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Photoconductive semiconductor switches for pulsed power applications

IEEE International Pulsed Power Conference - Digest of Technical Papers

Loubriel, Guillermo M.

Photoconductive Semiconductor Switches (PCSS) are being used in, or tested for, many different pulsed power applications as diverse as ultrawideband (UWB) transmitters and high current pulsers. Some aspects of the switches that are relevant to most of the applications are: switch lifetime (longevity), switch opening time (related to the lifetime of carriers in the semiconductor), switching jitter, and the required laser energy. This paper will emphasize the results that we have obtained with Si switches for UWB applications. These include: measurement of switch longevity (a total of 80 Coulombs or 40 C/cm for a 2 cm wide switch and 18.4 Coulombs or 73 Coulombs/cm for a 0.25 cm wide switch), switching at high repetition rates (up to 540 Hz), measurement of carrier lifetime decay rates (a fast one of a few μs, and a slow one of about 330 μs), and measurements on the effect of neutron irradiation on carrier lifetimes. The total charge switched seems to be the highest ever reported for a PCSS. We have used these Si switches in a variety of circuits to produce: a monocycle with a period of about 10 ns corresponding to a center frequency of about 84 MHz, and ringing (many pulse) waveforms with periods of about 1 ns and 7.5 ns corresponding to center frequencies of 770 MHz and 133 MHz. We will also discuss recent studies on the switching properties of GaP.

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Optically controlled current filamentation in GaAs photoconductive semiconductor switches

IEEE International Pulsed Power Conference - Digest of Technical Papers

Zutavern, Fred J.

The use of focused laser beams and fiber optics to control the location and density of current filaments in GaAs photoconductive semiconductor switches (PCSS) is described in this paper. An intensified CCD camera is used to monitor the infrared photoluminescence of the filaments during fast initiation of high gain switching for several sizes of lateral GaAs PCSS (e.g. 0.5×5, 1×5, 2.5×5, 2×30, and 15×20 mm2). The switches are triggered with either a focused, mode-locked, Nd:YAG laser (532 and 1064 nm) or fiber-optically coupled semiconductor laser diodes (approximately 900 nm). The dependencies of the size, location, and density of the current filaments on the optical trigger, switch voltage, and switch current will be discussed. The impact of optically controlled current filaments on device design and lifetime is emphasized. Electro-optical switching amplification is demonstrated using the high gain switching mode of GaAs (lock-on). A single semiconductor laser diode is used to trigger a small GaAs PCSS. This PCSS is used to drive a 15-element laser diode array. Both electrical and optical pulse compression, sharpening, and amplification are achieved. Estimates for electrical and optical power gains are 8000 and 750 respectively.

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Coupling of smooth particle hydrodynamics with PRONTO

American Society of Mechanical Engineers, Applied Mechanics Division, AMD

Attaway, Stephen W.

A gridless numerical technique called smooth particle hydrodynamics (SPH) has been coupled the transient dynamics finite element code, PRONTO. In this paper, a new weighted residual derivation for the SPH method will be presented, and the methods used to embed SPH within PRONTO will be outlined. Example SPH-PRONTO calculations will also be presented. Smooth particle hydrodynamics is a gridless Lagrangian technique. Requiring no mesh, SPH has the potential to model material fracture, large shear flows, and penetration. SPH computes the strain rate and the stress divergence based on the nearest neighbors of a particle, which are determined using an efficient particle sorting technique. Embedding the SPH method within PRONTO allows part of the problem to be modeled with quadrilateral finite elements while other parts are modeled with the gridless SPH method. SPH elements are coupled to the quadrilateral elements through a contact like algorithm.

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Measuring liquid properties with smooth- and textured-surface resonators

Proceedings of the Annual Frequency Control Symposium

Martin, Steve W.

The response of thickness shear mode (TSM) resonators in liquids is examined. Smooth-surface devices, which viscously entrain a layer of contacting liquid, respond to the product of liquid density and viscosity. Textured-surface devices, which also trap liquid in surface features, exhibit an additional response that depends on liquid density alone. Combining smooth and textured resonators in a monolithic sensor allows simultaneous measurement of liquid density and viscosity.

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Estimations of the extent of migration of surficially applied water for various surface conditions near the potential repository perimeter; Yucca Mountain Site Characterization Project

Sobolik, Steven

The Yucca Mountain Site Characterization Project is studying Yucca Mountain in southwestern Nevada as a potential site for a high-level nuclear waste repository. Site characterization includes surface-based and underground testing. Analyses have been performed to support the design of site characterization activities so to have minimal impact on the ability of the site to isolate waste, and on tests performed as part of the characterization process. Two examples of site characterization activities are the construction of an Exploratory Studies Facility, which may include underground shafts, drifts, and ramps, and surface-based testing activities, which may require borehole drilling, excavation of test pits, and road watering for dust control. The information in this report pertains to two-dimensional numerical calculations modeling the movement of surficially applied water and the potential effects of that water on repository performance and underground experiments. This document contains information that has been used in preparing recommendations for two Yucca Mountain Site Characterization Project documents: Appendix I of the Exploratory Studies Facility Design Requirements document, and the Surface-Based Testing Field Requirements Document.

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Evaluation of the effects of underground water usage and spillage in the Exploratory Studies Facility; Yucca Mountain Site Characterization Project

Dunn, E.; Sobolik, S.R.

The Yucca Mountain Site Characterization Project is studying Yucca Mountain in southwestern Nevada as a potential site for a high-level radioactive waste repository. Analyses reported herein were performed to support the design of site characterization activities so that these activities will have a minimal impact on the ability of the site to isolate waste and a minimal impact on underground tests performed as part of the characterization process. These analyses examine the effect of water to be used in the underground construction and testing activities for the Exploratory Studies Facility on in situ conditions. Underground activities and events where water will be used include construction, expected but unplanned spills, and fire protection. The models used predict that, if the current requirements in the Exploratory Studies Facility Design Requirements are observed, water that is imbibed into the tunnel wall rock in the Topopah Springs welded tuff can be removed over the preclosure time period by routine or corrective ventilation, and also that water imbibed into the Paintbrush Tuff nonwelded tuff will not reach the potential waste storage area.

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Synthesis and characterization of novel spiro penta- and hexacoordinate anionic polysiliconate and polygermylate ionomers derived from the condensation of ({plus_minus}) 5,5{prime}, 6,6{prime} - Tetrahydroxy-1,1{prime} - spiro-bis(Indane) with trialkoxysilanes, tetraalkoxysilanes, and trialkoxygermanes

Loy, Douglas A.

Synthesis of hybrid organic-inorganic materials with ionic functionality within the polymer backbone has been achieved. A new family of hypervalent spiro anionic polysiliconates and polygermylates has been prepared. These materials were shown to be thermally stable to moderate temperatures and are completely air and moisture stable. Analysis by solution and solid state NMR verified the presence of the hypervalent functionality. We are currently examining the effect that alteration of the condensing reagent and/or the counterion may have on bulk properties of the ionomeric material.

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Concepts to measure flux and temperature for external central receivers

Pacheco, James E.

Three concepts to measure incident flux (1) relative, real-time power measurement, (2) flux mapping and incident power measurement, and (3) real-time flux mapping) and two concepts to measure receiver surface temperatures low and high resolution temperature measurements) on an external central receiver are discussed along with the potential and shortcomings of these concepts to make the desired measurements and the uncertainties associated with the measurements caused by atmospheric and surface property variations. These concepts can aid in the operation and evaluation of the receiver and plant. Tests have shown that the incident flux distribution on a surface can be mapped out using a fixed, narrow white target and a CCD camera system by recording the images of the beam as it is passed over the target and by building a composite image. Tests with the infrared cameras have shown they are extremely valuable tools in determining temperature profiles during startup of the receiver and throughout operation. This paper describes each concept in detail along with the status of testing to determine the feasibility of these concepts.

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Experimental determination of the Cu-In-Pb ternary phase diagram

Romig Jr., Alton D.

Use of lead-indium solders in microelectronics packaging has increased over the last decade. Increased usage is due to improved properties, such as greater thermo-mechanical fatigue resistance, lower intermetallic formation rates with base metallizations, such as copper, and lower reflow temperatures. However, search of literature reveals no comprehensive studies on phase equilibrium relations between copper metal and lead-indium solder. Our effort involves a combination of experimental data acquisition and computer modeling to obtain the Cu-In-Pb ternary phase diagram. Isotherms and isopleths of interest at low temperatures are achieved by means of differential scanning calorimetry and electron probe microanalysis. Thermodynamic models of these sections served as a guide for efficient experimentation.

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Charge trapping and breakdown in N{sub 2}O oxides

Fleetwood, Daniel M.

Nitrided gate oxides have been fabricated by furnace oxidation in N{sub 2}O with and without prior oxidation in O{sub 2}. SIMS nitrogen profiles show a sharp peak at the Si-insulator interface for both processes. Improved breakdown characteristics and reduced oxide damage after irradiation and charge injection are obtained.

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Effects of oxide charge and surface recombination velocity on the excess base current of BJTs

Fleetwood, Daniel M.

The role of net positive oxide trapped charge and surface recombination velocity on excess base current in BJTs is identified. The effects of the two types of damage can be detected by plotting the excess base current versus base-emitter voltage. Differences and similarities between ionizing-radiation-induced and hot electron-induced degradation are discussed.

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The light ion LMF and its relevance to IFE

Olson, Richard E.

The inertial confinement fusion (ICF) program at Sandia National Laboratories (SNL) is directed toward validating light ions as an efficient driver for ICF defense and energy applications. The light ion laboratory microfusion facility (LMF) is envisioned as a facility in which high gain ICF targets could be developed and utilized in defense-related experiments. The relevance of LMF technology to eventual inertial fusion energy (IFE) applications is assessed via a comparison of LMF technologies with those projected in the Light Ion Beam Reactor Assessment (LIBRA) conceptual reactor design study.

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Evaluation of second-generation central receiver technologies

Kolb, Gregory J.

This paper summarizes the results of a study performed by the US and Germany to assess the technical and economic potential of central receiver power plants and to identify the necessary research and development (R&D) activities required to reach demonstration and commercialization. Second generation power plant designs, employing molten-salt and volumetric-air receivers, were assessed at the size of 30 and 100 MWe. The study developed a common guideline and used data from previous system tests and studies. The levelized-energy costs for the second generation plants were estimated and found to be competitive with costs from fossil-fueled power plants. Potential for further cost reductions exists if technical improvements can be introduced successfully in the long term. Additionally, the study presents results of plant reliability and uncertainty analyses. Mid- and long-term technical potentials are described, as well as recommendations for the R&D activities needed to reach the goal of large-scale commercialization. The results of this study have already helped direct research in the US and Europe. For example, the favorable potential for these technologies has led to the Solar Two molten-salt project in the US and the TSA volumetric receiver test in Spain. In addition, early analysis conducted within this study indicated that an advanced thermal storage medium was necessary to achieve favorable economics for the air plant. This led to the design of the thermal storage system currently being tested in Spain. In summary, each of the investigated receiver technologies has mid- and long-term potential for improving plant performance and reducing capital and energy costs (resulting in less than 10 cts/kWh given excellent insolation conditions) in an environmentally safe way and largely independent of fossil-fuel prices.

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Molecular beam mass spectrometry studies of the chemical vapor deposition of diamond

Coltrin, Michael E.

We have developed a novel molecular beam mass spectrometry technique that can quantitatively analyze the gas-phase composition in a CVD reactor. The technique simultaneously monitors a wide variety of radical and stable species, and their concentrations can be determined with sensitivities approaching 1 ppM. Measurements performed in a diamond deposition system have given us keen insights into the important phenomena that affect the growth environment. This paper first discusses the primary gas sampling design issues. In the second part, the details of the experimental results and their implications will be described.

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Issues for conversion coating of aluminum alloys with hydrotalcite

Drewien, Celeste A.

Hydrotalcite coatings on aluminum alloys are being developed for corrosion protection of aluminum in aggressive saline environments. Coating bath composition, surface pretreatment, and alloying elements in aluminum all influence the performance of these coatings during salt spray testing. The coating bath, comprised of lithium carbonate, requires aging by dissolution of aluminum into the bath in order to grow corrosion resistant coatings. Coatings formed in non- aged baths do not perform well in salt spray testing. The alloying elements in aluminum alloys, especially copper, influence the coating growth and formation leading to thin coatings. The effect of the alloy elements is to limit the supply of aluminum to the coating/electrolyte interface and hinder growth of hydrotalcite upon aluminum alloys.

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Adsorption and desorption studies of cesium on sapphire surfaces

Zavadil, Kevin R.

Adsorption/desorption were studied using combined surface analytical techniques. An approximate initial sticking coefficient for Cs on sapphire was measured using reflection mass spectrometry and found to be 0.9. Thermal Desorption Mass Spectrometry (TDMS) and Auger Electron Spectroscopy (AES) were used to verify that a significant decrease in sticking coefficient occurs as the Cs coverage reaches a critical submonolayer value. TDMS analysis demonstrates that Cs is stabilized on a clean sapphire surface at temperatures (1200 K) in excess of the temperatures experienced by sapphire in a TOPAZ-2 thermionic fuel element (TFE). Surface contaminants on sapphire can enhance Cs adsorption relative to the clean surface. C contamination eliminates the high temperature state of Cs desorption found on clean sapphire but shifts the bulk of the C desorption from 400 to 620 K. Surface C is a difficult contaminant to remove from sapphire, requiring annealing above 1400 K. Whether Cs is stabilized on sapphire in a TFE environment will most likely depend on relation between surface contamination and surface structure.

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Toxicity evaluation and hazard review Cold Smoke

Archuleta, Melecita M.

Cold Smoke is a dense white smoke produced by the reaction of titanium tetrachloride and aqueous ammonia aerosols. Early studies on the toxicity of this nonpyrotechnically generated smoke indicated that the smoke itself is essentially non-toxic (i.e. exhibits to systemic toxicity or organ damage due to exposure) under normal deployment conditions. The purpose of this evaluation was to review and summarize the recent literature data available on the toxicity of Cold Smoke, its chemical constituents, and its starting materials.

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Smart Document System (SDS) used in managing DOE order`s with electronic Engineering Procedures

Graham, R.; Robbins, D.

The Microsoft (MS) Windows product is widely available for PC`s. There exists many thousands of them at Sandia. All of the MS applications in Windows have a Help file. This help file informs the user ``how to`` use and run that application. It is an ``on-line`` manual. The ``Help Compiler`` was obtained from Microsoft. Use of this compiler enables one to insert text in a form the MS ``Help Engine`` recognizes. This means all of the features of the Help file: Hypertext (hot links), browsing, searching, indexing, bookmarks, annotation, are available for your text. This turns a document into a ``Smart Document.`` The use of this Smart Document System (SDS) for Engineering Procedures (EPs) is described.

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Manufacturing technology. A Sandia Technology Bulletin

Leonard, J.; Doran, L.; Floyd, H.L.; Goetsch, B.; Parrott, L.

This item is a copy of the Dec., 1993 issue of Manufacturing Technology, a Sandia Technology Bulletin. It has information on a number of different projects being conducted by Sandia in the general area of manufacturing sciences. Topics addressed include the following: center for information-technology manufacturing gears up, luctrative flat-panel display market targeted; researchers make copper stick to teflon, patterned adhesion may provide ideal conductor/substrate combination for microcircuits; contact algorithm enhances simulation of manufacturing processes, algorithm efficiently handles previously difficult analyses of punching and cutting operations; national machine tool partnership rolls into action, national laboratories share technology to boost US machine-tool industry; closed-loop MAST system eyes robotic manufacturing, fast, accurate, low-cost sensor demonstrated on furnace brazing.

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Sandia`s research network for Supercomputing `93: A demonstration of advanced technologies for building high-performance networks

Gossage, S.A.; Vahle, M.O.

Supercomputing `93, a high-performance computing and communications conference, was held November 15th through 19th, 1993 in Portland, Oregon. For the past two years, Sandia National Laboratories has used this conference to showcase and focus its communications and networking endeavors. At the 1993 conference, the results of Sandia`s efforts in exploring and utilizing Asynchronous Transfer Mode (ATM) and Synchronous Optical Network (SONET) technologies were vividly demonstrated by building and operating three distinct networks. The networks encompassed a Switched Multimegabit Data Service (SMDS) network running at 44.736 megabits per second, an ATM network running on a SONET circuit at the Optical Carrier (OC) rate of 155.52 megabits per second, and a High Performance Parallel Interface (HIPPI) network running over a 622.08 megabits per second SONET circuit. The SMDS and ATM networks extended from Albuquerque, New Mexico to the showroom floor, while the HIPPI/SONET network extended from Beaverton, Oregon to the showroom floor. This paper documents and describes these networks.

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Impact analysis of Minuteman III Payload Transporter Type III

Stirbis, P.P.

An analysis of the impact of the Minuteman III Payload Transporter Type III into a nonyielding target at 46 m.p.h. and 30 m.p.h., and into a yielding target at 46 m.p.h. is presented. The analysis considers the structural response of the tiedown system which secures the Minuteman III re-entry system to the floor of the payload transporter. A finite element model of the re-entry system, its tiedown system, which includes tie-rods and shear pins, and the pallet plate which is attached to the transporter floating plate, was constructed. Because accelerations of the payload transporter are not known, acceleration data from one-quarter scale testing of the Safe Secure Trailer was used to investigate the response of the tiedown system. These accelerations were applied to the pallet plate. The ABAQUS computer code was used to predict the forces in the members of the tiedown system.

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SAFSIM theory manual: A computer program for the engineering simulation of flow systems

Dobranich, Dean

SAFSIM (System Analysis Flow SIMulator) is a FORTRAN computer program for simulating the integrated performance of complex flow systems. SAFSIM provides sufficient versatility to allow the engineering simulation of almost any system, from a backyard sprinkler system to a clustered nuclear reactor propulsion system. In addition to versatility, speed and robustness are primary SAFSIM development goals. SAFSIM contains three basic physics modules: (1) a fluid mechanics module with flow network capability; (2) a structure heat transfer module with multiple convection and radiation exchange surface capability; and (3) a point reactor dynamics module with reactivity feedback and decay heat capability. Any or all of the physics modules can be implemented, as the problem dictates. SAFSIM can be used for compressible and incompressible, single-phase, multicomponent flow systems. Both the fluid mechanics and structure heat transfer modules employ a one-dimensional finite element modeling approach. This document contains a description of the theory incorporated in SAFSIM, including the governing equations, the numerical methods, and the overall system solution strategies.

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Battery energy storage: A preliminary assessment of national benefits (the Gateway Benefits Study)

Akhil, A.; Zaininger, H.; Hurwitch, J.; Badin, J.

Preliminary estimates of national benefits from electric utility applications of battery energy storage through the year 2010 are presented along with a discussion of the particular applications studied. The estimates in this report were based on planning information reported to DOE by electric utilities across the United States. Future studies are planned to refine these estimates as more application-specific information becomes available.

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Final report of the Static Bonding Team, Pantex Plant, Amarillo, Texas

Jones, R.D.; Chen, K.C.; Holmes, S.W.

