The overall goal of this investigation was to develop an innovative high-temperature chloride molten salt flow control valve capable of operation up to 750 °C. The team developed an integrated active and passive thermal management system to ensure robust design for freeze-thaw cycles, with either a bellows-sealed configuration, a high-temperature stuffing box, or combination of the two. The STM system is unique in the industry.
The United Sates Department of Energy (DOE) Generation 3 Concentrated Solar Power (CSP) program is interested in higher efficiency power systems at lower costs, potentially with systems utilizing chloride molten salts. Ternary chloride molten salts are corrosive and need to be held at high temperatures to achieve higher power system efficiencies. However, materials and cost of manufacturing of such a facility can be very expensive, particularly using exotic materials that are not always readily available. Materials that can withstand the harsh corrosive and thermal-mechanical environments of high-temperature molten salt systems (>700 ℃) are needed. High temperature systems offer greater thermodynamic efficiency but must also make cost efficient use of corrosion-resistant alloys. To ensure reliable high-performance operation for molten salt power plant designs confidence in materials compatibility with CSP Gen 3 halide salts must be established. This paper will present an analysis of Inconel 625 as an alternative to the costly Haynes 230 at 760℃ for 500 hours. Both metals were tested in an unaltered state as well as a homogenous weld. Each sample was weighed pre- and post-test, with a final composition analysis using Scanning Electron Microscopy (SEM) and Energy Dispersive X-Ray Spectroscopy (EDS). Preliminary findings suggest that Haynes 230 outperformed Inconel 625, but more research at longer durations, 1,000 hours will be required for full reliable assessment.
The objective of this project was to eliminate and/or render bulk agent unusable by a threat entity via neutralization and/or polymerization of the bulk agent using minimal quantities of additives. We proposed the in situ neutralization and polymerization of bulk chemical agents (CAs) by performing reactions in the existing CA storage container via wet chemical approaches using minimal quantities of chemical based materials. This approach does not require sophisticated equipment, fuel to power generators, electricity to power equipment, or large quantities of decontaminating materials. By utilizing the CA storage container as the batch reactor, the amount of logistical resources can be significantly reduced. Fewer personnel are required since no sophisticated equipment needs to be set up, configured, or operated. Employing the CA storage container as the batch reactor enables the capability to add materials to multiple containers in a short period of time as opposed to processing one container at a time for typical batch reactor approaches. In scenarios where a quick response is required, the material can be added to all the CA containers and left to react on its own without intervention. Any attempt to filter the CA plus material solution will increase the rate of reaction due to increased agitation of the solution.
Sandia Materials Science Investment Area contributed to the SARS-CoV-2 virus and COVID-19 disease which represent the most significant pandemic threat in over 100 years. We completed a series of 7, short duration projects to provide innovative materials science research and development in analytical techniques to aid the neutralization of COVID-19 on multiple surfaces, approaches to rapidly decontaminate personal protective equipment, and pareto assessment of construction materials for manufacturing personal protective equipment. The developed capabilities and processes through this research can help US medical personnel, government installations and assets, first responders, state and local governments, and multiple federal agencies address the COVID-19 Pandemic.
Non-toxic disinfectants composed of readily available commodity chemicals are needed for immediate response to the current COVID-19 pandemic. One such area is the active research field for food-grade sanitization. Combinations of levulinic acid, a five-carbon ketocarboxylic acid, and sodium dodecyl sulfate, have been frequently described for antibacterial use on food contact surfaces. Levulinic acid has been identified as a renewable feedstock but is not presently in commodity production. Other carboxylic acids, such as acetic acid, may be equally usable and food-safe. Acidic and buffered solutions were highly effective, yielding no countable surviving organisms. The high efficacy of each acid may suggest that carboxylic acid sanitizers in general have potential use against viruses.
Sandia National Laboratories currently has 27 COVID-related Laboratory Directed Research & Development (LDRD) projects focused on helping the nation during the pandemic. These LDRD projects cross many disciplines including bioscience, computing & information sciences, engineering science, materials science, nanodevices & microsystems, and radiation effects & high energy density science.
