Present methods of air sampling for low concentrations of chemicals like explosives and bioagents involve noisy and power hungry collectors with mechanical parts for moving large volumes of air. However there are biological systems that are capable of detecting very low concentrations of molecules with no mechanical moving parts. An example is the silkworm moth antenna which is a highly branched structure where each of 100 branches contains about 200 sensory 'hairs' which have dimensions of 2 microns wide by 100 microns long. The hairs contain about 3000 pores which is where the gas phase molecules enter the aqueous (lymph) phase for detection. Simulations of diffusion of molecules indicate that this 'forest' of hairs is 'designed' to maximize the extraction of the vapor phase molecules. Since typical molecules lose about 4 decades in diffusion constant upon entering the liquid phase, it is important to allow air diffusion to bring the molecule as close to the 'sensor' as possible. The moth acts on concentrations as low as 1000 molecules per cubic cm. (one part in 1e16). A 3-D collection system of these dimensions could be fabricated by micromachining techniques available at Sandia. This LDRD addresses the issues involved with extracting molecules from air onto micromachined structures and then delivering those molecules to microsensors for detection.
This report provides a summary of the three-year LDRD (Laboratory Directed Research and Development) project aimed at developing microchemical sensors for continuous, in-situ monitoring of volatile organic compounds. A chemiresistor sensor array was integrated with a unique, waterproof housing that allows the sensors to be operated in a variety of media including air, soil, and water. Numerous tests were performed to evaluate and improve the sensitivity, stability, and discriminatory capabilities of the chemiresistors. Field tests were conducted in California, Nevada, and New Mexico to further test and develop the sensors in actual environments within integrated monitoring systems. The field tests addressed issues regarding data acquisition, telemetry, power requirements, data processing, and other engineering requirements. Significant advances were made in the areas of polymer optimization, packaging, data analysis, discrimination, design, and information dissemination (e.g., real-time web posting of data; see www.sandia.gov/sensor). This project has stimulated significant interest among commercial and academic institutions. A CRADA (Cooperative Research and Development Agreement) was initiated in FY03 to investigate manufacturing methods, and a Work for Others contract was established between Sandia and Edwards Air Force Base for FY02-FY04. Funding was also obtained from DOE as part of their Advanced Monitoring Systems Initiative program from FY01 to FY03, and a DOE EMSP contract was awarded jointly to Sandia and INEEL for FY04-FY06. Contracts were also established for collaborative research with Brigham Young University to further evaluate, understand, and improve the performance of the chemiresistor sensors.
This report details some proof-of-principle experiments we conducted under a small, one year ($100K) grant from the Strategic Environmental Research and Development Program (SERDP) under the SERDP Exploratory Development (SEED) effort. Our chemiresistor technology had been developed over the last few years for detecting volatile organic compounds (VOCs) in the air, but these sensors had never been used to detect VOCs in water. In this project we tried several different configurations of the chemiresistors to find the best method for water detection. To test the effect of direct immersion of the (non-water soluble) chemiresistors in contaminated water, we constructed a fixture that allowed liquid water to pass over the chemiresistor polymer without touching the electrical leads used to measure the electrical resistance of the chemiresistor. In subsequent experiments we designed and fabricated probes that protected the chemiresistor and electronics behind GORE-TEX{reg_sign} membranes that allowed the vapor from the VOCs and the water to reach a submerged chemiresistor without allowing the liquids to touch the chemiresistor. We also designed a vapor flow-through system that allowed the headspace vapor from contaminated water to be forced past a dry chemiresistor array. All the methods demonstrated that VOCs in a high enough concentration in water can be detected by chemiresistors, but the last method of vapor phase exposure to a dry chemiresistor gave the fastest and most repeatable measurements of contamination. Answers to questions posed by SERDP reviewers subsequent to a presentation of this material are contained in the appendix.
Sandia National Laboratories has sponsored an LDRD (Laboratory Directed Research and Development) project to investigate and develop micro-chemical sensors for in-situ monitoring of subsurface contaminants. As part of this project, a literature search has been conducted to survey available technologies and identify the most promising methods for sensing and monitoring subsurface contaminants of interest. Specific sensor technologies are categorized into several broad groups, and these groups are then evaluated for use in subsurface, long-term applications. This report introduces the background and specific scope of the problem being addressed by this LDRD project, and it provides a summary of the advantages and disadvantages of each sensor technology identified from the literature search.
Solid Polymer Electrolytes (SPE) are widely used in batteries and fuel cells because of the high ionic conductivity that can be achieved at room temperature. The ions are usually Li or protons, although other ions can be shown to conduct in these polymer films. There has been very little published work on SPE films used as chemical sensors. The authors have found that thin films of polymers like polyethylene oxide (PEO) are very sensitive to low concentrations of volatile organic compounds (VOCs) such as common solvents. Evidence of a new sensing mechanism involving the percolation of ions through narrow channels of amorphous polymer is presented. They present impedance spectroscopy of PEO films in the frequency range 0.0001 Hz to 1 MHz for different concentrations of VOCs and relative humidity. They find that the measurement frequency is important for distinguishing ionic conductivity from the double layer capacitance and the parasitic capacitance.
