Publications

Abstract not provided.

This document provides an overview of re-start efforts at Sandia National Laboratories (SNL), National Solar Thermal Test Facility (NSTTF), for the DOE SETO SNL Heliostat Refurbishment project. Sandia continues to pursue innovative concentrating solar power (CSP) and thermal (CST) research in order to enhance commercial performance and reduce LCOE and LCOH of concentrating solar energy.

This document provides an overview of re-start efforts at Sandia National Laboratories (SNL), National Solar Thermal Test Facility (NSTTF), for the SNL Molten Salt Test Loop (MSTL). MSTL is one of the world’s only industrial-scale molten salt test systems, capable of testing commercial-scale thermal hydraulic equipment at an industrial scale, required for confident bankability of products. This work was facilitated as part of the Phase 1 re-start effort for facilitating forensics assessments to inform final refurbishments and upgrades costs and schedule information for revitalizing MSTL for use during a separate Phase 2 effort. This work was facilitated to further de-risk a Phase 2 effort pertaining to the tank and the pump, which were considered during Phase 1 to be high-risk items for a successful re-start. Impact from a successful re-start will allow SNL and other industrial molten salt systems companies, such as those in the Market Utilization Report provided in the Phase 1 submission package. An objective of this document is to also ensure longevity of utilization of MSTL after re start.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

The overall goal of this investigation was to develop an innovative high-temperature chloride molten salt flow control valve capable of operation up to 750 °C. The team developed an integrated active and passive thermal management system to ensure robust design for freeze-thaw cycles, with either a bellows-sealed configuration, a high-temperature stuffing box, or combination of the two. The STM system is unique in the industry.

A third-generation chloride salt tank system was designed for a 1 MWth pilot-scale system to be investigated at the National Solar Thermal Test Facility (NSTTF) in Albuquerque, NM, USA. This prototype Gen 3, concentrating solar power (CSP) system was designed to facilitate a minimum of 6 hrs. of thermal energy storage (TES) with operational nominal temperatures of 500°C and 720°C for a cold and hot tank respectively. For this investigation, the researchers developed steady and transient computational fluid mechanics (CFD) circulation models to assess thermal-fluid behavior within the tanks, and their respective interactions with environmental heat transfer. The models developed for this novel CSP system design included unique chloride molten salt thermodynamic properties and correlations. The results of this investigation suggest thermal gradients for the steady flow model less 1oC with overall circulation velocities as high as approximately 2.1 m/s. Higher steady flow rates of salt passing into and out of the tanks resulted in smaller thermal gradients than the slower flow rates as the molten salt mixes better (an increase of around 120% in the heat transfer coefficient) at the higher velocities associated with the higher flow rate. The port spacing of 3.85 m was found to have a highly uniform temperature distribution. For the unsteady model, nitrogen flow was found to become appreciably steady after approximately 10 minutes, and resultant molten salt flow was found to increase slowly as the overall salt level rose.

The Sandia National Laboratories (SNL) National Solar Thermal Test Facility (NSTTF) conducted efficacy testing on a shut-off isolation valve for use with molten ternary chloride salt. A ball valve was tested under controlled N2 ullage gas pressure and connected with flanged fittings that featured a spiral-wound gasket. The valve assembly consisted of boronized nickel coated SS316 components, with design features that greatly reduce the cost of overall valve assembly. Testing results showed that the valve did not leak, and post-test analysis demonstrated that the ball, seat, packing, and body all survived both the heat loads and the relative corrosive environment. Spiral-wound gaskets for flanged connections used in the system also functioned nominally, with no leaks or signs of failures during post-test analysis. However, testing was ultimately forced to rapidly stop after testing between 500-530°C as the actuator used on the valve failed in the heat, preventing the valve from sealing in the closed position. In addition, salt plugs and salt vapor plating also prevented the test from continuing.

The United Sates Department of Energy (DOE) Generation 3 Concentrated Solar Power (CSP) program is interested in higher efficiency power systems at lower costs, potentially with systems utilizing chloride molten salts. Ternary chloride molten salts are corrosive and need to be held at high temperatures to achieve higher power system efficiencies. However, materials and cost of manufacturing of such a facility can be very expensive, particularly using exotic materials that are not always readily available. Materials that can withstand the harsh corrosive and thermal-mechanical environments of high-temperature molten salt systems (>700 ℃) are needed. High temperature systems offer greater thermodynamic efficiency but must also make cost efficient use of corrosion-resistant alloys. To ensure reliable high-performance operation for molten salt power plant designs confidence in materials compatibility with CSP Gen 3 halide salts must be established. This paper will present an analysis of Inconel 625 as an alternative to the costly Haynes 230 at 760℃ for 500 hours. Both metals were tested in an unaltered state as well as a homogenous weld. Each sample was weighed pre- and post-test, with a final composition analysis using Scanning Electron Microscopy (SEM) and Energy Dispersive X-Ray Spectroscopy (EDS). Preliminary findings suggest that Haynes 230 outperformed Inconel 625, but more research at longer durations, 1,000 hours will be required for full reliable assessment.

Abstract not provided.

Abstract not provided.

Abstract not provided.

This work details the development of a concentrating solar power (CSP) and thermal (CST) library archive. This work included digitization of one-of-a-kind documents that could be degraded or destroyed over time. Sandia National Laboratories (SNL) National Solar Thermal Test Facility (NSTTF) and Sandia's Technical Library departments collaborated to establish and maintain the first and only digital collection in the world of Concentrating Solar Power (CSP) related historical documents. These date back to the CSP program inception here at Sandia in the early 1970's thru to the present.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.