Moffitt, Stephanie L.; Riley, Conor; Ellis, Benjamin H.; Fleming, Robert A.; Thompson, Corey S.; Burton, Patrick D.; Gordon, Margaret E.; Zakutayev, Andriy; Schelhas, Laura T.
Characterization of photovoltaic (PV) module materials throughout different stages of service life is crucial to understanding and improving the durability of these materials. Currently the large-scale of PV modules (>1 m2) is imbalanced with the small-scale of most materials characterization tools (≤1 cm2). Furthermore, understanding degradation mechanisms often requires a combination of multiple characterization techniques. Here, we present adaptations of three standard materials characterization techniques to enable mapping characterization over moderate sample areas (≥25 cm2). Contact angle, ellipsometry, and UV-vis spectroscopy are each adapted and demonstrated on two representative samples: a commercial multifunctional coating for PV glass and an oxide combinatorial sample library. Best practices are discussed for adapting characterization techniques for large-area mapping and combining mapping information from multiple techniques.
The fillers R&D program, mostly experimental, is part of a broader R&D program that includes new process modeling and performance assessment of criticality effects and the overall importance of criticality to repository performance (consequence screening). A literature research and consultation effort with experts by Hardin and Brady (2018) identified several potentially effective and workable filler materials including cements (primarily phosphate based), molten-metal alloys, and low-temperature glasses. Filler attributes were defined and the preliminary lists were compared qualitatively. Further comparative analysis will be done (e.g., cost estimates) after experimental screening has narrowed the list of alternatives. The following cement filler compositions were selected for experimental development work and accelerated testing in FY19: Aluminum phosphate cements (APCs); more specifically aluminum oxide / aluminum phosphate (Al2O3/ AlPO4) cements in which Al2O3 serves as the filler material bound by an AlPO4 binder formed by the reaction of Al2O3 with H3PO4; Calcium phosphate cements (CPCs); more specifically composed of pure or nearly pure hydroxyapatite (Ca5(PO4)3(OH)); Magnesium potassium phosphate cements (MKPs) composed of magnesium oxide / magnesium potassium phosphate (MgO / MgKPO4) cements in which MgO serves as the filler and MgKPO4 serves as the binder formed by the reaction of MgO with monopotassium phosphate (KH2PO4) and tricalcium phosphate ((Ca3(PO4)2); Two additional potential cement materials were explored preliminarily as the result of: (1) continued literature investigations into other filler candidates (wollastonite-based phosphate ceramic) and (2) the experimental discovery of a well-consolidated fly ash phosphate cement during the evaluation of fly ash as a potential filler material with Al2O3in APCs. Fly ash phosphate cements, more specifically in which a fly ash material composed primarily of mullite and quartz serves as the filler and is reacted with H3PO4 to form amorphous phosphate phase(s) as the binder; Wollastonite aluminum phosphate cements (WAPC), specifically wollastonite / aluminum phosphate (CaSiO3/ AlPO4) in which CaSiO3 serves as the filler material and AlPO4 serves as the binder formed by Al(OH)3 or metakaolin as Al sources and H3PO4 or ammonium dihydrogen phosphate (ADP) (NH4H2PO4) as phosphate sources. The FY19 effort focused on the optimization of compositions and subsequent processing of these five materials to achieve dense and well-consolidated monolithic samples with relatively low porosity. Once these goals were met basic material properties screening evaluations were performed including an assessment of dissolution resistance in water at elevated temperature (200 °C) and mechanical testing including unconfined compressive strength (UCS) testing. To date, the aluminum phosphate cements (APCs) appear to show the most promise for continued development. They are easily prepared and form smooth pourable slurries that remain stable for days with relatively low viscosities of several thousand centipoise (cP). They are then set at elevated temperatures (e.g., 170 °C) under ambient (0.1 MPa) or elevated pressure (~1MPa). Overall, they demonstrate the best dissolution resistance in water at elevated temperature (200 °C) and good compressive strengths. However, additional effort is required to optimize the APC slurry formulations and the process used for thermal curing