As a result of an Environmental Impact Statement (EIS) recently issued by the Department of Energy, Sandia National Laboratories (SNL) has been selected as the {open_quotes}most appropriate facility{close_quotes} for the production of {sup 99}Mo. The daughter product of {sup 99}Mo is {sup 99m}Tc, a radioisotope used in 36,000 medical procedures per day in the U.S.{close_quote} At SNL, the {sup 99}Mo would be created by the fission process in UO{sub 2} coated {open_quotes}targets{close_quotes} and chemically separated in the SNL Hot Cell Facility (HCF). SNL has recently completed the irradiation of five production targets at its Annular Core Research Reactor (ACRR). Following irradiation, four of the targets were chemically processed in the HCF using the Cintichem process.
The simulation of mechanical system random vibrations is important in structural dynamics, but it is particularly difficult when the system under consideration is nonlinear. Artificial neural networks provide a useful tool for the modeling of nonlinear systems, however, such modeling may be inefficient or insufficiently accurate when the system under consideration is complex. This paper shows that there are several transformations that can be used to uncouple and simplify the components of motion of a complex nonlinear system, thereby making its modeling and random vibration simulation, via component modeling with artificial neural networks, a much simpler problem. A numerical example is presented.
Environmental and health concerns pertaining to lead have encouraged research into low-lead alloys for electronic soldering. The development of solder alloys containing lower amounts of lead than Sn/Pb eutectic (37 wt.% lead), but possessing similar properties, is an industry-wide goal. To determine the wettability of low-lead solders, 21 alloys each of Sn/Ag and Sn/Cu eutectic (containing 0 to 10 wt.% lead and/or indium) were tested on as-received copper-clad FR-4. Contact angles for the alloys ranged from 12.5 to 38.9{degrees} and area of spread measurements ranged from 5.2 to 17.3 mm{sup 2} compared with 5 to 150 and {approximately}19 mm{sup 2}, respectively, for Sn/Pb eutectic. Alloys with 8 to 10 wt.% lead showed contact angles and areas of spread similar to Sn/Pb eutectic under similar conditions. The best results on the as-received substrates, compared to the Sn/Pb eutectic, were obtained from the Sn/Ag eutectic with 10 wt.% lead. The very low-lead (less than 10 wt.% lead) and lead-free alloys, however, failed to achieve the performance level of eutectic Sn/Pb solders. A desire to improve the spreading of very low-lead and lead-free solders provided the impetus for these efforts to produce {open_quotes}engineered{close_quotes} rough surfaces. In an attempt to improve the wettability and spreading behavior of very low-lead and lead-free alloys, the very low-lead and lead-free members of the Sn/Ag system were tested on roughened copper-clad FR-4. Every alloy in the test suite demonstrated improvement in area of spread on the roughened substrates. The best results on the roughened substrates, compared to the Sn/Pb eutectic, were obtained from the Sn/Ag eutectic with 8 wt.% lead. The effects of surface roughness on the wettability and flow behavior of solder alloys has provided insight into surface morphologies that lead to improved solderability.
This paper presents a convergence theory for evolutionary pattern search algorithms (EPSAs). EPSAs are self-adapting evolutionary algorithms that modify the step size of the mutation operator in response to the success of previous optimization steps. Previously, the authors have proven a stationary point convergence theory for EPSAs for which the step size is not allowed to increase. The present analysis generalizes this analysis to prove a convergence theory for EPSAs that are allowed to both increase and decrease the step size. This convergence theory is based on an extension of the convergence theory for generalized pattern search methods.
A microstructurally-based computational simulation is presented that predicts the behavior and lifetime of solder interconnects for electronic applications. This finite element simulation is based on an internal state variable constitutive model that captures both creep and plasticity, and accounts for microstructural evolution. The basis of the microstructural evolution is a simple model that captures the grain size and microstructural defects in the solder. The mechanical behavior of the solder is incorporated into the model in the form of time-dependent viscoplastic equations derived from experimental creep tests. The unique aspect of this methodology is that the constants in the constitutive relations of the model are determined from experimental tests. This paper presents the constitutive relations and the experimental means by which the constants in the equations are determined. The fatigue lifetime of the solder interconnects is predicted using a damage parameter (or grain size) that is an output of the computer simulation. This damage parameter methodology is discussed and experimentally validated.
New soldering materials and processes have been developed over the last several years to address a variety of environmental issues. One of the primary efforts by the electronics industry has involved the development of alternative solders to replace the traditional lead-containing alloys. Sandia National Laboratories is developing such alternative solder materials for printed circuit board and hybrid microcircuit (HMC) applications. This paper describes the work associated with low residue, lead-free soldering of thick film HMC`s. The response of the different materials to wetting, aging, and mechanical test conditions was investigated. Hybrid test vehicles were designed and fabricated with a variety of chip capacitors and leadless ceramic chip carriers to conduct thermal, electrical continuity, and mechanical evaluations of prototype joints. Microstructural development along the solder and thick film interface, after isothermal solid state aging over a range of elevated temperatures and times, was quantified using microanalytical techniques. Flux residues on soldered samples were stressed (temperature-humidity aged) to identify potential corrosion problems. Mechanical tests also supported the development of a solder joint lifetime prediction model. Progress of this effort is summarized.
Cost and schedule overruns are often caused by poor requirements that are produced by people who do not understand the requirement process. This paper provides a high-level overview of the requirements discovery process.
This paper presents an experimental evaluation of evolutionary pattern search algorithms (EPSAs). Our experimental evaluation of EPSAs indicates that EPSAs can achieve similar performance to EAs on challenging global optimization problems. Additionally, we describe a stopping rule for EPSAs that reliably terminated them near a stationary point of the objective function. The ability for EPSAs to reliably terminate near stationary points offers a practical advantage over other EAs, which are typically stopped by heuristic stopping rules or simple bounds on the number of iterations. Our experiments also illustrate how the rate of the crossover operator can influence the tradeoff between the number of iterations before termination and the quality of the solution found by an EPSA.
The Waste Isolation Pilot Plant (WIPP), located in a salt bed in southern New Mexico, is designed by US Department of Energy to demonstrate the safe and permanent disposal of design-basis transuranic waste. WIPP performance assessment requires consideration of radionuclide release in brines in the event of inadvertent human intrusion. The mobility of radionuclides depends on chemical factors such as brine pmH (-log molality of H{sup +}) and CO{sub 2} fugacity. According to current waste inventory estimates, a large quantity ({approximately} 10{sup 9} moles C) of organic materials will be emplaced in the WIPP. Those organic material will potentially be degraded by halophilic or halotolerant microorganisms in the presence of liquid water in the repository, especially if a large volume of brine is introduced into the repository by human intrusions. Organic material biodegradation will produce a large amount of CO{sub 2}, which will acidify the WIPP brine and thus significantly increase the mobility of actinides. This communication addresses (1) the rate of organic material biodegradation and the quantity of CO{sub 2} to be possibly generated, (2) the effect of microbial CO{sub 2} production on overall WIPP performance, and (3) the mechanism of using MgO to mitigate this effect.
The authors have demonstrated room-temperature CW operation of type-II quantum cascade (QC) light emitting diodes at 4.2 {micro}m using InAs/InGaSb/InAlSb type-II quantum wells. The type-II QC configuration utilizes sequential multiple photon emissions in a staircase of coupled type-II quantum wells. The device was grown by molecular beam epitaxy on a p-type GaSb substrate and was compared of 20 periods of active regions separated by digitally graded quantum well injection regions. The maximum average output power is about 250 {micro}W at 80 K, and 140 {micro}W at 300 K at a repetition rate of 1 kHz with a duty cycle of 50%.
We find that significant polarization fatigue (> 90%) can be induced in SrBi2Ta2O9 (SET) thin films using (a) broad-band optical illumination combined with a bias near the switching threshold and (b) electric field cycling under broadband optical illumination. In the latter case, the extent of polarization fatigue increases with decreasing cycling voltage. In either case, the optically fatigued SET capacitors can be fully rejuvenated by applying a saturating dc bias with light or by electric field cycling without light, which suggests a field-assisted recovery mechanism. A similar behavior was observed in Pb(Zr,Ti)O3 (PZT) films with LSCO electrodes. Based on these results, we suggest that polarization fatigue in ferroelectrics is essentially a dynamic competition between domain wall pinning due to electronic charge trapping, and field-assisted unpinning of the domain walls. Thus, domain wall pinning is not necessarily absent in nominally fatigue-free systems. Instead, these systems are ones in which domain wall unpinning occurs at least as rapidly as any pinning. Factors which may affect the pinning and unpinning rates will be discussed.
We have grown AlSb and AlAsxSb1 - x epitaxial layers by metal-organic chemical vapor deposition (MOCVD) using trimethylamine alane or ethyldimethylamine alane, triethylantimony, and arsine. These layers were successfully doped p-or n-type using diethylzinc or tetraethyltin, respectively. We examined the growth of AlAsxSb1 - x using temperatures of 500-600°C, pressures of 65-630 Torr, V/III ratios of 1-17, and growth rates of 0.3-2.7 μm/h in a horizontal quartz reactor. We have also fabricated gain-guided, injection lasers using AlAsxSb1 - x for optical confinement and a strained InAsSb/InAs multi-quantum well active region grown using MOCVD. In pulsed mode, the laser operated up to 210 K with an emission wavelength of 3.8-3.9 μm.
Micro-Electrical Mechanical Systems (MEMS) is an emerging technology with demonstrated potential for a wide range of applications including sensors and actuators for medical, industrial, consumer, military, automotive and instrumentation products. Failure analysis (FA) of MEMS is critically needed for the successful design, fabrication, performance analysis and reliability assurance of this new technology. Many devices have been examined using techniques developed for integrated circuit analysis, including optical inspection, scanning laser microscopy (SLM), scanning electron microscopy (SEM), focused ion beam (FIB) techniques, atomic force microscopy (AFM), infrared (lR) microscopy, light emission (LE) microscopy, acoustic microscopy and acoustic emission analysis. For example, the FIB was used to microsection microengines that developed poor performance characteristics. Subsequent SEM analysis clearly demonstrated the absence of wear on gear, hub, and pin joint bearing surfaces, contrary to expectations. Another example involved the use of infrared microscopy for thermal analysis of operating microengines. Hot spots were located, which did not involve the gear or hub, but indicated contact between comb structures which drive microengines. Voltage contrast imaging proved useful on static and operating MEMS in both the SEM and the FIB and identified electrostatic clamping as a potentially significant contributor to failure mechanisms in microengines. This work describes MEMS devices, FA techniques, failure modes, and examples of FA of MEMS.
We studied whether plasma-etching techniques can use standard screen-printed gridlines as etch masks to form self-aligned, patterned-emitter profiles on multicrystalline-silicon (mc-Si) cells from Solarex. We conducted an investigation of plasma deposition and etching processes on full-size mc-Si cells processed in commercial production lines, so that any improvements obtained would be immediately relevant to the PV industry. This investigation determined that reactive ion etching (RIE) is compatible with using standard, commercial, screen-printed gridlines as etch masks to form self-aligned, selectively doped emitter profiles. This process results in reduced gridline contact resistance when followed by plasma-enhanced chemical vapor deposition (PECVD) treatments, an undamaged emitter surface easily passivated by plasma-nitride, and a less heavily doped emitter between gridlines for reduced emitter recombination. This allows for heavier doping beneath the gridlines for even lower contact resistance, reduced contact recombination, and better bulk defect gettering. Our initial results found a statistically significant improvement of about half an absolute percentage point in cell efficiency when the self-aligned emitter etchback was combined with a PECVD-nitride surface passivation treatment. Some additional improvement in bulk diffusion length was observed when a hydrogen passivation treatment was used in the process. We attempted to gain additional benefits from using an extra-heavy phosphorus emitter diffusion before the gridlines were deposited. However, this required a higher plasma-etch power to etch back the deeper diffusion and keep the etch time reasonably short. The higher power etch may have damaged the surface and the gridlines so that improvement due to surface passivation and reduced gridline contact resistance was inhibited.
This paper is concerned with describing a damage mechanics formulation which provides for non-isotropic effects using a scalar damage variable. An investigation has been in progress for establishing the constitutive behavior of rock salt at long times and low to moderate confining pressures in relation to the possible use of excavated rooms in rock salt formations as repositories for nuclear waste. An important consideration is the effect of damage manifested principally by the formation of shear induced wing cracks which have a stress dependent orientation. The analytical formulation utilizes a scalar damage parameter, but is capable of indicating the non-isotropic dependence of inelastic straining on the stress state and the confining pressure. Also, the equations indicate the possibility of volumetric expansions leading to the onset of tertiary creep and eventually rupture if the damage variable reaches a critical value.
The interactions of CP-Ti and Ti-6Al-4V with investment molds containing alumina/silica and yttria/silica face coat systems were studied. "Containerless" melting in argon was employed and small test samples were made by drop casting into the molds. The effects of the face coat material and mold preheat temperatures on the thickness of the alpha case in the drop castings were evaluated with microhardness and microprobe measurements. It was found that the thickness of the alpha case was the same, whether a yttria/silica or alumina/silica face coat was used, indicating that the silica binder can reduce the apparent inertness of a more stable refractory, such as yttria. It was also found that the alloyed titanium castings had a thinner alpha case than those produced from CP-Ti, which suggests that the thickness of the alpha case depends on the crystal structure of the alloy during cooling from high temperatures. Furthermore, the small drop castings made in small yttria crucibles used as molds exhibited little or no alpha case.
The nuclear microprobe has proven to be a useful tool in radiation testing of integrated circuits. This paper reviews single event upset and ion beam induced charge collection imaging techniques, with special attention to damage-dependent effects. Comparisons of charge collection measurements with three-dimensional charge transport simulations of charge collection are then presented for isolated p-channel field effect transistors under conducting and non-conducting bias conditions.
Mid-infrared lasers grown by MOCVD with AlAsSb claddings and strained InAsSb active regions are reported. A 3.8-3.9 μm injection laser with a pseudomorphic InAsSb multiple quantum well active region lased at 210 K under pulsed operation. A semi-metal layer acts as an internal electron source for the injection laser. An optically pumped laser with an InAsSb/InAsP strained-layer superlattice active region was demonstrated at 3.7 μm, 240 K.
The wide band gap group-III nitride materials continue to generate interest in the semiconductor community with the fabrication of green, blue, and ultraviolet light emitting diodes (LEDs), blue lasers, and high temperature transistors. Realization of more advanced devices requires pattern transfer processes which are well controlled, smooth, highly anisotropic and have etch rates exceeding 0.5 μm/min. The utilization of high-density chlorine-based plasmas including electron cyclotron resonance (ECR) and inductively coupled plasma (ICP) systems has resulted in improved etch quality of the group-III nitrides over more conventional reactive ion etch (RIE) systems.
Many applications of high temperature superconductors, HTS, require the presence of lattice defects in the material structure to suppress the motion of magnetic vortices and enhance the critical current density, Jc. The microstructure of Tl2Ba2CaCu2O8-δ (Tl-2212) thin films which have extended defects induced by high energy Au and Cu ion irradiation is studied using high resolution transmission electron microscopy, HRTEM, with slow scan digital imaging. In order to optimize the HTS properties and better analyze the consequent microstructural modification, the fluence is varied. At moderate fluences, resulting in approximately 4% reduction of the superconducting transition, large enhancements of Jc and vortex pinning potential are observed. The density and microstructure of isolated defects and surrounding structure will be discussed and compared to damage profiles calculated using the TRIM code. Correlation will be made between the HRTEM results and the changes in HTS properties.
Optically targeted, ion microbeams provide a useful means of exposing individual structures within an integrated circuit to ionizing radiation. With this tool, calibrated, low damage, charge collection spectra can be measured from specific circuit structures without preceding ion damage to the structure or surrounding circuitry. This paper presents comparisons of calibrated, low damage, ion microbeam-based charge collection measurements and three-dimensional, charge transport simulations of charge collection for isolated n-and p-channel field effect transistors under conducting and non-conducting bias conditions.
Conference Symposium & Workshop on Measurement Science
Duda, L.E.
Vector network analyzers provide a convenient way to measure scattering parameters of a variety of microwave devices. However, these instruments, unlike oscilloscopes for example, require a relatively high degree of user knowledge and expertise. Due to the complexity of the instrument and of the calibration process, there are many ways in which an incorrect measurement may be produced. We routinely use check standards to verify that the network analyzer is operating properly. In the past, these measurements were recorded manually and, sometimes, interpretation of the results was problematic. To aid our measurement assurance, a software program was developed to automatically measure a check standard and compare the new measurements with an historical database of measurements of the same device. The program acquires new measurement data from selected check standards, plots the new data against the mean and standard deviation of prior data for the check standard, and updates the database files for the check standard. The program is entirely menu-driven requiring little additional work by the user. This paper describes the function of the software, including a discussion of its capabilities, and the way in which the software is used in our lab. Finally, some examples are given showing how the software can detect potential measurement problems.
VRaptor, a VR system for situational training that uses trainer-defined scenarios is described. The trainee is represented by an avatar; the rest of the virtual world is populated by virtual actors, which are under the control of trainer-defined scripts. The scripts allow reactive behaviors, but the trainer can control the overall scenario. This type of training system may be very useful in supplementing physical training.
The design of complex systems is difficult at best, but as a design becomes intensively dependent on the computer processing of external and internal information, the design process quickly borders chaos. This situation is exacerbated with the requirement that these systems operate with a minimal quantity of information, generally corrupted by noise, regarding the current state of the system. Establishing performance requirements for such systems is particularly difficult. This paper briefly sketches a general systems design approach with emphasis on the design of computer based decision processing systems subject to parameter and environmental variation. The approach will be demonstrated with application to an on-board diagnostic (OBD) system for automotive emissions systems now mandated by the state of California and the Federal Clean Air Act. The emphasis is on developing approach for establishing probabilistically based performance requirements for computer based systems.
The goal is to provide a high level of confidence that critical software driven event sequences are maintained in the face of hardware failures and harsh or unstable operating environments. The technical approach includes in-situ (embedded in the software) dynamic (run-time) fault management for ensuring critical event sequences in high consequence software. Our method is based on deriving a mathematical description of the critical software controlled event sequence, embedding check points and update points around the critical events into the target code, and adding a module that implements the functionality of the underlying mathematical model. This methodology is inspired by previous work in path expressions. This paper discusses the perceived problems, a brief overview of path expressions, the proposed methods, and a discussion of the differences between the proposed methods and traditional path expression usage and implementation.
