Publications

Preliminary thermal decomposition experiments with Ablefoam and EF-AR20 foam (Ablefoam replacement) were done to determine the important chemical and associated physical phenomena that should be investigated to develop the foam decomposition chemistry sub-models that are required in numerical simulations of the fire-induced response of foam-filled engineered systems for nuclear safety applications. Although the two epoxy foams are physically and chemically similar, the thermal decomposition of each foam involves different chemical mechanisms, and the associated physical behavior of the foams, particularly ''foaming'' and ''liquefaction,'' have significant implications for modeling. A simplified decomposition chemistry sub-model is suggested that, subject to certain caveats, may be appropriate for ''scoping-type'' calculations.

The main goal of this research was to develop degradable systems either by developing weaklink-containing polymers or identifying commercial polymeric systems which are easily degraded. In both cases, the degradation method involves environmentally friendly chemistries. The weaklinks are easily degradable fragments which are introduced either randomly or regularly in the polymer backbone or as crosslinking sites to make high molecular weight systems via branching. The authors targeted three general application areas: (1) non-lethal deterrents, (2) removable encapsulants, and (3) readily recyclable/environmentally friendly polymers for structural and thin film applications.

Silicones [polydimethylsiloxane (PDMS) polymers] are environmentally safe, nonflammable, weather resistant, thermally stable, low T{sub g} materials which are attractive for general elastomer applications because of their safety and their performance over a wide temperature range. However, PDMS is inherently weak due to its low glass transition temperature (T{sub g}) and lack of stress crystallization. The major goal of this project was to create a family of reinforced elastomers based on silsesquioxane/PDMS networks. Polydimethylsiloxane-based (PDMS) composite materials containing a variety of alkylene-arylene-bridged polysilsesquioxanes were synthesized in order to probe short chain and linkage effects in bimodal polymer networks. Monte Carlo simulations on the alkylene-bridged silsesquioxane/PDMS system predicted that the introduction of the silsesquioxane short chains into the long chain PDMS network would have a significant reinforcing effect on the elastomer. The silsesquioxane-PDMS networks were synthesized and evaluated. Analysis of the mechanical properties of the resulting materials indicated that use of the appropriate silisesquioxane generated materials with greatly enhanced properties. Arylene and activated alkylene systems resulted in materials that showed superior adhesive strength for metal-to-metal adhesion.

Dispensable materials, such as sticky foams and rigid polyurethane foams, have been used as access deterrent systems by DOE security since the 1970`s. While these have been very effective systems, they also have some intrinsic problems such as toxicity, flammability and a limited range of temperature in which they remain functional. Current trends to use less-than-lethal methods to gain advantage in military and civilian conflict scenarios demand that new and better deterrent materials be designed. The most effective sticky foam is a hydrocarbon-based material which is composed of high molecular weight polymers, low molecular weight tackifying agents, fire retardants and foam stabilizing surfactants. In order to expand and fully utilize sticky foam technology, a truly nonflammable analog is required. To this end, this work involves first generation development of silicone-based deterrent systems. Two basic types of silicone systems were evaluated. First, systems based on commercial resins were prepared using a variety of thixotropic materials, plasticizers and formulation strategies. Second, systems were prepared using in situ sol-gel techniques to rapidly promote gelation in blends of functionalized silicone polymers. The resulting materials were evaluated for their foamability using non-CFC foaming agents and found to be suitable for foam formation. The properties of these sticky materials can be tailored by virtue of the formulation flexibility; thus, they represent a new class of nontoxic, nonflammable deterrents with a wide temperature range of use.

The simultaneous formation of a filler phase and a polymer matrix via in situ sol-gel techniques provides silica-siloxane nanocomposite materials of high strength. This study concentrates on the effects of temperature and relative humidity on a trimodal polymer system in an attempt to accelerate the reaction as well as evaluate subtle process- structure-property relations. It was found that successful process acceleration is only viable for high humidity systems when using the tin(IV) catalyst dibutyltin dilaurate. Processes involving low humidity were found to be very temperature and time dependent. Bimodal systems were investigated and demonstrated that the presence of a short-chain component led to enhanced material strength. This part of the study also revealed a link between the particle size and population density and the optimization of material properties.

The effect of solvent addition on the phase separation, mechanical properties and thermal stability of silica/siloxane composite materials prepared by in situ reinforcement was examined. The addition of a solvent enhances the miscibility of the reinforcement precursor, a partial hydrolyzate of tetraethoxysilane (TEOS-PH), with the polydimethylsiloxane (PDMS) polymer. As a result, the phase separation at the micron level, termed the large-scale structure, diminished in size. This decrease in particle size resulting from the addition of moderate amounts of solvent was accompanied by an improvement in the mechanical properties. However, solvent addition in the excess of 50 weight percent led to a decrease in mechanical properties even though the large-scale structure continued to diminish in size. Small Angle X-Ray Scattering (SAXS) was used to examine the angstrom level or small-scale structure. This small-scale structure was only affected by the presence of solvent, not the amount. The silica/siloxane composite materials showed the same thermal transition temperatures as the original PDMS material.

Currently, the production of in situ reinforcement in polymeric systems by sol-gel methods is undergoing rapid development. However, understanding of synthesis/structure/property relationships is still lacking. In order to produce sol-gel derived composite materials with sufficient mechanical properties for commercial applications, this deficit of information must be addressed. We have completed a detailed investigation of in situ silica growth in polydimethylsiloxane (PDMS)/tetraethylorthosilicate (TEOS) systems. Factors which affect the domain growth, such as catalyst activity and silica loading, have been examined by solid state {sup 29}Si NMR, SEM, mechanical testing and small angle neutron scattering.