Publications

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The project objective was to detail better ways to assess and exploit intelligent oil and gas field information through improved modeling, sensor technology, and process control to increase ultimate recovery of domestic hydrocarbons. To meet this objective we investigated the use of permanent downhole sensors systems (Smart Wells) whose data is fed real-time into computational reservoir models that are integrated with optimized production control systems. The project utilized a three-pronged approach (1) a value of information analysis to address the economic advantages, (2) reservoir simulation modeling and control optimization to prove the capability, and (3) evaluation of new generation sensor packaging to survive the borehole environment for long periods of time. The Value of Information (VOI) decision tree method was developed and used to assess the economic advantage of using the proposed technology; the VOI demonstrated the increased subsurface resolution through additional sensor data. Our findings show that the VOI studies are a practical means of ascertaining the value associated with a technology, in this case application of sensors to production. The procedure acknowledges the uncertainty in predictions but nevertheless assigns monetary value to the predictions. The best aspect of the procedure is that it builds consensus within interdisciplinary teams The reservoir simulation and modeling aspect of the project was developed to show the capability of exploiting sensor information both for reservoir characterization and to optimize control of the production system. Our findings indicate history matching is improved as more information is added to the objective function, clearly indicating that sensor information can help in reducing the uncertainty associated with reservoir characterization. Additional findings and approaches used are described in detail within the report. The next generation sensors aspect of the project evaluated sensors and packaging survivability issues. Our findings indicate that packaging represents the most significant technical challenge associated with application of sensors in the downhole environment for long periods (5+ years) of time. These issues are described in detail within the report. The impact of successful reservoir monitoring programs and coincident improved reservoir management is measured by the production of additional oil and gas volumes from existing reservoirs, revitalization of nearly depleted reservoirs, possible re-establishment of already abandoned reservoirs, and improved economics for all cases. Smart Well monitoring provides the means to understand how a reservoir process is developing and to provide active reservoir management. At the same time it also provides data for developing high-fidelity simulation models. This work has been a joint effort with Sandia National Laboratories and UT-Austin's Bureau of Economic Geology, Department of Petroleum and Geosystems Engineering, and the Institute of Computational and Engineering Mathematics.

On April 4-5, 2005, a High-Temperature Electronics Products Workshop was held. This workshop engaged a number of governmental and private industry organizations sharing a common interest in the development of commercially available, high-temperature electronics. One of the outcomes of this meeting was an agreement to conduct an industry survey of high-temperature applications. This report covers the basic results of this survey.

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This overview is intended to provide the reader with insight into basic reliability issues often confronted when designing long-term geothermal well monitoring equipment. No single system is looked at. General examples of the long-term reliability of other industries are presented. Examples of reliability issues involving electronic components and sensors along with fiber optic sensors and cables are given. This paper will aid in building systems where a long operating life is required. However, as no introductory paper can cover all reliability issues, basic assembly practices and testing concepts are presented.

This report covers the basic design of the Sandia downhole geothermal reservoir monitoring system. The monitoring system can operate continuously at temperatures up to 240°C (464°F) while measuring small pressure and temperature changes in reservoirs. Future improvements in the existing system will come from research and development programs by such agencies as NASA, JPL, USAF and NETL. An explanation of the benefits of this research to the Geothermal HT electronics program will be given.

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This report focuses on Sandia National Laboratories' effort to create high-temperature logging tools for geothermal applications without the need for heat shielding. One of the mechanisms for failure in conventional downhole tools is temperature. They can only survive a limited number of hours in high temperature environments. For the first time since the evolution of integrated circuits, components are now commercially available that are qualified to 225 C with many continuing to work up to 300 C. These components are primarily based on Silicon-On-Insulator (SOI) technology. Sandia has developed and tested a simple data logger based on this technology that operates up to 300 C with a few limiting components operating to only 250 C without thermal protection. An actual well log to 240 C without shielding is discussed. The first prototype high-temperature tool measures pressure and temperature using a wire-line for power and communication. The tool is based around the HT83C51 microcontroller. A brief discussion of the background and status of the High Temperature Instrumentation program at Sandia, objectives, data logger development, and future project plans are given.

This report focuses Sandia National Laboratories' effort to create high-temperature logging tools for geothermal applications not requiring heat-shielding. Tool electronics can operate up to 300 C with a few limiting components operating to 250 C. Second generation electronics are needed to increase measurement accuracy and extend the operating range to 300 and then 350 C are identified. Custom development of high-temperature batteries and assembling techniques are touched on. Outcomes of this work are discussed and new directions for developing high-temperature industry are suggested.

A quick look at the geothermal industry shows a small industry producing about $1 billion in electric sales annually. The industry is becoming older and in need of new innovative solutions to instrumentation problems. A quick look at problem areas is given along with basic instrumentation requirements. The focus of instrumentation is on high temperature electronics.

A high temperature spectral gamma tool has been designed and built for use in small-diameter geothermal exploration wells. Several engineering judgments are discussed regarding operating parameters, well model selection, and signal processing. An actual well log at elevated temperatures is given with spectral gamma reading showing repeatability.

A new downhole sampling tool has been built for use in steam wells at The Geysers geothermal reservoir. The tool condenses specimens into an initially evacuated vessel that is opened down hole at the direction of an on-board computer. The tool makes a temperature log of the well as it is deployed, and the pressure and temperature of collected specimens are monitored for diagnostic purposes. Initial tests were encouraging, and the Department of Energy has funded an expanded effort that includes data gathering needed to develop a three-dimensional model of The Geysers geochemical environment. Collected data will be useful for understanding the origins of hydrogen chloride and non-condensable gases in the steam, as well as tracking the effect of injection on the composition of produced steam. Interested parties are invited to observe the work and to join the program.