The Downhole Dynamometer Database is a compilation of test data collected with a set of five downhole tools built by Albert Engineering under contract to Sandia National Laboratories. The downhole dynamometer tools are memory tools deployed in the sucker rod string with sensors to measure pressure, temperature, load, and acceleration. The acceleration data is processed to yield position, so that a load vs. position dynagraph can be generated using data collected downhole. With five tools in the hole at one time, all measured data and computed dynagraphs from five different positions in the rod string are available. The purpose of the Database is to provide industry with a complete and high quality measurement of downhole sucker rod pumping dynamics. To facilitate use of the database, Sandia has developed a Microsoft Windows-based interface that functions as a visualizer and browser to the more than 40 MBytes of data. The interface also includes a data export feature to allow users to extract data from the database for use in their own programs. This paper includes a description of the downhole dynamometer tools, data collection program, database content, and a few illustrations of the data contained in the downhole dynamometer database.
Proceedings - IEEE International Conference on Robotics and Automation
Watterberg, P.; Xavier, P.; Hwang, Y.
We discuss the integration of the SANDROS path planner into a general robot simulation and control package with the inclusion of a fast geometry engine for distance calculations. This creates a single system that allows the path to be computed, simulated, and then executed on the physical robot. The architecture and usage procedures are presented. Also, we present examples of its usage in typical environments found in our organization. The resulting system is as easy to use as the general simulation system (which is in common use here) and is fast enough (example problems are solved in seconds) to be used interactively on an everyday basis.
Conference Proceedings - Lasers and Electro-Optics Society Annual Meeting-LEOS
Vawter, G.A.; Mar, A.; Hietala, V.; Zolper, J.
A compact optoelectronic integrated circuit (OEIC) for generation of millimeter-wave frequencies was demonstrated. It integrates a passively modelocked semiconductor ring laser, optical amplifier and high-speed photodiode for generation, amplification and detection of an optical pulse train with 30 to 90 GHz pulse-repetition frequency. This OEIC concept can be used in a wide variety of applications that require a very compact, light weight millimeter-wave source.
Microfluidic chips have the potential to be useful in bioanalytical tools for DNA, protein, and cellular studies. To realize this potential, means for introducing fluids, separating their components, and detection must be integrated in onto the chip. Semiconductor laser microcavity spectroscopy is investigated as a means for ultrasensitive detection of various fluids, cells, and particulates. Two methods for implementing this laser device, the spectra for four different types of cells, and how the transverse mode spacings can be used to caliper the cell dimensions are discussed. The current investigations of different methods for pumping fluids through the microactivity space using mechanical or electromotive forces are also discussed.
Sandia National Laboratories has developed a chip scale packaging technology called mini Ball Grid Array (mBGA). The mBGA is a flip chip die, obtained by redistributing peripheral pads in existing dies to an area array of pads 10 mils or larger in diameter with a minimum pitch of 20 mils. The peripheral pads are redistributed to area array pads using two polyimide dielectric and two metal conductor layers. mBGA can be closely tiled together on a substrate to yield a very high circuit density. In an earlier report, we presented the results on the reliability and thermal performance of mBGA on silicon and ceramic substrates. In this report, we present an mBGA cost analysis, improvement in the mBGA bump adhesion, and reliability and thermal performance of mBGA assemblies on FR-4 boards.
Proceedings - Virtual Reality Annual International Symposium
Stansfield, Sharon A.
VRaptor, a VR system for situational training that uses trainer-defined scenarios is described. The trainee is represented by an avatar; the rest of the virtual world is populated by virtual actors, which are under the control of trainer-defined scripts. The scripts allow reactive behaviors, but the trainer can control the overall scenario. This type of training system may be very useful in supplementing physical training.
Gamma-densitometry tomography (GDT) and electrical-impedance tomography (EIT) have both been applied to a liquid-solid flow for comparison purposes. The experiment consisted of a cylinder (19 cm diameter) filled with water, in which 80 μm glass spheres were suspended by a mixer to achieve solid volume fractions of 0.01, 0.02, and 0.03. Both GDT and EIT revealed a relatively uniform distribution of solids in the measurement plane, and the average solid volume fractions from both techniques were in good agreement.
Hot electron induced degradation in 0.25 μm n-channel MOSFETs annealed in H2 or D2 containing atmospheres is reported. Threshold voltage and channel transconductance variations correlate with the growth of the interface state density evidenced by charge pumping measurements. The transistor lifetime (for a given transconductance variation) is ∼ 10-40 times shorter for H2 as opposed to D2 annealed devices.
In large scale 3D EM inverse problems it may not be possible to directly invert a full least-squares system matrix involving model sensitivity elements. Thus iterative methods must be employed. For the inverse problem, we favor either a linear or non-linear (NL) CG scheme, depending on the application. In a NL CG scheme, the gradient of the objective function is required at each relaxation step along with a univariate line search needed to determine the optimum model update. Solution examples based on both approaches will be presented.
The method of finite differences has been employed to solve a variety of 3D electromagnetic (EM) forward problems arising in geophysical applications. Specific sources considered include dipolar and magnetotelluric (MT) field excitation in the frequency domain. In the forward problem, the EM fields are simulated using a vector Helmholtz equation for the electric field, which are approximated using finite differences on a staggered grid. To obtain the fields, a complex-symmetric matrix system of equations is assembled and iteratively solved using the quasi-minimum method (QMR) method. Perfectly matched layer (PML) absorbing boundary conditions are included in the solution and are necessary to accurately simulate fields in propagation regime (frequencies>10 MHz). For frequencies approaching the static limit (<10 KHz), the solution also includes a static-divergence correction, which is necessary to accurately simulate MT source fields and can be used to accelerate convergence for the dipolar source problem.
Light induced electron transfer (ET) from nanosize semiconductors of MoS2 to organic electron acceptors such as 2,2′-bipyridine (bpy) and methyl substituted 4,4′,5,5′-tetramethyl-2,2′-bipyridine (tmb) was studied by static and time resolved photoluminescence spectroscopy. The kinetics of ET were varied by changing the nanocluster size (the band gap), the electron acceptor, and the polarity of the solvent. MoS2 is an especially interesting semiconductor material as it is an indirect semiconductor in bulk form, and has a layered covalent bonding arrangement which is highly resistant to photocorrosion.
A miniature solid-propellant rocket motor has been developed to impart a specific motion to an object deployed in space. This rocket motor effectively eliminated the need for a cold-gas thruster system or mechanical spin-up system. A low-energy igniter, an XMC4397, employing a semiconductor bridge was used to ignite the rocket motor. The rocket motor was ground-tested in a vacuum tank to verify predicted space performance and successfully flown in a Sandia National Laboratories flight vehicle program.
The thermal stability of fluorinated SiO2 films (SiOF) was found to be dependent on F content and the type of substrate upon which the film was deposited. SiOF films with a range of F concentrations were deposited using an electron cyclotron resonance (ECR) plasma upon Si, Al/Si, TiN/Al/Si, and Al/SiO2/Si substrates. Following deposition, the films were deliberately hydrated and/or annealed and their stability assessed. Hydration was found to only affect the high F content films. Capacitance changes with annealing in the high F content films were found to occur beginning at 200 °C. These changes, which were independent of substrate type, likely occurred due to desorption of H2O in the films. After annealing of the high F content films up to 400 °C, a reduction in F content was found for SiOF films on some substrates. Significant reductions were found for SiOF films on Al/Si substrates, while little or no change was found for films on TiN/Al/Si, Al/SiO2/Si, or Si substrates. Local chemical analysis of those films which showed F reduction indicated that the F profile was approximately uniform throughout the layer and did not pile-up at the interface. The substrate-dependent thermal instability exhibited by these films suggests the chemical nature or qualities of the substrate may play a role in the F reduction reaction.
An acousto-optic (AO) deflector composed of PbMoO4 was exposed to 4 MeV protons while operating under Bragg angle conditions. An ion beam in air of 1 mm width was directed normal to the crystal face and laser beam. Between exposures, the approximately 13 mm × 8.5 mm AO deflector was mechanically translated in two dimensions in front of the fixed ion beam. The AO diffraction efficiency was mapped and was observed to change as a function of ion beam location and dose rate. These effects are attributed to the induced change in the temperature distribution of the crystal, which changed the sonic velocity and refractive index. Similar effects were observed when the ion beam was directed at the acoustic transducer.
Finite-difference, prestack depth migrations offers significant improvements over Kirchhoff methods in imaging near or under salt structures. We have implemented a finite-difference prestack depth migration algorithm for use on massively parallel computers which is discussed. The image quality of the finite-difference scheme has been investigated and suggested improvements are discussed.
A key to reducing the risks and costs of associated with oil and gas exploration is the fast, accurate imaging of complex geologies, such as salt domes in the Gulf of Mexico and overthrust regions in U.S. onshore regions. Pre-stack depth migration generally yields the most accurate images, and one approach to this is to solve the scalar-wave equation using finite differences. Current industry computational capabilities are insufficient for the application of finite-difference, 3-D, prestack, depth-migration algorithms. High performance computers and state-of-the-art algorithms and software are required to meet this need. As part of an ongoing ACT1 project funded by the U.S. Department of Energy, we have developed a finite-difference, 3-D prestack, depth-migration code for massively parallel computer systems. The goal of this work is to demonstrate that massively parallel computers (thousands of processors) can be used efficiently for seismic imaging, and that sufficient computing power exists (or soon will exist) to make finite-difference, prestack, depth migration practical for oil and gas exploration.
We describe the metal-organic chemical vapor deposition of InAsSb/InAsP strained-layer superlattice (SLS) active regions for use in mid-infrared emitters. These SLSs were grown at 500°C, and 200 torr in a horizontal quartz reactor using trimethylindium, triethylantimony, AsH3, and PH3. By changing the layer thickness and composition we have prepared structures with low temperature (les/20 K) photoluminescence wavelengths ranging from 3.2 to 5.0 μm. Excellent performance was observed for an SLS light emitting diode (LED) and both optically pumped and electrically injected SLS lasers. An InAsSb/InAsP SLS injection laser emitted at 3.3 μm at 80 K with peak power of 100 mW.
We present a numerical method for nonisothermal, multiphase subsurface transport in heterogeneous porous media. The mathematical model considers nonisothermal two-phase (liquid/gas) flow, including capillary pressure effects, binary diffusion in the gas phase, conductive, latent, and sensible heat transport. The Galerkin finite element method is used for spatial discretization, and temporal integration is accomplished via a predictor/corrector scheme. Message-passing and domain decomposition techniques are used for implementing a scalable algorithm for distributed memory parallel computers. An illustrative application is shown to demonstrate capabilities and performance.
The Authenticated Tracking and Monitoring System (ATMS) answers the need for global monitoring of the status and location of sensitive items on a worldwide basis, 24 hours a day. The ATMS concept uses wireless sensor packs to monitor the status of the items and environmental conditions, to collect a variety of sensor event data, and to transmit the data through the INMARSAT satellite communication system, which then sends the data to appropriate ground stations for tracking and monitoring. Authentication and encryption algorithms are used throughout the system to secure the data during communication activities. A typical ATMS application would be to track and monitor the safety and security of a number of items in transit along a scheduled shipping route. The resulting tracking, timing, and status information could then be processed to ensure compliance with various agreements. Following discussions between the Australian Safeguards Office (ASO), the U.S. Department of Energy (DOE), and Sandia National Laboratories (SNL) in early 1995, the parties mutually decided to conduct and evaluate a field trial prototype ATMS to track and monitor shipments of uranium ore concentrate (UOC) from a currently operating uranium mine in Australia to a final destination in Europe. This trial is in the process of being conducted on a worldwide basis with tracking and monitoring stations located at sites in both Australia and the U.S. This paper describes the trial.
We have investigated two types of extended defects commonly found in AlN, GaN and InN films using density-functional techniques. First, basal-plane stacking faults have been studied for all three compounds. Stacking-fault energies were found to be largest in AlN and smallest in GaN consistent with density-functional results for their wurtzite/zinc-blende energy differences. In addition, the 4H and 6H structures were found to have lower energies than zinc blende for all three compounds. Second, we have investigated the electronic structure and formation energy for an edge dislocation in AlN. The full-core dislocation structure was found to have a filled electronic level approximately 0.55 eV above the valence-band edge and an empty level 1.4 eV below the conduction-band edge. An open-core structure was found to have filled and empty electronic levels closer to the middle of the energy gap. Formation energies for these two geometries suggest that the full-core structure would be expected to form in p-type material whereas both are expected in n-type material.
Amorphous carbon is an elemental form of carbon with low hydrogen content, which may be deposited in thin films by the impact of high energy carbon atoms or ions. It is structurally distinct from the more well-known elemental forms of carbon, diamond and graphite. It is distinct in physical and chemical properties from the material known as diamond-like carbon, a form which is also amorphous but which has a higher hydrogen content, typically near 40 atomic percent. Amorphous carbon also has distinctive Raman spectra, whose patterns depend, through resonance enhancement effects, not only on deposition conditions but also on the wavelength selected for Raman excitation. This paper provides an overview of the Raman spectroscopy of amorphous carbon and describes how Raman spectral patterns correlate to film deposition conditions, physical properties and molecular level structure.
High-density plasma etching has been an effective patterning technique for the group-III nitrides due to ion fluxes which are 2 to 4 orders of magnitude higher than more conventional reactive ion etch (RIE) systems. GaN etch rates exceeding 0.68 μm/min have been reported in Cl2/H2/Ar inductively coupled plasmas (ICP) at -280 V dc-bias. Under these conditions, the etch mechanism is dominated by ion bombardment energies which can induce damage and minimize etch selectivity. High selectivity etch processes are often necessary for heterostructure devices which are becoming more prominent as growth techniques improve. In this study, we will report high-density ICP etch rates and selectivities for GaN, AlN, and InN as a function of cathode power, ICP-source power, and chamber pressure. GaN:AlN selectivities >8:1 were observed in a Cl2/Ar plasma at 10 m Torr pressure, 500 W ICP-source power, and 130 W cathode rf-power, while the GaN:InN selectivity was optimized at approximately 6.5:1 at 5 m Torr, 500 W ICP-source power, and 130 W cathode rf-power.
The mechanical properties of implanted layers and thin films on dissimilar substrates are difficult to determine accurately. Nanoindentation of the layer provides information, but detailed numerical modeling is required in order to separate the properties of the layer from those of the substrate. We describe here the procedures we have developed to accomplish this modeling with the commercially available finite-element code ABAQUS. Using these techniques, we are able to extract from nanoindentation testing the yield stress, Young's modulus, and hardness of the layer material, with an absolute accuracy of at least 20%. The procedure is applicable to layers as thin as 50 nm on essentially any substrate, hard or soft. We have used it for materials ranging from ion-implanted layers to thin films of metals and dielectrics formed using plasma-deposition methods. An example is given of O-implanted Al, a thin, hard layer on a soft substrate.
We have developed, prototyped, and demonstrated the feasibility of a novel robotic technique for rapid fabrication of composite structures. Its chief innovation is that, unlike all other available fabrication methods, it does not require a mold. Instead, the structure is built patch by patch, using a rapidly reconfigurable forming surface, and a robot to position the evolving part. Both of these components are programmable, so only the control software needs to be changed to produce a new shape. Hence it should be possible to automatically program the system to produce a shape directly from an electronic model of it. It is therefore likely that the method will enable faster and less expensive fabrication of composites.
Sandia National Laboratories is initiating development of a complete numerical simulation of parachute performance, beginning with parachute deployment and continuing through inflation and steady state descent. The purpose of the parachute performance code is to predict the performance of stockpile weapon parachutes as these parachutes continue to age well beyond their intended service life. A new massively parallel computer will provide unprecedented speed and memory for solving this complex problem, and new software will be written to treat the coupled fluid, structure and trajectory calculations as part of a single code. Verification and validation experiments have been proposed to provide the necessary confidence in the computations.
Fabrication of group-III nitride electronic and photonic devices relies heavily on the ability to pattern features with anisotropic profiles, smooth surface morphologies, etch rates often exceeding 0.5 μm/min, and a low degree of plasma-induced damage. Patterning these materials has been especially difficult due to their high bond energies and their relatively inert chemical nature as compared to other compound semiconductors. However, high-density plasma etching has been an effective patterning technique due to ion fluxes which are 2 to 4 orders of magnitude higher than conventional RIE systems. GaN etch rates as high as ≈1.3 μm/min have been reported in ECR generated ICl plasmas at-150V de-bias. In this study, we report high-density GaN etch results for ECR- and ICP-generated plasmas as a function of Cl2- and BCl3-based plasma chemistries.
Spurious behavior in underresolved grids and/or semiimplicit temporal discretizations for four computational fluid dynamics (CFD) simulations are studied. The numerical simulations consist of (a) a 1-D chemically relaxed nonequilibrium flow model, (b) the direct numerical simulation (DNS) of 2-D incompressible flow over a backward facing step, (c) a loosely-coupled approach for a 2-D fluid-structure interaction, and (d) a 3-D compressible unsteady flow simulation of vortex breakdown on delta wings. These examples were chosen based on their non-apparent spurious behaviors that were difficult to detect without extensive grid and/or temporal refinement studies and without some knowledge from dynamical systems theory. Studies revealed the various possible dangers of misinterpreting numerical simulation of realistic complex flows that are constrained by available computing power. In large scale computations underresolved grids, semi-implicit procedures, loosely-coupled implicit procedures, and insufficiently long time integration in DNS are most often unavoidable. Consequently, care must be taken in both computation and in interpretation of the numerical data. The results presented confirm the important role that dynamical systems theory can play in the understanding of the nonlinear behavior of numerical algorithms and in aiding the identification of the sources of numerical uncertainties in CFD.
Measurements of the threshold for secondary electron emission and shifts of the carbon Auger line position have been used to deduce the surface potential of several common phosphors during irradiation by electrons in the 0.5-5.0 keV range. All of the insulating phosphors display similar behavior: the surface potential is within ±1 V of zero at low electron energies. However, above 2-3 kV it becomes increasingly negative, reaching hundreds of volts within 1 keV of the turn-on energy. The electron energy at which this charging begins decreases dramatically after Coulomb aging at 17 μA/cm2 for 30-60 min. Measurements using coincident electron beams at low and high electron energies to control the surface potential were made to investigate the dependence of the cathodoluminescence (CL) process on charging. Initially, the CL from the two beams is identical to the sum of the separate beam responses, but after Coulomb aging large deviations from this additivity are observed. These results indicate that charging has important, detrimental effects on CL efficiency after prolonged e-beam irradiation. Measurements of the electron energy dependence of the CL efficiency before and after Coulomb aging will also be presented, and the implications of these data on the physics of the low-voltage CL process will be discussed.
