDonnell Douglas CFD code) and NASTRAN. In addition, the Aeroelastic Research Wing (ARW-2) is used for demonstration of the aeroelastic coupling procedure by using ENSAERO (NASA Ames Research Center CFD code) and a finite element wing-box code. The results obtained from the present study are compared with those available from an experimental study conducted at NASA Langley Research Center and a study conducted at NASA Ames Research Center using ENSAERO and modal superposition. The results compare well with experimental data.
Rigid polyurethane foams are used as encapsulants to isolate and support thermally sensitive components within weapon systems. When exposed to abnormal thermal environments, such as fire, the polyurethane foam decomposes to form products having a wide distribution of molecular weights and can dominate the overall thermal response of the system. Decomposing foams have either been ignored by assuming the foam is not present, or have been empirically modeled by changing physical properties, such as thermal conductivity or emissivity, based on a prescribed decomposition temperature. The hypothesis addressed in the current work is that improved predictions of polyurethane foam degradation can be realized by using a more fundamental decomposition model based on chemical structure and vapor-liquid equilibrium, rather than merely fitting the data by changing physical properties at a prescribed decomposition temperature. The polyurethane decomposition model is founded on bond breaking of the primary polymer and formation of a secondary polymer which subsequently decomposes at high temperature. The bond breaking scheme is resolved using percolation theory to describe evolving polymer fragments. The polymer fragments vaporize according to individual vapor pressures. Kinetic parameters for the model were obtained from Thermal Gravimetric Analysis (TGA) from a single nonisothermal experiment with a heating rate of 20 C/min. Model predictions compare reasonably well with a separate nonisothermal TGA weight loss experiment with a heating rate of 200 C/min.
Parameterization of predictive models is often complicated by the inability to make measurements at the same scale at which one wishes to perform the analysis. This disparity in scales necessitates the use of some averaging or upscaling model to compute the desired effective media properties. In efforts to better model permeability upscaling, laboratory experiments have been conducted on a series of rock samples with different genetic origins. These experiments involve the collection of exhaustive permeability data sets at different sample supports (i.e., sample volumes) using a specially designed minipermeameter test system. Here the authors present a synopsis of such a data set collected from a block of volcanic tuff.
A mathematical model was developed to quantitatively describe the intermetallic compound (IMC) layer growth that takes place between a Sn-based solder and a noble metal thick film conductor material used in hybrid microcircuit (HMC) assemblies. The model combined the reaction kinetics of the solder/substrate interaction, as determined from ancillary isothermal aging experiments, with a 2-D finite element mesh that took account of the porous morphology of the thick film coating. The effect of the porous morphology on the IMC layer growth when compared to the traditional 1-D computations was significant. The previous 1-D calculations under-predicted the nominal IMC layer thickness relative to the 2-D case. The 2-D model showed greater substrate consumption by IMC growth and lesser solder consumption that was determined with the 1-D computation. The new 2-D model allows the design engineer to better predict circuit aging and hence, the reliability of HMC hardware that is placed in the field.
Understanding the parameters that affect the performance of milliscale and microscale actuators is essential to the development of optimized designs and fabrication processes, as well as the qualification of devices for commercial applications. This paper discusses the development of optical techniques for motion measurements of LIGA fabricated milliengines. LIGA processing permits the fabrication of precision millimeter-sized machine elements that cannot be fabricated by conventional miniature machining techniques because of their small feature sizes. In addition, tolerances of 1 part in 10{sup 3} to 10{sup 4} may be maintained in millimeter sized components with this processing technique. Optical techniques offer a convenient means for measuring long term statistical performance data and transient responses needed to optimize designs and manufacturing techniques. Optical techniques can also be used to provide feedback signals needed for control and sensing of the state of the machine. Optical probe concepts and experimental data obtained using a milliengine developed at Sandia National Laboratories are presented.
The Waste Isolation Pilot Plant (WIPP) is a proposed repository for transuranic wastes constructed in bedded Permian-acre halite deposits in southeastern New Mexico, USA. Site-characterization studies at the WIPP site identified groundwater flow in the Culebra Dolomite Member of the Rustler Formation as the most likely Geologic pathway for radio nuclide transport to the accessible environment in the event of a breach of the WIPP repository through inadvertent human intrusion. The Culebra is a 7-m-thick, variably fractured dolomite with massive and layers. Detailed studies at all scales demonstrated that the Culebra is a heterogeneous medium. Heterogeneity in Culebra properties was incorporated into numerical simulations used for data interpretation and PA calculations in different ways, depending on the amount of data available, the certainty with which the effects of a given approach could be evaluated, and the purpose of the study. When abundant, spatially distributed data were available, the heterogeneity was explicitly included. For example, a stochastic approach was used to generate numerous, equally likely, heterogeneous transmissivity fields conditioned on head and transmissivity data. In other cases, constant parameter values were applied over the model domain. These constant values were selected and applied in two different ways. In simple cases where a conservative bounding value could be identified that would not lead to unrealistically conservative results, that value was used for all calculations. In more complex cases, parameter distributions were developed and single values of the parameters were sampled from the distributions and applied across the entire model domain for each of the PA Monte Carlo simulations. We are currently working to refine our understanding of the multiple rates of diffusion attributable to small-scale spatial variability.