The integrity of the electrostatic bonding procedures used to equilibrate operating technicians and weapon components was questioned during the course of the quality evaluation assessments of the W70, W68, and B57 dismantlement programs. A multi-disciplined, interlaboratory team was convened on an ad hoc basis to resolve certain static bonding issues. The accomplishments of this team in upgrading the integrity of the bonding process include recommendations on the proper use of wrist straps, training of technicians in their use, and procedures to reduce accumulation of static charge on components during routine handling operations.

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Calibration of the On-Line Aerosol Monitor (OLAM) with ammonium chloride and sodium chloride aerosols

Brockmann, John E.

The On-Line Aerosol Monitor (OLAM) is a light attenuation device designed and built at the Idaho National Engineering Laboratory (INEL) by EG&G Idaho. Its purpose is to provide an on-line indication of aerosol concentration in the PHEBUS-FP tests. It does this by measuring the attenuation of a light beam across a tube through which an aerosol is flowing. The OLAM does not inherently give an absolute response and must be calibrated. A calibration has been performed at Sandia National Laboratories` (SNL) Sandia Aerosol Research Laboratory (SARL) and the results are described here. Ammonium chloride and sodium chloride calibration aerosols are used for the calibration and the data for the sodium chloride aerosol is well described by a model presented in this report. Detectable instrument response is seen over a range of 0.1 cm{sup 3} of particulate material per m{sup 3} of gas to 10 cm{sup 3} of particulate material per m{sup 3} of gas.

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Hydraulic testing of Salado Formation evaporites at the Waste Isolation Pilot Plant site: Second interpretive report

Beauheim, Richard L.

Pressure-pulse, constant-pressure flow, and pressure-buildup tests have been performed in bedded evaporites of the Salado Formation at the Waste Isolation Pilot Plant (WIPP) site to evaluate the hydraulic properties controlling brine flow through the Salado. Transmissivities have been interpreted from six sequences of tests conducted on five stratigraphic intervals within 15 m of the WIPP underground excavations.

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New technologies for item monitoring

Abbott, J.A.; Waddoups, I.G.

This report responds to the Department of Energy`s request that Sandia National Laboratories compare existing technologies against several advanced technologies as they apply to DOE needs to monitor the movement of material, weapons, or personnel for safety and security programs. The authors describe several material control systems, discuss their technologies, suggest possible applications, discuss assets and limitations, and project costs for each system. The following systems are described: WATCH system (Wireless Alarm Transmission of Container Handling); Tag system (an electrostatic proximity sensor); PANTRAK system (Personnel And Material Tracking); VRIS (Vault Remote Inventory System); VSIS (Vault Safety and Inventory System); AIMS (Authenticated Item Monitoring System); EIVS (Experimental Inventory Verification System); Metrox system (canister monitoring system); TCATS (Target Cueing And Tracking System); LGVSS (Light Grid Vault Surveillance System); CSS (Container Safeguards System); SAMMS (Security Alarm and Material Monitoring System); FOIDS (Fiber Optic Intelligence & Detection System); GRADS (Graded Radiation Detection System); and PINPAL (Physical Inventory Pallet).

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History of Sandia National Laboratories` auxiliary closure mechanisms

Weydert, J.C.

An essential component of a horizontal, underground nuclear test setup at the Nevada Test Site is the auxiliary closure system. The massive gates that slam shut immediately after a device has been detonated allow the prompt radiation to pass, but block debris and hot gases from continuing down the tunnel. Thus, the gates protect experiments located in the horizontal line-of-sight steel pipe. Sandia National Laboratories has been the major designer and developer of these closure systems. This report records the history of SNL`s participation in and contributions to the technology of auxiliary closure systems used in horizontal tunnel tests in the underground test program.

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Model for heat-up of structures in VICTORIA

Bixler, Nathan E.

VICTORIA is a mechanistic computer code that treats fission product behavior in the reactor coolant system during a severe accident. During an accident, fission products that deposit on structural surfaces produce heat loads that can cause fission products to revaporize and possibly cause structures, such as a pipe, to fail. This mechanism had been lacking from the VICTORIA model. This report describes the structural heat-up model that has recently been implemented in the code. A sample problem shows that revaporization of fission products can occur as structures heat up due to radioactive decay. In the sample problem, the mass of deposited fission products reaches a maximum, then diminishes. Similarly, temperatures of the deposited film and adjoining structure reach a maximum, then diminish.

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Initial performance assessment of the disposal of spent nuclear fuel and high-level waste stored at Idaho National Engineering Laboratory. Volume 2: Appendices

Rechard, Robert P.

This performance assessment characterized plausible treatment options conceived by the Idaho National Engineering Laboratory (INEL) for its spent fuel and high-level radioactive waste and then modeled the performance of the resulting waste forms in two hypothetical, deep, geologic repositories: one in bedded salt and the other in granite. The results of the performance assessment are intended to help guide INEL in its study of how to prepare wastes and spent fuel for eventual permanent disposal. This assessment was part of the Waste Management Technology Development Program designed to help the US Department of Energy develop and demonstrate the capability to dispose of its nuclear waste, as mandated by the Nuclear Waste Policy Act of 1982. The waste forms comprised about 700 metric tons of initial heavy metal (or equivalent units) stored at the INEL: graphite spent fuel, experimental low enriched and highly enriched spent fuel, and high-level waste generated during reprocessing of some spent fuel. Five different waste treatment options were studied; in the analysis, the options and resulting waste forms were analyzed separately and in combination as five waste disposal groups. When the waste forms were studied in combination, the repository was assumed to also contain vitrified high-level waste from three DOE sites for a common basis of comparison and to simulate the impact of the INEL waste forms on a moderate-sized repository, The performance of the waste form was assessed within the context of a whole disposal system, using the U.S. Environmental Protection Agency`s Environmental Radiation Protection Standards for Management and Disposal of Spent Nuclear Fuel, High-Level and Transuranic Radioactive Wastes, 40 CFR 191, promulgated in 1985. Though the waste form behavior depended upon the repository type, all current and proposed waste forms provided acceptable behavior in the salt and granite repositories.

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Overview of locking systems

Scott, Steven H.

The purpose of this document is to present technical information that should be useful for understanding and applying locking systems for physical protection and control. There are major sections on hardware for locks, vaults, safes, and security containers. Other topics include management of lock systems and safety considerations. This document also contains notes on standards and specifications and a glossary.

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Trace water vapor determination in corrosive gases by infrared spectroscopy

Stallard, Brian R.

To extend the life of gas delivery systems and improve wafer yields, there is a need for an in-line monitor of H{sub 2}O contamination. Goal of this project is to develop such an instrument, based on infrared spectroscopy, that has a detection limit of 30 ppB or better and costs $50K or less. This year`s work considered the application of Fourier transform infrared (FTIR) spectroscopy to H{sub 2}O detection in N{sub 2} and HCl. Using a modified commercial FTIR spectrometer and a long-path gas cell, a detection limit of about 10 ppB was demonstrated for H{sub 2}O in N{sub 2} and HCl. This includes about a factor of three improvement achieved by applying quantitative multivariate calibration methods to the problem. Absolute calibration of the instrument was established from absorptivities of prominent H{sub 2}O bands between 3600 and 3910 cm{sup {minus}1}. Methods are described to minimize background moisture in the beam path. Spectral region, detector type, resolution, cell type, and path length were optimized. Resolving the narrow H{sub 2}O bands (FWHM {approx} 0.20 cm{sup {minus}1}) is not necessary to achieve optimal sensitivity. In fact, optimal sensitivity is achieved at 2 to 4 cm{sup {minus}1} resolution, allowing the use of an inexpensive interferometer. A much smaller, second generation instrument is described that will have a conservatively estimated detection limit of 1 ppB. Since the present laboratory instrument can be duplicated in its essential parts for about $90K, it is realistic to project a cost of $50K for the new instrument. An accessory for existing FTIR spectrometers was designed that may be marketed for as little as $10K.

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Characteristics and control response of the TOPAZ II Reactor System Real-time Dynamic Simulator

Kwok, Kwan S.

A dynamic simulator of the TOPAZ II reactor system has been developed for the Nuclear Electric Propulsion Space Test Program. The simulator combines first-principle modeling and empirical correlations in its algorithm to attain the modeling accuracy and computational through-put that are required for real-time execution. The overall execution time of the simulator for each time step is 15 ms when no data is written to the disk, and 18 ms when nine double precision data points are written to the disk once in every time step. The simulation program has been tested and it is able to handle a step decrease of $8 worth of reactivity. It also provides simulations of fuel, emitter, collector, stainless steel, and ZrH moderator failures. Presented in this paper are the models used in the calculations, a sample simulation session, and a discussion of the performance and limitations of the simulator. The simulator has been found to provide realistic real-time dynamic response of the TOPAZ II reactor system under both normal and casualty conditions.

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Characterization of polysilicon films by Raman spectroscopy and transmission electron microscopy: A comparative study

Tallant, David R.

Samples of chemically-vapor-deposited micrometer and sub-micrometer-thick films of polysilicon were analyzed by transmission electron microscopy (TEM) in cross-section and by Raman spectroscopy with illumination at their surface. TEM and Raman spectroscopy both find varying amounts of polycrystalline and amorphous silicon in the wafers. Raman spectra obtained using blue, green and red excitation wavelengths to vary the Raman sampling depth are compared with TEM cross-sections of these films. Films showing crystalline columnar structures in their TEM micrographs have Raman spectra with a band near 497 cm{sup {minus}1} in addition to the dominant polycrystalline silicon band (521 cm{sup {minus}1}). The TEM micrographs of these films have numerous faulted regions and fringes indicative of nanometer-scale silicon structures, which are believed to correspond to the 497cm{sup {minus}1} Raman band.

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An {Omega}({radical}log log n) lower bound for routing in optical networks

Goldberg, L.A.

Optical communication is likely to significantly speed up parallel computation because the vast bandwidth of the optical medium can be divided to produce communication networks of very high degree. However, the problem of contention in high-degree networks makes the routing problem in these networks theoretically (and practically) difficult. In this paper we examine Valiant`s h-relation routing problem, which is a fundamental problem in the theory of parallel computing. The h-relation routing problem arises both in the direct implementation of specific parallel algorithms on distributed-memory machines and in the general simulation of shared memory models such as the PRAM on distributed-memory machines. In an h-relation routing problem each processor has up to h messages that it wishes to send to other processors and each processor is the destination of at most h messages. We present a lower bound for routing an h-relation (for any h > 1) on a complete optical network of size -n. Our lower bound applies to any randomized distributed algorithm for this task. Specifically, we show that the expected number of communication steps required to route an arbitrary h-relation is {Omega}(h + {radical}log log n). This is the first known lower bound for this problem which does not restrict the class of algorithms under consideration.

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Testing in combined dynamic environments

Journal of the IES

Rogers, J.D.

The combined dynamic environments of vibration and linear acceleration are common to a large number of spacecraft components and other devices. Testing such devices has normally been a two-step process in which independent vibration and centrifuge tests are performed. There is a concern that the combined effects from these two dynamic environments could cause unexpected operational failures that were not predicted from either analysis or independent testing. This paper describes the design and performance of a testing facility that combines vibration and centrifuge testing in a single operation. The test facility is called the Vibrafuge and utilizes Sandia National Laboratories' (SNL) 29-ft underground centrifuge with an attached electrodynamic shaker. Also addressed are activities underway at SNL on development of a combined vibration and acoustic test facility (ATF).

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Field demonstration of technologies for delineating uranium contaminated soils

Tidwell, Vincent C.

An Integrated Demonstration Program, hosted by the Fernald Environmental Restoration Management Corporation (FERMCO), has been established for investigating technologies applicable to the characterization and remediation of soils contaminated with uranium. An important part of this effort is the evaluation of field screening tools capable of acquiring high resolution information on the distribution of uranium contamination in surface soils in a cost-and-time efficient manner. Consistent with this need, four field screening technologies have been demonstrated at two hazardous waste sites at the FERMCO. The four technologies tested are wide-area gamma spectroscopy, beta scintillation counting, laser ablation-inductively coupled plasma-atomic emission spectroscopy (LA-ICP-AES), and long-range alpha detection (LRAD). One of the important findings of this demonstration was just how difficult it is to compare data collected by means of multiple independent measurement techniques. Difficulties are attributed to differences in measurement scale, differences in the basic physics upon which the various measurement schemes are predicated, and differences in the general performance of detector instrumentation. It follows that optimal deployment of these techniques requires the development of an approach for accounting for the intrinsic differences noted above. As such, emphasis is given in this paper to the development of a methodology for integrating these techniques for use in site characterization programs as well as the development of a framework for interpreting the collected data. The methodology described here also has general application to other field-based screening technologies and soil sampling programs.

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A Multi-Axis Seam Tracking sensor for joining applications

Novak, J.L.; Schmitt, D.J.; Maslakowski, J.

This paper describes the development and use of the Multi-Axis Seam Tracking (MAST) sensor for tracking seams or other features in real-time. Four independent, spatially-distributed electric fields are used to sense changes in the relative position of the sensor and the workpiece. The MAST sensor is very inexpensive compared with commercially available seam tracking sensors. It can be used in systems to perform cost-effective small-lot manufacturing operations in a faster, more consistent manner. The MAST sensor is used in an automated system for dispensing braze paste during a rocket nozzle fabrication process.

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The electrochemical behavior of the Al{sub 3}Fe intermetallic compound and localized corrosion of impure 1100 Al

Buchheit, R.G.; Maestas, L.M.; Sorensen, N.R.

Pitting of 1100 Al(Al-1.0(Fe,Cu,Si)) due to Al{sub 3}Fe constituent particles has been studied by examining a variety of intrinsic, extrinsic, and environmental factors that contribute to localized corrosion. Consistent with results from other studies, Al{sub 3}Fe is noble with respect to its microstructural surroundings and pitting is localized to the particle periphery. Polarization curves indicate that cathodic electron transfer reactions are supported on Al{sub 3}Fe at high rates, however, a anodic electron transfer reactions are not. Interparticle spacing appears to play a strong role in determining where pitting will occur, while Al{sub 3}Fe particle area plays a lesser role. Solution pH, applied potential, and exposure time each have measurable effects on the electrochemical behavior of Al{sub 3}Fe and the {alpha}-Al matrix phase which can impact either the galvanic potential of the Al{sub 3}Fe/{alpha}-Al couple, or charge transfer processes on Al{sub 3}Fe particles.

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Chemically sensitive interfaces on SAW devices

Ricco, A.J.; Martin, S.J.; Crooks, R.M.; Xu, Chuanjing; Allred, R.E.

Using surface acoustic wave (SAW) devices, three approaches to the effective use of chemically sensitive interfaces that are not highly chemically selective have been examined: (1) molecular identification from time-resolved permeation transients; (2) using multifrequency SAW devices to determine the frequency dependence of analyte/film interactions; (3) use of an array of SAW devices bearing diverse chemically sensitive interfaces to produce a distinct response pattern for each analyte. In addition to their well-known sensitivity to mass changes (0.0035 monolayer of N{sub 2} can be measured), SAW devices respond to the mechanical and electronic properties of thin films, enhancing response information content but making a thorough understanding of the perturbation critical. Simultaneous measurement of changes in frequency and attenuation, which can provide the information necessary to determine the type of perturbation, are used as part of the above discrimination schemes.

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A global motion planner for curve-tracing robots

Hwang, Y.K.

We present a global motion planner for tracing curves in three dimensions with robot manipulator tool frames. This planner generates an efficient motion satisfying three types of constraints; constraints on the tool tip for curve tracing, robot kinematic constraints and robot-link collision constraints. Motions are planned using a global search algorithm and a local planner based on a potential-field approach. This planner can be used with potential-field approach. This planner can be used with any robots including redundant manipulators, and can any robots including redundant manipulators, and can control the trade-offs between its algorithmic completeness and computation time. It can be applied in many robotic tasks such as seam welding, caulking, edge deburrring and chamfering, and is expected to reduce motion programming times from days to minutes.

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An interactive Virtual Reality simulation system for robot control and operator training

Miner, Nadine E.

Robotic systems are often very complex and difficult to operate, especially as multiple robots are integrated to accomplish difficult tasks. In addition, training the operators of these complex robotic systems is time-consuming and costly. In this paper, a virtual reality based robotic control system is presented. The virtual reality system provides a means by which operators can operate, and be trained to operate, complex robotic systems in an intuitive, cost-effective way. Operator interaction with the robotic system is at a high, task-oriented, level. Continuous state monitoring prevents illegal robot actions and provides interactive feedback to the operator and real-time training for novice users.

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Real-time seam tracking for rocket thrust chamber manufacturing

Schmitt, D.J.

A sensor-based control approach for real-time seam tracking of rocket thrust chamber assemblies has been developed to enable automation of a braze paste dispensing process. This approach utilizes a non-contact Multi-Axis Seam Tracking (MAST) sensor to track the seams. Thee MAST sensor measures capacitance variations between the sensor and the workpiece and produces four varying voltages which are read directly into the robot controller. A PID control algorithm which runs at the application program level has been designed based upon a simple dynamic model of the combined robot and sensor plant. The control algorithm acts on the incoming sensor signals in real-time to guide the robot motion along the seam path. Experiments demonstrate that seams can be tracked at 100 mm/sec within the accuracy required for braze paste dispensing.

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Nuclear weapon system risk assessment

Carlson, D.D.

Probabilistic risk assessment (PRA) is a process for evaluating hazardous operations by considering what can go wrong, the likelihood of these undesired events, and the resultant consequences. Techniques used in PRA originated in the 1960s. Although there were early exploratory applications to nuclear weapons and other technologies, the first major application of these techniques was in the Reactor Safety Study, WASH-1400, {sup 1} in which the risks of nuclear power accidents were thoroughly investigated for the first time. Recently, these techniques have begun to be adapted to nuclear weapon system applications. This report discusses this application to nuclear weapon systems.

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An efficient hybrid planner in changing environments

Chen, P.C.

In this paper, we present a new hybrid motion planner than is capable of exploiting previous planning episodes when confronted with new planning problems. Our approach is applicable when several (similar) problems are successively posed for the same static environment, or when the environment changes incrementally between planning episodes. At the heart of our system lie two low-level motion planners: a fast, but incomplete planner (which we call LOCAL), and a computationally costly (possibly resolution) complete planner (which we call GLOBAL). When a new planning problem is presented to our planner, a meta-level planner (which we call MANAGER) decomposes the problem into segments that are amenable to solution by LOCAL. This decomposition is made by exploiting a task graph, in which successful planning episodes have been recorded. In cases where the decomposition fails, GLOBAL is invoked. The key to our planner`s success is a novel representation of solution trajectories, in which segments of collision-free paths are associated with the boundary of nearby obstacles.

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Automatic assembly planning and its role in agile manufacturing: A Sandia perspective

Jones, R.E.; Kaufman, S.G.

Sandia has been studying automatic assembly planning of electromechanical devices for some years, based on an implemented system called Archimedes. Work done to date has focussed on automatic generation of high-level plans, and translation of these plans into robotic control code and workcell layout. More recently, the importance of an assembly planning capability as a design aid has been emphasized, as it could potentially provide early feedback to a designer on the manufacturability of the design. This paper describes the work done on assembly planning to date, plans for extending it, and its applications to agile manufacturing. In particular, we describe an agile manufacturing demonstration project underway at Sandia, and the role the Archimedes assembly planning system will play in it.