International Conference on Solid-State Sensors and Actuators, Proceedings
Eaton, W.P.; Jarecki, R.L.; Smith, J.H.
A one-dimensional model is presented which describes the release-etch behavior of sacrificial oxides in aqueous HF. Starting from first principles and an empirical rate law, release etch kinetics are derived for primitive geometries. The behavior of complex three-dimensional structures is described by joining the solutions of constituent primitives and applying appropriate boundary conditions. The two fitting parameters, k1 and k2, are determined from the simplest structure and describe the more complex structures well. Experimental validation of the model is presented with data for all of the geometries and four types of sacrificial oxides.
Technology planning is becoming critical with the rapid development and obsolescence of technologies. Technology roadmapping provides a tool for selecting which technologies to pursue in what timeframes. This paper provides a framework for technology roadmaps, describes the roadmapping process, and reviews its application.
A method is described for generating electron cross sections that are compatible with standard discrete ordinates codes without modification. There are many advantages to using an established discrete ordinates solver, e.g., immediately available adjoint capability. Coupled electron-photon transport capability is needed for many applications, including the modeling of the response of electronics components to space and synthetic radiation environments. The cross sections have been successfully used in the DORT, TWODANT, and TORT discrete ordinates codes. The cross sections are shown to provide accurate and efficient solutions to certain multidimensional electron-photon transport problems. The key to the method is a simultaneous solution of the continuous-slowing-down and elastic-scattering portions of the scattering source by the Goudsmit-Saunderson theory. The resulting multigroup-Legendre cross sections are much smaller than the true scattering cross sections that they represent. Under certain conditions, the cross sections are guaranteed positive and converge with a low-order Legendre expansion.
This article attempts to review the progress achieved in the understanding of scaling and size effect in the failure of structures. Particular emphasis is placed on quasibrittle materials for which the size effect is complicated. Attention is focused on three main types of size effects, namely the statistical size effect due to randomness of strength, the energy release size effect, and the possible size effect due to fractality of fracture or microcracks. Definitive conclusions on the applicability of these theories are drawn. Subsequently, the article discusses the application of the known size effect law for the measurement of material fracture properties, and the modeling of the size effect by the cohesive crack model, nonlocal finite element models and discrete element models. Extensions to compression failure and to the rate-dependent material behavior are also outlined. The damage constitutive law needed for describing a microcracked material in the fracture process zone is discussed. Various applications to quasibrittle materials, including concrete, sea ice, fiber composites, rocks and ceramics are presented.
Two methods were examined for the fabrication of dielectric mirror masks. In the first method, a commercial laser mirror was patterned with photoresist and the dielectric film etched with ammonium bifluoride. The ammonium bifluoride etch showed strong kinetic anisotropy with the fastest etch rate in the vertical direction. However, horizontal etching still resulted in significant undercutting of the photomask. In the second method, a photoresist coated laser mirror was etched with an argon plasma. The argon plasma caused significant damage to the photoresist and underlying dielectric layer without adequate removal of the dielectric film in the open areas of the mask. Neither of the two methods examined were able to produce usable dielectric masks. During the course of this project, it was discovered that a foreign company, Balzers AG of Liechtenstein, had recently developed successful fabrication procedures for dielectric mirror masks. A mask purchased from Balzers for testing showed distinguishable pattern features down to 2 {mu}m in size. This mask was used in ablative projection etching experiments to form microstructures in Mylar polymer films. A thin film resistor pattern with 7.0 {mu}m wide lines was etched 5.4 {mu}m deep into a Mylar substrate. The etch pattern showed uniform linewidths but exhibited some thinning of the lines in areas where U-turns occurred. The ablative projection etching technique shows promise as a method for the rapid fabrication of contact masks in microstructuring applications.
A fatigue test of a wind turbine blade was conducted at the National Renewable Energy Laboratory in the fall of 1994. Acoustic emission monitoring of the test was performed, starting with the second loading level. The acoustic emission data indicated that this load exceeded the strength of the blade. From the first cycle at the new load, an oil can type of deformation occurred in two areas of the upper skin of the blade. One of these was near the blade root and the other was about the middle of the tested portion of the blade. The emission monitoring indicated that no damage was taking place in the area near the root, but in the deforming area near the middle of the blade, damage occurred from the first cycles at the higher load. The test was stopped after approximately one day and the blade was declared destroyed, although no gross damage had occurred. Several weeks later the test was resumed, to be continued until gross damage occurred. The upper skin tore approximately one half hour after the cycling was restarted.
Quartz crystal microbalances (QCMs) are piezoelectric thickness-shear-mode resonators where the resonant frequency has long been known to vary linearly with the mass of rigid layers on the surface when the device is in contact with air. This reports summarizes the results from a Laboratory Directed Research and Development effort to use an array of QCMs to measure and identify volatile organic compounds (VOCs) in water solutions. A total of nine polymer-coated QCMs were tested with varying concentrations of twelve VOCs while frequency and damping voltage were measured. Results from these experiments were analyzed using a Sandia-developed pattern recognition technique called visually empirical region of influence (VERI) developed at Sandia. The VERI analyses of data with up to 16% and 50% sensitivity drifts were carried out on an array with six signals obtained from five sensors. The results indicate that better than 98% and 88% correct chemical recognition is maintained for the 16% and 50% drifts, respectively. These results indicate a good degree of robustness for these sensor films.
Understanding the mechanisms that impact the performance of Microelectromechanical Systems (MEMS) is essential to the development of optimized designs and fabrication processes, as well as the qualification of devices for commercial applications. Silicon micromachines include engines that consist of orthogonally oriented linear comb drive actuators mechanically connected to a rotating gear. These gears are as small as 50 {mu}m in diameter and can be driven at rotation rates exceeding 300,000 rpm. Optical techniques offer the potential for measuring long term statistical performance data and transient responses needed to optimize designs and manufacturing techniques. We describe the development of Micromachine Optical Probe (MOP) technology for the evaluation of micromachine performance. The MOP approach is based on the detection of optical signals scattered by the gear teeth or other physical structures. We present experimental results obtained with a prototype optical probe and micromachines developed at Sandia National Laboratories.
It is common practice in system analysis to develop mathematical models for system behavior. Frequently, the actual system being modeled is also available for testing and observation, and sometimes the test data are used to help identify the parameters of the mathematical model. However, no general-purpose technique exists for formally, statistically judging the quality of a model. This paper suggests a formal statistical procedure for the validation of mathematical models of systems when data taken during operation of the system are available. The statistical validation procedure is based on the bootstrap, and it seeks to build a framework where a statistical test of hypothesis can be run to determine whether or not a mathematical model is an acceptable model of a system with regard to user-specified measures of system behavior. The approach to model validation developed in this study uses experimental data to estimate the marginal and joint confidence intervals of statistics of interest of the system. These same measures of behavior are estimated for the mathematical model. The statistics of interest from the mathematical model are located relative to the confidence intervals for the statistics obtained from the experimental data. These relative locations are used to judge the accuracy of the mathematical model. An extension of the technique is also suggested, wherein randomness may be included in the mathematical model through the introduction of random variable and random process terms. These terms cause random system behavior that can be compared to the randomness in the bootstrap evaluation of experimental system behavior. In this framework, the stochastic mathematical model can be evaluated. A numerical example is presented to demonstrate the application of the technique.
A method for more efficiently utilizing the frequency bandwidth allocated for data transmission is presented. Current space and range communication systems use modulation and coding schemes that transmit 0.5 to 1.0 bits per second per Hertz of radio frequency bandwidth. The goal in this LDRD project is to increase the bandwidth utilization by employing advanced digital communications techniques. This is done with little or no increase in the transmit power which is usually very limited on airborne systems. Teaming with New Mexico State University, an implementation of trellis coded modulation (TCM), a coding and modulation scheme pioneered by Ungerboeck, was developed for this application and simulated on a computer. TCM provides a means for reliably transmitting data while simultaneously increasing bandwidth efficiency. The penalty is increased receiver complexity. In particular, the trellis decoder requires high-speed, application-specific digital signal processing (DSP) chips. A system solution based on the QualComm Viterbi decoder and the Graychip DSP receiver chips is presented.
Electrokinetic remediation of uranium-contaminated soil was studied in a series of laboratory-scale experiments in test cells with identical geometry using quartz sand at approximately 10 percent moisture content. Uranium, when present in the soil system as an anionic complex, could be migrated through unsaturated soil using electrokinetics. The distance that the uranium migrated in the test cell was dependent upon the initial molar ratio of citrate to uranium used. Over 50 percent of the uranium was recovered from the test cells using the citrate and carbonate complexing agents over of period of 15 days. Soil analyses showed that the uranium remaining in the test cells had been mobilized and ultimately would have been extracted. Uranium extraction exceeded 90 percent in an experiment that was operated for 37 days. Over 70 percent of the uranium was removed from a Hanford waste sample over a 55 day operating period. Citrate and carbonate ligand utilization ratios required for removing 50 percent of the uranium from the uranium-contaminated sand systems were approximately 230 moles ligand per mole uranium and 1320 moles ligand per mole uranium for the waste. Modifying the operating conditions to increasing the residence time of the complexants is expected to improved the utilization efficiency of the complexing agent.
Tera Computer and Sandia National Laboratories have completed a CRADA, which examined the Tera Multi-Threaded Architecture (MTA) for use with large codes of importance to industry and DOE. The MTA is an innovative architecture that uses parallelism to mask latency between memories and processors. The physical implementation is a parallel computer with high cross-section bandwidth and GaAs processors designed by Tera, which support many small computation threads and fast, lightweight context switches between them. When any thread blocks while waiting for memory accesses to complete, another thread immediately begins execution so that high CPU utilization is maintained. The Tera MTA parallel computer has a single, global address space, which is appealing when porting existing applications to a parallel computer. This ease of porting is further enabled by compiler technology that helps break computations into parallel threads. DOE and Sandia National Laboratories were interested in working with Tera to further develop this computing concept. While Tera Computer would continue the hardware development and compiler research, Sandia National Laboratories would work with Tera to ensure that their compilers worked well with important Sandia codes, most particularly CTH, a shock physics code used for weapon safety computations. In addition to that important code, Sandia National Laboratories would complete research on a robotic path planning code, SANDROS, which is important in manufacturing applications, and would evaluate the MTA performance on this code. Finally, Sandia would work directly with Tera to develop 3D visualization codes, which would be appropriate for use with the MTA. Each of these tasks has been completed to the extent possible, given that Tera has just completed the MTA hardware. All of the CRADA work had to be done on simulators.
Multichip modules (MCMs) containing power components need a substrate with excellent heat spreading capability to both avoid hot spots and to move dissipation heat toward the system heat sinks. Polycrystalline diamond is an excellent MCM heat spreading substrate but remains several orders of magnitude too expensive and somewhat more difficult to process than conventional mother-board materials. Today`s power MCMs concentrate on moderately priced silicon wafers and aluminum nitride ceramic with their improved thermal conductivity and good thermal expansion match to power semiconductor components in comparison to traditional alumina and printed wiring board materials. However, even silicon and AlN substrates are thermally challenged by designers needs. The authors report on the integral fabrication of micro-heat pipes embedded in silicon MCM substrates (5 x 5 cm) by the use of micromachined capillary wick structures and hermetic micro-cavities. This passive microstructure results in more than a 5 times improvement in heat spreading capability of the silicon MCM substrate over a large range of power densities and operating temperatures. Thus diamond-like cooling is possible at silicon prices.
Detecting object boundaries in the presence of cast shadows is a difficult task for machine vision systems. A new edge detector is presented which responds to shadow penumbras and abrupt object edges with distinguishable signals. The detector requires the use of spatially extended light sources and sufficient video resolution to resolve the shadow penumbras of interest. Detection of high frequency noise is suppressed without requiring image-dependent adjustment of signal thresholds. The ability of the edge operator to distinguish shadow penumbras from abrupt object boundaries while suppressing responses to high frequency noise and texture is illustrated with idealized shadow and object edge intensity profiles. Selective detection of object boundaries in a video scene with a cast shadow has also been demonstrated with this operator.
Modular fixturing kits are precisely machined sets of components used for flexible, short-turnaround construction of fixtures for a variety of manufacturing purposes. A modular vise is a parallel-jaw vise, where each jaw is a modular fixture plate with a regular grid of precisely positioned holes. A modular vise can be used to locate and hold parts for machining, assembly, and inspection tasks. To fixture a part, one places pins in some of the holes so that when the vise is closed, the part is reliably located and completely constrained. The modular vise concept can be adapted easily to the design of modular parallel-jaw grippers for robots. By attaching a grid plate to each jaw of a parallel-jaw gripper, the authors gain the ability to easily construct high-quality grasps for a wide variety of parts from a standard set of hardware. Wallack and Canny developed a previous algorithm for planning planar grasp configurations for the modular vise. In this paper, the authors expand this work to produce a 3-d fixture/gripper design tool. They describe several analyses added to the planar algorithm to improve its utility, including a three-dimensional grasp quality metric based on geometric and force information, three-dimensional geometric loading analysis, and inter-gripper interference analysis to determine the compatibility of multiple grasps for handing the part from one gripper to another. Finally, the authors describe two applications which combine the utility of modular vise-style grasping with inter-gripper interference: The first is the design of a flexible part-handling subsystem for a part cleaning workcell under development at Sandia National Laboratories; the second is the automatic design of grippers that support the assembly of multiple products on a single assembly line.
The goal of the Modular Weapon Control Unit (MWCU) program was to design and develop a reconfigurable weapon controller (programmer/sequencer) that can be adapted to different weapon systems based on the particular requirements for that system. Programmers from previous systems are conceptually the same and perform similar tasks. Because of this commonality and the amount of re-engineering necessary with the advent of every new design, the idea of a modular, adaptable system has emerged. Also, the controller can be used in more than one application for a specific weapon system. Functionality has been divided into a Processor Module (PM) and an Input/Output Module (IOM). The PM will handle all operations that require calculations, memory, and timing. The IOM will handle interfaces to the rest of the system, input level shifting, output drive capability, and detection of interrupt conditions. Configuration flexibility is achieved in two ways. First, the operation of the PM is determined by a surface mount Read-Only Memory (ROM). Other surface-mount components can be added or neglected as necessary for functionality. Second, IOMs consist of configurable input buffers, configurable output drivers, and configurable interrupt generation. Further, these modules can be added singly or in groups to a Processor Module to achieve the required I/O configuration. The culmination of this LDRD was the building of both Processor Module and Input/Output Module. The MWCU was chosen as a test system to evaluate Low-Temperature Co-fired Ceramic (LTCC) technology, desirable for high component density and good thermal characteristics.
A series of three 18.9 m diameter JP-4 pool fire experiments with a large (2.1 m X 4.6 m), flat plate calorimeter adjacent to the fuel pool were recently performed. The objectives of these experiments were to: (1) gain a better understanding of fire phenomenology, (2) provide empirical input parameter estimates for simplified, deterministic Risk Assessment Compatible Fire Models (RACFMs), (3) assist in continuing fire field model code validation and development, and (4) enhance the data base of fire temperature and heat flux to object distributions. Due to different wind conditions during each experiment, data were obtained for conditions where the plate was not engulfed, fully-engulfed and partially engulfed by the continuous flame zone. Results include the heat flux distribution to the plate and flame thermocouple temperatures in the vicinity of the plate and at two cross sections within the lower region of the continuous flame zone. The results emphasize the importance of radiative coupling (i.e. the cooling of the flames by a thermally massive object) and convective coupling (including object-induced turbulence and object/wind/flame interactions) in determining the heat flux from a fire to an object. The formation of a secondary flame zone on an object adjacent to a fire via convective coupling (which increases the heat flux by a factor of two) is shown to be possible when the object is located within a distance equal to the object width from the fire.
This study involved the evaluation and documentation of cases in which petroleum wellbores were enlarged beyond the nominal hole diameter as a consequence of erosion during exploratory drilling, particularly as a function of gas flow into the wellbore during blowout conditions. A primary objective was to identify analogs to potential wellbore enlargement at the Waste Isolation Pilot Plant (WIPP) during inadvertent human intrusion. Secondary objectives were to identify drilling scenarios associated with enlargement, determine the physical extent of enlargement, and establish the physical properties of the formation in which the enlargement occurred. No analogs of sufficient quality to establish quantitative limits on wellbore enlargement at the WIPP disposal system were identified. However, some information was obtained regarding the frequency of petroleum well blowouts and the likelihood that such blowouts would bridge downhole, self-limiting the surface release of disposal-system material. Further work would be necessary, however, to determine the conditions under which bridging could occur and the extent to which the bridging might be applicable to WIPP. In addition, data on casing sizes of petroleum boreholes in the WIPP vicinity support the use of a 12-{1/4} inch borehole size in WIPP performance assessment calculations. Finally, although data are limited, there was no evidence of significant wellbore enlargement in any of three blowouts that occur-red in wellbores in the Delaware Basin (South Culebra Bluff Unit No. 1, Energy Research and Development Administration (ERDA) 6, and WIPP 12).
This report contains a condensed listing of Waste Isolation Pilot Plant (WIPP) project surface boreholes drilled for the purpose of site selection and characterization through 31 December 1995. The US Department of Energy (DOE) sponsored the drilling activities, which were conducted primarily by Sandia National Laboratories. The listing provides physical attributes such as location (township, range, section, and state-plane coordinates), elevation, and total borehole depth, as well as the purpose for the borehole, drilling dates, and information about extracted cores. The report also presents the hole status (plugged, testing, monitoring, etc.) and includes salient findings and references. Maps with borehole locations and times-of-drilling charts are included.