This report summarizes progress from the Laboratory Directed Research and Development (LDRD) program during fiscal year 1997. In addition to a programmatic and financial overview, the report includes progress reports from 218 individual R&D projects in eleven categories. Theses reports are grouped into the following areas: materials science and technology; computer sciences; electronics and photonics; phenomenological modeling and engineering simulation; manufacturing science and technology; life-cycle systems engineering; information systems; precision sensing and analysis; environmental sciences; risk and reliability; national grand challenges; focused technologies; and reserve.
This paper presents a prototype virtual reality (VR) system for training medical first responders. The initial application is to battlefield medicine and focuses on the training of medical corpsmen and other front-line personnel who might be called upon to provide emergency triage on the battlefield. The system is built upon Sandia`s multi-user, distributed VR platform and provides an interactive, immersive simulation capability. The user is represented by an Avatar and is able to manipulate his virtual instruments and carry out medical procedures. A dynamic casualty simulation provides realistic cues to the patient`s condition (e.g. changing blood pressure and pulse) and responds to the actions of the trainee (e.g. a change in the color of a patient`s skin may result from a check of the capillary refill rate). The current casualty simulation is of an injury resulting in a tension pneumothorax. This casualty model was developed by the University of Pennsylvania and integrated into the Sandia MediSim system.
Electrical power generated with the heat from the sun, called solar thermal power, is produced with three types of concentrating solar systems - trough or line-focus systems; power towers in which a centrally-located thermal receiver is illuminated with a large field of sun-tracking heliostats; and dish/engine systems. A special case of the third type of system, a dish/Stirling system, is the subject of this paper. A dish/Stirling system comprises a parabolic dish concentrator, a thermal receiver, and a Stirling engine/generator located at the focus of the dish. Several different dish/Stirling systems have been built and operated during the past 15 years. One system claims the world record for net conversion of solar energy to electric power of 29.4%; and two different company`s systems have accumulated thousands of hours of on-sun operation. Due to de-regulation and intense competition in global energy markets as well as the immaturity of the technology, dish/Stirling systems have not yet found their way into the marketplace. This situation is changing as solar technologies become more mature and manufacturers identify high-value niche markets for their products. In this paper, I review the history of dish/Stirling system development with an emphasis on technical and other issues that directly impact the Stirling engine. I also try to provide some insight to the opportunities and barriers confronting the application of dish/Stirling in power generation markets.
VOLMAX is a three-dimensional transient volumetric Maxwell equation solver that operates on standard rectilinear finite-difference time-domain (FDTD) grids, non-orthogonal unstructured grids, or a combination of both types (hybrid grids). The algorithm is fully explicit. Open geometries are typically solved by embedding multiple unstructured regions into a simple rectilinear FDTD mesh. The grid types are fully connected at the mesh interfaces without the need for complex spatial interpolation. The approach permits detailed modeling of complex geometry while mitigating the large cell count typical of non-orthogonal cells such as tetrahedral elements. To further improve efficiency, the unstructured region carries a separate time step that sub-cycles relative to the time-step used in the FDTD mesh.
A discrete element computer program named DMC{underscore}BLAST (Distinct Motion Code) has been under development since 1987 for modeling rock blasting (Preece {ampersand} Taylor, 1989). This program employs explicit time integration and uses spherical or cylindrical elements that are represented as circles in two dimensions (2-D). DMC{underscore}BLAST calculations compare favorably with data from actual bench blasts (Preece et al, 1993). Buffer Choke blasting is commonly used in surface gold mines to break the rock and dilate it sufficiently for ease of digging, with the assumption of insignificant horizontal movement. The blast designs usually call for relatively shallow holes benches ({lt} 11 m) with small blastholes (approx. 165 mm), small burdens and spacings ({lt}5 m), often with 50% or more of the hole stemmed. Control of blast-induced horizontal movement is desired because the ore is assayed in place from the blasthole drill cuttings and digging polygons of ore and waste are laid out before the blast. Horizontal movement at the ore waste boundary can result in dilution of the ore or loss of ore with the waste. The discrete element computer program DMC{underscore}BLAST has been employed to study spatial variation of horizontal rock motion during buffer choke blasting. Patterns of rock motion can be recognized from the discrete element simulations that would be difficult or impossible to recognize in the field (Preece, Tidman and Chung, 1997). Techniques have been developed to calculate ore waste and dilution from the horizontal movement predicted by DMC{underscore}BLAST. Four DMC{underscore}BLAST simulations of buffer blasting have been performed. The blasts are identical except that the burden and spacing are systematically varied which also changes the powder factor. Predictions of ore waste or dilution are made for each burden in the blast, assuming no horizontal movement, to illustrate the spatial variation observed.