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Overview of United States Department of Energy activities to support life extension of nuclear power plants

Rosinski, S.T.

Today, 109 nuclear power plants provide over 20 percent of the electrical energy generated in the US The operating license of the first of these plants will expire in the year 2000; one-third of the operating licenses will expire by 2010 and the remaining plant licenses are scheduled to expire by 2033. The National Energy Strategy assumes that 70 percent of these plants will continue to operate beyond their current license expiration to assist in ensuring an adequate, diverse, and environmentally acceptable energy supply for economic growth. In order to preserve this energy resource in the US three major tasks must be successfully completed: establishment of regulations, technical standards, and procedures for the preparation and review of a license renewal application; development, verification, and validation of technical criteria and bases for monitoring, refurbishing, and/or replacing plant equipment; and demonstration of the regulatory process. Since 1985, the US Department of Energy (DOE) has been working with the nuclear industry and the US Nuclear Regulatory Commission (NRC) to establish and demonstrate the option to extend the life of nuclear power plants through the renewal of operating licenses. This paper focuses primarily on DOE`s Plant Lifetime Improvement (PLIM) Program efforts to develop the technical criteria and bases for effective aging management and lifetime improvement for continued operation of nuclear power plants. This paper describes current projects to resolve generic technical issues in the principal areas of reactor pressure vessel (RPV) integrity, fatigue, and environmental qualification (EQ).

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Double layer capacitance of carbon foam electrodes

Delnick, F.M.; Ingersoll, D.; Firsich, D.

We have evaluated a wide variety of microcellular carbon foams prepared by the controlled pyrolysis and carbonization of several polymers including: polyacrylonitrile (PAN), polymethacrylonitrile (PMAN), resorcinol/formaldehyde (RF), divinylbenzene/methacrylonitrile (DVB), phenolics (furfuryl/alcohol), and cellulose polymers such as Rayon. The porosity may be established by several processes including: Gelation (1-5), phase separation (1-3,5-8), emulsion (1,9,10), aerogel/xerogel formation (1,11,12,13), replication (14) and activation. In this report we present the complex impedance analysis and double layer charging characteristics of electrodes prepared from one of these materials for double layer capacitor applications, namely activated cellulose derived microcellular carbon foam.

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Comparison and verification of two models which predict minimum principal in situ stress from triaxial data

Warpinski, Norman R.

This paper evaluates the correlation between values of minimum principal in situ stress derived from two different models which use data obtained from triaxial core tests and coefficient for earth at rest correlations. Both models use triaxial laboratory tests with different confining pressures. The first method uses a vcrified fit to the Mohr failure envelope as a function of average rock grain size, which was obtained from detailed microscopic analyses. The second method uses the Mohr-Coulomb failure criterion. Both approaches give an angle in internal friction which is used to calculate the coefficient for earth at rest which gives the minimum principal in situ stress. The minimum principal in situ stress is then compared to actual field mini-frac test data which accurately determine the minimum principal in situ stress and are used to verify the accuracy of the correlations. The cores and the mini-frac stress test were obtained from two wells, the Gas Research Institute`s (GRIs) Staged Field Experiment (SFE) no. 1 well through the Travis Peak Formation in the East Texas Basin, and the Department of Energy`s (DOE`s) Multiwell Experiment (MWX) wells located west-southwest of the town of Rifle, Colorado, near the Rulison gas field. Results from this study indicates that the calculated minimum principal in situ stress values obtained by utilizing the rock failure envelope as a function of average rock grain size correlation are in better agreement with the measured stress values (from mini-frac tests) than those obtained utilizing Mohr-Coulomb failure criterion.

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Sol-gel derived silica/siloxane composite materials: The effect of loading level and catalyst activity on silica domain formation

Ulibarri, Tamara A.

Currently, the production of in situ reinforcement in polymeric systems by sol-gel methods is undergoing rapid development. However, understanding of synthesis/structure/property relationships is still lacking. In order to produce sol-gel derived composite materials with sufficient mechanical properties for commercial applications, this deficit of information must be addressed. We have completed a detailed investigation of in situ silica growth in polydimethylsiloxane (PDMS)/tetraethylorthosilicate (TEOS) systems. Factors which affect the domain growth, such as catalyst activity and silica loading, have been examined by solid state {sup 29}Si NMR, SEM, mechanical testing and small angle neutron scattering.

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Chemometric analysis of infrared emission spectra for quantitative analysis of BPSG films on silicon

Haaland, David M.

Infrared emission spectra of 21 borophosphosilicate glass (BPSG) thin films on silicon wafers were collected with the samples held at constant temperature between 125--400{degree}C using a heating stage designed for precise temperature control ({plus_minus}{degree}C). Partial test squares calibrations applied to the BPSG infrared emittance spectra allowed four BPSG thin-film properties to be simultaneously quantified with precisions of 0.1 wt. % for boron and phosphorus, 35 {Angstrom} for film thickness, and 1.2{degree}C for temperature.

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Optimization of experimental conditions in IR reflectance determination of BPSG properties

Haaland, David M.

Experiments were performed to examine sensitivity of thin-film property determinations to several experimental variables when applying multivariate calibration methods to infrared reflection spectroscopic data. Results indicate that low angles of incidence are best for robust quantitative determination of boron, phosphorus, and film thickness in borophosphosilicate glass (BPSG) dielectric films. However, the polarization state of the incidence beam does not affect the quantitative prediction ability.

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Analog fiber optic multiplexing techniques and results from the Hunters Trophy Experiment

Hansen, G.J.

Due to the growth in the use of analog fiber optic data transmission systems at the Nevada Test Site and other locations, Sandia National Laboratories (SNL) has recognized the need to be able to multiplex several data channels per fiber. Wavelength-division, frequency-division, and time-division multiplex techniques have been investigated. A time-division system using optically-multiplexed laser transmitters driving a common receiver was fielded on the HUNTERS TROPHY event at the NTS. Stability, noise, and dynamic range compared favorably with that seen on nonmultiplexed links. Amplitude, width, and rise time of data transmitted via the multiplexed links was consistent with that recorded from non-multiplexed links.

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A comparative evaluation of SAR and SLAR

Mastin, G.A.; Manson, J.J.; Bradley, J.D.; Axline, R.M.; Hover, G.L.

Synthetic aperture radar (SAR) was evaluated as a potential technological improvement over the Coast Guard`s existing side-looking airborne radar (SLAR) for oil-spill surveillance applications. The US Coast Guard Research and Development Center (R&D Center), Environmental Branch, sponsored a joint experiment including the US Coast Guard, Sandia National Laboratories, and the Naval Oceanographic and Atmospheric Administration (NOAA), Hazardous Materials Division. Radar imaging missions were flown on six days over the coastal waters off Santa Barbara, CA, where there are constant natural seeps of oil. Both the Coast Guard SLAR and the Sandia National Laboratories SAR were employed to acquire simultaneous images of oil slicks and other natural sea surface features that impact oil-spill interpretation. Surface truth and other environmental data were also recorded during the experiment. The experiment data were processed at Sandia National Laboratories and delivered to the R&D Center on a computer workstation for analysis by experiment participants. Issues such as optimal spatial resolution, single-look vs. multi-look SAR imaging, and the utility of SAR for oil-spill analysis were addressed. Finally, conceptual design requirements for a possible future Coast Guard SAR were outlined and evaluated.

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Generic event trees and the treatment of dependencies and non-proceduralized actions in a low power and shutdown Probabilistic Risk Assessment

Whitehead, Donnie W.

Sandia National Laboratories was tasked by the US Nuclear Regulatory Commission to perform a Probabilistic Risk Assessment (PRA) of a boiling water reactor (BWR) during low power and shutdown (LP&S) conditions. The plant chosen for the study was Grand Gulf Nuclear Station (GGNS), a BWR 6. In performing the analysis, it was found that in comparison with full-power PRAs, the low decay heat levels present during LP&S conditions result in a relatively large number of ways by which cooling can be provided to the core. In addition, because of the less stringent requirements imposed on system configurations possible is large and the availability of plant systems is more difficult to specify. These aspects of the LP&S environment led to the development and use of ``generic`` event trees in performing the analysis. The use of ``generic`` event trees, in turn, had a significant impact on the nature of the human reliability analysis (HRA) that was performed. This paper describes the development of the event trees for the LP&S PRA and important aspects of the resulting HRA.

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A numerical study of bench blast row delay timing and its influence on percent-cast

Preece, Dale S.

The computer program, DMC (Distinct Motion Code), which was developed for simulating the rock motion associated with blasting, has been used to study the influence of row delay timing on rock motion. The numerical simulations correspond with field observations in that very short delays (< 50ms) and very long delays (> 300ms) produce a lower percent-cast than a medium delay (100 to 200 ms). The DMC predicted relationship between row delay timing and percent-cast is more complex than expected with a dip in the curve where the optimum timing might be expected. More study is required to gain a full understanding of this phenomenon.

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Achieving high performance on the Intel Paragon

Greenberg, D.S.

When presented with a new supercomputer most users will first ask {open_quotes}How much faster will my applications run?{close_quotes} and then add a fearful {open_quotes}How much effort will it take me to convert to the new machine?{close_quotes} This paper describes some lessons learned at Sandia while asking these questions about the new 1800+ node Intel Paragon. The authors conclude that the operating system is crucial to both achieving high performance and allowing easy conversion from previous parallel implementations to a new machine. Using the Sandia/UNM Operating System (SUNMOS) they were able to port a LU factorization of dense matrices from the nCUBE2 to the Paragon and achieve 92% scaled speed-up on 1024 nodes. Thus on a 44,000 by 44,000 matrix which had required over 10 hours on the previous machine, they completed in less than 1/2 hour at a rate of over 40 GFLOPS. Two keys to achieving such high performance were the small size of SUNMOS (less than 256 kbytes) and the ability to send large messages with very low overhead.

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Risk perspectives for TOPAZ II flight mission

Payne Jr., A.C.; Haskin, F.E.

The purpose of this paper is to present a preliminary estimate of the nuclear-related public health risk presented by launching and operating the Russian TOPAZ II space reactor as part of the Nuclear Electric Propulsion Space Test Program (NEPSTP). This risk is then compared to the risks from the operation of commercial nuclear power reactors and previously planned and/or launched space nuclear power missions. For the current mission profile, the initial estimate of the risk posed by launching and operating TOPAZ II is significantly less (at least two orders of magnitude) than that estimated for prior space nuclear missions. Even allowing for the large uncertainties in this estimate, it does not appear that the NEPSTP mission will present a significant health risk to the public.

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Core-concrete interactions with overlying water pools. The WETCOR-1 test

Powers, Dana A.

The WETCOR-1 test of simultaneous interactions of a high-temperature melt with water and a limestone/common-sand concrete is described. The test used a 34.1-kg melt of 76.8 w/o Al{sub 2}O{sub 3}, 16.9 w/o CaO, and 4.0 w/o SiO{sub 2} heated by induction using tungsten susceptors. Once quasi-steady attack on concrete by the melt was established, an attempt was made to quench the melt at 1850 K with 295 K water flowing at 57 liters per minute. Net power into the melt at the time of water addition was 0.61 {plus_minus} 0.19 W/cm{sup 3}. The test configuration used in the WETCOR-1 test was designed to delay melt freezing to the walls of the test fixture. This was done to test hypotheses concerning the inherent stability of crust formation when high-temperature melts are exposed to water. No instability in crust formation was observed. The flux of heat through the crust to the water pool maintained over the melt in the test was found to be 0.52 {plus_minus} 0.13 MW/m{sup 2}. Solidified crusts were found to attenuate aerosol emissions during the melt concrete interactions by factors of 1.3 to 3.5. The combination of a solidified crust and a 30-cm deep subcooled water pool was found to attenuate aerosol emissions by factors of 3 to 15.

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Structural analysis of a frangible nut used on the NASA Space Shuttle

Metzinger, Kurt E.

A structural analysis methodology has been developed for the NASA 2.5-inch frangible nut used on the Space Shuttle. Two of these nuts are used to secure the External Tank to the aft end of the Orbiter. Both nuts must completely fracture before the Orbiter can safely separate from the External Tank. Ideally, only one of the two explosive boosters contained in each nut must detonate to completely break a nut. However, after an uncontrolled change in the Inconel 718 material processing, recent tests indicate that in certain circumstances both boosters may be required. This report details the material characterization and subsequent structural analyses of nuts manufactured from two lots of Inconel 718. The nuts from the HSX lot were observed to consistently separate with only one booster, while the nuts from the HBT lot never completely fracture with a single booster. The material characterization requires only tensile test data and the determination of a tearing parameter based on a computer simulation of a tensile test. Subsequent structural analyses using the PRONTO2D finite element code correctly predict the differing response of nuts fabricated from these two lots. This agreement is important because it demonstrates that this technique can be used to screen lots of Inconel 718 before manufacturing frangible nuts from them. To put this new capability to practice, Sandia personnel have transferred this technology to the Pyrotechnics Group at NASA-JSC.

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BAG: A code for predicting the performance of a gas bag impact attenuation system for the PATHFINDER lander

Cole, J.K.; Waye, D.E.

The National Aeronautics and Space Administration (NASA) is planning to launch a network of scientific probes to Mars beginning in late 1996. The precursor to this network will be PATHFINDER. Decelerating PATHFINDER from the high speed of its approach to Mars will require the use of several deceleration techniques working in series. The Jet Propulsion Laboratory (JPL) has proposed that gas bags be used to cushion the payload`s ground impact on Mars. This report presents the computer code, BAG, which has been developed to calculate the pneumatic performance of gas bag impact attenuators and the one-dimensional rigid-body dynamic performance of a payload during ground impact.

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The Chaco user`s guide. Version 1.0

Hendrickson, B.; Leland, R.

Graph partitioning is a fundamental problem in many scientific settings. This document describes the capabilities and operation of Chaco, a software package designed to partition graphs. Chaco allows for recursive application of any of several different methods for finding small edge separators in weighted graphs. These methods include inertial, spectral, Kernighan-Lin and multilevel methods in addition to several simpler strategies. Each of these methods can be used to partition the graph into two, four or eight pieces at each level of recursion. In addition, the Kernighan-Lin method can be used to improve partitions generated by any of the other methods. Brief descriptions of these methods are provided, along with references to relevant literature. The user interface, input/output formats and appropriate settings for a variety of code parameters are discussed in detail, and some suggestions on algorithm selection are offered.

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Stockpile Dismantlement Database Training Materials

This document, the Stockpile Dismantlement Database (SDDB) training materials is designed to familiarize the user with the SDDB windowing system and the data entry steps for Component Characterization for Disposition. The foundation of information required for every part is depicted by using numbered graphic and text steps. The individual entering data is lead step by step through generic and specific examples. These training materials are intended to be supplements to individual on-the-job training.

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The probability of Mark-I containment failure by melt-attack of the liner

Powers, Dana A.

This report is a followup to the work presented in NUREG/CR-5423 addressing early failure of a BWR Mark I containment by melt attack of the liner, and it constitutes a part of the implementation of the Risk-Oriented Accident Analysis Methodology (ROAAM) employed therein. In particular, it expands the quantification to include four independent evaluations carried out at Rensselaer Polytechnic Institute, Argonne National Laboratories, Sandia National Laboratories and ANATECH, Inc. on the various portions of the phenomenology involved. These independent evaluations are included here as Parts II through V. The results, and their integration in Part I, demonstrate the substantial synergism and convergence necessary to recognize that the issue has been resolved.

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Blasting, graphical interfaces and Unix

Preece, Dale S.

A discrete element computer program, DMC (Distinct Motion Code) was developed to simulate blast-induced rock motion. To simplify the complex task of entering material and explosive design parameters as well as bench configuration, a full-featured graphical interface has been developed. DMC is currently executed on both Sun SPARCstation 2 and Sun SPARCstation 10 platforms and routinely used to model bench and crater blasting problems. This paper will document the design and development of the full-featured interface to DMC. The development of the interface will be tracked through the various stages, highlighting the adjustments made to allow the necessary parameters to be entered in terms and units that field blasters understand. The paper also discusses a novel way of entering non-integer numbers and the techniques necessary to display blasting parameters in an understandable visual manner. A video presentation will demonstrate the graphics interface and explains its use.

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XSOR codes users manual

Jow, Hong-Nian; Murfin, W.B.; Johnson, J.D.

This report describes the source term estimation codes, XSORs. The codes are written for three pressurized water reactors (Surry, Sequoyah, and Zion) and two boiling water reactors (Peach Bottom and Grand Gulf). The ensemble of codes has been named ``XSOR``. The purpose of XSOR codes is to estimate the source terms which would be released to the atmosphere in severe accidents. A source term includes the release fractions of several radionuclide groups, the timing and duration of releases, the rates of energy release, and the elevation of releases. The codes have been developed by Sandia National Laboratories for the US Nuclear Regulatory Commission (NRC) in support of the NUREG-1150 program. The XSOR codes are fast running parametric codes and are used as surrogates for detailed mechanistic codes. The XSOR codes also provide the capability to explore the phenomena and their uncertainty which are not currently modeled by the mechanistic codes. The uncertainty distributions of input parameters may be used by an. XSOR code to estimate the uncertainty of source terms.

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Inert strength of pristine silica glass fibers

Smith, W.L.; Michalske, T.A.

Silica glass fibers have been produced and tested under ultra high vacuum (UHV) conditions to investigate the inert strength of pristine fibers in absence of reactive agents. Analysis of the coefficient of variation in diameter ({upsilon}{sub d}) vs the coefficient of variation of breaking strength ({upsilon}{sub {sigma}}) does not adequately explain the variation of breaking stress. Distribution of fiber tensile strength data suggests that the inert strength of such fibers is not single valued and that the intrinsic strength is controlled by defects in the glass. Furthermore, comparison of room temperature UHV data with LN{sub 2} data indicates that these intrinsic strengths are not temperature dependent.

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The deposition of boron nitride and carbon films on silica glass fibers

Smith, W.L.; Michalske, T.A.; Rye, R.R.

A chemical vapor deposition technique is used to produce amorphous boron nitride and carbon thin films on high strength silica glass fibers. In this method, the fiber is drawn under ultra high vacuum conditions and low pressure process gases, in the presence of a hot tungsten filament, are used to grow films at low substrate temperatures. Films deposited with this technique do not degrade the intrinsic pristine strength of the silica fibers under dry conditions and, when stressed in chemically aggressive environments, act as effective barrier coatings.

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A non-contacting vertical alignment system for mass properties measuring instruments

James III, G.H.; Suazo, J.E.; Varga, R.C.

A non-contact system for alignment of objects on mass properties measuring instruments is described. Test parts can be aligned to within the capabilities of the user and the fixture to make the adjustments. The current implementation can align objects to less than .001 inches at two points with final requested adjustments of a few ten-thousands of an inch. The non-contact capability allows the alignment of objects which are too compliant or fragile for traditional contacting measurement methods. Also, this system allows the definition of a reference axis on objects which are not perfectly symmetric. The reference axis is defined at the top of the object by an appropriate marker and defined at the bottom by a best fit circle through the surface at a specified height. A general description of the hardware, procedures, and results are presented for the non-user. Appendices which contain a complete description of the software, usage, and mathematical implementation are provided for the reader who is interested in using or further developing the system.