Energetic materials, such as high explosives, propellants and ballotechnics, are widely used as energy sources in the design of numerous devices, components and processes. Although most energetic materials are selected for safe operation, their high energy densities have the potential for inadvertent initiation and subsequent powerful energy transformations. This potential for damage or injury places a heavy burden on careful analysis of safety issues as part of the design process. As a result, considerable effort has been devoted to empirical testing of initiation conditions, and development of scientific models of initiation processes that have been incorporated into computer models for numerical simulation of initiation of reaction. Nevertheless, in many cases, there is still only rudimentary understanding of the processes of initiation. Mechanochemical processes are perhaps the least understood of the various excitation mechanisms. In these energy transformation processes mechanical stimuli lead directly to initiation and substantial reaction under conditions not thought to be capable of reaction. There are no established scientific models of the initiation of mechanochemical reactions in energetic materials. Mechanochemical reactions can be initiated by enhanced solid state chemical reactivity, changes in reactant configuration, and localization of initiation energy. Such solid state reactions are difficult to understand, either empirically or scientifically, as they are inherently nonequilibrium processes; scientific models currently used assume equilibrium thermochemical conditions and materials behaviors. The present work was undertaken as a first step in developing a scientific basis for prediction of the initiation of mechanochemical processes in high energy density solids.
Networks at major computational organizations are becoming increasingly complex. The introduction of large massively parallel computers and supercomputers with gigabyte memories are requiring greater and greater bandwidth for network data transfers to widely dispersed clients. For networks to provide adequate data transfer services to high performance computers and remote users connected to them, the networking components must be optimized from a combination of internal and external performance criteria. This paper describes research done at Sandia National Laboratories to model network data services and to visualize the flow of data from source to sink when using the data services.
The Hierarchical High-Performance Storage System (HPSS) Testbed project at Sandia National Laboratories was part of a research collaboration between industry, national research centers, and national laboratories to develop mass storage system software that would scale to meet the capacity and performance required by supercomputer and massively parallel computational environments. This report describes the software that was developed within this collaboration as a result of a cooperative research and development agreement between Sandia National Laboratories and International Business Machines (IBM) Corporation, Government Systems.
We report results in three areas of research relevant to the fabrication of a wide range of optoelectronic devices: The development of a new x-ray diffraction technique that can be used to rapidly determine the optimal period of a strained layer superlattice to maximize the dislocation filtering; The optimal MBE growth parameters for the growth of CdTe on GaAs(211); The determination of the relative efficiency of dislocation filtering in the (211) and (100) orientations; and The surface quality of InSb grown by MOCVD on InSb substrates is affected by the misorientation of the substrate.
This report describes the information model that was jointly developed as part of two FY93 LDRDs: (1) Information Integration for Data Fusion, and (2) Interactive On-Site Inspection System: An Information System to Support Arms Control Inspections. This report describes the purpose and scope of the two LDRD projects and reviews the prototype development approach, including the use of a GIS. Section 2 describes the information modeling methodology. Section 3 provides a conceptual data dictionary for the OSIS (On-Site Information System) model, which can be used in conjunction with the detailed information model provided in the Appendix. Section 4 discussions the lessons learned from the modeling and the prototype. Section 5 identifies the next steps--two alternate paths for future development. The long-term purpose of the On-Site Inspection LDRD was to show the benefits of an information system to support a wide range of on-site inspection activities for both offensive and defensive inspections. The database structure and the information system would support inspection activities under nuclear, chemical, biological, and conventional arms control treaties. This would allow a common database to be shared for all types of inspections, providing much greater cross-treaty synergy.
An improved capability for subsurface structure detection is needed to support military and nonproliferation requirements for inspection and for surveillance of activities of threatening nations. As part of the DOE/NN-20 program to apply geophysical methods to detect and characterize underground facilities, Sandia National Laboratories (SNL) initiated an electromagnetic induction (EMI) project to evaluate low frequency electromagnetic (EM) techniques for subsurface structure detection. Low frequency, in this case, extended from kilohertz to hundreds of kilohertz. An EMI survey procedure had already been developed for borehole imaging of coal seams and had successfully been applied in a surface mode to detect a drug smuggling tunnel. The SNL project has focused on building upon the success of that procedure and applying it to surface and low altitude airborne platforms. Part of SNL`s work has focused on improving that technology through improved hardware and data processing. The improved hardware development has been performed utilizing Laboratory Directed Research and Development (LDRD) funding. In addition, SNL`s effort focused on: (1) improvements in modeling of the basic geophysics of the illuminating electromagnetic field and its coupling to the underground target (partially funded using LDRD funds) and (2) development of techniques for phase-based and multi-frequency processing and spatial processing to support subsurface target detection and characterization. The products of this project are: (1) an evaluation of an improved EM gradiometer, (2) an improved gradiometer concept for possible future development, (3) an improved modeling capability, (4) demonstration of an EM wave migration method for target recognition, and a demonstration that the technology is capable of detecting targets to depths exceeding 25 meters.
Data fusion has been identified by the Department of Defense as a critical technology for the U.S. defense industry. Data fusion requires combining expertise in two areas - sensors and information integration. Although data fusion is a rapidly growing area, there is little synergy and use of common, reusable, and/or tailorable objects and models, especially across different disciplines. The Laboratory-Directed Research and Development project had two purposes: to see if a natural language-based information modeling methodology could be used for data fusion problems, and if so, to determine whether this methodology would help identify commonalities across areas and achieve greater synergy. The project confirmed both of the initial hypotheses: that the natural language-based information modeling methodology could be used effectively in data fusion areas and that commonalities could be found that would allow synergy across various data fusion areas. The project found five common objects that are the basis for all of the data fusion areas examined: targets, behaviors, environments, signatures, and sensors. Many of the objects and the specific facts related to these objects were common across several areas and could easily be reused. In some cases, even the terminology remained the same. In other cases, different areas had their own terminology, but the concepts were the same. This commonality is important with the growing use of multisensor data fusion. Data fusion is much more difficult if each type of sensor uses its own objects and models rather than building on a common set. This report introduces data fusion, discusses how the synergy generated by this LDRD would have benefited an earlier successful project and contains a summary information model from that project, describes a preliminary management information model, and explains how information integration can facilitate cross-treaty synergy for various arms control treaties.
Rock cores from drillholes UE25-NRG-4, USW-NRG-6, USW-NRG-7, and USW-SD-9 containing natural fractures were obtained from the Sample Management Facility at Yucca Mountain, Nevada. All recoverable fractures were sheared at constant normal stresses from 2.5 to 15 MPa, in the as-received condition (air-dry). Detailed profilometer data were collected from each fracture surface before testing. The tests yielded the normal closure as a function of normal stress, and the shear stress and dilation as functions of shear offset. The constitutive properties obtained from these stress-displacement relations were: normal stiffness, shear stiffness, shear strength, and dilation angle at peak shear stress. Shear strength plotted against normal stress for four thermomechanical units shows that friction angle varies from 370 to 460 and cohesion varies from 0.02 to 1.71 MPa.
This report provides an overview of the work completed for a portion of the User Interface Testbed for Technology Packaging (UseIT) project. The authors present software methods for programming systems to record and view interactions with a graphical user interface. A brief description of the human factors design process is presented. The software methods exploit features available in the X Window System and the operating system for Windows{trademark} 95 and Windows{trademark} NT{reg_sign}.
Work on thermionic nuclear power systems has been performed in Russia within the framework of the TOPAZ reactor program since the early 1960s. In the TOPAZ in-core thermionic convertor reactor design, the fuel element`s cladding is also the thermionic convertor`s emitter. Deformation of the emitter can lead to short-circuiting and is the primary cause of premature TRC failure. Such deformation can be the result of fuel swelling, thermocycling, or increased unilateral pressure on the emitter due to the release of gaseous fission products. Much of the work on TRCs has concentrated on preventing or mitigating emitter deformation by improving the following materials and structures: nuclear fuel; emitter materials; electrical insulators; moderator and reflector materials; and gas-exhaust device. In addition, considerable effort has been directed toward the development of experimental techniques that accurately mimic operational conditions and toward the creation of analytical and numerical models that allow operational conditions and behavior to be predicted without the expense and time demands of in-pile tests. New and modified materials and structures for the cores of thermionic NPSs and new fabrication processes for the materials have ensured the possibility of creating thermionic NPSs for a wide range of powers, from tens to several hundreds of kilowatts, with life spans of 5 to 10 years.
This report summarizes the work performed under the Sandia Laboratory Directed Research and Development (LDRD) project ``Optical Diagnostics for Turbulent and Multiphase Flows.`` Advanced optical diagnostics have been investigated and developed for flow field measurements, including capabilities for measurement in turbulent, multiphase, and heated flows. Particle Image Velocimetry (PIV) includes several techniques for measurement of instantaneous flow field velocities and associated turbulence quantities. Nonlinear photorefractive optical materials have been investigated for the possibility of measuring turbulence quantities (turbulent spectrum) more directly. The two-dimensional PIV techniques developed under this LDRD were shown to work well, and were compared with more traditional laser Doppler velocimetry (LDV). Three-dimensional PIV techniques were developed and tested, but due to several experimental difficulties were not as successful. The photorefractive techniques were tested, and both potential capabilities and possible problem areas were elucidated.
This Phase 1 report documents the results of one of the subtasks that was initiated under the joint Department of Energy (DOE)/Department of Defense (DoD) Memorandum of Understanding (MOU) for Countermine Warfare. The development of a foam that can neutralize mines and barriers and allow the safe passage of amphibious landing craft and vehicles was the objective of this subtask of the Sea Mine Countermeasures Technology program. This phase of the program concentrated on laboratory characterization of foam properties and field experiments with prefabricated foam blocks to determine the capability of RPF to adequately carry military traffic. It also established the flammability characteristics of the material under simulated operational conditions, extended the understanding of explosive cavity formation in RPF to include surface explosions, established the tolerance to typical military fluids, and the response to bullet impact. Many of the basic analyses required to establish the operational concept are reported. The initial field experiments were conducted at the Energetic Materials Research and Testing Center (EMRTC) of the New Mexico Institute of Mining and Technology, Socorro, NM in November 1995 through February 1996.
A tool using a continuous electromagnetic wave from a transverse magnetic-dipole source with a coaxial electric-dipole receiver is outlined for the detection of external sidewall cracks in boiler tubes. A numerical study of the distribution of the fields shows that the direct transmission from the source to the receiver is reduced from that in free space. Further, if the diameter of the receiver dipole is made sufficiently small, it should be possible to detect cracks with a scattering loss of up to 40dB in thin-walled boiler tubes.
Wireline core drilling, increasingly used for geothermal exploration, employs a core-tube to capture a rock core sample during drilling. Three types of core-tube data loggers (CTDL) have been built and tested to date by Sandia national Laboratories. They are: (1) temperature-only logger, (2) temperature/inclinometer logger and (3) heat-shielded temperature/inclinometer logger. All were tested during core drilling operations using standard wireline diamond core drilling equipment. While these tools are designed for core-tube deployment, the tool lends itself to be adapted to other drilling modes and equipment. Topics covered in this paper include: (1) description on how the CTDLs are implemented, (2) the components of the system, (3) the type of data one can expect from this type of tool, (4) lessons learned, (5) comparison to its counterpart and (6) future work.
The author presents a final report on a Laboratory-Directed Research and Development (LDRD) project, Innovative Computing for Diagnoses from Medical, Magnetic-Resonance Imaging, performed during fiscal years 1992 and 1993. The project defined a role for high-performance computing in surgery: the supercomputer can automatically summarize the three-dimensional extents of lesions and other clinically-relevant structures, and can deliver these summaries to workstation-based, augmented-reality environments at the clinical site. The author developed methods and software to make these summaries from the digital data already acquired using clinical, magnetic-resonance machines. In joint work with Albuquerque`s Department of Veterans Affairs Hospital, the author applied this work, and obtained a basis for planning, for rehearsal, and for guidance during surgery.
As part of the Advanced Technologies for International and Intermodal Ports of Entry (ATIPE) Project, a diverse group of stakeholders was engaged to help identify problems experienced at inland international border crossings, particularly those at the US-Mexican border. The fundamental issue at international ports of entry is reducing transit time through the required documentation and inspection processes. Examples of other issues or problems, typically manifested as time delays at border crossings, repeatedly mentioned by stakeholders include: (1) lack of document standardization; (2) failure to standardize inspection processes; (3) inadequate information and communications systems; (4) manual fee and tariff collection; (5) inconsistency of processes and procedures; and (6) suboptimal cooperation among governmental agencies. Most of these issues can be addressed to some extent by the development of advanced technologies with the objective of allowing ports of entry to become more efficient while being more effective. Three categories of technologies were unambiguously of high priority to port of entry stakeholders: (1) automated documentation; (2) systems integration; and (3) vehicle and cargo tracking. Together, these technologies represent many of the technical components necessary for pre-clearance of freight approaching international ports of entry. Integration of vehicle and cargo tracking systems with port of entry information and communications systems, as well as existing industry legacy systems, should further enable border crossings to be accomplished consistently with optimal processing times.
During July-November, 1995, Sandia National Laboratories, in cooperation with CE Exploration, drilled a 5,360 foot exploratory slimhole (3.85 inches diameter) in the Newberry Known Geothermal Resource Area (KGRA) near Bend, Oregon. This well was part of Sandia`s program to evaluate slimholes as a geothermal exploration tool. During and after drilling the authors performed numerous temperature logs, and at the completion of drilling attempted to perform injection tests. In addition to these measurements, the well`s data set includes: over 4,000 feet of continuous core (with detailed log); daily drilling reports from Sandia and from drilling contractor personnel; daily drilling fluid record; and comparative data from other wells drilled in the Newberry KGRA.
A high temperature spectral gamma tool has been designed and built for use in small-diameter geothermal exploration wells. Several engineering judgments are discussed regarding operating parameters, well model selection, and signal processing. An actual well log at elevated temperatures is given with spectral gamma reading showing repeatability.
A new downhole sampling tool has been built for use in steam wells at The Geysers geothermal reservoir. The tool condenses specimens into an initially evacuated vessel that is opened down hole at the direction of an on-board computer. The tool makes a temperature log of the well as it is deployed, and the pressure and temperature of collected specimens are monitored for diagnostic purposes. Initial tests were encouraging, and the Department of Energy has funded an expanded effort that includes data gathering needed to develop a three-dimensional model of The Geysers geochemical environment. Collected data will be useful for understanding the origins of hydrogen chloride and non-condensable gases in the steam, as well as tracking the effect of injection on the composition of produced steam. Interested parties are invited to observe the work and to join the program.
Structural dynamic testing is concerned with the estimation of system properties, including frequency response functions and modal characteristics. These properties are derived from tests on the structure of interest, during which excitations and responses are measured and Fourier techniques are used to reduce the data. The inputs used in a test are frequently random, and they excite random responses in the structure of interest When these random inputs and responses are analyzed they yield estimates of system properties that are random variable and random process realizations. Of course, such estimates of system properties vary randomly from one test to another, but even when deterministic inputs are used to excite a structure, the estimated properties vary from test to test. When test excitations and responses are normally distributed, classical techniques permit us to statistically analyze inputs, responses, and some system parameters. However, when the input excitations are non-normal, the system is nonlinear, and/or the property of interest is anything but the simplest, the classical analyses break down. The bootstrap is a technique for the statistical analysis of data that are not necessarily normally distributed. It can be used to statistically analyze any measure of input excitation or response, or any system property, when data are available to make an estimate. It is designed to estimate the standard error, bias, and confidence intervals of parameter estimates. This paper shows how the bootstrap can be applied to the statistical analysis of modal parameters.
A high-frequency multibounce radar scattering code was used as a simulation platform for demonstrating an algorithm to compute the ARC of specific radar targets. To illustrate this simulation process, several targets models were used. Simulation results for a sphere model were used to determine the errors of approximation associated with the simulation; verifying the process. The severity of glint induced tracking errors was also illustrated using a model of an F-15 aircraft. It was shown, in a deterministic manner, that the ARC of a target can fall well outside its physical extent. Finally, the apparent radar centroid simulation based on a ray casting procedure is well suited for use on most massively parallel computing platforms and could lead to the development of a near real-time radar tracking simulation for applications such as endgame fuzing, survivability, and vulnerability analyses using specific radar targets and fuze algorithms.
An acousto-ultrasonic inspection technique was developed to evaluate the structural integrity of the epoxy bond interface between a metal insert and the fiber glass epoxy composite of a wind turbine blade. Data was generated manually as well as with a PC based data acquisition and display system. C-scan imaging using a portable ultrasonic scanning system provided an area mapping of the delamination or disbond due to fatigue testing and normal field operation conditions of the turbine blade. Comparison of the inspection data with a destructive visual examination of the bond interface to determine the extent of the disbond showed good agreement between the acousto-ultrasonic inspection data and the visual data.
Sandia National Laboratories is developing a technology called Laser Engineered Net Shaping{trademark} (LENS{trademark}). This process allows complex 3-dimensional solid metallic objects to be directly fabricated for a CAD solid model. Experiments performed demonstrate that complex alloys such as Inconel{trademark} 625 and ANSI stainless steel alloy 316 can be used in the LENS{trademark} process to produce solid metallic-shapes. In fact, the fabricated structures exhibit grain growth across the deposition layer boundaries. Mechanical testing data of deposited 316 stainless steel material indicates that the deposited material strength and elongation are greater than that reported for annealed 316 stainless steel. Electron microprobe analysis of the deposited Inconel{trademark} 625 material shows no compositional degradation of the 625 alloy and that 100% dense structures can be obtained using this technique. High speed imaging used to acquire process data during experimentation shows that the powder particle size range can significantly affect the stability, and subsequently, the performance of the powder deposition process. Finally, dimensional studies suggest that dimensional accuracy to {+-} 0.002 inches (in the horizontal direction) can be maintained.
Inverse protein folding concerns the identification of an amino acid sequence that folds to a given structure. Sequence design problems attempt to avoid the apparent difficulty of inverse protein folding by defining an energy that can be minimized to find protein-like sequences. The authors evaluate the practical relevance of two sequence design problems by analyzing their computation complexity. They show that the canonical method of sequence design is intractable, and describe approximation algorithms for this problem. The authors also describe an efficient algorithm that exactly solves the grand canonical method. The analysis shows how sequence design problems can fail to reduce the difficulty of the inverse protein folding problem, and highlights the need to analyze these problems to evaluate their practical relevance.