The Office of Environmental Management of the U.S. Department of Energy is responsible for the safe management and disposal of DOE owned defense spent nuclear fuel and high level waste (DSNF/DHLW). A desirable option, direct disposal of the waste in the potential repository at Yucca Mountain, depends on the final waste acceptance criteria, which will be set by DOE`s Office of Civilian Radioactive Waste Management (OCRWM). However, evolving regulations make it difficult to determine what the final acceptance criteria will be. A method of anticipating waste acceptance criteria is to gain an understanding of the DOE owned waste types and their behavior in a disposal system through a performance assessment and contrast such behavior with characteristics of commercial spent fuel. Preliminary results from such an analysis indicate that releases of 99Tc and 237Np from commercial spent fuel exceed those of the DSNF/DHLW; thus, if commercial spent fuel can meet the waste acceptance criteria, then DSNF can also meet the criteria. In large part, these results are caused by the small percentage of total activity of the DSNF in the repository (1.5%) and regulatory mass (4%), and also because commercial fuel cladding was assumed to provide no protection.
This paper describes the design and characterization of several types of micromirror devices to include process capabilities, device modeling, and test data resulting in deflection versus applied potential curves. These micromirror devices are the first to be fabricated in the state-of-the-art four-level planarized polysilicon process available at Sandia National Laboratories known as the Sandia Ultra-planar Multi-level MEMS Technology (SUMMiT). This enabling process permits the development of micromirror devices with near-ideal characteristics which have previously been unrealizable in standard three-layer polysilicon processes. This paper describes such characteristics as elevated address electrodes, individual address wiring beneath the device, planarized mirror surfaces using Chemical Mechanical Polishing (CMP), unique post-process metallization, and the best active surface area to date. This paper presents the design, fabrication, modeling, and characterization of several variations of Flexure-Beam (FBMD) and Axial-Rotation Micromirror Devices (ARMD). The released devices are first metallized using a standard sputtering technique relying on metallization guards and masks that are fabricated next to the devices. Such guards are shown to enable the sharing of bond pads between numerous arrays of micromirrors in order to maximize the number of on-chip test arrays. The devices are modeled and then empirically characterized using a laser interferometer setup located at the Air Force Institute of Technology (AFIT) at Wright-Patterson AFB in Dayton, Ohio. Unique design considerations for these devices and the process are also discussed.
Transient solid dynamics simulations are among the most widely used engineering calculations. Industrial applications include vehicle crashworthiness studies, metal forging, and powder compaction prior to sintering. These calculations are also critical to defense applications including safety studies and weapons simulations. The practical importance of these calculations and their computational intensiveness make them natural candidates for parallelization. This has proved to be difficult, and existing implementations fail to scale to more than a few dozen processors. In this paper we describe our parallelization of PRONTO, Sandia`s transient solid dynamics code, via a novel algorithmic approach that utilizes multiple decompositions for different key segments of the computations, including the material contact calculation. This latter calculation is notoriously difficult to perform well in parallel, because it involves dynamically changing geometry, global searches for elements in contact, and unstructured communications among the compute nodes. Our approach scales to at least 3600 compute nodes of the Sandia/Intel Teraflop computer (the largest set of nodes to which we have had access to date) on problems involving millions of finite elements. On this machine we can simulate models using more than ten- million elements in a few tenths of a second per timestep, and solve problems more than 3000 times faster than a single processor Cray Jedi.
The policy debate that has surrounded the national laboratories of the Department of Energy since the end of the Cold War has been very confusing. Initially, with the passage of the National Competitiveness Technology Transfer Act of 1989, the laboratories were encouraged to form cooperative arrangements with industry to maintain their technology base and give a boost for U.S. industrial competitiveness. But in the 104th Congress, technology transfer programs were severely constrained.