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A review and development of correlations for base pressure and base heating in supersonic flow

Oberkampf, William L.

A comprehensive review of experimental base pressure and base heating data related to supersonic and hypersonic flight vehicles has been completed. Particular attention was paid to free-flight data as well as wind tunnel data for models without rear sting support. Using theoretically based correlation parameters, a series of internally consistent, empirical prediction equations has been developed for planar and axisymmetric geometries (wedges, cones, and cylinders). These equations encompass the speed range from low supersonic to hypersonic flow and laminar and turbulent forebody boundary layers. A wide range of cone and wedge angles and cone bluntness ratios was included in the data base used to develop the correlations. The present investigation also included preliminary studies of the effect of angle of attack and specific-heat ratio of the gas.

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Transient radiation-induced absorption in the materials for a GSGG laser

Brannon, P.J.

Materials used in the optical elements of a 1,061 m GSGG (gadolinium scandium gallium garnet) laser have been tested for transient radiation-induced absorption. The transient radiation-induced absorption in KK1, Schott S7005 and S7010, and M382 glasses have been determined for discrete wavelengths in the range 440--750 nm. Also, the transient radiation-induced absorption in {open_quotes}pure{close_quotes} and MgO doped LiNbO{sub 3} has been measured at 1,061 nm. Mathematical expressions composed of exponentials are fitted to the data.

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Battery energy storage and superconducting magnetic energy storage for utility applications: A qualitative analysis

Butler, Paul C.

This report was prepared at the request of the US Department of Energy`s Office of Energy Management for an objective comparison of the merits of battery energy storage with superconducting magnetic energy storage technology for utility applications. Conclusions are drawn regarding the best match of each technology with these utility application requirements. Staff from the Utility Battery Storage Systems Program and the superconductivity Programs at Sandia National contributed to this effort.

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Evaluation of the electromagnetic effects due to direct lighting to nuclear explosive areas at Pantex. Final report

Merewether, Kimball O.

This report summarizes the effort to quantify the electromagnetic environments in the nuclear explosive areas at Pantex due to direct lightning. The fundamental measure of the threat to nuclear safety is assumed to be the maximum voltage between any two points in an assembly area, which is then available for producing arcing or for driving current into critical subsystems of a nuclear weapon. This maximum voltage has been computed with simple analytical models and with three-dimensional finite-difference computer codes.

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Expert judgment on markers to deter inadvertent human intrusion into the Waste Isolation Pilot Plant

Trauth, K.M.

The expert panel identified basic principles to guide current and future marker development efforts: (1) the site must be marked, (2) message(s) must be truthful and informative, (3) multiple components within a marker system, (4) multiple means of communication (e.g., language, pictographs, scientific diagrams), (5) multiple levels of complexity within individual messages on individual marker system elements, (6) use of materials with little recycle value, and (7) international effort to maintain knowledge of the locations and contents of nuclear waste repositories. The efficacy of the markers in deterring inadvertent human intrusion was estimated to decrease with time, with the probability function varying with the mode of intrusion (who is intruding and for what purpose) and the level of technological development of the society. The development of a permanent, passive marker system capable of surviving and remaining interpretable for 10,000 years will require further study prior to implementation.

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Engineered Porous Materials EXPO `93

Schaefer, Dale W.

The EXPO was organized to increase communication between US industry and DOE`s national laboratories. The report contains copies of viewgraphs of all speakers and reports of workshops designed to identify priority needs of industry. A conference synopsis and set of recommendations to DOE are also included.

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Applications of solar reforming technology

Tyner, Craig E.

Research in recent years has demonstrated the efficient use of solar thermal energy for driving endothermic chemical reforming reactions in which hydrocarbons are reacted to form synthesis gas (syngas). Closed-loop reforming/methanation systems can be used for storage and transport of process heat and for short-term storage for peaking power generation. Open-loop systems can be used for direct fuel production; for production of syngas feedstock for further processing to specialty chemicals and plastics and bulk ammonia, hydrogen, and liquid fuels; and directly for industrial processes such as iron ore reduction. In addition, reforming of organic chemical wastes and hazardous materials can be accomplished using the high-efficiency destruction capabilities of steam reforming. To help identify the most promising areas for future development of this technology, we discuss in this paper the economics and market potential of these applications.

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A future vision for the investment casting industry

Zanner, F.J.; Maguire, M.C.

All of American industry is being subjected to increased competitive pressures due to customer needs for shorter cycle times and better quality. The investment casting industry could be in a unique position to satisfy these needs by incorporating several emerging technologies into production processes. The inherent versatility and flexibility of casting make it a truly agile manufacturing process. Because of its compatibility with new rapid prototyping technologies, investment casting could be one of the key vehicles in the new ``art to part`` paradigm. Recently, dramatic advances have been made in the quality of wax and plastic patterns, parts, and tooling by investment casting on time scales unheard of today. Because design and acquisition of tooling contributes heavily to the lead time for any market, these advances will strengthen the position of investment casting manufacturers and customers, and create opportunities in traditional and non-tradition markets. Key to achieving this goal is to use the technology to remove uncertainties from investment casting process. To do this, we must collectively build the infrastructure to enable investment casting companies to make parts right the first time, every time. Integration of mature and on-the-horizon technologies will make this revolution possible and create large growth in markets for investment castings.

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The National Center for Advanced Information Components Manufacturing: Program update

Jorgensen, J.

The National Center for Advanced Information Components Manufacturing (NCAICM) was established by congressional appropriation in the FY93 Defense Appropriation Bill. The Center, located at Sandia National Laboratories in Albuquerque, NM, is funded through the Advanced Research Projects Agency (ARPA). The technical focus of NCAICM is emissive flat panel displays and associated microelectronics, specifically targeting manufacturing issues such as materials, processes, equipment, and software tools. This Center is a new avenue of collaboration between ARPA and the Department of Energy (DOE). It will help the government meet its obligation to develop dual-use capabilities for the defense and civilian sectors of the economy and provide a new method for cooperation and collaboration between the federal government and American industry. In particular, one of NCAICM`s goals is to provide industry access to the broad resource base available at three DOE Defense Programs laboratories -- Sandia National Laboratories, Los Alamos National Laboratory, and Lawrence Livermore National Laboratory.

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Merging photovoltaic hardware development with hybrid applications in the USA

Bower, Ward

The use of multi-source power systems, ``hybrids,`` is one of the fastest growing, potentially significant markets for photovoltaic (PV) system technology today. Cost-effective applications today include remote facility power, remote area power supplies, remote home and village power, and power for dedicated electrical loads such as communications systems. This market sector is anticipated to be one of the most important growth opportunities for PV over the next five years. The US Department of Energy (USDOE) and Sandia National Laboratories (SNL) are currently engaged in an effort to accelerate the adoption of market-driven PV hybrid power systems and to effectively integrate PV with other energy sources. This paper provides details of this development and the ongoing hybrid activities in the United States. Hybrid systems are the primary focus of this paper.

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Chemometric analysis of IR external reflection spectra for quantitative determination of BPSG thin films

Haaland, David M.

Infrared (IR) reflection spectroscopy has been shown to be useful for making rapid and nondestructive quantitative determinations of B and P contents and film thickness for borophosphosilicate glass (BPSG) thin films on silicon monitor wafers. Preliminary data also show that similarly precise determinations can be made for BPSG films on device wafers.

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Chemical vapor deposition and characterization of tungsten boron alloy films

Smith, Patrick A.

A low pressure chemical vapor deposition (LPCVD) process for depositing W{sub X}B{sub (1-X)} films from WF{sub 6} and B{sub 2}H{sub 6} is described. The depositions were performed in a cold wall reactor on 6 in. Si wafers at 400C. During deposition, pressure was maintained at a fixed level in the range of 200 to 260 mTorr. Ratio of WF{sub 6}/B{sub 2}H{sub 6} was varied from 0.05 to 1.07. Carrier gas was either 100 sccm of Ar with a gas flow of 308 to 591 sccm, or 2000 sccm of Ar and 2000 sccm of H{sub 2} with the overall gas flow from 4213 to 4452 sccm. Two stable deposition regions were found separated by an unstable region that produced non-uniform films. The B-rich films produced in one of the stable deposition regions had W concentrations of 30 at.% and resistivities between 200 and 300 {mu}ohm{center_dot}cm. The W-rich films produced in the other stable deposition region had W concentrations of 80 at.% and resistivities of 100 {mu}ohm{center_dot}cm. As-deposited films had densities similar to bulk material of similar stoichiometry. Barrier properties of the films against diffusion of Cu to 700C in vacuum were measured by 4-point probe. Also, annealing was carried out to 900C in order to determine phases formed as the films crystallize. These studies indicate that W{sub X}B{sub (1-X)} films may be useful barriers in ULSI metallization applications.

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A general purpose I{sub DDQ} measurement circuit

Righter, A.W.

A relatively high-speed I{sub DDQ} measurement circuit called QuiC-Mon is described. Depending upon IC settling times, upper measurement rates range from 50 kHz to 250 kHz at 100 nA resolution. It provides an inexpensive solution for fast, sensitive I{sub DDQ} measurements in CMOS IC wafer probe or packaged part production testing.

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Primary Standards Laboratory report 1st half 1993

Levy, W.G.T.

Sandia National Laboratories operates the Primary Standards Laboratory for the Department of Energy, Albuquerque Operations Office (DOE/AL). This report summarizes metrology activities that received emphasis in the first half of 1993 and provides information pertinent to the operation of the DOE/AL system-wide Standards and Calibration Program.

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Defense programs: A Sandia weapon review bulletin

Floyd, H.L.; Goetsch, B.; Doran, L.

Sandia`s mission to explore technology that enhances US nuclear weapons capabilities has been the primary impetus for the development of a class of inertial measurement units not available commercially. The newest member of the family is the Ring Laser Gyro Assembly. The product of a five-year joint effort by Sandia and Honeywell`s Space and Strategic Systems Operation, the RLGA is a small, one-nautical-mile-per-hour-class inertial measurement unit that consumes only 16 watts - attributes that are important to a guidance and control capability for new or existing weapons. These same attributes led the Central Inertial Guidance Test Facility at Holloman Air Force Base to select the RLGA for their newest test instrumentation pod. The RLGA sensor assembly is composed of three Honeywell ring laser gyroscopes and three Sundstrand Data Control accelerometers that are selected from three types according to the user`s acceleration range and accuracy needs.

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The phase diagrams and doped-hole segregation in La{sub 2}CuO{sub 4+{delta}} and La{sub 2-x}Sr{sub x}CuO{sub 4+{delta}} (x {le} 0.15, {delta} {le} 0.12)

Schirber, J.E.

The magnetic and structural phase diagrams of the La{sub 2}CuO{sub 4+{delta}} system and the La{sub 2-x}Sr{sub x}CuO{sub 4+{delta}} are reviewed, with emphasis on recent results obtained from magnetic and structural neutron diffraction, thermogravimetric analysis, iodometric titration, magnetic susceptibility {chi}(T), and {sup 129}La nuclear quadrupole resonance (NQR) measurements.

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Geotechnology for low permeability gas reservoirs; [Progress report], April 1, 1992--September 30, 1993

Northrop, David A.

The objectives of this program are (1) to use and refine a basinal analysis methodology for natural fracture exploration and exploitation, and (2) to determine the important characteritics of natural fracture systems for their use in completion, stimulation and production operations. Continuing work on this project has demonstrated that natural fracture systems and their flow characteristics can be defined by a thorough study of well and outcrop data within a basin. Outcrop data provides key information on fracture sets and lithologic controls, but some fracture sets found in the outcrop may not exist at depth. Well log and core data provide the important reservoir information to obtain the correct synthesis of the fracture data. In situ stress information is then linked with the natural fracture studies to define permeability anisotropy and stimulation effectiveness. All of these elements require field data, and in the cases of logs, core, and well test data, the cooperation of an operator.

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Microscopic study of local structure and charge distribution in metallic La{sub 2}CuO{sub 4+{delta}}

Schirber, J.E.

The authors employ NMR and NQR spectroscopy as probes of local structure and charge environments in metallic La{sub 2}CuO{sub 4+{delta}} ({Tc} = 38 K). They discuss the effect of annealing the sample at various temperatures T{sub a} ({Tc} < T{sub a} < 300K) on the superconducting {Tc}. The dependence of {Tc} on annealing indicates that annealing allows the development of structural order which is important for {Tc}. The {sup 139}La quadrupole frequency, {nu}{sub Q} is smaller than in undoped materials. This is unexpected and may indicate a smaller charge on the apex oxygen in the doped material and thus a different distribution of charge between the La-O layer to the planes. The further, rapid decrease in {nu}{sub Q} just above {Tc} indicates that temperature dependent charge redistribution is occurring. The presence of doped holes induces a distribution of displacements of the apex oxygen off of the vertical La-Cu bond axis. These vary from zero to the value observed in lightly doped (antiferromagnetic) La{sub 2}CuO{sub 4+{delta}}. These measurements demonstrate a striking degree of inhomogeneity in the crystal structure of the La-O layer. Copper NQR spectroscopy shows that there are two distinct copper sites in the CuO{sub 2} planes and thus that either the structure or the charge distribution in the planes is inhomogeneous as well. These inhomogeneities are the intrinsic response of the crystal to doped holes; they are not the result of distortions of the lattice due to the presence of interstitial oxygen atoms.

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An assessment of testing requirement impacts on nuclear thermal propulsion ground test facility design

Shipers, Larry R.

Programs to develop solid core nuclear thermal propulsion (NTP) systems have been under way at the Department of Defense (DoD), the National Aeronautics and Space Administration (NASA), and the Department of Energy (DOE). These programs have recognized the need for a new ground test facility to support development of NTP systems. However, the different military and civilian applications have led to different ground test facility requirements. The Department of Energy (DOE) in its role as landlord and operator of the proposed research reactor test facilities has initiated an effort to explore opportunities for a common ground test facility to meet both DoD and NASA needs. The baseline design and operating limits of the proposed DoD NTP ground test facility are described. The NASA ground test facility requirements are reviewed and their potential impact on the DoD facility baseline is discussed.

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Communication on the Paragon

Mccurley, K.S.

In this note the authors describe the results of some tests of the message-passing performance of the Intel Paragon. These tests have been carried out under both the Intel-supplied OSF/1 operating system with an NX library, and also under an operating system called SUNMOS (Sandia UNM Operating System). For comparison with the previous generation of Intel machines, they have also included the results on the Intel Touchstone Delta. The source code used for these tests is identical for all systems. As a result of these tests, the authors can conclude that SUNMOS demonstrates that the Intel Paragon hardware is capable of very high bandwidth communication, and that the message coprocessor on Paragon nodes can be used to give quite respectable latencies. Further tuning can be expected to yield even better performance.

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Summary of uncertainty analysis of dispersion and deposition modules of the MACCS and COSYMA consequence codes: A joint USNRC/CEC study

Harper, Frederick T.

This paper briefly describes an ongoing project designed to assess the uncertainty in offsite radiological consequence calculations of hypothetical accidents in commercial nuclear power plants. This project is supported jointly by the Commission of European Communities (CEC) and the US Nuclear Regulatory Commission (USNRC). Both commissions have expressed an interest in assessing the uncertainty in consequence calculations used for risk assessments and regulatory purposes.

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Interactive graphical model building using telepresence and virtual reality

Stansfield, S.

This paper presents a prototype system developed at Sandia National Laboratories to create and verify computer-generated graphical models of remote physical environments. The goal of the system is to create an interface between an operator and a computer vision system so that graphical models can be created interactively. Virtual reality and telepresence are used to allow interaction between the operator, computer, and remote environment. A stereo view of the remote environment is produced by two CCD cameras. The cameras are mounted on a three degree-of-freedom platform which is slaved to a mechanically-tracked, stereoscopic viewing device. This gives the operator a sense of immersion in the physical environment. The stereo video is enhanced by overlaying the graphical model onto it. Overlay of the graphical model onto the stereo video allows visual verification of graphical models. Creation of a graphical model is accomplished by allowing the operator to assist the computer in modeling. The operator controls a 3-D cursor to mark objects to be modeled. The computer then automatically extracts positional and geometric information about the object and creates the graphical model.

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Identification of components to optimize improvement in system reliability

Campbell, James E.

The fields of reliability analysis and risk assessment have grown dramatically since the 1970s. There are now bodies of literature and standard practices which cover quantitative aspects of system analysis such as failure rate and repair models, fault and event tree generation, minimal cut sets, classical and Bayesian analysis of reliability, component and system testing techniques, decomposition methods, etc. In spite of the growth in the sophistication of reliability models, however, little has been done to integrate optimization models within a reliability analysis framework. That is, often reliability models focus on characterization of system structure in terms of topology and failure/availability characteristics of components. A number of approaches have been proposed to help identify the components of a system that have the largest influence on overall system reliability. While this may help rank order the components, it does not necessarily help a system design team identify which components they should improve to optimize overall reliability (it may be cheaper and more effective to focus on improving two or three components of smaller importance than one component of larger importance). In this paper, we present an optimization model that identifies the components to be improved to maximize the increase in system MTBF, subject to a fixed budget constraint. A dual formulation of the model is to minimize cost, subject to achieving a certain level of system reliability.

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Coherent sampling of multiple branch event tree questions

Payne Jr., A.C.; Wyss, G.D.

In the detailed phenomenological event trees used in recent Level III PRA analyses questions arise about the possible outcomes of events for which the underlying physics is not well understood and where the initial and boundary conditions are uncertain. Examples of the types of events being analyzed are: What is the containment failure mode?, Is them a large in-vessel steam explosion?, How much H{sub 2}, CO, and CO{sub 2} are produced during core-concrete interactions? The outcomes of each of these questions must be defined based on an understanding of the basic physics of the phenomena and the level of detail of the probabilistic analysis. Many of these phenomena have never occurred since severe reactor accidents are extremely rare events. The only information we have about these phenomena comes from four basic sources: general theoretical knowledge, limited experimental results a few actual events, and various models of the phenomena. All of these phenomena have significant uncertainty arising from three basic sources: level of detail, initial and boundary conditions, and lack of knowledge. Since it is not possible to conduct enough full scale tests to generate a set of ``objective`` relative frequencies, the probabilities, therefore, will have to be ``subjective`` and generated based on expert knowledge. In assessing the conditional probabilities of the various possible outcomes of an event during an accident, the expert must amalgamate his knowledge with the level of detail being used in the PRA analysis to generate a set of probabilities for the defined set of outcomes. It is often convenient for an expert to formulate his opinion in terms of expecting to see n{sub i} occurrences of outcome E{sub i} in N occurrences of event E. The order of the outcomes is typically not important because the individual trials are viewed as being independent of one another.

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Multiple weight stepwise regression

Campbell, James E.