Stress in thin films plays a critical role in many technologically important areas. The role is a beneficial one in strained layer superlattices where semiconductor electrical and optical properties can be tailored with film stress. On the negative side, residual stress in thin-film interconnects in microelectronics can lead to cracking and delamination. In spite of their importance, however, surface and thin-film stresses are difficult to measure and control, especially on a local level. In recent studies, we used the Interfacial Force Microscope (IFM) in a nanoindenter mode to survey the nanomechanical properties of Au films grown on various substrates. Quantitative tabulations of the indentation modulus and the maximum shear stress at the plastic threshold showed consistent values over individual samples but a wide variation from substrate to substrate. These values were compared with film properties such as surface roughness, average grain size and interfacial adhesion and no correlation was found. However, in a subsequent analysis of the results, we found consistencies which support the integrity of the data and point to the fact that the results are sensitive to some property of the various film/substrate combinations. In recent measurements on two of the original substrate materials we found a direct correlation between the nanomechanical values and the residual stress in the films, as measured globally by a wafer warping technique. In the present paper, we review these earlier results and show recent measurements dealing with stresses externally applied to the films which supports our earlier conclusion concerning the role of stress on our measurements. In addition, we present very recent results concerning morphological effects on nanomechanical properties which add additional support to the suggestion that near-threshold indentation holds promise of being able to measure stress on a very local level.
In this work we show that annealing of silicon/silicon-dioxide/silicon structures in forming gas (N{sub 2}:H{sub 2}; 95:5) above 500{degrees}C leads to spontaneous incorporation of mobile H{sup +} ions in the buried SiO{sub 2} layer. We demonstrate that, unlike the alkali ions feared as killer contaminants in the early days, the space charge distribution of these mobile protons within the buried oxide layer can be very well controlled and easily rearranged with relatively high speed at room temperature. The hysteresis in the flat band voltage shift provides a unique vehicle to study proton kinetics in silicon dioxide thin films. It is further shown how this effect can be used as the basis for a reliable nonvolatile FET memory device that has potential to be competitive with state-of-the-art Si-based memory technologies. The power of this novel device is its simplicity; it requires few processing steps, all of which are standard in Si integrated-circuit fabrication.
Three important oxidation regimes have been identified in the temporal evolution of the wet thermal oxidation of Al{sub x}Ga{sub 1-x}As (1 {ge} x {ge} 0.90) on GaAs: (1) oxidation of Al and Ga in the Al{sub x}Ga{sub 1-x}As alloy to form an amorphous oxide layer, (2) oxidative formation and elimination of elemental As (both crystalline and amorphous) and of amorphous As{sub 2}O{sub 3}, and (3) crystallization of the oxide film. Residual As can result in up to a 100-fold increase in leakage current and a 30% increase in the dielectric constant and produce strong Fermi-level pinning and high leakage currents at the oxidized Al{sub x}Ga{sub 1-x}As/GaAs interface. The presence of thermodynamically-favored interfacial As may impose a fundamental limitation on the application of AlGaAs wet oxidation for achieving MIS devices in the GaAs material system.
Ab initio Hartree-Fock and second-order Moeller-Plesset theory calculations have been performed to investigate the stability of triply-coordinated O{sup +} centers in the Si-O-Si network of amorphous SiO{sub 2}. The calculations reveal that the H{sup +} ion binds with a bridging O center to form a very stable (D{sub e} > 6 eV) trivalent O complex. Capture of an electron by the positively charged protonated complex, however, is predicted to immediately lead to the dissociation of the O-H bond. A relatively weaker, but stable bond is also formed between the bridging O atom and a {sup +}SiH{sub 3} ion.
Fission foils are commonly used as dosimetry sensors. They play a very important role in neutron spectrum determinations. This paper provides a combination of experimental measurements and calculations to quantify the importance and synergy of several factors that affect the fission response of a dosimeter. Only when these effects are properly treated can fission dosimeters be used with sufficient fidelity.
The Waste Isolation Pilot Plant (WIPP) is a repository for transuranic wastes constructed in bedded Permian-age halite in the Delaware Basin, a sedimentary basin in southeastern New Mexico, USA. A drilling scenario has been identified during performance assessment (PA) that could lead to the release of radionuclides to the Culebra Dolomite Member of the Rustler Formation, the most transmissive water-saturated unit above the repository horizon. Were this to occur, the radionuclides would need to be largely contained within the Culebra (or neighboring strata) within the WIPP-site boundary through the period lasting for 10,000 years after repository closure for WIPP to remain in compliance with applicable regulations on allowable releases. Thus, processes affecting transport of radionuclides within the Culebra are of importance to PA.
A discrete element computer program named DMC{_}BLAST (Distinct Motion Code) has been under development since 1987 for modeling rock blasting. This program employs explicit time integration and uses spherical or cylindrical elements that are represented as circles in 2-D. DMC{_}BLAST calculations compare favorably with data from actual bench blasts. The blast modeling capabilities of DMC{_}BLAST have been expanded to include independently dipping geologic layers, top surface, bottom surface and pit floor. The pit can also now be defined using coordinates based on the toe of the bench. A method for modeling decked explosives has been developed which allows accurate treatment of the inert materials (stemming) in the explosive column and approximate treatment of different explosives in the same blasthole. A DMC{_}BLAST user can specify decking through a specific geologic layer with either inert material or a different explosive. Another new feature of DMC{_}BLAST is specification of an uplift angle which is the angle between the normal to the blasthole and a vector defining the direction of explosive loading on particles adjacent to the blasthole. A buffer (choke) blast capability has been added for situations where previously blasted material is adjacent to the free face of the bench preventing any significant lateral motion during the blast.
Vertical-axis wind turbine technology is not well understood, even though the earliest wind machines rotated about a vertical axis. The operating environment of a vertical-axis wind turbine is quite complex, but detailed analysis capabilities have been developed and verified over the last 30 years. Although vertical-axis technology has not been widely commercialized, it exhibits both advantages and disadvantages compared to horizontal-axis technology, and in some applications, it appears to offer significant advantages.
Field Jr., R.V.; Hurtado, J.E.; Carne, T.G.; Dohrmann, C.R.
This study presents a combined analytical and experimental effort to characterize and improve the ride quality of the Department of Energy tractor/trailer combination. The focus is to augment the experimental test results with the use of a high quality computer model. The discussion includes an overview of the finite element model of the vehicle and experimental modal test results. System identification techniques are employed to update the mathematical model. The validated model is then used to illustrate the benefits of incorporating two major design changes, namely the switch from a separate cab/sleeper configuration to an integrated cab, and the use of a cab suspension system.
Crime prevention is on the minds of most people today. The concern for public safety and the theft of valuable assets are being discussed at all levels of government and throughout the public sector. There is a growing demand for security systems that can adequately safeguard people and valuable assets against the sophistication of those criminals or adversaries who pose a threat. The crime in this country has been estimated at $70 billion in direct costs and up to $300 billion in indirect costs. Health insurance fraud alone is estimated to cost American businesses $100 billion. Theft, warranty fraud, and counterfeiting of computer hardware totaled $3 billion in 1994. A threat analysis is a prerequisite to any security system design to assess the vulnerabilities with respect to the anticipated threat. Having established a comprehensive definition of the threat, crime prevention, detection, and threat assessment technologies can be used to address these criminal activities. This talk will outline the process used to design a security system regardless of the level of security. This methodology has been applied to many applications including: government high security facilities; residential and commercial intrusion detection and assessment; anti-counterfeiting/fraud detection technologies (counterfeit currency, cellular phone billing, credit card fraud, health care fraud, passport, green cards, and questionable documents); industrial espionage detection and prevention (intellectual property, computer chips, etc.); and security barrier technology (creation of delay such as gates, vaults, etc.).
There are many technologies emerging from this decade that can be used to help the law enforcement community protect the public as well as public and private facilities against ever increasing threats to this country and its resources. These technologies include sensors, closed circuit television (CCTV), access control, contraband detection, communications, control and display, barriers, and various component and system modeling techniques. This paper will introduce some of the various technologies that have been examined for the Department of Energy that could be applied to various law enforcement applications. They include: (1) scannerless laser radar; (2) next generation security systems; (3) response force video information helmet system; (4) access delay technologies; (5) rapidly deployable intrusion detection systems; and (6) cost risk benefit analysis.
The benefits of a collocated sensor actuator pair are well known within the controls community. Generally speaking, collocation offers the use of simple control algorithms with reduced instabilities due to spillover. One method for achieving collocation is the implementation of a ``sentuator`` in which a piezoelectric element functions simultaneously as both a sensor and an actuator. Past work in utilizing a sentuator has primarily been limited to piezoelectric films and patches mounted to flexible structures. Additional papers have provided information and methodology for dealing with the non-linear aspects of a piezoceramic sentuator. The need arises for methods of self-sensing when performing active vibration control of very stiff structures. A method for understanding and using self-sensing lead zirconate titanate stacks for active vibration control is presented. This paper specifically provides a basic understanding of self-sensing methods as applied to stiff structures for the purposes of control. The discussion of the methodology is followed by a simple example in which active vibration control is applied to a model of a boring bar with embedded PZT stacks.
It is common practice in structural dynamics to develop mathematical models for system behavior, and the authors are now capable of developing stochastic models, i.e., models whose parameters are random variables. Such models have random characteristics that are meant to simulate the randomness in characteristics of experimentally observed systems. This paper suggests a formal statistical procedure for the validation of mathematical models of stochastic systems when data taken during operation of the stochastic system are available. The statistical characteristics of the experimental system are obtained using the bootstrap, a technique for the statistical analysis of non-Gaussian data. The authors propose a procedure to determine whether or not a mathematical model is an acceptable model of a stochastic system with regard to user-specified measures of system behavior. A numerical example is presented to demonstrate the application of the technique.
Ion implantation doping and isolation is expected to play an enabling role for the realization of advanced III-Nitride based devices. In fact, implantation has already been used to demonstrate n- and p-type doping of GaN with Si and Mg or Ca, respectively, as well as to fabricate the first GaN junction field effect transistor. Although these initial implantation studies demonstrated the feasibility of this technique for the III-Nitride materials, further work is needed to realize its full potential. After reviewing some of the initial studies in this field, the authors present new results for improved annealing sequences and defect studies in GaN. First, sputtered AlN is shown by electrical characterization of Schottky and Ohmic contacts to be an effect encapsulant of GaN during the 1,100 C implant activation anneal. The AlN suppresses N-loss from the GaN surface and the formation of a degenerate n{sup +}-surface region that would prohibit Schottky barrier formation after the implant activation anneal. Second, they examine the nature of the defect generation and annealing sequence following implantation using both Rutherford Backscattering (RBS) and Hall characterization. They show that for a Si-dose of 1 x 10{sup 16} cm{sup {minus}2} 50% electrical donor activation is achieved despite a significant amount of residual implantation-induced damage in the material.
Planarization techniques such as chemical-mechanical polishing (CMP) have emerged as enabling technologies for the manufacturing of multi- level metal interconnects used in high-density Integrated Circuits (IC). An overview of general planarization techniques for MicroElectroMechanical Systems (MEMS) and, in particular, the extension of CMP from sub-micron IC manufacturing to the fabrication of complex surface-micromachined MEMS will be presented. Planarization technique alleviates processing problems associated with fabrication of multi-level polysilicon structures, eliminates design constraints linked with non-planar topography, and provides an avenue for integrating different process technologies. The CMP process and present examples of the use of CMP in fabricating MEMS devices such as microengines, pressure sensors, and proof masses for accelerometers along with its use for monolithically integrating MEMS devices with microelectronics are presented.
This paper presents several applications of virtual reality relevant to the areas of nuclear safeguards and non-proliferation. Each of these applications was developed to the prototype stage at Sandia National Laboratories` Virtual Reality and Intelligent Simulation laboratory. These applications include the use of virtual reality for facility visualization, training of inspection personnel, and security and monitoring of nuclear facilities.
Mathematical models of physical systems are used, among other purposes, to improve our understanding of the behavior of physical systems, predict physical system response, and control the responses of systems. Phenomenological models are frequently used to simulate system behavior, but an alternative is available - the artificial neural network (ANN). The ANN is an inductive, or data-based model for the simulation of input/output mappings. The ANN can be used in numerous frameworks to simulate physical system behavior. ANNs require training data to learn patterns of input/output behavior, and once trained, they can be used to simulate system behavior within the space where they were trained.They do this by interpolating specified inputs among the training inputs to yield outputs that are interpolations of =Ming outputs. The reason for using ANNs for the simulation of system response is that they provide accurate approximations of system behavior and are typically much more efficient than phenomenological models. This efficiency is very important in situations where multiple response computations are required, as in, for example, Monte Carlo analysis of probabilistic system response. This paper describes two frameworks in which we have used ANNs to good advantage in the approximate simulation of the behavior of physical system response. These frameworks are the non-recurrent and recurrent frameworks. It is assumed in these applications that physical experiments have been performed to obtain data characterizing the behavior of a system, or that an accurate finite element model has been run to establish system response. The paper provides brief discussions on the operation of ANNs, the operation of two different types of mechanical systems, and approaches to the solution of some special problems that occur in connection with ANN simulation of physical system response. Numerical examples are presented to demonstrate system simulation with ANNs.
This paper summarizes a virtual reality universe application in which a user can travel between four virtual worlds through the use of haptic buttons. Each of the worlds demonstrates different aspects of haptic rendering which together create a wide base for force feedback effects. Specifics of the rendering algorithms will be discussed along with possible uses and modifications for other real-life applications.
This paper summarizes the U.S. Department of Energy R&D program in crystalline-silicon photovoltaic technology, which is jointly managed by Sandia National Laboratories and National Renewable Energy Laboratory. This program features a balance of basic an d applied R&D, and of university, industry, and national laboratory R&D. The goal of the crystalline-silicon R&D program is to accelerate the commercial growth of crystalline-silicon photovoltaic technology, and four strategic objectives were identified to address this program goal. Technical progress towards meeting these objectives is reviewed.
The automatic evaluation of graphical user interfaces can help reduce development costs in the creation of new designs or modification of existing designs. Several standards for the X Window System have been proposed or implemented that could greatly reduce the time spent evaluating GUIs. We implemented a User Interface Testbed (UseIT) based on the proposed Remote Access Protocol (RAP) standard. UseIT was created to automatically record an end user`s interaction with a Motif GUI application without modification or re-linking of existing code. The recorded interaction could then be replayed or displayed visually for interpretation by a human factors specialist. The end goal was to recreate the GUI and automatically recommend design changes based upon the interactions.
This paper provides new test methods and analytical procedures for characterizing the electrical performance of photovoltaic modules and arrays. The methods use outdoor measurements to provide performance parameters both at standard reporting conditions and for all operating conditions encountered by typical photovoltaic systems. Improvements over previously used test methods are identified, and examples of the successful application of the methodology are provided for crystalline- and amorphous-silicon modules and arrays. This work provides an improved understanding of module and array performance characteristics, and perhaps most importantly, a straight- forward yet rigorous model for predicting array performance at all operating conditions. For the first time, the influences of solar irradiance, operating temperature, solar spectrum, solar angle-of- incidence, and temperature coefficients are all addressed in a practical way that will benefit both designers and users of photovoltaics.
There has been little systematic study of the cause of dead (inactive) layers in II-VI phosphors used in thin film electroluminescent devices. This paper discusses preparation and characterization of rf sputter deposited Eu-doped Sr sulfide (SrS:Eu) thin films for use in a study to determine the cause of the dead layer. (The dead layer`s behavior is likely influenced by thin film composition, crystallinity, and microstructure.) We have deposited SrS:Eu thin films in a repeatable, consistent manner and have characterized properties such as composition, crystallinity, and microstructure as well as photoluminescent (PL) and electroluminescent behavior. The composition was determined using Rutherford backscattering spectrometry and electron microprobe analysis. XRD was used to assess crystalline orientation and grain size, SEM to image thin film microstructure. Measuring the PL decay after subnanosecond laser excitation in the lowest absorption band of the dopant allowed direct measurement of the dopant luminescence efficiency.
To ensure high levels of deterrent capability in the 21st century, new stockpile stewardship principles are being embraced at Sandia National Laboratories. The Department of Energy Accelerated Strategic Computing Initiative (ASCI) program is providing the computational capacity and capability as well as funding the system and simulation software infrastructure necessary to provide accurate, precise and predictive modeling of important components and devices. An important class of components require modeling of piezoelectric and ferroceramic materials. The capability to run highly resolved simulations of these types of components on the ASCI parallel computers is being developed at Sandia in the ElectroMechanical Modeling in Alegra (EMMA) code. This a simulation capability being developed at Sandia National Laboratories for high-fidelity modeling of electromechanical devices. these devices can produce electrical current arising from material changes due to shock impact or explosive detonation.
This paper discusses Sandia National Laboratories` development of new technologies for use in the Vietnam War - specifically the seismic sensors deployed to detect troop and vehicle movement - first along the Ho Chi Minh Trail and later in perimeter defense for American military encampments in South Vietnam. Although the sensor story is a small one, it is interesting because it dovetails nicely with our understanding of the war in Vietnam and its frustrations; of the creation of new technologies for war and American enthusiasm for that technology; and of a technological military and the organizational research and a m am development structure created to support it. Within the defense establishment, the sensors were proposed within the context of a larger concept - that of a barrier to prevent the infiltration of troops and supplies from North Vietnam to the South. All of the discussion of the best way to fight in Vietnam is couched in the perception that this was a different kind of war than America was used to fighting. The emphasis was on countering the problems posed by guerrilla/revolutionary warfare and eventually by the apparent constraints of being involved in a military action, not an outright war. The American response was to find the right technology to do the job - to control the war by applying a technological tincture to its wounds and to make the war familiar and fightable on American terms. And, when doubts were raised about the effectiveness of applying existing technologies (namely, the bombing of North Vietnam and Laos), the doubters turned to new technologies. The sensors that were developed for use in Vietnam were a direct product of this sort of thinking - on the part of the engineers at Sandia who created the sensors, the civilian scientific advisors who recommended them, and, ultimately, the soldiers in the field who had to use them.
For the past few years, the Minnesota Department of Corrections, assisted by Sandia National Laboratories, has developed a set of standards for perimeter security at medium, close, and maximum custody correctional facilities in the state. During this process, the threat to perimeter security was examined and concepts about correctional perimeter security were developed. This presentation and paper will review the outcomes of this effort, some of the lessons learned, and the concepts developed during this process and in the course of working with architects, engineers and construction firms as the state upgraded perimeter security at some facilities and planned new construction at other facilities.
Though the theme of System Engineering is integration, and it is normal to attempt in integration to ignore the lines between disciplines, there are distinct characteristics of the mechanical design portion of any major system design project that make this difficult. How these characteristics compound the difficulty of integration is discussed and means to minimize the associated obstacles are suggested.