these materials. The calcium phosphate cements (CPCs) can be formed at room temperature to produce a well-consolidated body. However, their slurry viscosities are very high (and difficult to measure) and they exhibit relatively short cure times of 2 to 3 hours. Also, dissolution resistance is very poor, the poorest of all the cements examined The same is the case for the small number of MKP cements fabricated; they cure very quickly (10 minutes or less) and disintegrate within a few hours upon immersion in distilled water. Surprisingly, fly ash reacts with phosphoric acid to form dense and well-consolidated cements but the mixture rapidly sets at room temperature (less than 30 minutes) and the subsequent conversion of the binder to an amorphous phosphate phase(s) as a function of temperature is complicated. Finally, the wollastonite aluminum phosphate cements (WAPC) are easily prepared and form smooth pourable slurries that remain stable for several hours. They are then set at 130 °C. A WAPC sample exhibited the highest compressive strengths of all the materials we evaluated but in general their dissolution resistance to water is poor.
The texture or patterning of soil on PV surfaces may influence light capture at various angles of incidence (AOI). Accumulated soil can be considered a microshading element, which changes with respect to AOI. Laboratory deposition of simulated soil was used to prepare test coupons for simultaneous AOI and soiling loss experiments. A mixed solvent deposition technique was used to consistently deposit patterned test soils onto glass slides. Transmission decreased as soil loading and AOI increased. Dense aggregates significantly decreased transmission. However, highly dispersed particles are less prone to secondary scattering, improving overall light collection. In order to test AOI losses on relevant systems, uniform simulated soil coatings were applied to split reference cells to further examine this effect. The measured optical transmission and area coverage correlated closely to the observed ISC. Angular losses were significant at angles as low as 25°.
The texture or patterning of soil on PV surfaces may influence light capture at various angles of incidence. Accumulated soil can be considered a micro-shading element, which changes with respect to AOI. While scattering losses at this scale would be significant only to the most sensitive devices, micro-shading could lead to hot spot formation and other reliability issues. Indoor soil deposition was used to prepare test coupons for simultaneous AOI and soiling loss experiments. A mixed solvent deposition technique was used to consistently deposit patterned test soils onto glass slides. Transmission decreased as soil loading and AOI increased. Highly dispersed particles are less prone to secondary scattering, improving overall light collection.
The Advanced Measurement and Analysis of PV Derate Factors project focuses on improving the accuracy and reducing the uncertainty of PV performance model predictions by addressing a common element of all PV performance models referred to as “derates”. Widespread use of “rules of thumb”, combined with significant uncertainty regarding appropriate values for these factors contribute to uncertainty in projected energy production.
Soil accumulation on photovoltaic (PV) modules presents a challenge to long-term performance prediction and lifetime estimates due to the inherent difficulty in quantifying small changes over an extended period. Low mass loadings of soil are a common occurrence but remain difficult to quantify. In order to more accurately describe the specific effects of sparse soil films on PV systems, we have expanded upon an earlier technique to measure the optical losses due to an artificially applied obscurant film. A synthetic soil analog was sprayed onto glass coupons at very brief intervals with a high-volume, low-pressure pneumatic sprayer. Light transmission through the grime film was evaluated using a quantum efficiency test stand and UV/vis spectroscopy. A 0.1-g/m 2 grime loading was determined to be the limit of mass measurement sensitivity, which is similar to some reports of daily soil accumulation. Predictable, linear decreases in transmission were observed for samples with a mass loading between 0.1 and 0.5 g/m2. A similar change was observed for soiled coupons from an outdoor monitoring station. Collected soil from the field coupons was analyzed to develop a compositional analog for indoor studies. Natural and synthetic soils produced similar decreases in transmission.