In many science and engineering applications, there is an interest in predicting the outputs of a process for given levels of inputs. In order to develop a model, one could run the process (or a simulation of the process) at a number of points (a point would be one run at one set of possible input values) and observe the values of the outputs at those points. There observations can be used to predict the values of the outputs for other values of the inputs. Since the outputs are a function of the inputs, we can generate a surface in the space of possible inputs and outputs. This surface is called a response surface. In some cases, collecting data needed to generate a response surface can e very expensive. Thus, in these cases, there is a powerful incentive to minimize the sample size while building better response surfaces. One such case is the semiconductor equipment manufacturing industry. Semiconductor manufacturing equipment is complex and expensive. Depending upon the type of equipment, the number of control parameters may range from 10 to 30 with perhaps 5 to 10 being important. Since a single run can cost hundreds or thousands of dollars, it is very important to have efficient methods for building response surfaces. A current approach to this problem is to do the experiment in two stages. First, a traditional design (such as fractional factorial) is used to screen variables. After deciding which variables are significant, additional runs of the experiment are conducted. The original runs and the new runs are used to build a model with the significant variables. However, the original (screening) runs are not as helpful for building the model as some other points might have been. This paper presents a point selection scheme that is more efficient than traditional designs.

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MACCS version 1.5.11.1: A maintenance release of the code

Chanin, D.; Foster, J.; Rollstin, J.; Miller, L.

A new version of the MACCS code (version 1.5.11.1) has been developed by Sandia National Laboratories under sponsorship of the US Nuclear Regulatory Commission. MACCS was developed to support evaluations of the off-site consequences from hypothetical severe accidents at commercial power plants. MACCS is the only current public domain code in the US that embodies all of the following modeling capabilities: (1) weather sampling using a year of recorded weather data; (2) mitigative actions such as evacuation, sheltering, relocation, decontamination, and interdiction; (3) economic costs of mitigative actions; (4) cloudshine, groundshine, and inhalation pathways as well as food and water ingestion; (5) calculation of both individual and societal doses to various organs; and (6) calculation of both acute (nonstochastic) and latent (stochastic) health effects and risks of health effects. All of the consequence measures may be fun generated in the form of a complementary cumulative distribution function (CCDF). The current version implements a revised cancer model consistent with recent reports such as BEIR V and ICRP 60. In addition, a number of error corrections and portability enhancements have been implemented. This report describes only the changes made in creating the new version. Users of the code will need to obtain the code`s original documentation, NUREG/CR-4691.

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Holographic interferometry: A user`s guide

Griggs, D.

This manual describes the procedures and components necessary to produce a holographic interferogram of a flow field in the Sandia National Laboratories hypersonic wind tunnel. In contrast to classical interferometry, holographic interferometry records the amplitude and phase distribution of a lightwave passing through the flow field at some instant of time. This information can then be reconstructed outside the wind tunnel for visual analysis and digital processing, yielding precise characterizations of aerodynamic phenomena. The reconstruction and subsequent hologram image storage process is discussed, with particular attention paid to the digital image processor and the data reduction technique.

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Technical requirements for the actinide source-term waste test program

Phillips, Mark L.F.

This document defines the technical requirements for a test program designed to measure time-dependent concentrations of actinide elements from contact-handled transuranic (CH TRU) waste immersed in brines similar to those found in the underground workings of the Waste Isolation Pilot Plant (WIPP). This test program wig determine the influences of TRU waste constituents on the concentrations of dissolved and suspended actinides relevant to the performance of the WIPP. These influences (which include pH, Eh, complexing agents, sorbent phases, and colloidal particles) can affect solubilities and colloidal mobilization of actinides. The test concept involves fully inundating several TRU waste types with simulated WIPP brines in sealed containers and monitoring the concentrations of actinide species in the leachate as a function of time. The results from this program will be used to test numeric models of actinide concentrations derived from laboratory studies. The model is required for WIPP performance assessment with respect to the Environmental Protection Agency`s 40 CFR Part 191B.

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Characteristics and development report for the T1576 power supply and the MC3935 battery

Butler, Paul C.

This report describes the requirements, designs, performance, and development histories for the T1576 power supply and the MC3935 rechargeable battery. These devices are used to power Permissive Action Link (PAL) ground controllers. The T1576 consists of a stainless steel container, one SA3553 connector, and one MC3935 battery. The MC3935 is a vented nickel/cadmium battery with 24 cells connected in series. It was designed to deliver 5.5 Amp-hours at 25{number_sign}C and the one-hour rate, with a nominal voltage of 28 V. The battery was designed to operate for 5 years or 500 full charge/discharge cycles. The power supply is expected to last indefinitely with replacement batteries and hardware.

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MELCOR 1.8.2 Assessment: IET direct containment heating tests

Kmetyk, Lubomyra N.

MELCOR is a fully integrated, engineering-level computer code, being developed at Sandia National Laboratories for the USNRC, that models the entire spectrum of severe accident phenomena in a unified framework for both BWRs and PWRS. As part of an ongoing assessment program, the MELCOR computer code has been used to analyze several of the IET direct containment heating experiments done at 1:10 linear scale in the Surtsey test facility at Sandia and at 1:40 linear scale in the corium-water thermal interactions (CWTI) COREXIT test facility at Argonne National Laboratory. These MELCOR calculations were done as an open post-test study, with both the experimental data and CONTAIN results available to guide the selection of code input. Basecase MELCOR results are compared to test data in order to evaluate the new HPME DCH model recently added in MELCOR version 1.8.2. The effect of various user-input parameters in the HPME model, which define both the initial debris source and the subsequent debris interaction, were investigated in sensitivity studies. In addition, several other non-default input modelling changes involving other MELCOR code packages were required in our IET assessment analyses in order to reproduce the observed experiment behavior. Several calculations were done to identify whether any numeric effects exist in our DCH IET assessment analyses.

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User`s guide for the frequency domain algorithms in the LIFE2 fatigue analysis code

Sutherland, Herbert J.

The LIFE2 computer code is a fatigue/fracture analysis code that is specialized to the analysis of wind turbine components. The numerical formulation of the code uses a series of cycle count matrices to describe the cyclic stress states imposed upon the turbine. However, many structural analysis techniques yield frequency-domain stress spectra and a large body of experimental loads (stress) data is reported in the frequency domain. To permit the analysis of this class of data, a Fourier analysis is used to transform a frequency-domain spectrum to an equivalent time series suitable for rainflow counting by other modules in the code. This paper describes the algorithms incorporated into the code and their numerical implementation. Example problems are used to illustrate typical inputs and outputs.

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MELCOR 1.8.2 assessment: The DF-4 BWR Damaged Fuel experiment

Tautges, Timothy J.

MELCOR is a fully integrated, engineering-level computer code being developed at Sandia National Laboratories for the USNRC, that models the entire spectrum of severe accident phenomena in a unified framework for both BWRs and PWRs. As a part of an ongoing assessment, program, MELCOR has been used to model the ACRR in-pile DF-4 Damaged Fuel experiment. DF-4 provided data for early phase melt progression in BWR fuel assemblies, particularly for phenomena associated with eutectic interactions in the BWR control blade and zircaloy oxidation in the canister and cladding. MELCOR provided good agreement with experimental data in the key areas of eutectic material behavior and canister and cladding oxidation. Several shortcomings associated with the MELCOR modeling of BWR geometries were found and corrected. Twenty-five sensitivity studies were performed on COR, HS and CVH parameters. These studies showed that the new MELCOR eutectics model played an important role in predicting control blade behavior. These studies revealed slight time step dependence and no machine dependencies. Comparisons made with the results from four best-estimate codes showed that MELCOR did as well as these codes in matching DF-4 experimental data.

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Two-dimensional quasistatic modeling of exclusion region barriers in support of design guide development

Wellman, Gerald W.

Modern nuclear safety themes depend on excluding unwanted energy from the components required for nuclear detonation. The exclusion region barrier is designed to provide protection from extraneous energy. The barrier must remain unbreached for both normal operations and accident events. Recent advances in computational capabilities permits more accurate modeling of barrier tearing during the extreme mechanical loadings associated with accidents. This report describes a methodology which employs design of experiments strategies coupled with finite element analyses and testing to produce results suitable for inclusion in a guide to design exclusion region barriers. The general approach was to employ finite element analyses to define the effect of materials property and geometric feature parameters on a generic barrier geometry. These parametric studies were based on design of experiments strategies. Four materials properties and six geometric features were included in the parameters. Selected geometries were tested to provide verification of the analyses. Statistical analysis of the results from the finite element analyses identified the important parameters (primarily the material property, true strain-to-failure, along with certain geometric characteristics) which were used to synthesize simplified equations and graphics suitable for inclusion into a guide for designers and safety analysts.

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Influence of lattice damage on retention and transport of deuterium in beta silicon carbide

Wampler, William R.

Experiments were done to determine effect of lattice damage on solubility and transport of deuterium (D) in silicon carbide. Beta SiC samples were irradiated with energetic ions to produce lattice damage, and were then soaked in D{sub 2} gas at 1000C. Concentration of D versus depth was then measured by nuclear reaction analysis. Very near the surface (<0.5{mu}m), concentration of D was larger in irradiated than in unirradiated, but beyond 1 {mu}m the D concentrations were similar ({approximately}20{plus_minus}10 atomic ppM), even though the damage extended to 2.2 {mu}m in most of the samples. Results from this study of ion-irradiated SiC together with our previous study of tritium migration in undamaged SiC point to the conclusion that uptake of D from gas into SiC occurs by transport along grain boundaries, whereas uptake of D into lattice damage produced by ion irradiation, and release of energetically implanted D both require permeation of D within grains which is much slower.

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Algorithms for treating redundancy in repairable and non-repairable systems

Campbell, James E.

This report presents equations and computational algorithms for analyzing reliability of several forms of redundancy in repairable and non-repairable systems. For repairable systems, active, standby, and R of N redundancy with and without repair are treated. For non-repairable systems, active, standby, and R of N redundancy are addressed. These equations can be used to calculate mean time between failures, mean time to repair, and reliability for complex systems involving redundancy.

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XCHEM-1D: A Heat Transfer/Chemical Kinetics Computer Program for multilayered reactive materials

Gross, Robert J.

An eXplosive CHEMical kinetics code, XCHEM, has been developed to solve the reactive diffusion equations associated with thermal ignition of energetic materials. This method-of-lines code uses stiff numerical methods and adaptive meshing to resolve relevant combustion physics. Solution accuracy is maintained between multilayered materials consisting of blends of reactive components and/or inert materials. Phase change and variable properties are included in one-dimensional slab, cylindrical and spherical geometries. Temperature-dependent thermal properties have been incorporated and the modification of thermal conductivities to include decomposition effects are estimated using solid/gas volume fractions determined by species fractions. Gas transport properties, including high pressure corrections, have also been included. Time varying temperature, heat flux, convective and thermal radiation boundary conditions, and layer to layer contact resistances have also been implemented.

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Sandia National Laboratories Institutional Plan FY1994--1999

Dale, Bruce C.

This report presents a five year plan for the laboratory. This plan takes advantage of the technical strengths of the lab and its staff to address issues of concern to the nation on a scope much broader than Sandia`s original mission, while maintaining the general integrity of the laboratory. The plan proposes initiatives in a number of technologies which overlap the needs of its customers and the strengths of its staff. They include: advanced manufacturing technology; electronics; information and computational technology; transportation energy technology and infrastructure; environmental technology; energy research and technology development; biomedical systems engineering; and post-cold war defense imperatives.

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Integrated alarm annunciation and entry control systems -- Survey results

Clever, J.J.

This report provides the results and analyses of a detailed survey undertaken in Summer 1993 to address integrated intrusion detection alarm annunciation and entry control system issues. This survey was undertaken as a first attempt toward beginning to answer questions about integrated systems and commercial capabilities to meet or partially meet US Department of Energy (DOE) site needs.

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Decision and systems analysis for underground storage tank waste retrieval systems and tank waste remediation system

Berry, Dennis L.

Hanford`s underground storage tanks (USTs) pose one of the most challenging hazardous and radioactive waste problems for the Department of Energy (DOE). Numerous schemes have been proposed for removing the waste from the USTs, but the technology options for doing this are largely unproven. To help assess the options, an Independent Review Group (IRG) was established to conduct a broad review of retrieval systems and the tank waste remediation system. The IRG consisted of the authors of this report. The IRG`s Preliminary Report assessed retrieval systems for underground storage tank wastes at Hanford in 1992. Westinghouse Hanford Company (WHC) concurred with the report`s recommendation that a tool should be developed for evaluating retrieval concepts. The report recommended that this tool include (1) important considerations identified previously by the IRG, (2) a means of documenting important decisions concerning retrieval systems, and (3) a focus on evaluations and assessments for the Tank Waste Remediation System (TWRS) and the Underground Storage Tank-Integrated Demonstration (UST-ID).

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Sandia wind program FY94 annual operating plan

Dodd, H.M.

This document presents the objectives, accomplishments and activity plan for the Sandia Wind Energy Technology Program. The status of the current program is summarized and the planned FY94 activities are defined. Appendices detailing the cost, performance and schedule associated with these activities are also included. Funding requirements are given for several scenarios in order to reflect the impact of funding variability on program progress.

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Sandia National Laboratories site-wide hydrogeologic characterization project calendar year 1992 annual report

Mccord, J.T.

The Sandia National Laboratories, New Mexico (SNL/NM) Site-Wide Hydrogeologic Characterization (SWHC) project has been implemented as part of the SNL/NM Environmental Restoration (ER) Program to develop the regional hydrogeologic framework and baseline for the approximately 100 mi of Kirtland Air Force Base (KAFB) and adjacent withdrawn public lands upon which SNL/NM has performed research and development activities. Additionally, the SWHC project will investigate and characterize generic hydrogeologic issues associated with the 172 ER sites owned by SNL/NM across its facilities on KAFB. As called for in the Hazardous and Solid Waste Amendments (HSWA) to the Resource Conservation and Recovery Act (RCRA) Part B permit agreement between the U.S. Environmental Protection Agency (EPA) as the permitter and the U.S. Department of Energy (DOE) and SNL/NM as the permittees, an annual report is to be prepared by the SWHC project team. This document serves two primary purposes: (1) to identify and describe the conceptual framework for the hydrogeologic system underlying SNL/NM and (2) to describe characterization activities undertaken in the preceding year that add to our understanding (reduce our uncertainties) regarding the conceptual and quantitative hydrogeologic framework. This SWHC project annual report focuses primarily on purpose 1, providing a summary description of the current {open_quotes}state of knowledge{close_quotes} of the Sandia National Laboratories/Kirtland Air Force Base (SNL/KAFB) hydrogeologic setting.

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Disorder effects on small-polaron formation and hopping

Emin, David J.

Small-polarons will only form in covalent crystals whose electronic halfbandwidths are sufficiently narrow, E{sub b} > W. The absence of small polaronic carriers in most covalent crystals presumably indicates that E{sub b} < W in these instances. However, evidence of small polarons is commonly found in disordered materials despite the estimates of E{sub b} and W not being significantly different from those of crystals. This result is ration by stating that disorder has slowed carrier motion enough to permit small-polaron formation. Recently the question of how disorder affects the stability of quasifree carriers with respect to small-polaron formation has been addressed. It is found that only modest energetic disorder is required to induce small-polaron formation. Here I first succinctly describe essential elements of this work. Second, I address the role of disorder on the adiabatic hopping motion of small polarons. Energy bands in most materials in which small-polarons are found are thought to be sufficiently wide (> a phonon energy) that the small-polaronic hopping is ``adiabatic.`` That is, the electronic carriers move between sites sufficienfly rapidly to follow the atomic motions. In this situation the small-polaron jump rates are independent of intersite separations. The magnitudes of the preexponential factors of the measured hopping mobilities typically support this view. Further support for this picture is found from experiments that determine weak dependences of the mobility on hydrostatic pressure.

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Integration of rapid prototyping into design and manufacturing

Atwood, Clinton L.

The introduction of rapid prototyping machines into the marketplace promises to revolutionize the process of producing prototype parts with production-like quality. In the age of concurrent engineering and agile manufacturing, it is necessary to exploit applicable new technologies as soon as they become available. The driving force behind integrating these evolutionary processes into the design and manufacture of prototype parts is the need to reduce lead times and fabrication costs, improve efficiency, and increase flexibility without sacrificing quality. Sandia utilizes Stereolithography (SL) and Selective Laser Sintering (SLS) capabilities to support internal design and manufacturing efforts. SL is used in the design iteration process to produce proof-of-concept models, hands-on models for design reviews, fit-check models, visual aids for manufacturing, and functional parts in assemblies. SLS is used to produce wax patterns for the lost wax process of investment casting in support of an internal Sandia National Laboratories program called FASTCAST which integrates experimental and computational technologies into the investment casting process. This presentation will provide a brief overview of the SL and SLS processes and address our experiences with these technologies from the standpoints of application, accuracy, surface finish, and feature definition. Also presented will be several examples of prototype parts manufactured by the Stereolithography and Selective Laser Sintering rapid prototyping machines.

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The development of advanced lead-acid batteries for utility applications

Jungst, Rudolph G.

Technical advances in lead-acid battery design have created new opportunities for battery systems in telecommunications, computer backup power and vehicle propulsion power. Now the lead-acid battery has the opportunity to become a major element in the mix of technologies used by electric utilities for several power quality and energy and resource management functions within the network. Since their introduction into industrial applications, Valve Regulated Lead-Acid (VRLA) batteries have received widespread acceptance and use in critical telecommunications and computer installations, and have developed over 10 years of reliable operational history. As further enhancements in performance, reliability and manufacturing processes are made, these VRLA batteries are expanding the role of battery-based energy storage systems within utility companies portfolios. This paper discusses the rationale and process of designing, optimizing and testing VRLA batteries for specific utility application requirements.

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Combined business and quality plan based on Malcolm Baldrige

Johnson Jr., R.T.

This paper describes an approach to developing a business plan which also serves as a quality plan and quality manual. It is organized following the major categories of the Malcolm Baldrige National Quality Award. It has been applied to the Measurement Standards Program Operations at Sandia National Laboratories.

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Modeling the thermal and structural response of engineered systems to abnormal environments

Skocypec, Russell D.

Sandia National Laboratories (SNL) is engaged actively in research to improve the ability to accurately predict the response of engineered systems to thermal and structural abnormal environments. Abnormal environments that will be addressed in this paper include: fire, impact, and puncture by probes and fragments, as well as a combination of all of the above. Historically, SNL has demonstrated the survivability of engineered systems to abnormal environments using a balanced approach between numerical simulation and testing. It is necessary to determine the response of engineered systems in two cases: (1) to satisfy regulatory specifications, and (2) to enable quantification of a probabilistic risk assessment (PRA). In a regulatory case, numerical simulation of system response is generally used to guide the system design such that the system will respond satisfactorily to the specified regulatory abnormal environment. Testing is conducted at the regulatory abnormal environment to ensure compliance.

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Testing and research capabilities at the Sandia Fast Pulsed Reactor Facility

Berry, Dennis L.

A wide variety of space-based system components have been qualified for use through neutron irradiation testing performed at the Sandia Pulsed Reactor (SPR) Facility. The SPR Facility is the operating location for two fast burst reactors, SPR II and SPR III, which have been used to induce neutron and gamma damage in electronic components and other materials for customers in the Department of Energy, Department of Defense, NASA,, and the private sector. In addition to the pulse mode of operation, during which peak fluxes of up to lel9 n/cm{sup 2}{minus}s are achieved, the steady state mode allows for the long term irradiation of components and systems in a fast neutron environment at a flux of up to 5e11 n/cm{sup 2}{minus}s. The SPR reactors are operated in a 9.2 meter diameter exposure cell, or Kiva, suitable for the irradiation of large test articles external to the reactors. Currently, a new upgraded version of SPR Ill (SPR IIIM) is in fabrication; a unique feature of SPR IIIM is its 19 cm (usable diameter) central irradiation cavity, the largest of any US fast burst reactor. An improved cooling system permits continuous operation at power levels in excess of 20 kW{sub t}. The SPR Facility is also the operating site for a critical assembly which was used to characterize prototypic fuels in arrays appropriate for the Space Nuclear Thermal Propulsion Program. Work continues on use of the facility to design, build, and operate critical assemblies for a diverse customer base.