One major thrust in FAA`s National Aging Aircraft Research Program is to foster new technologies in civil aircraft maintenance. Recent DOD and other government developments in using bonded composite doublers on metal structures support the need for validation of such doubler applications on US certificated airplanes. In this study, a specific composite application was chosen on an L-1011 aircraft. Primary inspection requirements for these doublers include identifying disbonds between composite laminate and aluminum parent material, and delaminations in the composite laminate. Surveillance of cracks or corrosion in the parent aluminum material beneath the double is also a concern. No single NDI method can inspect for every flaw type, therefore we need to know NDI capabilities and limitations. This paper reports on a series of NDI tests conducted on laboratory test structures and on a fuselage section from a retired L-1011. Application of ultrasonics, x-ray, and eddy current to composite doublers and results from test specimens loaded to provide a changing flaw profile, are presented in this paper. Development of appropriate inspection calibration standards are also discussed.
This paper documents the history of photovoltaic use within the Department of Defense leading up to the installation of 2.1 MW of photovoltaics underway today. This history describes the evolution of the Department of Defense`s Tri-Service Photovoltaic Review Committee and the committee`s strategic plan to realize photovoltaic`s fall potential through outreach, conditioning of the federal procurement system, and specific project development. The Photovoltaic Review Committee estimates photovoltaic`s potential at nearly 4,000 MW, of which about 700 MW are considered to be cost-effective at today`s prices. The paper describes photovoltaic`s potential within the Department of Defense, the status and features of the 2.1 MW worth of photovoltaic systems under installation, and how these systems are selected and implemented. The paper also documents support provided to the Department of Defense by the Department of Energy dating back to the late 70s.
High heat flux testing for the United States fusion power program is the primary mission of the Plasma Materials Test Facility (PMTF) located at Sandia National Laboratories in Albuquerque, New Mexico. This facility, an official Department of Energy User Facility, has been in operation for over 15 years and has provided much of the high heat flux data used in the design and evaluation of plasma facing components for many of the world`s magnetic fusion tokamak experiments. In addition to domestic tokamaks such as Tokamak Fusion Test Reactor (TFTR) at Princeton, the DIII-D tokamak pt General Atomics, and Alcator C-Mod at MIT, components for international experiments like TEXTOR, Tore-Supra, and JET also have been tested at the PMTF. High heat flux testing spans a wide spectrum including thermal shock tests on passively cooled materials, thermal response and thermal fatigue tests on actively cooled components, critical heat flux burnout tests, braze reliability tests, and safety related tests. The program`s main focus now is on testing of beryllium and tungsten armor tiles bonded to divertor, limiter, and first wall components for the International Thermonuclear Experimental Reactor (ITER). The ITER project is a collaboration among the US, EU, RF, and Japanese fusion programs. This article provides a brief overview of the high heat flux testing capabilities at the PMTF, and describes some recent test results.
Sandia National Labs (SNL) in 1994 completed a project funded by the National Institute of Justice (NIJ) to determine the applicability of sticky foam for correctional applications. Sticky foam is an extremely tacky, tenacious material used to block, entangle, and impair individuals. The NIJ project developed a gun capable of firing multiple shots of sticky foam, tested the gun and sticky foam effectiveness on SNL volunteers acting out prison and law enforcement scenarios, and had the gun and sticky foam evaluated by correctional representatives. Based on the NIJ project work, SNL supported the Marine Corps Mission, Operation United Shield, with sticky foam guns and supporting equipment to assist in the withdrawal of UN Peacekeepers from Somalia. Prior to the loan of the equipment, the Marines were given training in sticky foam characterization, toxicology, safety issues, cleanup and waste disposal, use limitations, use protocol and precautions, emergency facial clean-up, skin cleanup, gun filling, targeting and firing, and gun cleaning. The Marine Corps successfully used the sticky foam guns as part of that operation. This paper describes these recent developments of sticky foam for non-lethal uses and some of the lessons learned from scenario and application testing.
This paper provides perspectives gained from reviewing 75 Individual Plant Examination (IPE) submittals covering 108 nuclear power plant units. Variability both within and among reactor types is examined to provide perspectives regarding plant-specific design and operational features, and C, modeling assumptions that play a significant role in the estimates of core damage frequencies in the IPEs. Human actions found to be important in boiling water reactors (BWRs) and in pressurized water reactors (PWRs) are presented and the events most frequently found important are discussed.
As part of an ongoing investigation to characterize the properties and structure of Zn halide-Te oxide glasses, we report preliminary measurements of the optical properties of several Nd- and Er-doped tellurites. Measurements include fluorescence lifetimes and estimates of the theoretical radiative lifetimes (from traditional Judd-Ofelt analysis of optical absorption spectra) as well as phonon sideband studies sensitive to vibrational characteristics near the rare earth ion. Response of these optical features to the substitution of alternative halides is examined.
Algorithms for computing forces and associated surface deformations (graphical and physical) are given, which, together with a force feedback device can be used to haptically display virtual objects. The Bendable Polygon algorithm, created at Sandia National Labs and the University of New Mexico, for visual rendering of computer generated surfaces is also presented. An implementation using the EIGEN virtual reality environment, and the PHANToM (Trademark) haptic interface, is reported together with suggestions for future research.
We are developing a prototype zooming World-Wide Web browser within Pad++, a multiscale graphical environment. Instead of having a single page visible at a time, multiple pages and the links between them are depicted on a large zoomable information surface. Pages are scaled so that the page in focus is clearly readable with connected pages shown at smaller scales to provide context. We quantitatively compared performance with the Pad++ Web browser and Netscape in several different scenarios. We examined how quickly users could answer questions about a specific Web site designed for this test. Initially we found that subjects answered questions slightly slower with Pad++ than with Netscape. After analyzing the results of this study, we implemented several changes to the Pad++ Web browser, and repeated one Pad++ condition. After improvements were made to the Pad++ browser, subjects using Pad++ answered questions 23% faster than those using Netscape.
The popularization of the Internet has brought fundamental changes to the world, because it allows a universal method of communication between computers. This carries enormous benefits with it, but also raises many security considerations. Cryptography is a fundamental technology used to provide security of computer networks, and there is currently a widespread engineering effort to incorporate cryptography into various aspects of the Internet. The system-level engineering required to provide security services for the Internet carries some important lessons for researchers whose study is focused on narrowly defined problems. It also offers challenges to the cryptographic research community by raising new questions not adequately addressed by the existing body of knowledge. This paper attempts to summarize some of these lessons and challenges for the cryptographic research community.
Vertical-cavity surface-emitting lasers (VCSELs) are presently the subject of intense research due to their potential as compact, efficient, astigmatic laser sources for a number of important applications. Of special interest are the selectively-oxidized VCSELs that have recently set records for threshold current and wall-plug efficiency. The onset of higher-order modes at powers of a few milliWatts, however, presently limits the wide utilization of these devices and indicates the need for improvements in design. Unfortunately, their complexity precludes optimization based solely upon empirical methods, and points instead to the need for better numerical models. Modeling the optical field in a vertical-cavity laser, however, is especially difficult due to both the high Q of the optical cavity and the distributed reflectivity of the mirrors. Our approach to this dilemma has been the development of modeling techniques on two complexity scales. We first derived an effective- index model that is numerically efficient and thus can be included together with carrier transport and thermal models to make up a self-consistent modeling package. In addition to its use in the overall VCSEL model, this simplified optical model has been extremely valuable in elucidating the basic principles of waveguiding in VCSELs that in turn have led to new ideas in device design. More specifically, the derived expression for the effective index shows clearly that index guiding in a VCSEL depends only on variations in optical cavity length, and thus can be engineered without the need to alter the material index of refraction. Also, we have designed index- guided and antiguided devices whose cavity lengths are modified in certain regions by etching of the cavity material prior to growth of the second mirror. Fabrication of these new device designs is presently in progress.
A series of ``MiniLab`` end effectors are currently being designed for robotic deployment in hazardous areas such as waste storage tanks at Idaho National Engineering Laboratories (INEL) and Oak Ridge National Laboratory (ORNL). These MiniLabs will be the first ever multichannel hazardous waste characterization end effectors deployed in underground high level waste storage tanks. They consist of a suite of chemical, radiological, and physical properties sensors integrated into a compact package mounted on the end of a robotic arm and/or vehicle. Most of the sensors are commercially available thus reducing the overall cost of design and maintenance. Sensor configurations can be customized depending on site/customer needs. This paper will address issues regarding the cost of field sampling verses MiniLab in-situ measurements and a brief background of the Light Duty utility Arm (LDUA) program. Topics receiving in depth attention will include package size parameters/constraints, design specifications, and investigations of currently available sensor technology. Sensors include radiological, gas, chemical, electrolytic, visual, temperature, and ranging. The effects of radiation on the life of the systems/sensors will also be discussed. Signal processing, control, display, and data acquisition methods will be described. The paper will conclude with an examination of possible applications for MiniLabs.
For the past seven years, Sandia National Laboratories has been active in the development of robotic systems to help remediate DOE`s waste sites and decommissioned facilities. Some of these facilities have high levels of radioactivity which prevent manual clean-up. Tele-operated and autonomous robotic systems have been envisioned as the only suitable means of removing the radioactive elements. World modeling is defined as the process of creating a numerical geometric model of a real world environment or workspace. This model is often used in robotics to plan robot motions which perform a task while avoiding obstacles. In many applications where the world model does not exist ahead of time, structured lighting, laser range finders, and even acoustical sensors have been used to create three dimensional maps of the environment. These maps consist of thousands of range points which are difficult to handle and interpret. This paper presents a least squares technique for fitting range data to planar and quadric surfaces, including cylinders and ellipsoids. Once fit to these primitive surfaces, the amount of data associated with a surface is greatly reduced up to three orders of magnitude, thus allowing for more rapid handling and analysis of world data.
Sandia National Laboratories (SNL) has recently developed a 16 cm{sup 3} (1 in{sup 3}) autonomous robotic vehicle which is capable of tracking a single conducting wire carrying a 96 kHz signal. This vehicle was developed to assess the limiting factors in using commercial technology to build miniature autonomous vehicles. Particular attention was paid to the design of the control system to search out the wire, track it, and recover if the wire was lost. This paper describes the test vehicle and the control analysis. Presented in the paper are the vehicle model, control laws, a stability analysis, simulation studies and experimental results.
With the goal of improving the ability of people around the world to share the development and use of intelligent systems, Sandia National Laboratories` Intelligent Systems and Robotics Center is developing new Virtual Collaborative Engineering (VCE) and Virtual Collaborative Control (VCC) technologies. A key area of VCE and VCC research is in shared visualization of virtual environments. This paper describes a Virtual Collaborative Visualizer (VCV), named Rocinante, that Sandia developed for VCE and VCC applications. Rocinante allows multiple participants to simultaneously view dynamic geometrically-defined environments. Each viewer can exclude extraneous detail or include additional information in the scene as desired. Shared information can be saved and later replayed in a stand-alone mode. Rocinante automatically scales visualization requirements with computer system capabilities. Models with 30,000 polygons and 4 Megabytes of texture display at 12 to 15 frames per second (fps) on an SGI Onyx and at 3 to 8 fps (without texture) on Indigo 2 Extreme computers. In its networked mode, Rocinante synchronizes its local geometric model with remote simulators and sensory systems by monitoring data transmitted through UDP packets. Rocinante`s scalability and performance make it an ideal VCC tool. Users throughout the country can monitor robot motions and the thinking behind their motion planners and simulators.
A capacitive sensing technology has been applied to develop a Standoff Sensor System for control of robotically deployed tools utilized in Decontamination and Dismantlement (D and D) activities. The system combines four individual sensor elements to provide non-contact, multiple degree-of-freedom control of tools at distances up to five inches from a surface. The Standoff Sensor has been successfully integrated to a metal cutting router and a pyrometer, and utilized for real-time control of each of these tools. Experiments demonstrate that the system can locate stationary surfaces with a repeatability of 0.034 millimeters.
Colloid-facilitated transport of Pu, Am, U, Th, and Np has been recognized as a potentially important phenomenon affecting the performance of the Waste Isolation Pilot Plant (WIPP) facility being developed for safe disposal of transuranic radioactive waste. In a human intrusion scenario, actinide-bearing colloidal particles may be released from the repository and be transported by brines (approximately 0.8 to 3 molal ionic strength) through the Culebra, a thin fractured microcrystalline (mean grain size 2 micrometers) dolomite aquifer overlying the repository. Transport experiments were conducted using sieved, uniformly packed crushed Culebra rock or nonporous dolomite cleavage rhombohedra. Experiments with mineral fragments and fixed and live WIPP-relevant bacteria cultures showed significant levels of retardation due to physical filtration effects. Humic substances were not attenuated by the Culebra dolomite. Comparison of elution curves of latex microspheres in columns prepared with microcrystalline rock and nonporous rock showed minimal effect of Culebra micropores on colloid transport. These data form part of the basis to parameterize numerical codes being used to evaluate the performance of the WIPP.
The People`s Republic of China has undergone major economic reform in the past decade producing a new free-market system that is distinctly Chinese. The Chinese realize that to be successful in world trade, quality management and export trading must be given the highest priority in China`s strategic economic plans. Many manufacturing companies are now implementing Total Quality Management (TQM) and the ISO 9000 i quality management standards. A first hand survey of the quality movement in China today is the objective of this paper.
Vacuum-arc deposition is used to deposit multilayer C films by modulating the sample bias during deposition. Effect of varying the sublayer thickness in multilayer films consisting of alternating layers of ``hard`` (68.4 GPa, -100 V bias) and ``soft`` (27.5 GPa, - 200 V bias) was investigated. Films consisting of equal thickness layers of hard and soft material and an individual layer thickness varying from 10 to 35 nm were deposited. Mechanical property measurements were obtained by finite element modeling of nanoindentation load-displacement curves. The film hardness values were about 20% below the average of the component layers and relatively independent of the layer thickness. TEM revealed deterioration of the multilayer structure when the sublayer thickness was below 15 nm due to implantation damage of the hard layers caused by the energetic C{sup +} ions of the soft layers (-2000 V bias) deposited over them. Pin-on-disk wear tests show that the wear rate drops when sublayer thickness is decreased below 20 nm and remains constant with further decreases in the layer thickness.
We have initiated studies using both solution and solid state magic angle spinning {sup 17}O NMR for a series of oxidatively aged polymers. This short note reports the solution {sup 17}O NMR for oxidatively degraded polypropylene, ethylene-propylene-diene, polyisoprene, and nitrile rubber. Enriched O{sub 2} is used during the accelerated aging. 3 figs, 7 refs.
Results appear to confirm the concept of surfactant-templating of thin film mesostructures. Final film pore structure depends on starting surfactant and water concentrations and process time scale (governed by evaporation rate). Surfactant ordering at substrate-film and film-vapor interfaces orients the porosity of adjoining films, leading to graded structures. SAW experiments show that depending on processing conditions, the porosity may be open or closed (restricted). Open porosity is monosized. Upon pyrolysis, lamellar structures collapse, while the hexagonal structures persist; when both hexagonal and lamellar structures are present, the hexagonal may serve to pillar the lamellar, avoiding its complete collapse. Thick lamellar films can be prepared because the surfactant mechanically decouples stress development in adjoining layers. Upon drying and heating, each individual layer can shrink due to continuing condensation reactions without accumulating stress. During surfactant pyrolysis, the layers coalesce to form a thick crack-free layer. Formation of closed porosity films is discussed.
GaAs Junction Field Effect Transistors (JFETs) are reported with gate lengths down to 0.3 micrometers. The structure is fully self-aligned and employs all ion implantation doping. p[sup +]-gate regions are formed with either Zn or Cd implants along with a P coimplantation to reduce diffusion. The source and rain implants are engineered with Si or SiF implants to minimize short channel effects. JFETs with 0.3 micrometer gate length are demonstrated with a sub-threshold slope of 110 mV/decade along with an intrinsic unity current gain cutoff frequency as high as 52 GHz.
As problems of violence and crime become more prevalent in our schools (or at least the perception of their prevalence), more and more school districts will elect to use security technologies to control these problems. While the desired change in student and community attitudes will require significant systemic change through intense U.S. social programs, security technologies can greatly augment school staff today by providing services similar to having extra adults present. Technologies such as cameras, sensors, drug detection, biometric and personnel identification, lighting, barriers, weapon and explosives detection, anti-graffiti methods, and duress alarms can all be effective, given they are used in appropriate applications, with realistic expectations and an understanding of limitations. Similar to a high-risk government facility, schools must consider a systems (`big picture`) approach to security, which includes the use of personnel and procedures as well as security technologies, such that the synergy created by all these elements together contributes more to the general `order maintenance` of the facility than could be achieved by separate measures not integrated or related.
Site-characterization studies at the Waste Isolation Pilot Plant (WIPP) site in southeastern New Mexico, US identified ground-water flow in the Culebra Dolomite Member of the Rustler Formation as the most likely geologic pathway for radionuclide transport to the accessible environment in the event of a breach of the WIPP repository through inadvertent human intrusion. The results of recent tracer tests, as well as hydraulic tests, laboratory measurements, and re-examination of Culebra geology and stratigraphy, have led to a significant refinement of the conceptual model for transport in the Culebra. Tracer test results and geologic observations suggest that flow occurs within fractures, and to some extent within interparticle porosity and vugs connected by microfractures. Diffusion occurs within all connected porosity. Numerical simulations suggest that the data from the tracer tests cannot be simulated with heterogeneous single-porosity models; significant matrix diffusion appears to be required. The low permeability and lack of significant tracer recovery from tracers injected into the upper Culebra suggest that transport primarily occurs in the lower Culebra.
The solubility of Np(V) and Np(VI) has been measured in three synthetic Na-K-Mg-Cl brines in the presence of CO{sub 2}(g). Experiments were prepared from oversaturation by adding an excess of NpO{sub 2}{sup +} or NpO{sub 2}{sup 2+} to the brines and allowing the neptunium solids to precipitate. Vessels were maintained in contact with fixed CO{sub 2}(g) partial pressures at constant pH and 24 {+-} 1 C. Dissolved Np(V) concentrations decreased several orders of magnitude within the first 100 days of the experiment, while dissolved Np(VI) concentrations decreased initially but then remained relatively constant for more than 400 days. The solid phases formed in all experiments were identified by X-ray powder diffraction as KNpO{sub 2}CO{sub 3}{center_dot}xH{sub 2}O(s). Steady state concentrations for Np(V) are similar to those observed for Pu(V) in the same brines under the same conditions, where Pu occurs predominantly as Pu(V). Similarly, steady state concentrations for Np(VI), which was not reduced over a two year period, compare well with measured Pu(VI) concentrations in the same brines before the Pu(VI) was reduced to Pu(V).