Sandia National Laboratories and several subsystem contractors are developing technologies applicable to multispectral remote sensing from space. A proof of concept multispectral sensor system is under development. The objective of building this sensor is to demonstrate and evaluate multispectral imaging technologies for various applications. The three major subsystems making up the sensor are the focal plane assembly (FPA), the cryocooler, and the telescope. This paper covers the focal plane assembly, which is the basis of the sensor system. The focal plane assembly includes sensor chip assemblies, optical filters, and a vacuum enclosure with cold shielding. Linear detector arrays provide spatial resolution in the cross-track direction for a pushbroom imager configuration. The optical filters define 15 spectral bands in a range from 0.45 microns to 10.7 microns. All the detector arrays are mounted on a single focal plane and are designed to operate at 75 K. No beam splitters are used. The four spectral bands covering the visible to near infrared have roughly 2400 pixels each, and the remaining 11 spectral bands have roughly 600 pixels each. The average total rate of multispectral data from the FPA is approximately 15.4 megapixels per second. At the time this paper is being written, the multispectral focal plane assembly is in the fabrication phase. A thermal/mechanical mockup has been built and tested for the vibration environment and to determine the thermal load. Some of the sensor chip assemblies and filters have been built and tested. Several notable features of the design are covered in the paper as well as preliminary test data.
The Air Force Research Laboratory`s Satellite Threat Warning and Attack Reporting (STW/AR) program will provide technologies for advanced threat warning and reporting of radio frequency (RF) and laser threats. The STW/AR program objectives are: (a) develop cost- effective technologies to detect, identify, locate, characterize, and report attacks or interference against U.S. and Allied satellites. (b) demonstrate innovative, light-weight, low-power, laser and RF sensors. The program focuses on the demonstration of RF and laser sensors. The RF sensor effort includes the investigation of interferometric antenna arrays, multi-arm spiral and butler matrix antennas, wideband receivers, adaptive processors, and improved processing algorithms. The laser sensor effort includes the investigation of alternative detectors, broadband grating and optical designs, active pixel sensing, and improved processing algorithms.
The identification of crystallographic phases in the scanning electron microscope (SEM) has been limited by the lack of a simple way to obtain electron diffraction data of an unknown while observing the micro structure of the specimen. With the development of Charge Coupled Device (CCD) based detectors, backscattered electron Kikuchi patterns (BEKP), alternately referred to as electron backscattered diffraction patterns (EBSP), can be easily collected. Previously, BEKP has been limited to crystallographic orientation studies due to the poor pattern quality collected with video rate detector systems. With CCD detectors, a typical BEKP can now be acquired from a micron or sub-micron-sized crystal using an exposure time of 1-10 seconds with an accelerating voltage of 10-40 kV and a beam current as low as 0.1 nA. Crystallographic phase analysis using BEKP is unique in that the properly equipped SEM permits high magnification images, BEKP`s, and elemental information to be collected from bulk specimens. BEKP in the SEM has numerous advantages over other electron microscopy crystallographic techniques. The large angular view ( 70 degrees) provided by BEKP and the lack of difficult specimen preparation are distinct advantages of the technique. No sample preparation beyond what is commonly used for SEM specimens is required for BEKP.
This paper describes the design and fabrication of optical Microelectromechanical Systems (MEMS) devices using the Sandia Ultra planar Multilevel MEMS Technology (SUMMiT) fabrication process. This state of the art process, offered by Sandia National Laboratories, provides unique and very advantageous features which make it ideal for optical devices. This enabling process permits the development of micromirror devices with near ideal characteristics which have previously been unrealizable in standard polysilicon processes. This paper describes such characteristics as elevated address electrodes, individual address wiring beneath the device, planarized mirror surfaces, unique post-process metallization, and the best active surface area to date.
Since the end of the cold war, as our nuclear stockpile has decreased, the Department of Energy (DOE) has been working rapidly to safely dismantle weapons returned by the military. In order to be retired, weapons must be returned to the Pantex Plant in Amarillo, Texas. There they are reduced to their component parts. Although many of these parts are not hazardous, some, including certain explosive assemblies and radioactive materials, are sufficiently hazardous so that special handling systems are necessary. This paper will describe several of these systems developed by Sandia for Pantex and their technical basis.
The Waste Isolation Pilot Plant (WIPP) is a planned geologic repository for permanent disposal of transuranic waste generated by the U.S. Department of Energy. Disposal regions consist of panels and drifts mined from the bedded salt of the Salado Formation at a depth of approximately 650 m below the surface. This lithology is part of the 225 million year old Delaware Basin, and is geographically located in southeastern New Mexico. Four shafts service the facility needs for air intake, exhaust, waste handling, and salt handling. As the science advisor for the project, Sandia National Laboratories developed the WIPP shaft sealing system design. This design is a fundamental component of the application process for facility licensing, and has been found acceptable by stakeholders and regulatory agencies. The seal system design is founded on results obtained from laboratory and field experiments, numerical modeling, and engineering judgment. This paper describes a field test program to characterize the fluid flow properties in the WIPP shafts at representative seal locations. This work was conducted by Duke Engineering and Services under contract to Sandia National Laboratories in support of the seal system design.