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Power beaming to space using a nuclear reactor-pumped laser

Lipinski, Ronald

The present political and environmental climate may slow the inevitable direct utilization of nuclear power in space. In the meantime, there is another approach for using nuclear energy for space power. That approach is to let nuclear energy generate a laser beam in a ground-based nuclear reactor-pumped laser (RPL), and then beam the optical energy into space. Potential space applications for a ground-based RPL include (1) illuminating geosynchronous communication satellites in the earth`s shadow to extend their lives, (2) beaming power to orbital transfer vehicles, (3) providing power (from earth) to a lunar base during the long lunar night, and (4) removing space debris. FALCON is a high-power, steady-state, nuclear reactor-pumped laser (RPL) concept that is being developed by the Department of Energy with Sandia National Laboratories as the lead laboratory. The FALCON program has experimentally demonstrated reactor-pumped lasing in various mixtures of xenon, argon, neon, and helium at wavelengths of 0.585, 0.703, 0.725, 1.271, 1.733, 1.792, 2.032, 2.63, 2.65, and 3.37 {mu}m with intrinsic efficiency as high as 2.5%. Frequency-doubling the 1.733{minus}{mu}m line would yield a good match for photovoltaic arrays at 0.867 {mu}m. Preliminary designs of an RPL suitable for power beaming have been completed. The MWclass laser is fairly simple in construction, self-powered, closed-cycle (no exhaust gases), and modular. This paper describes the FALCON program accomplishments and power-beaming applications.

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The chemistry of particulate formation in fluorocarbon plasmas

Buss, Richard J.

The production, suspension and transport of fluorocarbon particulates in rf discharges have been studied using in situ laser light scattering and ex situ chemical analysis. The time evolution of the spatial distribution of suspended particles was obtained by 2-D imaging of the scattered light. The chemistry of the discharge was varied by the use of a range of pure fluorocarbon gases and mixtures with argon, oxygen and hydrogen-containing molecules. The addition of hydrogen to a fluorocarbon discharge increases the rate of formation of particles although these powders are found by FTIR to contain negligible hydrogen. Particle formation rates correlate with polymer deposition rates and are independent of apparatus history. It is proposed that this is a clear example of gas-phase rather than surface processes leading to particle nucleation and growth.

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The Electronics Quality/Reliability Center: Lessons learned from partnering with industry

Dellin, Theodore A.

The government electronics community faces the exciting challenge of entering into new of types of partnerships with the commercial electronics industry. Past interactions have been based primarily on the needs of government. Future interactions will be based more on the needs of industry, particularly its need to be competitive in commercial products. The most successful groups will be those most adept at forming this new type of ``win-win`` partner. Fortunately, both government and industry want to make these new partnerships successful. The government is driven by the necessity of establishing a common government/commercial manufacturing base and the desire to support US competitiveness. Industry is driven by the need to partner with government to remain competitive. Unfortunately, there are no detailed guides available to help government electronics groups and their sponsors in the Administration and Congress cross this uncharted terrain. The purpose of this paper is to share some ``lessons learned`` from the experiences of a government electronics group that has been active in establishing these new types of partnerships with industry. It is our hope that by sharing these lessons we will make it easier for other government groups to work with the commercial industry.

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Characterization of heat transport and radiation hydrodynamics in collisional laser plasmas using collective Thomson scattering

Cameron, Stewart M.

The author proposes using the collective Thomson scattering lineshape from ion acoustic waves to measure the spatial structure of local heat transport parameters and collisionality. Ion acoustic peak height asymmetry is used in conjunction with a recently developed model describing the effects of collisional and Landau damping contributions on the low-frequency electron density fluctuation spectrum to extract the relative electron drift. The local heat flux q{sub e} (proportional to drift) and the electron thermal conductivity {kappa}{sub e}{minus}q{sub e}/{gradient}T{sub e} would be inferred from experimentally determined temperature gradients {gradient}T{sub e}. Damping of the entropy wave component at zero mode frequency is shown to be an estimate of the ion thermal conductivity {kappa}{sub i}, and its visibility is a direct measure of the ion-ion mean free path {lambda}{sub ii}.

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Scaling issues associated with thermal and structural modeling and testing

Thomas, R.K.

Sandia National Laboratories (SNL) is actively engaged in research to characterize abnormal environments, and to improve our capability to accurately predict the response of engineered systems to thermal and structural events. Abnormal environments, such as impact and fire, are complex and highly nonlinear phenomena which are difficult to model by computer simulation. Validation of computer results with full scale, high fidelity test data is required. The number of possible abnormal environments and the range of initial conditions are very large. Because full-scale tests are very costly, only a minimal number have been conducted. Scale model tests are often performed to span the range of abnormal environments and initial conditions unobtainable by full-scale testing. This paper will discuss testing capabilities at SNL, issues associated with thermal and structural scaling, and issues associated with extrapolating scale model data to full-scale system response. Situated a few minutes from Albuquerque, New Mexico, are the unique test facilities of Sandia National Laboratories. The testing complex is comprised of over 40 facilities which occupy over 40 square miles. Many of the facilities have been designed and built by SNL to simulate complex problems encountered in engineering analysis and design. The facilities can provide response measurements, under closely controlled conditions, to both verify mathematical models of engineered systems and satisfy design specifications.

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Development and experimental validation of computational methods to simulate abnormal thermal and structural environments

Moya, Jaime L.

Over the past 40 years, Sandia National Laboratories (SNL) has been actively engaged in research to improve the ability to accurately predict the response of engineered systems to abnormal thermal and structural environments. These engineered systems contain very hazardous materials. Assessing the degree of safety/risk afforded the public and environment by these engineered systems, therefore, is of upmost importance. The ability to accurately predict the response of these systems to accidents (to abnormal environments) is required to assess the degree of safety. Before the effect of the abnormal environment on these systems can be determined, it is necessary to ascertain the nature of the environment. Ascertaining the nature of the environment, in turn, requires the ability to physically characterize and numerically simulate the abnormal environment. Historically, SNL has demonstrated the level of safety provided by these engineered systems by either of two approaches: (1) a purely regulatory approach, or (2) by a Probabilistic Risk Assessment (PRA). This paper will address the latter of the two approaches.

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Chromate-free talc chemical conversion coatings for aluminum alloys

Buchheit, R.G.; Drewien, C.A.; Stoner, G.E.

We have found that aluminum alloys exhibit unusual passivity when exposed to alkaline Li-salt solutions. Observed passivity is due to the formation of a polycrystalline Li{sub 2}[Al{sub 2}(OH){sub 6}]{sub 2}{center_dot}CO{sub 3}{center_dot}3H{sub 2}O film on the aluminum surface. This film is persistent in aggressive environments and provides a significant degree of corrosion protection. On this basis, we have developed a simple non-electrolytic method of forming corrosion resistant coatings in alkaline Li-salt solution. This process is procedurally similar to traditional conversion coating methods, offers desirable properties, and has a low toxic hazard. In this paper, coating methods, coating characterization, and coating properties are presented. Results from parallel test performed with a commercial chromate conversion coatings are presented for comparison.

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Perforation of thin unreinforced concrete slabs

Luk, Vincent K.

This report discusses fourteen tests which were conducted to investigate the perforation of thin unreinforced concrete slabs. The 4340-steel projectile used in the test series is 50.8 mm in diameter, 355.6 mm in length, has a mass of 2.34 kg. and an ogive nose with caliber radius head of 3. The slabs, contained within steel culverts, are 1.52 m in diameter and consist of concrete with a nominal unconfined compressive strength of 38.2 MPa and maxima aggregate size of 9.5 mm. Slab thicknesses are 284.4, 254.0, 215.9 and 127.0 mm. Tests were conducted at impact velocities of about 313 m/s on all slab thicknesses and about 379 and 471 m/s on the 254.0-mm-thick slab. All tests were conducted at normal incidence to the slab. All tests were conducted at normal incidence to the slab. Information obtained from the tests used to determine the loading (deceleration) on the projectile during the perforation process, the velocity-displacement of the projectile as it perforated the slab, and the projectile position as damage occurred on the backface of the slab. The test projectile behaved essentially as a rigid body for all of the tests.

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Gas sensor technology at Sandia National Laboratories: Catalytic gate, Surface Acoustic Wave and Fiber Optic Devices

Hughes, Robert C.

Sandia`s gas sensor program encompasses three separate electronic platforms: Acoustic Wave Devices, Fiber Optic Sensors and sensors based on silicon microelectronic devices. A review of most of these activities was presented recently in a article in Science under the title ``Chemical Microsensors.`` The focus of the program has been on understanding and developing the chemical sensor coatings that are necessary for using these electronic platforms as effective chemical sensors.

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Technology transfer at Sandia National Laboratories

Allen, Mark S.

Transferring technology to the private sector to help improve the competitiveness of key US industries is now an official mission of the US Department of Energy`s (DOE) defense program national laboratories. We believe that national laboratories can play an important role in addressing US industrial competitiveness. Sandia is seeking to match laboratory strengths with industry-defined market needs in targeted industrial sectors. Sandia, like other national and federal laboratories, is developing an aggressive technology transfer program. This paper provides a brief review of our program and provides a snap-shot of where we are at today.

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Plasma Facing Components Generic Facilities Review Panel (PFC-GFRP): Final report

Mcgrath, R.

The Plasma Facing Components (PFC) Facilities Review Panel was chartered by the US Department of Energy, Office of Fusion Energy, ITER (International Thermonuclear Experimental Reactor) and Technology Division, to outline the program plan and identify the supporting test facilities that lead to reliable, long-lived plasma facing components for ITER. This report summarizes the panel`s findings and identifies the necessary and sufficient set of test facilities required for ITER PFC development.

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CORCON-MOD3: An integrated computer model for analysis of molten core-concrete interactions. User`s manual

Bradley, D.R.; Gardner, D.R.; Brockmann, J.E.; Griffith, R.O.

The CORCON-Mod3 computer code was developed to mechanistically model the important core-concrete interaction phenomena, including those phenomena relevant to the assessment of containment failure and radionuclide release. The code can be applied to a wide range of severe accident scenarios and reactor plants. The code represents the current state of the art for simulating core debris interactions with concrete. This document comprises the user`s manual and gives a brief description of the models and the assumptions and limitations in the code. Also discussed are the input parameters and the code output. Two sample problems are also given.

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Measuring the dynamic compression and release behavior of rocks and grouts associated with HYDROPLUS

Furnish, Michael D.

Gas-gun impact tests were performed on twelve rocks and rock simulants pertinent to the HYDROPLUS nuclear yield measurement program: A variety of tuffs, rhyolites, carbonates, grouts, an epoxy-alumina mixture and quartzite permafrost samples recovered in an apparently preserved frozen state from northern Canada. The present report presents results for all of these materials except for the carbonates. Two classes of impact techniques were employed for measuring equation-of-state properties for these materials. Both use velocity interferometry diagnostics. One, employing a sample-in-projectile geometry, provides high-precision Hugoniot data and continuous release trajectories for dry or water-saturated materials. The majority of the experiments were performed with this geometry. The other, employing a sample-in-target geometry, provides loading path and Hugoniot data as well as limited release data. Uncertainties in the results have been estimated by analyzing the effects of errors in observables and ancillary material properties.

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Utilizing a Russian space nuclear reactor for a United States space mission: Systems integration issues

Polansky, Gary

The Nuclear Electric Propulsion Space Test Program (NEPSTP) has developed a cooperative relationship with several institutes of the former Soviet Union to evaluate Russian space hardware on a US spacecraft One component is the Topaz II Nuclear Power System; a built and flight qualified nuclear reactor that has yet to be tested in space. The access to the Topaz II reactor provides the NEPSTP with a rare opportunity; to conduct an early flight demonstration of nuclear electric propulsion at a relatively low cost. This opportunity, however, is not without challenges. Topaz II was designed to be compatible with Russian spacecraft and launch vehicles. It was manufactured and flight qualified by Russian techniques and standards and conforms to safety requirements of the former Soviet Union, not the United States. As it is desired to make minimal modifications to the Topaz II, integrating the reactor system with a United States spacecraft and launch vehicle presents an engineering challenge. This paper documents the lessons teamed regarding the integration of reactor based spacecraft and also some insight about integrating Russian hardware. It examines the planned integration flow along with specific reactor requirements that affect the spacecraft integration including American-Russian space system compatibility.

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Prediction of explosive cylinder tests using equations of state from the PANDA code

Kerley, G.I.; Christian-Frear, T.L.

The PANDA code is used to construct tabular equations of state (EOS) for the detonation products of 24 explosives having CHNO compositions. These EOS, together with a reactive burn model, are used in numerical hydrocode calculations of cylinder tests. The predicted detonation properties and cylinder wall velocities are found to give very good agreement with experimental data. Calculations of flat plate acceleration tests for the HMX-based explosive LX14 are also made and shown to agree well with the measurements. The effects of the reaction zone on both the cylinder and flat plate tests are discussed. For TATB-based explosives, the differences between experiment and theory are consistently larger than for other compositions and may be due to nonideal (finite dimameter) behavior.

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Incorporating long-term climate change in performance assessment for the Waste Isolation Pilot Plant

Swift, Peter

The United States Department of Energy (DOE) is developing the Waste Isolation Pilot Plant (WIPP) in southeastern New Mexico for the disposal of transuranic wastes generated by defense programs. Applicable regulations (40 CFR 191) require the DOE to evaluate disposal-system performance for 10,000 yr. Climatic changes may affect performance by altering groundwater flow. Paleoclimatic data from southeastern New Mexico and the surrounding area indicate that the wettest and coolest Quaternary climate at the site can be represented by that at the last glacial maximum, when mean annual precipitation was approximately twice that of the present. The hottest and driest climates have been similar to that of the present. The regularity of global glacial cycles during the late Pleistocene confirms that the climate of the last glacial maximum is suitable for use as a cooler and wetter bound for variability during the next 10,000 yr. Climate variability is incorporated into groundwater-flow modeling for WIPP PA by causing hydraulic head in a portion of the model-domain boundary to rise to the ground surface with hypothetical increases in precipitation during the next 10,000 yr. Variability in modeled disposal-system performance introduced by allowing head values to vary over this range is insignificant compared to variability resulting from other causes, including incomplete understanding of transport processes. Preliminary performance assessments suggest that climate variability will not affect regulatory compliance.

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Structure of as-deposited and heat-treated iron-zinc coatings from chloride bath

Drewien, Celeste A.

The iron content, phase constitution, and microstructure of electrodeposited iron-zinc alloy (EZA) coatings, deposited from chloride baths, is described for as-deposited and heat-treated conditions of coatings containing bulk iron contents of 6, 8, 10, and 13 w/o. The observed influence of current density upon iron content, which in turn influences the phase constitution and microstructure of the coatings, is reported. The microstructure, composed of non-equilibrium phases that have nanometer grain sizes, is illustrated and described with respect to iron content, crystallography, and morphology. As-deposited {eta} phase coatings undergo transformations through a sequence of metastable phases when heated. The sequence of phase transformations varies with iron content, but the mechanisms of phase transformation from the as-deposited eta phase to the metastable G phase was found to be similar in 6, 8, and 10 w/o Fe coatings. Microstructural, compositional, and crystallographic changes associated with this phase transformation are discussed.

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A mobile system for the remote assembly of planetary structures

Boissiere, P.T.

Operations which involve the dexterous manipulation of materials in hazardous environments have, in the past, been completed directly by personnel. Use of humans in these environments is under increased scrutiny due to the high cost and low productivity associated with providing protective clothing and environments. Remote systems are needed to accomplish many tasks such as the assembly of structures at remote sites when exposure of personnel to radiation and other hazards is unacceptable. Traditional remote manual operations have, unfortunately, proven to have very low productivity when compared with human operators. Recent advances in the integration of sensors and computing into the control of remotely operated equipment have shown great promise for reducing the cost of remote systems while providing safer remote systems. This paper discusses applications of such advances to remote assembly operations.

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Temperature dependence of Static RAM volatility

Meisenheimer, Timothy L.

We have measured the temperature dependence of the volatility of a wide variety of Static RAMS. The temperature dependence is directly related to the memory cell design and device processing or fabrication parameters. We have seen the volatility change by {approximately}10 orders of magnitude when the absolute temperature is changed by a factor of {approximately}2. We present physical reasons for such a large temperature dependence and derive an analytical model which accurately predicts the volatility. Neutron irradiation is seen to increase the low-temperature volatility.

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Advances in preparing and characterizing low density pan-carbon microcellular foam

Lagasse, Robert R.

This report documents an improved preparation of low density microcellular carbon as well as characterization of spatial homogeneity. The report also documents the process for preparing the nficrocellular carbon from poly(acrylonitrile) raw material. A microcellular polymer precursor (0.025 g/cc) is first prepared via a solution-based process and then pyrolyzed to produce the microcellular carbon in a monolithic form (0.05 g/cc). The process improvement developed in this study permits the pore structure of the n-ficrocellular polymer precursor and the microcellular carbon to be reproduced consistently in different laboratories. Pore structure is affected by the completeness of dissolution of the polymer raw material, which variable can be adjusted via dissolution temperature or particle size of the raw material. The second topic in this report involves determining the spatial fluctuation in mass density caused by periodic, millimeter-scale bands, known as `tree rings` visible on machined surfaces of the carbon monoliths. To measure the fluctuations, we developed a high precision, spatially resolved X-ray transmission technique. The periodic bands caused less than {plus_minus}2% variation of mass density in a microcellular carbon having average density 0.041 g/cc.

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Program plan for the development of advanced synthetic-diamond drill bits for hard-rock drilling

Glowka, D.A.; Schafer, D.M.

Eight companys have teamed with Sandia Labs to work on five projects as part of a cooperative effort to advance the state of the ar in synthetic-diamond drill bit design and manufacture. DBS (a Baroid Company), Dennis Tool Company, Hughes Christensen Company, Maurer Engineering, Megadiamond, Security Diamond Products, Slimdril International, and Smith International. Objective of each project is to develop advanced bit technology that results in new commercial products with longer bit life and higher penetration rates in hard formations. Each project explores a different approach to synthetic-diamond cutter and bit design and, consequently, uses different approaches to developing the technology. Each of these approaches builds or the respective companies` capabilities and current product interests. Sandia`s role is to assure integration of the individual projects into a coherent program and tc provide unique testing and analytical capabilities where needed. One additional company, Amoco Production Research, will provide synthetic-diamond drill bit research expertise and field testing services for each project in the program.

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Users manual for CATNIP: A computer analysis tool for normal impact penetration

Altman, Brad S.