The Atmospheric Radiation Measurement Program is a multi-laboratory, interagency program as part of DOE`s principal entry into the US Global Change Research Program. Two issues addressed are the radiation budget and its spectral dependence, and radiative and other properties of clouds. Measures of solar flux divergence and energy exchanges between clouds, the earth, its oceans, and the atmosphere through various altitudes are sought. Additionally, the program seeks to provide measurements to calibrate satellite radiance products and validate their associated flux retrieval algorithms. Unmanned Aerospace Vehicles fly long, extended missions. MPIR is one of the primary instruments on the ARM-UAV campaigns. A shutter mechanism has been developed and flown as part of an airborne imaging radiometer having application to spacecraft or other applications requiring low vibration, high reliability, and long life. The device could be employed in other cases where a reciprocating platform is needed. Typical shutters and choppers utilize a spinning disc, or in very small instruments, a vibrating vane to continually interrupt incident light or radiation that enters the system. A spinning disk requires some sort of bearings that usually have limited life, and at a minimum introduce issues of reliability. Friction, lubrication and contamination always remain critical areas of concern, as well as the need for power to operate. Dual vibrating vanes may be dynamically well balanced as a set and are frictionless. However, these are limited by size in a practical sense. In addition, multiples of these devices are difficult to synchronize.
A mathematical framework is developed for the study of materials containing axisymmetric inclusions or flaws such as ellipsoidal voids, penny-shaped cracks, or fibers of circular cross-section. The general case of nonuniform statistical distributions of such heterogeneities is attacked by first considering a spatially uniform distribution of flaws that are all oriented in the same direction. Assuming an isotropic substrate, the macroscopic material properties of this simpler microstructure naturally should be transversely isotropic. An orthogonal basis for the linear subspace consisting of all double-symmetric transversely-isotropic fourth-order tensors associated with a given material vector is applied to deduce the explicit functional dependence of the material properties of these aligned materials on the shared symmetry axis. The aligned and uniform microstructure seems geometrically simple enough that the macroscopic transversely isotropic properties could be derived in closed form. Since the resulting properties are transversely isotropic, the analyst must therefore be able to identify the appropriate coefficients of the transverse basis. Once these functions are identified, a principle of superposition of strain rates ay be applied to define an expectation integral for the composite properties of a material containing arbitrary anisotropic distributions of axisymmetric inhomogeneities. A proposal for coupling plastic anisotropy to the elastic anisotropy is presented in which the composite yield surface is interpreted as a distortion of the isotropic substrate yield surface; the distortion directions are coupled to the elastic anisotropy directions. Finally, some commonly assumed properties (such as major symmetry) of the Cauchy tangent stiffness tensor are shown to be inappropriate for large distortions of anisotropic materials.
This paper presents a performance assessment model of dissolved actinide concentrations for the Waste Isolation Pilot Plant (WIPP). The model assesses the concentration of each actinide oxidation state and combines these concentrations with an oxidation state distribution. The chemical behavior of actinides in the same oxidation state is presumed to be very similar for almost all situations, but exceptions arising from experimental evidence are accommodated. The code BRAGFLO calculates the gas pressure, brine mass, gas volume, and mass of remaining Fe and cellulosics for each time step and computational cell. The total CO{sub 2} in the repository and dissolved Ca(OH){sub 2} is estimated. Lookup tables are constructed for pmH and f(CO{sub 2}) as a function of brine type and volume, moles of CO{sub 2}, and Ca(OH){sub 2}. Amounts of five soluble complexants are considered. A model based on the formulation of Harvie et al. produces tables of solubilities for each actinide oxidation state as a function of pmH, f(CO{sub 2}), brine composition, and complexant. Experimental data yield lookup tables of fractions of Th, U, Np, Pu, and Am in each oxidation state as a function of f(CO{sub 2}) and complexant. The tables are then used to provide a concentration of a particular actinide at particular values of pmH and f(CO{sub 2}). Under steady-state conditions, the oxidation state of each actinide that is most stable in the particular chemical environment controls the concentration of that actinide in solution. In the absence of steady-state conditions, the oxidation state distribution of interest is that of the dissolved actinide, and the oxidation states may be treated as if they were separate compounds.
A model is developed to predict the thermal response of real electronic devices during pulsed Nd:YAG laser welding. Modeling laser-part interaction requires incorporation of weld pool hydrodynamics, and laser-metal vapor and laser-surface interactions. Although important information can be obtained from these models, they are not appropriate for use in design of actual components due to computational limitations. In lieu of solving for these detailed physics, a simple model is constructed. In this model, laser-part interactions are accounted for through an empirically determined energy transfer efficiency which is developed through the use of modeling and experiments. This engineering model is appropriate since part thermal response near the weld pool and weld pool shape is not of interest here. Reasonable agreement between predictions and experimental measurements for welding of real components are indicated.
Artificially enhancing the solder ability of a surface can at times prove to be advantageous. As chip packaging geometries become increasingly complex, the issue of solder wettability becomes significantly more important. Here, the authors examine the effect of varying substrate surface roughness on solder wettability (area of spread) and the time required to reach terminal area of spread. Results are given for solder wetting experiments that were performed on copper (Cu) substrates having chemically etched surfaces, as well as, Alumina (Al{sub 2}O{sub 3}) substrates electroplated with various thicknesses of palladium (Pd). The effect of etching on the Al{sub 2}O{sub 3}/Pd specimens was also examined as related to surface roughness and solder spread. These surface treatments were found to significantly alter wettability. Substantial improvements were observed in both solder wettability and time to wet with the uniformly etched Cu surfaces used in this study. For the Cu substrates, the average terminal area of spread is shown to be directly related to the substrates root mean square (RMS) surface roughness. The rate of wetting of the Cu surfaces is also shown to increase when chemical surface treatment is used. Maximum wetting on the Al{sub 2}O{sub 3}/Pd specimens was found to be directly related to surface smoothness. The average terminal area of spread of Al{sub 2}O{sub 3}/Pd specimens is inversely related to the vertical distance from the highest surface peak to the deepest surface valley (i.e., peak-to-peak variation).
Glasses are used extensively by the electronics industry for packaging and in components. Because glasses have such low fracture toughness, glass components must maintain low tensile stresses to avoid cracking and ensure product stability. Modeling is a key tool for developing designs with low tensile stresses. Thermoelastic analyses are ideal for modeling slow, oven controlled processes where the temperature varies uniformly. Many processing environments, however, involve rapid heating and cooling cycles that produce nonhomogeneous temperature fields causing the volume and stresses in the glass to relax at different rates. This structural relaxation is an important nonlinear material behavior that gives rise to a point-to-point variability in effective properties of the material. To accurately model such stresses, a thermal analysis must be coupled to a structural analysis that employs a viscoelastic model of glass. Laser sealing of glasses is an example of a process where thermal history is an important factor in determining the residual stress state. Recent needs to consider laser sealing methods for fiber optic connectors and flat panel displays have spurred the development of coupled, three-dimensional thermal and structural finite element codes. Analyses of the temperatures and stresses generated in a flat panel display during a laser sealing operation are presented, an the idiosyncrasies and importance of modeling coupled thermal/structural phenomena are discussed.
A study was undertaken to examine the use of a number of solution additives in 1M LiPF{sub 6}/ethylene carbonate (EC)-dimethyl carbonate (DMC) solutions to improve the performance of carbon anodes derived from polymethylacrylonitrile (PMAN)-divinylbenzene (DVB) copolymers. The study goals were to improve the cycle life and reduce the formation of the passivation layer during the first reduction, thereby minimizing the irreversible-capacity losses. Additives studied were 12-crown-4 (12-Cr-4) ether, decalin, and dilithium phthalocyanine (Li{sub 2}Pc). The carbon performance was characterized by galvanostatic cycling, cyclic voltammetry, and complex-impedance spectroscopy. Limited success was obtained with 12-Cr-4 ether at 0.25 M and decalin at 1 v/o. Poor results were noted with Li{sub 2}Pc at 0.025 M and 0.5 M.
A study was undertaken to examine the effects of partial oxidation on the electrochemical performance of carbons derived from poly(methylacrylonitrile) (PMAN)-divinylbenzene (DVB) co-polymers. Mild oxidation was examined as a possible technique to increase the reversible capacity, improve cycleability, and reduce the amount of irreversible capacity associated with the formation of the passivation layer during the first reduction. Oxidizing conditions involved treatment of the PMAN carbon prepared at 700 C with dry CO{sub 2} or with steam at 600 C for one hour. The effects on the performance in 1M LiPF{sub 6}/ethylene carbonate (EC)-dimethyl carbonate (DMC) solutions were evaluated by galvanostatic cycling tests, complex-impedance spectroscopy, and, to a more limited extent, cyclic voltammetry. Partial oxidation of PMAN carbon showed little or no overall beneficial effects in performance relative to the control.
This paper presents ion beam induced charge collection (IBICC) contrast images showing regions of differing charge collection efficiency within optoelectronic modulator devices. The experiments were carried out at the Sandia nuclear microprobe using 18 MeV carbon and 2 MeV helium ions. Lines of varying densities are observed to run along the different (110) directions which correlate with misfit dislocations within the 392nm thick strained-layer superlattice quantum well of the modulator structure. Independent cross-sectional TEM studies and the electrical properties of the devices under investigation suggest the presence of threading dislocations in the active device region at a density of {approximately}10{sup 6} cm{sup {minus}2}. However, no clear evidence of threading dislocations was observed in the IBICC images as they are possibly masked by the strong contrast of the misfit dislocations. Charge carrier transport within the modulator is used to explain the observed contrast. The different signal to noise levels and rates of damage of the incident ions are assessed.
The authors have demonstrated the utility of microbeam - Rutherford Back Scattering ({mu} RBS) in spatially resolved studies of operational plasma effects on the interior surfaces of plasma flat panel displays manufactured by Photonics Imaging. The experiments were performed at the Sandia Nuclear microprobe using a 2.8 MeV He beam with an average beam spot size of less than 8{mu}m. The interior surface of the top panes of the flat panels is composed of approximately 800 nm of MgO on top of a 2000nm thick PbO layer. {mu}-RBS of sample panels operated under varying conditions measured changes in the surface MgO film thickness due to plasma erosion and redeposition as accurately as {+-}1.5 nm. The high accuracy in the MgO thickness measurement was achieved by inferring the MgO thickness from the shift of the Pb front edge in the RBS spectrum. An estimate for the thickness accuracy as a function of the acquired statistics is presented. The surface of the flat panels` bottom panes is also comprised of MgO on top of PbO. However, troughs {approximately}100 {mu}m wide by 10{mu}m deep were partially filled with phosphor and cover the entire width of the surface. This leaves only 100pm long sections of MgO within the trough exposed. Using {mu}-RBS, the authors were able to analyze the surface composition of these regions.
Ceramic-metal composites can be made by reactive penetration of molten metals into dense ceramic performs. The metal penetration is driven by a large negative Gibbs energy for reaction, which is different from the more common physical infiltration of porous media. Reactions involving Al can be written generally as (x+2)Al + (3/y)MO{sub y} {yields} Al{sub 2}O{sub 3} + M{sub 3/y}Al{sub x}, where MO{sub y} is an oxide that is wet by molten Al. In low Po{sub 2} atmospheres and at temperature above about 900{degrees}c, molten Al reduces mullite to produce Al{sub 2}O{sub 3} + M{sub 3/y}Al{sub x}, where MO is an oxide that is wet by molten Al. In low Po{sub 2} atmospheres and at temperatures above about 900{degrees}C, molten al reduces mullite to produce Al{sub 2}O{sub 3} and Si. The Al/mullite reaction has a {Delta}G{sub r}{degrees} (1200K) of -1014 kJ/mol and, if the mullite is fully dense, the theoretical volume change on reaction is less than 1%. A microstructure of mutually-interpenetrating metal and ceramic phases generally is obtained. Penetration rate increases with increasing reaction temperature from 900 to 1150{degrees}C, and the reaction layer thickness increases linearly with time. Reaction rate is a maximum at 1150{degrees}C; above that temperature the reaction slows and stops after a relatively short period of linear growth. At 1300{degrees}C and above, no reaction layer is detected by optical microscopy. Observations of the reaction front by TEM show only al and Al{sub 2}O{sub 3} after reaction at 900{degrees}C, but Si is present in increasing amounts as the reaction temperature increases to 1100{degrees}C and above. The kinetic and microstructural data suggest that the deviation from linear growth kinetics at higher reaction temperatures and longer times is due to Si build-up and saturation at the reaction front. The activation energy for short reaction times at 900 to 1150{degrees}C varies from {approximately}90 to {approximately}200 kJ/mole.
The partially stabilized zirconia powders used to plasma spray thermal barrier coatings typically exhibit broad particle-size distributions. There are conflicting reports in the literature about the extent of injection-induced particle-sizing effects in air plasma-sprayed materials. If significant spatial separation of finer and coarser particles in the jet occurs, then one would expect it to play an important role in determining the microstructure and properties of deposits made from powders containing a wide range of particle sizes. This paper presents the results of a study in which a commercially available zirconia powder was fractionated into fine, medium, and coarse cuts and sprayed at the same torch conditions used for the ensemble powder. Diagnostic measurements of particle surface temperature, velocity, and number-density distributions in the plume for each size-cut and for the ensemble powder are reported. Deposits produced by traversing the torch back and forth to produce a raised bead were examined metallographically to study their shape and location with respect to the torch centerline and to look at their internal microstructure. The results show that, for the torch conditions used in this study, the fine, medium, and coarse size-cuts all followed the same mean trajectory. No measureable particle segregation effects were observed. Considerable differences in coatings microstructure were observed. These differences can be explained by the different particle properties measured in the plume.
Consider mapping a regular i x j quadrilateral mesh of a rectangle onto a surface. The quality of the mapped mesh of the surface depends heavily on which vertices of the surface correspond to corners of the rectangle. The authors problem is, given an n-sided surface, chose as corners four vertices such that the surface resembles a rectangle with corners at those vertices. Note that n could be quite large, and the length and width of the rectangle, i and j, are not prespecified. In general, there is either a goal number or a prescribed number of mesh edges for each bounding curve of the surface. The goals affect the quality of the mesh, and the prescribed edges may make finding a feasible set of corners difficult. The algorithm need only work for surfaces that are roughly rectangular, particular those without large reflex angles, as otherwise an unstructured meshing algorithm is used instead. The authors report on the theory and implementation of algorithms for this problem. They also given an overview of a solution to a related problem called interval assignment: given a complex of surfaces sharing curves, globally assign the number of mesh edges or intervals for each curve such that it is possible to mesh each surface according to its prescribed quadrilateral meshing algorithm, and assigned and user-prescribed boundary mesh edges and corners. They also note a practical, constructive technique that relies on interval assignment that can generate a quadrilateral mesh of a complex of surfaces such that a compatible hexahedral mesh of the enclosed volume exists.
Structurally disordered refractory ternary films such as titanium silicon nitride (Ti-Si-N) have potential as advanced diffusion barriers in future ULSI metallization schemes. Here we present results on purely thermal metallorganic chemical vapor deposition (CVD) of Ti-Si-N. At temperatures between 300 and 450 °C, tetrakis(diethylamido)titanium (TDEAT), silane, and ammonia react to grow Ti-Si-N films with Si contents of 0-20 at.%. Typical impurity contents are 5-10 at.%H and 0.5 to 1.5 at.% C, with no O or other impurities detected in the bulk of the film. Although the film resistivity increases with increasing Si content, it remains below 1000 μΩ-cm for films with less than 5 at.% Si. These films are promising candidates for advanced diffusion barriers.
Materials Research Society Symposium - Proceedings
Zolper, J.C.
Ion implantation has been an enabling technology for the realization of many high performance electronic devices in III-V semiconductor materials. We report on advances in ion implantation processing technology for application to GaAs JFETs, AlGaAs/GaAs HFETs, and InGaP or InAlP-barrier HFETs. In particular, the GaAs JFET has required the development of shallow p-type implants using Zn or Cd with junction depths down to 35 nm after the activation anneal. Implant activation and ionization issues for AlGaAs will be reported along with those for InGaP and InAlP. A comprehensive treatment of Si-implant doping of AlGaAs is given based on the donor ionization energies and conduction band density-of-states dependence on Al-composition. Si and Si+P implants in InGaP are shown to achieve higher electron concentrations than for similar implants in AlGaAs due to the absence of the deep donor (DX) level. An optimized P co-implantation scheme in InGaP is shown to increase the implanted donor saturation level by 65%.
Materials Research Society Symposium - Proceedings
Zolper, J.C.
III-N photonic devices have made great advances in recent years following the demonstration of doping of GaN p-type with Mg and n-type with Si. However, the deep ionization energy level of Mg in GaN (approximately 160 meV) limits the ionized of acceptors at room temperature to less than 1.0% of the substitutional Mg. With this in mind, we used ion implantation to characterize the ionization level of Ca in GaN since Ca had been suggested by Strite to be a shallow acceptor in GaN. Ca-implanted GaN converted from n-to-p type after a 1100 °C activation anneal. Variable temperature Hall measurements give an ionization level at 169 meV. Although this level is equivalent to that of Mg, Ca-implantation may have advantages (shallower projected range and less straggle for a given energy) than Mg for electronic devices. In particular, we report the first GaN device using ion implantation doping. This is a GaN junction field effect transistor (JFET) which employed Ca-implantation. A 1.7 μm JFET had a transconductance of 7 mS/mm, a saturation current at 0 V gate bias of 33 mA/mm, a ft of 2.7 GHz, and a fmax of 9.4 GHz. O-implantation was also studied and shown to create a shallow donor level (approximately 25 meV) that is similar to Si. SIMS profiles of as-implanted and annealed samples showed no measurable redistribution of either Ca or O in GaN at 1125 °C.
The spectral editing properties of the 29Si NMP, INEPT heteronuclear transfer experiment have been utilized for the identification and characterization of hydrolysis and initial condensation products in methyltrimethoxysilane (MTMS) sol-gel materials. 29Si NMR assignments in MTMS are complicated by a small spectral dispersion (approximately 0.5 ppm) and two different 29Si-1H J couplings. By using analytical expressions for the INEPT signal response with multiple heteronuclear J couplings, unambiguous spectral assignments can be made. For this organomethoxysilane the rate of hydrolysis was found to be very rapid and significantly faster than either the water- or alcohol-producing condensation reactions. The hydrolysis species of both the MTMS monomer and its initial T1 condensation products follow statistical distributions that can be directly related to the extent of the hydrolysis reactions. The role of the statistical distribution of hydrolysis products on the production and synthetic control of organically modified sol-gels is discussed.