A hybrid of a microfabricated planar preconcentrator and a four element chemiresistor array chip has been fabricated and the performance as a chemical sensor system has been demonstrated. The close proximity of the chemiresistor sensor to the preconcentrator absorbent layer allows for fast transfer of the preconcentrated molecules during the heating and resorption step. The hybrid can be used in a conventional flow sampling system for detection of low concentrations of analyte molecules or in a pumpless/valveless mode with a grooved lid to confine the desorption plume from the preconcentrator during heating.
A study of the drift in Pd/Ni alloy hydrogen sensitive resistor and transistor responses is presented. The sensors were monitored for a period of 6 months in a reducing atmosphere of 0.1% H{sub 2} in N{sub 2} with periodic calibration exposures. A comparison of a resistor film with an adhesion layer showed considerable improvement in diminishing the drift.
The sensitivity and selectivity of polyvinyl alcohol (PVA) / carbon black composite films have been found to vary depending upon the hydroxylation percentage ("-OH") of the polymer. These chemiresistors made from PVA films whose polymer backbone is 88% hydroxylated (PVA88) have a high sensitivity to water, while chemiresistors made from PVA75 have a higher sensitivity to methanol. The minor differences in polymer composition result in films with different Hildebrand volubility parameters. The relative responses of several different PVA-based chemiresistors to solvents with different volubility parameters are presented. In addition, polyvinyl acetate (PVAC) films with PVA88 are used in an array to distinguish the responses to methanol-water mixtures.
Solid Polymer Electrolytes (SPE) are widely used in batteries and fuel cells because of the high ionic conductivity that can be achieved at room temperature. The ions are usually Li or protons, although other ions can be shown to conduct in these polymer films. There has been very little work on using these films as chemical sensors. We have found that thin films of polymers like polyethyleneoxide (PEO) are very sensitive to low concentrations of volatile organic compounds (VOCS) like common solvents. We will present impedance spectroscopy of PEO films in the frequency range 0.01 Hz to 1 MHz for different concentrations of VOCS. We find that the measurement frequency is important for distinguishing ionic conductivity from the double layer capacitance and parasitic capacitances.
Arrays of unheated chemically sensitive resistors (chemiresistors) can serve as extremely small, low-power-consumption sensors with simple read-out electronics. We report here results on carbon-loaded polymer composites, as well as polymeric ionic conductors, as chemiresistor sensors. We use the volubility parameter concept to understand and categorize the chemiresistor responses and, in particular, we compare chemiresistors fabricated from polyisobutylene (PIB) to results from PIB-coated acoustic wave sensors. One goal is to examine the possibility that a small number of diverse chemiresistors can sense all possible solvents-the "Universal Solvent Sensor Array". keywords: chemiresistor, volubility parameter, chemical sensor
This work addresses a new kind of silicon based chemical sensor that combines the reliability and stability of silicon microelectronic field effect devices with the highly selective and sensitive immunoassay. The sensor works on the principle that thin SiN layers on lightly doped Si can detect pH changes rapidly and reversibly. The pH changes affect the surface potential, and that can be quickly determined by pulsed photovoltage measurements. To detect other species, chemically sensitive films were deposited on the SiN where the presence of the chosen analyte results in pH changes through chemical reactions. A invention of a cell sorting device based on these principles is also described. A new method of immobilizing enzymes using Sandia`s sol-gel glasses is documented and biosensors based on the silicon wafer and an amperometric technique are detailed.
Microsensors do not have the selectivity to chemical species available in large laboratory instruments. This project employed arrays of catalytically gated silicon microsensors with different catalysts to create data streams which can be analyzed by pattern recognition programs. One of the most significant accomplishments of the program was the demonstration of that mixtures of H{sub 2} with the oxidants NO{sub x} and O{sub 2} could distinguished from one another by the use of different catalytic metals on the Sandia Robust Hydrogen (SRH) sensors and the newly developed pattern recognition algorithm. This sensor system could be used to identify explosive gas mixtures and analyze exhaust streams for pollution control.
Sandia`s gas sensor program encompasses three separate electronic platforms: Acoustic Wave Devices, Fiber Optic Sensors and sensors based on silicon microelectronic devices. A review of most of these activities was presented recently in a article in Science under the title ``Chemical Microsensors.`` The focus of the program has been on understanding and developing the chemical sensor coatings that are necessary for using these electronic platforms as effective chemical sensors.
The technology that led to very large-scale integrated circuits on silicon chips also provides a basis for new microsensors that are small, inexpensive, low power, rugged, and reliable. Two examples of microsensors Sandia is developing that take advantage of this technology are the microelectronic chemical-sensor array and the radiation-sensing field-effect transistor (RADFET). Increasingly, the technology of chemical sensing needs new microsensor concepts. Applications in this area include environmental monitoring, criminal investigations, and state-of-health monitoring, both for equipment and living things. Chemical microsensors can satisfy sensing needs in the industrial, consumer, aerospace, and defense sectors. The microelectronic chemical-sensor array (Figure 1) may address some of these applications. We have fabricated six separate chemical gas-sensing areas on the microelectronic chemical-sensor array. By using different catalytic metals on the gate areas of the diodes, we can selectively sense several gases. 14 refs., 12 figs.