This program was developed to provide a computer based framework for analytical models developed by Forrestal and co-workers [1--2] to predict depth of penetration and temporal quantities for rigid non- deforming ogive-nose projectiles penetrating into a wide variety of targets. CATNIP provides results for penetration into semi-infinite targets, but does not provide for perforation events. The program has a graphical user interface to facilitate operation so that people unfamiliar with the analytical models can use the code with a minimum of training. CATNIP runs on Apple Macintosh computers using the Hypercard program. The Hypercard program is included with the system software on all Macintosh computers. A familiarity with the Macintosh use of pointing and clicking with the mouse is assumed for the use of this program.

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Graphical programming at Sandia National Laboratories

Mcdonald, M.J.; Palmquist, R.D.; Desjarlais, L.

Sandia has developed an advanced operational control system approach, called Graphical Programming, to design, program, and operate robotic systems. The Graphical Programming approach produces robot systems that are faster to develop and use, safer in operation, and cheaper overall than altemative teleoperation or autonomous robot control systems. Graphical Programming also provides an efficient and easy-to-use interface to traditional robot systems for use in setup and programming tasks. This paper provides an overview of the Graphical Programming approach and lists key features of Graphical Programming systems. Graphical Programming uses 3-D visualization and simulation software with intuitive operator interfaces for the programming and control of complex robotic systems. Graphical Programming Supervisor software modules allow an operator to command and simulate complex tasks in a graphic preview mode and, when acceptable, command the actual robots and monitor their motions with the graphic system. Graphical Programming Supervisors maintain registration with the real world and allow the robot to perform tasks that cannot be accurately represented with models alone by using a combination of model and sensor-based control.

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Invigilation plans for monitoring the quality and reliability of continuously produced product

Prairie, R.R.; Zimmer, W.J.

Part of the evaluation process that occurs during production of many complex components is performance testing of fabricated units as they are being produced. The results of these tests are used monitor the quality and reliability of the product and to contribute to the data base for reliability assessment. This paper presents an approach for designing plans for the evaluation of continuously produced product where the testing may be either destructive or non-destructive. The philosophy of the plans is to initially test a string of consecutive units at the beginning of production to show that the design and manufacturing processes conform with the required reliability. Once the product has passed the initial testing, a sampling phase is begun. If the product continues pass, a reduced sampling rate phase is used. Failures in the initial phase or the first sampling phase cause the plans to revert to the initial phase restart. If a failure occurs during the reduced sampling, the estimated failure rate is checked for concordance with the reliability requirement. This check is made to allow for continuation of sampling if the cumulative number of failures is consistent with the reliability requirement. A selection of values for the parameters of the plans and a rule for determining concordance are presented. The parameters of the plans are related to the AQL and LTPD concepts of acceptance sampling and the average number of defective units passed before a defective unit is sampled and detected.

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Optoelectronic packaging: A review

Carson, R.F.

Optoelectronics and photonics hold great potential for high data-rate communication and computing. Wide using in computing applications was limited first by device technologies and now suffers due to the need for high-precision, mass-produced packaging. The use of phontons as a medium of communication and control implies a unique set of packaging constraints that was not present in traditional telecommunications applications. The state-of-the-art in optoelectronic packaging is now driven by microelectric techniques that have potential for low cost and high volume manufacturing.

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A Sandia Technology Bulletin: Testing technology, July 1993

Goetsch, Robert S.

Inside this issue various short articles on current testing technology research at Sandia National Laboratories. New techniques of imaging currents in integrated circuits are described. Geomaterials testing is improved with true axial loading under high pressure. Pyroshock simulation tests electronics for space and defense. Insulated cameras get pictures of extremely hot burning fuels. Solar cell testing is improved via spectral response and laser scanning. And missile launching accomplishments are presented.

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Segregation of Si to the surface of Fe-29Ni-17Co alloy

Nelson, G.C.

The segregation of Si impurities from the bulk to the surface of a low Cr Lot of Kovar{sup TM} (Fe-29Ni-17Co) has been investigated in order to determine the effects on the quality of the braze of Cu to these altered surfaces. It is found that oxides of Si are formed on the surface during wet hydrogen firing. Kinetics of this segregation process have been measured.

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Particle behavior in an ECR plasma etch tool

Blain, Matthew G.

Sources of particles in a close-coupled electron cyclotron resonance (ECR) polysilicon plasma etch source include flaking of films deposited on chamber surfaces, and shedding of material from electrostatic wafer chucks. A large, episodic increase in the number of particles added to a wafer in a clean system is observed more frequently for a plasma-on than for a gas-only source condition. For polymer forming process conditions, particles were added to wafers by a polymer film which was observed to fracture and flake away from chamber surfaces. The presence of a plasma, especially when rf bias is applied to the wafer, caused more particles to be ejected from the walls and added to wafers than the gas-only condition; however, no significant influence was observed with different microwave powers. A study of effect of electrode temperatures on particles added showed that thermophoretic forces are not significant for this ECR configuration. Particles originating from the electrostatic chuck were observed to be deposited on wafers in much larger numbers in the presence of the plasma as compared to gas-only conditions.

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Reentry vehicle adaptive telemetry

Kidner, Ronald

In RF telemetry (TM) the allowable RF bandwidth limits the amount of data in the telemetered data set. Typically the data set is less than ideal to accommodate all aspects of a test. In the case of diagnostic data, the compromise often leaves insufficient diagnostic data when problems occur. As a solution, intelligence was designed into a TM, allowing it to adapt to changing data requirements. To minimize the computational requirements for an intelligent TM, a fuzzy logic inference engine was developed. This reference engine was simulated on a PC and then loaded into a TM hardware package for final testing.

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Magnetic force microscopy/current contrast imaging: A new technique for internal current probing of ICs

Campbell, Ann N.

This invited paper describes recently reported work on the application of magnetic force microscopy (MFM) to image currents in IC conductors [1]. A computer model for MFM imaging of IC currents and experimental results demonstrating the ability to determine current direction and magnitude with a resolution of {approximately} 1 mA dc and {approximately} 1 {mu}A ac are presented. The physics of MFM signal generation and applications to current imaging and measurement are described.

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Laser soldering of Sn plated brass integrator assembly housings

Keicher, David

The high conductivity provided by solder closure joints of component housings is sometimes required to ensure electrical shielding of the components contained within. However, using a soldering iron to produce the solder joints can lead to charring of the insulating materials within the housing. To overcome this problem, the localized heating characteristics of laser soldering can be exploited. Feasibility of laser soldering Sn plated brass housings with a CW Nd:YAG laser has been investigated. It has been determined that laser soldering of these housings using a low solids solder flux is a viable technique and will minimize the amount of heat input to the enclosed electronic components. Metallographic analysis has shown good wetting of the solder on the housing components. Accelerated aging experiments indicate that no significant corrosion potential due to solder flux residues exists. Although a low solids flux was used to make the joints, initial results indicate that a fluxless technique can be developed to eliminate fluxes completely.

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Waste minimization/pollution prevention at R&D facilities: A cradle-to-grave tracking and information system that will be implemented at Sandia National Laboratories

Kjeldgaard, Edwin A.

A comprehensive environment, safety and health (ES&H) program allocates an extensive portion of its resources to information collection, management, and manipulation. Much of these resources are difficult to obtain and even more costly to ensure that they are sufficiently accurate; however, a system which collects information at the point which a process begins or a material enters a facility and maintains that information throughout its entire life-cycle is a more efficient approach to providing the data necessary to meet ES&H requirements. These data requirements for all the various groups within an ES&H program are associated with the properties and interactions among materials, personnel, facilities, hazards, waste and processes. Although each group is charged with addressing a particular aspect of these properties and interactions, the information they require can be aggregated into a coherent set of common data fields. It is these common data fields that the Cradle-to-Grave Tracking and Information System (CGTIS) is designed to satisfy. Research and development laboratories such as Sandia National Laboratories (SNL) are diverse in nature and, therefore, present a complex challenge to ES&H professionals. The remainder of this paper will describe the CGTIS as envisioned and implemented at SNL, define the requirements of a complete CGTIS, and review the current status of each system module at SNL.

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Fluorescent microthermographic imaging

Barton, Daniel L.

In the early days of microelectronics, design rules and feature sizes were large enough that sub-micron spatial resolution was not needed. Infrared or IR thermal techniques were available that calculated the object`s temperature from infrared emission. There is a fundamental spatial resolution limitation dependent on the wavelengths of light being used in the image formation process. As the integrated circuit feature sizes began to shrink toward the one micron level, the limitations imposed on IR thermal systems became more pronounced. Something else was needed to overcome this limitation. Liquid crystals have been used with great success, but they lack the temperature measurement capabilities of other techniques. The fluorescent microthermographic imaging technique (FMI) was developed to meet this need. This technique offers better than 0.01{degrees}C temperature resolution and is diffraction limited to 0.3 {mu}m spatial resolution. While the temperature resolution is comparable to that available on IR systems, the spatial resolution is much better. The FMI technique provides better spatial resolution by using a temperature dependent fluorescent film that emits light at 612 nm instead of the 1.5 {mu}m to 12 {mu}m range used by IR techniques. This tutorial starts with a review of blackbody radiation physics, the process by which all heated objects emit radiation to their surroundings, in order to understand the sources of information that are available to characterize an object`s surface temperature. The processes used in infrared thermal imaging are then detailed to point out the limitations of the technique but also to contrast it with the FMI process. The FMI technique is then described in detail, starting with the fluorescent film physics and ending with a series of examples of past applications of FMI.

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Source term attenuation by water in the Mark I boiling water reactor drywell

Powers, Dana A.

Mechanistic models of aerosol decontamination by an overlying water pool during core debris/concrete interactions and spray removal of aerosols from a Mark I drywell atmosphere are developed. Eighteen uncertain features of the pool decontamination model and 19 uncertain features of the model for the rate coefficient of spray removal of aerosols are identified. Ranges for values of parameters that characterize these uncertain features of the models are established. Probability density functions for values within these ranges are assigned according to a set of rules. A Monte Carlo uncertainty analysis of the decontamination factor produced by water pools 30 and 50 cm deep and subcooled 0--70 K is performed. An uncertainty analysis for the rate constant of spray removal of aerosols is done for water fluxes of 0.25, 0.01, and 0.001 cm{sup 3} H{sub 2}O/cm{sup 2}-s and decontamination factors of 1.1, 2, 3.3, 10, 100, and 1000.

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Automating the control of robotic systems in unstructured environments

Harrigan, Raymond W.

The US Department Energy`s Office of Technology Development has sponsored the development of generic robotics technologies for application to a wide range of remote systems. Of primary interest is the development of technologies which enable faster, safer, and cheaper cleanup of hazardous waste sites than is possible using conventional human contact or remote manual approaches. The development of model-based sensor-directed robot control approaches supports these goals by developing modular control technologies which reduce the time and cost of development by allowing reuse of control system software. In addition, the use of computer models improves the safety of remote site cleanup by allowing automated errors detection and recovery while reducing the time for technology development.

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Continuum representations of cellular solids

Neilsen, Michael K.

Cellular materials consist of interconnected struts or plates which form cells. The struts or plates are constructed from a variety of metals, polymers, ceramics and wood products. Cellular materials are often used in impact limiters for shipping containers to protect the contents from accidental impact events. These materials exhibit a variety of complex behavior when subjected to crushing loads. This research focuses on the development of continuum representations of cellular solids that can be used in the finite element analysis of shipping container accidents. A significant portion of this work is the development of a new methodology to relate localized deformations to appropriate constitutive descriptions. This methodology provides the insight needed to select constitutive descriptions for cellular solids that capture the localized deformations that are observed experimentally. Constitutive relations are developed for two different cellular materials, aluminum honeycomb and polyurethane foam. These constitutive relations are based on plasticity and continuum damage theories. Plasticity is used to describe the permanent deformation exhibited by both aluminum honeycomb and polyurethane foam. Continuum damage is needed to capture the change in elastic parameters due to cracking of the polyurethane cell wall materials. The new constitutive description of polyurethane foam is implemented in both static and dynamic finite element codes, and analytical and numerical predictions are compared with available experimental data.

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Strategic Petroleum Reserve (SPR) additional geologic site characterization studies, Bayou Choctaw salt dome, Louisiana

Neal, J.T.

This report revises and updates the geologic site characterization report that was published in 1980. Revised structure maps and sections show interpretative differences in the dome shape and caprock structural contours, especially a major east-west trending shear zone, not mapped in the 1980 report. Excessive gas influx in Caverns 18 and 20 may be associated with this shear zone. Subsidence values at Bayou Choctaw are among the lowest in the SPR system, averaging only about 10 mm/yr but measurement and interpretation issues persist, as observed values often approximate measurement accuracy. Periodic, temporary flooding is a continuing concern because of the low site elevation (less than 10 ft), and this may intensify as future subsidence lowers the surface even further. Cavern 4 was re-sonared in 1992 and the profiles suggest that significant change has not occurred since 1980, thereby reducing the uncertainty of possible overburden collapse -- as occurred at Cavern 7 in 1954. Other potential integrity issues persist, such as the proximity of Cavern 20 to the dome edge, and the narrow web separating Caverns 15 and 17. Injection wells have been used for the disposal of brine but have been only marginally effective thus far; recompletions into more permeable lower Pleistocene gravels may be a practical way of increasing injection capacity and brinefield efficiency. Cavern storage space is limited on this already crowded dome, but 15 MMBBL could be gained by enlarging Cavern 19 and by constructing a new cavern beneath and slightly north of abandoned Cavern 13. Environmental issues center on the low site elevation: the backswamp environment combined with the potential for periodic flooding create conditions that will require continuing surveillance.

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1992 Environmental monitoring report, Sandia National Laboratories, Albuquerque, New Mexico

Culp, Todd A.

This 1992 report contains monitoring data from routine radiological and nonradiological environmental surveillance activities. summaries of significant environmental compliance programs in progress, such as National Environmental Policy Act documentation, environmental permits, envirorunental restoration, and various waste management programs for Sandia National Laboratories in Albuquerque, New Mexico, are included. The maximum offsite dose impact was calculated to be 0.0034 millirem. The total population within a 50-mile radius of Sandia National Laboratories/New Mexico received an estimated collective dose of 0.019 person-rem during 1992 from the laboratories` operations. As in the previous year, the 1992 operations at Sandia National Laboratories/New Mexico had no discernible impact on the general public or on the environment.

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(BARS) -- Bibliographic Retrieval System, Sandia Shock Compression (SSC) database Shock Physics Index (SPHINX). PC/DOS version 4.0

Herrmann, W.

The Bibliographic Retrieval System (BARS) is a database management system specially designed to retrieve bibliographic references. Two databases are available, (i) the Sandia Shock Compression (SSC) database which contains over 5600 references to the literature related to stress waves in solids and their applications, and (ii) the Shock Physics Index (SPHINX) which includes over 6200 further references to stress waves in solids, material properties at intermediate and low rates, ballistic and hypervelocity impact, and explosive or shock fabrication methods. There is some overlap in the information in the two data bases.

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(BARS) -- Bibliographic Retrieval System Sandia shock compression (SSC) database shock physics index (SPHINX) database. Volume 3, UNIX version Systems Guide

Herrmann, W.

The Bibliographic Retrieval System (BARS) is a database management system specially designed to store and retrieve bibliographic references and track documents. The system uses INGRES to manage this database and user interface. It uses forms for journal articles, books, conference proceedings, theses, technical reports, letters, memos, visual aids, as well as a miscellaneous form which can be used for data sets or any other material which can be assigned an access or file number. Sorted output resulting from flexible BOOLEAN searches can be printed or saved in files which can be inserted in reference lists for use with word processors.

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Global Positioning System receiver evaluation results

Byrne, Raymond H.

A Sandia project currently uses an outdated Magnavox 6400 Global Positioning System (GPS) receiver as the core of its navigation system. The goal of this study was to analyze the performance of the current GPS receiver compared to newer, less expensive models and to make recommendations on how to improve the performance of the overall navigation system. This paper discusses the test methodology used to experimentally analyze the performance of different GPS receivers, the test results, and recommendations on how an upgrade should proceed. Appendices contain detailed information regarding the raw data, test hardware, and test software.

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Characteristics and development report for the MC4169 double-layer capacitor assembly

Clark, N.H.; Baca, W.E.

The MC4169 Double-Layer Capacitor Assembly was developed in response to a request from the B61 Systems organization to provide interim power for the B61 Common JTA Development. The project has been successfully completed, and Lot 1 has been built by MMSC/GEND. Development testing showed that this assembly met all design requirements. This report describes the design configuration, environmental testing, and aging, reliability, and safety studies done to ensure that the design requirements were met.

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Techniques for producing free-standing thin films on frames

Aubert, James H.

The procedures of vapor-deposition polymerization, spin coating and orientation-dependent etching have been employed to make free-standing thin films of Parylene-N, Parylene-D, polystyrene, polycarbonate and perfluoro-dimethyl-dioxole/tetrafluoroethylene copolymer (Teflon{reg_sign} AF-1600). The polymeric materials were vapor-deposited or spin-coated onto substrates of polished single-crystal silicon (wafers) and removed on frames of various shapes and sizes after application of adhesive and an etching process using potassium hydroxide. Thicknesses range from 2000{Angstrom} to 12000{Angstrom}.

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A comparison of IDEF1X and NIAM ISDM

Sharp, J.K.

This paper describes the major differences in the IDEFlX and NIAM ISDM information modeling methodologies and presents the different philosophies behind these methodologies. The IDEFlX methodology base document comes from the Integrated Information Support System (IISS) project sponsored by the US Air Force. The IISS project office was contacted and they supplied the referenced document as the best base description of this methodology. The NIAM ISDM methodology base documents present the general NIAM methodology. IDEFlX is a variant of the entity-attribute-relationship (E-A-R) approach to data modeling and although many other variants exist, the comparison presented here covers the common aspects of entity-relationship approaches. This comparison identifies and illustrates the differences in the two methodologies.

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Fact-based Enterprise Information Management using NIAM

Rivord, G.

The effort to consolidate the ``islands of information`` within an enterprise -- to manage information at the enterprise level rather than the department or sub-system level -- is known by many names, such as ``Information Resource Management`` and ``Corporate Data Administration``. Here we will call it ``Enterprise Information Management`` (EIM). This effort is becoming increasingly vital as the need for shared information grows, yet it is plagued by costly, time-consuming efforts that produce reams of hard-to-maintain documentation. The results are difficult to integrate, measure, or apply. Management needs a tool that can integrate models from diverse modeling efforts into a global knowledge base, produce metrics to clarify the value of the integration process, and provide a short, traceable route between information models and their physical implementations. The natural-language emphasis of NIAM makes it an ideal candidate for this tool. When integrated with enterprise-wide data administration, the collection of metrics, CASE tools that produce application code, and automated support tools, NIAM can effectively manage multiple Universes of Discourse (UOD). Prototypes of automated support tools, ``Fact Manager`` and ``Fact Designer``, will be discussed.

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Sensors for process control Focus Team report

Goehner, Raymond P.

At the Semiconductor Technology Workshop, held in November 1992, the Semiconductor Industry Association (SIA) convened 179 semiconductor technology experts to assess the 15-year outlook for the semiconductor manufacturing industry. The output of the Workshop, a document entitled ``Semiconductor Technology: Workshop Working Group Reports,`` contained an overall roadmap for the technology characteristics envisioned in integrated circuits (ICs) for the period 1992--2007. In addition, the document contained individual roadmaps for numerous key areas in IC manufacturing, such as film deposition, thermal processing, manufacturing systems, exposure technology, etc. The SIA Report did not contain a separate roadmap for contamination free manufacturing (CFM). A key component of CFM for the next 15 years is the use of sensors for (1) defect reduction, (2) improved product quality, (3) improved yield, (4) improved tool utilization through contamination reduction, and (5) real time process control in semiconductor fabrication. The objective of this Focus Team is to generate a Sensors for Process Control Roadmap. Implicit in this objective is the identification of gaps in current sensor technology so that research and development activity in the sensor industry can be stimulated to develop sensor systems capable of meeting the projected roadmap needs. Sensor performance features of interest include detection limit, specificity, sensitivity, ease of installation and maintenance, range, response time, accuracy, precision, ease and frequency of calibration, degree of automation, and adaptability to in-line process control applications.

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Quality and small business competitiveness: Where are we and what needs to happen?

Tapp, C.

Quality management is more than an idea whose time has come, more than a passing fancy. Quality will be an imperative for competitiveness in the 21st century. Many large US firms have already implemented or are considering implementing total quarry management practices and processes. While most of the current literature on quality management focuses on large firms, quality management is arguably even more relevant to small businesses. As global markets become increasingly a reality in today`s world, small business managers and owners must focus on customer, satisfaction and continuous improvement if they are to survive the global competitive battle. Quality management may not be a luxury but rather, an essential focus for successful small business oompetitiveness. This paper examines quality management practices, awareness level, needs, and successes for small businesses in the Rocky Mountain region of the United States. This region is especially dependent upon small business competitiveness for economic survival and growth. A significant percent of total employment and sales in this region of the US is attributable to businesses classified as small. The specific purposes of the paper are: to report the results of a survey of small manufacturers` use, success, awareness, and interest in quality management practices and programs; to provide a profile of those manufacturers who have implemented quality management programs; and to describe a unique partnership between a state university and a large national lab designed to assist small business owners and managers in evaluating and implementing total quality management techniques.

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Probabilistic analysis of mechanical systems

Paez, Thomas L.

This paper proposes a framework for the comprehensive analysis of complex problems in probabilistic structural mechanics. Tools that can be used to accurately estimate the probabilistic behavior of mechanical systems are discussed, and some of the techniques proposed in the paper are developed and used in the solution of a problem in nonlinear structural dynamics.

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Data collection system. Volume 1, Overview and operators manual; Volume 2, Maintenance manual; Appendices

Caudell, R.B.; Bauder, M.E.; Boyer, W.B.; French, R.E.; Isidoro, R.J.; Kaestner, P.C.; Perkins, W.G.

Sandia National Laboratories (SNL) Instrumentation Development Department was tasked by the Defense Nuclear Agency (DNA) to record data on Tektronix RTD720 Digitizers on the HUNTERS TROPHY field test conducted at the Nevada Test Site (NTS) on September 18, 1992. This report contains a overview and description of the computer hardware and software that was used to acquire, reduce, and display the data. The document is divided into two volumes: an overview and operators manual (Volume 1) and a maintenance manual (Volume 2).

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Autocharacterization feasibility system on Hunters Trophy event

Mills, R.A.

An automated system to characterize cable systems at NTS has been developed to test the feasibility of such a system. A rack of electronic equipment including a fast pulse generator, digital sampling scope, coaxial switch matrix and GPIB controller was installed downhole at NTS for the Hunters Trophy event. It was used to test automated characterization. Recorded measurements of simulation and other instrument data were gathered to determine if a full scale automated system would be practical in full scale underground nuclear effects tests. The benefits of such a full scale system would be fewer personnel required downhole; more instrument control in the uphole recording room; faster acquisition of cable parameter data.

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Simple method to estimate MOS oxide-trap, interface-trap, and border-trap densities

Fleetwood, Daniel M.

Recent work has shown that near-interfacial oxide traps that communicates with the underlaying Si (``border traps``) can play a significant role in determining MOS radiation response and long-term reliability. Thermally-stimulated-current 1/f noise, and frequency-dependent charge-pumping measurements have been used to estimate border-trap densities in MOS structures. These methods all require high-precision, low-noise measurements that are often difficult to perform and interpret. In this summary, we describe a new dual-transistor method to separate bulk-oxide-trap, interface-trap, and border-trap densities in irradiated MOS transistors that requires only standard threshold-voltage and high-frequency charge-pumping measurements.

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A constitutive model for layered wire mesh and aramid cloth fabric

Neilsen, Michael K.

A new package for the air transport of hazardous materials is currently being developed in the Transportation Systems Department at Sandia National Laboratories. The baseline design has a unique impact limiter which uses layers of aluminum screen wire and aramid cloth fabric. A primary motivation for selecting this unusual combination of materials is the need for the impact limiter to not only limit the amount of load transmitted to the primary container but also remain in place during impact events so that it provides a thermal barrier during a subsequent fire. A series of uniaxial and confined compression tests indicated that the layered material does not behave like other well characterized materials. No existing constitutive models were able to satisfactorily capture the behavior of the layered material; thus, a new plasticity model was developed. The new material model was then used to characterize the response of air transport packages with layered impact limiters to hypothetical accidental impact events. Responses predicted by these analyses compared favorably with experiments at Sandia`s rocket sled test facility in which a one-fourth scale package was subjected to side and end impacts at velocities of 428 and 650 fps, respectively.

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Lunar exploration rover program developments

Klarer, Paul R.

The Robotic All Terrain Lunar Exploration Rover (RATLER) design concept began at Sandia National Laboratories in late 1991 with a series of small, proof-of-principle, working scale models. The models proved the viability of the concept for high mobility through mechanical simplicity, and eventually received internal funding at Sandia National Laboratories for full scale, proof-of-concept prototype development. Whereas the proof-of-principle models demonstrated the mechanical design`s capabilities for mobility, the full scale proof-of-concept design currently under development is intended to support field operations for experiments in telerobotics, autonomous robotic operations, telerobotic field geology, and advanced man-machine interface concepts. The development program`s current status is described, including an outline of the program`s work over the past year, recent accomplishments, and plans for follow-on development work.

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Effect of boundary conditions on the strength and deformability of replicas of natural fractures in welded tuff; Data report: Yucca Mountain Site Characterization Project

Price, Ronald H.

Four series of cyclic direct-shear experiments were conducted on several replicas of three natural fractures and a tensile fracture of welded tuff from Yucca Mountain. The objective of these tests was to examine the effect of cyclic loading on joint shear behavior under different boundary conditions. The shear tests were performed under either different levels of constant normal load ranging between 0.6 and 25.6 kips (2.7 and 113.9 kN) or constant normal stiffness ranging between 14.8 and 187.5 kips/in (25.9 and 328.1 kn/cm) . Bach test in the two categories consisted of five cycles of forward and reverse shear. Normal compression tests were also performed both before and after each shear experiment to measure changes in joint normal deformability. In order to quantify fracture surface damage during shear, fracture-surface fractal dimensions were obtained from measurements before and after shear.

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Effect of boundary conditions on the strength and deformability of replicas of natural fractures in welded tuff: Comparison between predicted and observed shear behavior using a graphical method; Yucca Mountain Site Characterization Project

Price, Ronald H.

Four series of cyclic direct-shear experiments were conducted on several replicas of three natural fractures and a laboratory-developed tensile fracture of welded tuff from Yucca Mountain to test the graphical load-displacement analysis method proposed by Saeb (1989) and Amadei and Saeb (1990). Based on the results of shear tests conducted on several joint replicas under different levels of constant normal load ranging between 0.6 and 25.6 kips (2.7 and 113.9 kN), the shear behavior of joint replicas under constant normal stiffness ranging between 14.8 and 187.5 kips/in. (25.9 and 328.1 kN/cm) was predicted by using the graphical method. The predictions were compared to the results of actual shear tests conducted for the same range of constant normal stiffness. In general, a good agreement was found between the predicted and the observed shear behavior.

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A lower bound for routing on a completely connected optical communication parallel computer

Goldberg, L.A.

The task of routing a 2-relation on an n-processor completely connected optical communication parallel computer (OCPC) is considered. A lower bound is presented that applies to any randomized distributed algorithm for this task: specifically, it is shown that the expected number of steps required to route a 2-relation is {Omega}({radical} log log n) in the worst case. For comparison, the best upper bound known is O(log log n).

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An overview of the United States Department of Energy plant lifetime improvement program

Rosinski, S.T.

Today, 109 nuclear power plants provide over 20 percent of the electrical energy generated in the US. The operating license of the first of these plants will expire in the year 2000; one third of the operating licenses will expire by 2010 and the remaining plant licenses are scheduled to expire by 2033. The National Energy Strategy assumes that 70 percent of these plants will continue to operate beyond their current license expiration to assist in ensuring an adequate, diverse, and environmentally acceptable energy supply for economic growth. In order to preserve this energy resource in the US three major tasks must be successfully completed: (1) establishment of the regulations, technical standards, and procedures for the preparation and review of a license renewal application; (2) development, verification, and validation of the various technical criteria and bases for needed monitoring, refurbishment, or replacement of plant equipment; and (3) demonstration of the regulatory process. Since 1985, the US Department of Energy (DOE) has been working with the nuclear industry and the US Nuclear Regulatory Commission (NRC) to establish and demonstrate the option to extend the life of nuclear power plants through the renewal of operating licenses. This paper focuses primarily on DOE`s Plant Lifetime Improvement (PLIM) Program efforts to develop the technical criteria and bases for effective aging management and lifetime improvement for continued operation of nuclear power plants. This paper describes current projects to resolve generic technical issues, including degradation of long-lived components, reactor pressure vessel (RPV) embrittlement management approaches, and analytical methodologies to characterize RPV integrity.

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Weapons Evaluation Test Laboratory at Pantex: Testing and data handling capabilities of Sandia National Laboratories at the Pantex Plant, Amarillo, Texas

Peters, W.R.

The Weapons Evaluation Test Laboratory (WETL), operated by Sandia Laboratories at the Pantex Plant in Amarillo, Texas, is engaged primarily in the testing of weapon systems in the stockpile or of newly produced weapon systems for the Sandia Surety Assessment Center. However, the WETL`s unique testing equipment and data-handling facilities are frequently used to serve other organizations. Service to other organizations includes performing special tests on weapon components, subassemblies, and systems for purposes such as basic development and specific problem investigation. The WETL staff also sends equipment to other laboratories for specific tests that cannot be performed at Pantex. For example, we modified and sent equipment to Brookhaven National Laboratory for testing with their Neutral Particle Beam. WETL supplied the engineering expertise to accomplish the needed modifications to the equipment and the technicians to help perform many special tests at Brookhaven. A variety of testing is possible within the WETL, including: Accelerometer, decelerometer, and G-switch g-level/closure testing; Neutron generator performance testing; weapon systems developmental tests; weapon system component testing; weapon system failure-mode-duplication tests; simultaneity measurements; environmental extreme testing; parachute deployment testing; permissive action link (PAL) testing and trajectory-sensing signal generator (TSSG) testing. WETL`s existing equipment configurations do not restrict the testing performed at the WETL. Equipment and facilities are adapted to specific requirements. The WETL`s facilities can often eliminate the need to build or acquire new test equipment, thereby saving time and expense.

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Solar photovoltaics for development applications

Richards, Elizabeth H.

This document introduces photovoltaic technology to individuals and groups specializing in development activities. Examples of actual installations illustrate the many services supplied by photovoltaic systems in development applications, including water pumping, lighting, health care, refrigeration, communications, and a variety of productive uses. The various aspects of the technology are explored to help potential users evaluate whether photovoltaics can assist them in achieving their organizational goals. Basic system design, financing techniques, and the importance of infrastructure are included, along with additional sources of information and major US photovoltaic system suppliers.

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Laser drilling of vertical vias in silicon

Miller, William M.

Any advance beyond the density of standard 2D Multichip Modules (MCM) will require a vertical interconnect technology that can produce reliable area array interconnection with small feature sizes. Laser drilled vertical vias have been controllably produced in standard silicon (Si) wafers down to 0.035mm (0.0014 inches) in diameter. Several laser systems and their system parameters have been explored to determine the optimum parametric set for repeatable vias in Si. The vias produced have exhibited clean smooth interior surfaces with an aspect ratio of up to 20:1 with little or no taper. All laser systems used, their system parameters, design modifications, theory of operation, and drilling results are discussed.

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Using computerized tomography to determine ionospheric structures. Part 1, Notivation and basic approaches

Vittitoe, C.N.

Properties of the ionosphere are reviewed along with its correlations with other geophysical phenomena and with applications of ionospheric studies to communication, navigation, and surveillance systems. Computer tomography is identified as a method to determine the detailed, three-dimensional distribution of electron density within the ionosphere. Several tomography methods are described, with a basic approach illustrated by an example. Limitations are identified.

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Using computerized tomography to determine ionospheric structures. Part 2, A method using curved paths to increase vertical resolution

Vittitoe, C.N.

A method is presented to unfold the two-dimensional vertical structure in electron density by using data on the total electron content for a series of paths through the ionosphere. The method uses a set of orthonormal basis functions to represent the vertical structure and takes advantage of curved paths and the eikonical equation to reduce the number of iterations required for a solution. Curved paths allow a more thorough probing of the ionosphere with a given set of transmitter and receiver positions. The approach can be directly extended to more complex geometries.

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The minimum detection limits of RDX and TNT deposited on various surfaces as determined by ion mobility spectroscopy

Rodacy, Philip J.

An Ion Mobility Spectrometer (IMS) was used to determine the detection limits of RDX and TNT on six different substrates. The preparation of the explosive deposits on the surfaces is examined as well as effects due to the size, uniformity, method of application, and time that a deposit has been on a surface. Sampling methods are discussed along with effects of the surface topology. The transfer of explosives from a hand to a surface, and methods to reduce the detection limits are presented.

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Error propagation equations and tables for estimating the uncertainty in high-speed wind tunnel test results

Clark, E.L.

Error propagation equations, based on the Taylor series model, are derived for the nondimensional ratios and coefficients most often encountered in high-speed wind tunnel testing. These include pressure ratio and coefficient, static force and moment coefficients, dynamic stability coefficients, calibration Mach number and Reynolds number. The error equations contain partial derivatives, denoted as sensitivity coefficients, which define the influence of free-stream Mach number, M{infinity}, on various aerodynamic ratios. To facilitate use of the error equations, sensitivity coefficients are derived and evaluated for nine fundamental aerodynamic ratios, most of which relate free-stream test conditions (pressure, temperature, density or velocity) to a reference condition. Tables of the ratios, R, absolute sensitivity coefficients, {partial_derivative}R/{partial_derivative}M{infinity}, and relative sensitivity coefficients, (M{infinity}/R) ({partial_derivative}R/{partial_derivative}M{infinity}), are provided as functions of M{infinity}.

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Python fiber optic seal

Ystesund, Kenneth J.

Sandia National Laboratories has developed a high security fiber optic seal that incorporates tamper resistance features that are not available in commercial fiber optic seals. The Python Seal is a passive fiber optic loop seal designed to give indication of unauthorized entry. The seal includes a fingerprint feature that provides seal identity information in addition to the unique fiber optic pattern created when the seal is installed. The fiber optic cable used for the seal loop is produced with tamper resistant features that increase the difficulty of attacking that component of a seal. A Seal Reader has been developed that will record the seal signature and the fingerprint feature of the seal. A Correlator software program then compares seal images to establish a match or mismatch. SNL is also developing a Polaroid reader to permit hard copies of the seal patterns to be obtained directly from the seal.

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The Authenticated Tracking and Monitoring System (ATMS) concept

Schoeneman, J.L.

The Authenticated Tracking and Monitoring System (ATMS) has been designed to address the need for global monitoring of the status and location of proliferation-sensitive items. Conceived to utilize the proposed Global Verification and Location System (GVLS) satellite link, ATMS could use the existing International Maritime Satellite commercial communication system until GVLS is operational. The ATMS concept uses sensor packs to monitor items and environmental conditions, collects a variety of events data through a sensor processing unit, and transmits the data to a satellite, which then sends data to ground stations. Authentication and encryption algorithms will be used to secure the data. A typical ATMS application would be to track and monitor the safety and security of a number of items in transit along a scheduled shipping route. This paper also discusses a possible proof-of-concept system demonstration.

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Advanced in Macrostatistical Hydrodynamics

Mondy, Lisa A.

An overview is presented of research that focuses on slow flows of suspensions in which colloidal and inertial effects are negligibly small (Macrostatistical Hydrodynamics). First, we describe nuclear magnetic resonance imaging experiments to quantitatively measure particle migration occurring in concentrated suspensions undergoing a flow with a nonuniform shear rate. These experiments address the issue of how the flow field affects the microstructure of suspensions. In order to understand the local viscosity in a suspension with such a flow-induced, spatially varying concentration, one must know how the viscosity of a homogeneous suspension depends on such variables as solids concentration and particle orientation. We suggest the technique of falling ball viscometry, using small balls, as a method to determine the effective viscosity of a suspension without affecting the original microstructure significantly. We also describe data from experiments in which the detailed fluctuations of a falling ball`s velocity indicate the noncontinuum nature of the suspension and may lead to more insights into the effects of suspension microstructure on macroscopic properties. Finally, we briefly describe other experiments that can be performed in quiescent suspensions (in contrast to the use of conventional shear rotational viscometers) in order to learn more about the microstructure and boundary effects in concentrated suspensions.

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Manufacturing technology

Leonard, J.A.; Floyd, H.L.; Goetsch, B.; Doran, L.

This bulletin depicts current research on manufacturing technology at Sandia laboratories. An automated, adaptive process removes grit overspray from jet engine turbine blades. Advanced electronic ceramics are chemically prepared from solution for use in high- voltage varistors. Selective laser sintering automates wax casting pattern fabrication. Numerical modeling improves performance of photoresist stripper (simulation on Cray supercomputer reveals path to uniform plasma). And mathematical models help make dream of low- cost ceramic composites come true.

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MIMD massively parallel methods for engineering and science problems

Camp, William J.

MIMD massively parallel computers promise unique power and flexibility for engineering and scientific simulations. In this paper we review the development of a number of software methods and algorithms for scientific and engineering problems which are helping to realize that promise. We discuss new domain decomposition, load balancing, data layout and communications methods applicable to simulations in a broad range of technical field including signal processing, multi-dimensional structural and fluid mechanics, materials science, and chemical and biological systems.

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Teleoperation with virtual force feedback

Anderson, Richard E.

In this paper we describe an algorithm for generating virtual forces in a bilateral teleoperator system. The virtual forces are generated from a world model and are used to provide real-time obstacle avoidance and guidance capabilities. The algorithm requires that the slaves tool and every object in the environment be decomposed into convex polyhedral Primitives. Intrusion distance and extraction vectors are then derived at every time step by applying Gilbert`s polyhedra distance algorithm, which has been adapted for the task. This information is then used to determine the compression and location of nonlinear virtual spring-dampers whose total force is summed and applied to the manipulator/teleoperator system. Experimental results validate the whole approach, showing that it is possible to compute the algorithm and generate realistic, useful psuedo forces for a bilateral teleoperator system using standard VME bus hardware.

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