We discuss the selective conversion of buried layers of AlGaAs to a stable oxide and the implementation of this oxide into high performance vertical-cavity surface emitting lasers (VCSELs). The rate of lateral oxidation is shown to be linear with an Arrhenius temperature dependence. The measured activation energies vary with Al composition, providing a high degree of oxidation selectivity between AlGaAs alloys. Thus buried oxide layers can be selectively fabricated within the VCSEL through small compositional variations in the AlGaAs layers. The oxidation of AlGaAs alloys, as opposed to AlAs, is found to provide robust processing of reliable lasers. The insulating and low refractive index oxide provides enhanced electrical and optical confinement for ultralow threshold currents in oxide-apertured VCSELs.
The ability of high gain GaAs Photoconductive Semiconductor switches (PCSS) to deliver high peak power, fast risetime pulses when triggered with small laser diode arrays makes them suitable for their use in radars that rely on fast impulses. This type of direct time domain radar is uniquely suited for observation of large structures under ground because it can operate at low frequencies and at high average power. This paper will summarize the state-of-the-art in high gain GaAs switches and discuss their use in a radar transmitter. We will also present a summary of an analysis of the effectiveness of different pulser geometries that result in transmitted pulses with varying frequency content. To this end we developed a simple model that includes transmit and receive antenna response, attenuation and dispersion of the electromagnetic impulses by the soil, and target cross sections.
Proceedings of the International Conference on Ion Implantation Technology
Zolper, J.C.
Gallium nitride (GaN) and related III-Nitride materials (AlN, InN) have recently been the focus of extensive research for photonic and electronic device applications. As this material system matures, ion implantation doping and isolation is expected to play an important role in advance device demonstrations. To this end, we report the demonstration of implanted p-type doping with 24Mg+31P and 40Ca as well as n-type doping with Si in GaN. These implanted dopants require annealing approximately 1100 °C to achieve electrical activity, but demonstrate limited redistribution at this temperature. The redistribution of other potential dopants in GaN (such as Be, Zn, and Cd) will also be reported. Results for a GaN junction field effect transistor (JFET), the first GaN device to use implantation doping, will also be presented.
A survey is made of acoustic devices that are suitable as gas and vapor sensors. This survey focuses on attributes such as operating frequency, mass sensitivity, quality factor (Q), and their ability to be fabricated on a semiconductor substrate to allow integration with electronic circuitry. The treatment of the device surface with chemically-sensitive films to detect species of interest is discussed. Strategies for improving discrimination are described, including sensor arrays and species concentration and separation schemes. The advantages and disadvantages of integrating sensors with microelectronics are considered, along with the effect on sensitivity of scaling acoustic gas sensors to smaller size.
An accurate first-principles analysis to probe the threshold properties of selectively oxidized vertical-cavity surface-emitting lasers (VCSELs) were developed. The analysis indicates that in order to achieve ultralow threshold, oxide aperture scattering loss and leakage currents must be addressed. The agreement between calculations and experiment solidify the understanding and enable the identification of fundamental limitations of low threshold VCSEL operation. The performance and analysis of modified VCSEL designs are presented.
A monochrome 2f optical performance measurement system was developed at Sandia. To meet the goals of an optical test method that can be done in a relatively short period of time, requires little space, uses `off the shelf' test equipment, and provides a quantitative measure adequate to address quality control requirements, necessitates conversion of the system to use color. This test method is based on common ray trace calculations for targets and images at the radius of curvature for spherical and parabolic (f/D>3) concentrators. The implementation of a color system involved changing hardware and software. Target design - the layout, materials, and color selection - is a primary consideration. As the system development neared completion, it was used in several applications to measure solar concentrator facet performance and evaluate system performance. Included in this testing was a side-by-side test with the SHOT system at the National Renewable Energy Laboratory. This paper discusses the development of the color system hardware, reviews the results of testing, and presents requirements for the color system software.
This paper describes our initial investigations to determine the suitability of Ion Mobility Spectrometry (IMS) as an on-line, real-time monitor for ultrapure water systems. We have found that acetone, ethylene glycol, isopropanol, chloroform, and n-methyl pyrrolidone (NMP) can be detected at parts-per-million levels or lower using this technique. As expected, surfactants, such as dodecylsulfate sodium salt, dodecyl-trimethylammonium bromide, and hexadecyl trimethylammonium bromide were not detected. Several sample introduction schemes are proposed for continual monitoring of ultrapure water (UPW) streams.
In this work, high-energy electron beam brazing of a ceramic part is modeled numerically. The part considered consists of a ceramic cylinder and disk between which is sandwiched an annular washer of braze material. An electron beam impinges on the disk, melting the braze metal. The resulting coupled electron-photon and thermal transport equations are solved using Monte Carlo and finite element techniques respectively. Results indicate that increased electron beam current decreases the time required to melt the braze while increasing temperature gradients in the ceramic near the braze. Furnace brazing was also simulated and predicted results indicate increased processing times relative to electron beam brazing.
An oscillator circuit has been developed at Sandia National Laboratories that uses Inverted-Mesa resonators, in a high-precision VCO application, at frequencies historically dominated by SAW designs. This design incorporates a frequency tripler that provides a 600 MHz output capability using a 200 MHz 3rd overtone resonator. This design has some advantages over equivalent SAW alternatives: lower power-consumption, superior aging characteristics, linear frequency pulling and low frequency versus temperature sensitivity. The VCO presented demonstrates <+/-60 ppm pullability (0 to 7 V control), tuning linearity better than +/-5% with phase noise at 1 kHz >-110 dBc/Hz. This oscillator-tripler exploits the nonlinear characteristics of an emitter-coupled-pair differential amplifier to obtain a high-performance oscillator design.
The planarization technology of chemical-mechanical- polishing (CMP), used for the manufacturing of multilevel metal interconnects for high-density integrated circuits, is also readily adaptable as an enabling technology in micro- electro-mechanical systems (MEMS) fabrication, particularly polysilicon surface micromachining. CMP not only eases the design and manufacturability of MEMS devices by eliminating several photolithographic and film issues generated by severe topography, but also enables far greater flexibility with process complexity and associated designs. Thus, the CMP planarization technique alleviates processing problems associated with fabrication of multilevel polysilicon structures, eliminates design constraints linked with non- planar topography, and provides an avenue for integrating different process technologies. Examples of these enhancements include: a simpler extension of surface micromachining fabrication to multiple mechanical layers, a novel method of monolithic integration of electronics and MEMS, and a novel combination of bulk and surface micromachining.
Proceedings of SPIE - The International Society for Optical Engineering
Eaton, W.P.; Smith, J.H.; Jarecki, R.L.
A release etch model for etching sacrificial oxides in aqueous HF solutions is presented. This model is an extension of work done by Monk et. al. and Liu et. al The model is inherently one dimensional, but can be used to model the etching of complex three dimensional parts. Solutions and boundary conditions are presented for a number of geometries.
An electromechanical model of Sandia's microengine is developed and applied to quantify critical performance tradeoffs. This is done by determining how forces impact the mechanical response of the engine to different electrical drive signals. To validate the theoretical results, model- based drive signals are used to operate actual engines, where controlled operation is achieved for the following cases: 1) spring forces are dominant, 2) frictional forces are dominant, 3) linear inertial forces are dominant, 4) viscous damping forces are dominant, and 5) inertial load forces are dominant. Significant improvements in engine performance are experimentally demonstrated in the following areas: positional control, start/stop endurance, constant speed endurance, friction load reduction,and rapid actuation of inertial loads.
For high-speed integrated circuit applications, it is important to interconnect decoupling capacitors and integrated circuits (ICs) as intimately as possible, to minimize parasitic impedances. This can be achieved by mounting freestanding, thin film capacitors directly onto ICs as part of a chip-scale packaging approach. These `applique' capacitors utilize a chemically-prepared PLZT dielectric, which is nominally 1 μm thick. The small size and weight of applique capacitors can be used to improve packaging efficiency. Applique capacitors, which are initially fabricated on silicon wafers, have high permittivity (ε≅1000), low loss (tanδ≅0.01) and high breakdown strength (EB≅1 MV/cm) and leakage resistance (ρ>1014 Ω-cm 125 °C). Various processes being developed to remove the capacitors from the silicon substrate and reattach them to ICs is described. In addition, a concept for interconnecting the capacitors using a repatterning process is discussed.
American Society of Mechanical Engineers, Dynamic Systems and Control Division (Publication) DSC
Wong, C.C.; Adkins, D.R.; Chu, Dahwey
To demonstrate a system integration process for Micro-Electro-Mechanical Systems (MEMS), we are building an active cooling MEMS unit for microelectronics applications. This integrated unit will incorporate a micropump, temperature sensors, microchannels, and heat exchange devices into a single unit. The first phase of this research project is to develop and test a micropump capable of moving the working fluid within the integrated device. This paper will discuss the design, development, testing, and evaluation of a micropump concept. The micropump which was developed is an electrohydrodynamic (EHD) injection pump. Fabrication of the pump was accomplished using laser micromachining technology, and two initial designs were examined for full fabrication. The first design has two silicon parts stacked vertically on top of each other. Gold is deposited on one side of each stacked plate to serve as electrodes for the electrohydrodynamic pump. A Nd:YAG laser is used to drill an array of circular holes in the "well" region of both silicon parts, leaving an open pathway for fluid movement. Next the silicon parts are aligned and bonded together, thus becoming a EHD pump. Fluid flow has been observed when an electric voltage is applied across the electrodes. The second design has the silicon parts which contain the flow grid oriented "back-to-back" and bonded together. This "back-to-back" design has a shorter grid distance between the anode and cathode plates so that a smaller voltage is required for pumping. Preliminary results from laboratory experiments have demonstrated that this EHD micropump design can achieve a pressure head of about 287 Pa with an applied voltage of 120 V.
In applications where multiple magnetic modulators are used to drive a single Linear Induction Voltage Adder (LIVA) or Linear Accelerator (LINAC), it is essential that the outputs of the modulators be synchronized. Output rise times are typically in the 10 ns to 20 ns range, often making it necessary to synchronize to within less than 1 ns. Microprocessor and electronic feedback schemes have been developed and demonstrated that achieve the required level of synchronization, however, they are sophisticated and potentially complex. In a quest for simplicity, this work seeks to determine the achievable level of modulator to modulator timing jitter that can be obtained with simple design practices and passive techniques. Sources of output pulse time jitter in magnetic modulators are reviewed and some basic modulator design principles that can be used to minimize the intrinsic time jitter between modulators are discussed. A novel technique for passive synchronization is presented.
High network performance is essential to satisfying a wide class of High Performance Computing and Communication (HPCC) user needs. The requirements of these applications for high throughput and low interactive response time have focused this research on the scaling of technology far past the performance of the newest data telecommunication industry standards in order to facilitate the design of communication systems of interest to the HPCC community. These applications require Local Area Network (LAN) and Wide Area Network (WAN) performance in the 10 to 100 Gigabit per second (Gb/s) range, far greater than the 0.05 Gb/s performance typical of today`s LANs or WANs. This research investigated various approaches to achieving 10 to 100 Gigabit per second performance, developed a communication architecture to achieve this performance, and tested the viability of selected techniques through simulation and prototyping.
We review the processes and mechanisms by which voltage offsets occur in the hysteresis loop of ferroelectric materials. Simply stated, voltage shifts arise from near-interfacial charge trapping in the ferroelectric. We show that the impetus behind voltage shifts in ferroelectric capacitors is the net polarization, with the net polarization being determined by the perovskite and the aligned defect-dipole components. Some common defect-dipoles in the PZT system are lead vacancy-oxygen vacancy complexes. One way to change the net polarization in the ferroelectric is to subject the PZT capacitor to a dc bias at elevated temperature; this process is spectroscopically shown to align defect-dipoles along the direction of the applied electric field. The alignment of defect-dipoles can strongly impact several material properties. One such impact is that it can lead to enhanced voltage shifts (imprint). It is proposed that the net polarization determines the spatial location of the asymmetrically trapped charge that are the cause for the voltage shifts. An enhanced polarization at one electrode interface can lead to larger voltage shifts since it lowers the electrostatic potential well for electron trapping, i.e., more electron trapping can occur. Defect-dipole alignment is also shown to increase the UV sensitivity of the ferroelectric.
A prototype sensor fusion framework called the {open_quotes}Knowledge Assistant{close_quotes} has been developed and tested on a gantry robot at Sandia National Laboratories. This Knowledge Assistant guides the robot operator during the planning, execution, and post analysis stages of the characterization process. During the planning stage, the Knowledge Assistant suggests robot paths and speeds based on knowledge of sensors available and their physical characteristics. During execution, the Knowledge Assistant coordinates the collection of data through a data acquisition {open_quotes}specialist.{close_quotes} During execution and post analysis, the Knowledge Assistant sends raw data to other {open_quotes}specialists,{close_quotes} which include statistical pattern recognition software, a neural network, and model-based search software. After the specialists return their results, the Knowledge Assistant consolidates the information and returns a report to the robot control system where the sensed objects and their attributes (e.g. estimated dimensions, weight, material composition, etc.) are displayed in the world model. This paper highlights the major components of this system.
State and Federal regulations have been implemented that are intended to encourage more widespread use of low-emission vehicles. These regulations include requirements of the California Air Resources Board (CARB) and regulations pursuant to the Clean Air Act Amendments of 1990 and the Energy Policy Act. If the market share of electric vehicles increases in response to these initiatives, corresponding growth will occur in quantities of spent electric vehicle batteries for disposal. Electric vehicle battery recycling infrastructure must be adequate to support collection, transportation, recovery, and disposal stages of waste battery handling. For some battery types, such as lead-acid, a recycling infrastructure is well established; for others, little exists. This paper examines implications of increasing electric vehicle use for lead recovery infrastructure. Secondary lead recovery facilities can be expected to have adequate capacity to accommodate lead-acid electric vehicle battery recycling. However, they face stringent environmental constraints that may curtail capacity use or new capacity installation. Advanced technologies help address these environmental constraints. For example, this paper describes using backup power to avoid air emissions that could occur if electric utility power outages disable emissions control equipment. This approach has been implemented by GNB Technologies, a major manufacturer and recycler of lead-acid batteries. Secondary lead recovery facilities appear to have adequate capacity to accommodate lead waste from electric vehicles, but growth in that capacity could be constrained by environmental regulations. Advances in lead recovery technologies may alleviate possible environmental constraints on capacity growth.
The disturbed-rock zone surrounding the air-intake shaft at the Waste Isolation Pilot Plant (WIPP) site was investigated to determine the extent and the permeability of the disturbed-rock zone as a function of radial distance from the 6.1 m diameter shaft, at different elevations within the Salado. Gas- and brine-permeability tests were performed in the bedded halite of the Salado formation at two levels within the air-intake shaft. The gas- and brine-permeability test results demonstrated that the radial distance to an undisturbed formation permeability of 1 {times} 10{sup {minus}21} m{sup 2} was less than 3.0 m.
The primary current-collector materials being used in lithium-ion cells are susceptible to environmental degradation: aluminum to pitting corrosion and copper to environmentally assisted cracking. Pitting occurs at the highly oxidizing potentials associated with the positive-electrode charge condition. However, the pitting mechanism is more complex than that typically observed in aqueous systems in that the pits are filled with a mixed metal/oxide product and exist as mounds or nodules on the surface. Electrochemical impedance was shown to be an effective analytical tool for quantification and verification of visual observations and trends. Two fluorocarbon-based coatings were shown to improve the resistance of Al to localized pitting. Finally, environmental cracking of copper can occur at or near the lithium potential and only if specific metallurgical conditions exist (work hardening and large grain size).
Highly crystalline nanoclusters of MoS{sub 2} were synthesized and their optical absorption and photoluminescence spectra were investigated. Key results include: (1) strong quantum confinement effects with decreasing size; (2) preservation of the quasiparticle (or excitonic) nature of the optical response for clusters down to {approximately} 2.5 nm in size which are only two unit cells thick; (3) demonstration that 3-D confinement produces energy shifts which are over an order of magnitude larger than those due to 1-D confinement; (4) observation of large increases in the spin-orbit splittings at the top of the valence band at the K and M points of the Brillouin zone with decreasing cluster size; and (5) observation of photoluminescence due to both direct and surface recombination. Application is to photocatalysts for solar fuel production and detoxification of chemical waste.
Buried oxides formed from the wet oxidation of AlGaAs alloys, rather than AlAs, are found to be superior in terms of oxidation isotropy, mechanical stability, and strain. It is not surprising that vertical-cavity surface-emitting lasers (VCSELs) using AlGaAs oxide layers as current apertures have shown promising reliability as compared to VCSELs using AlAs layers. Comparisons of lifetime data for VCSELs with differing oxide layers is presented. The beneficial properties of oxides converted from AlGaAs alloys are found to provide robust device processing of reliable VCSELs and may play an important role in other advanced optoelectronic devices.
The Treaty on Open Skies is a precedent-setting agreement that allows signatory states to fly aircraft over each other`s territory with sensor systems. The purpose of the Treaty is to improve confidence and security with respect to military activities of the signatories. This paper reviews the sensor technology that is currently allowed by the Treaty on Open Skies and potential future sensor technology. The Treaty on Open Skies does have provisions to allow for the improvement of the technology of the current sensor systems and for the proposal of new sensors after a period of time. This can occur only after the Treaty has been ratified and has entered into force. If this regime was to be used for other than Treaty on Open Skies applications some modifications to the allowed sensor technology should be examined. This paper presents some ideas on potential improvements to existing allowed sensor technology as well as some suggested new advanced sensor systems that would be useful for future potential monitoring of safeguard`s related activities. This paper addresses advanced imaging sensors and non-imaging sensors for potential use in aerial remote sensing roles that involve international data sharing.
An acoustic emission test for aircraft Halon bottles has been developed in response to a need expressed by the US Airline Industry. During this development many choices had to be made about test methods, procedures and analysis techniques. This paper discusses these choices and how successful they were. The test itself was designed to replace the currently required hydrostatic test for these bottles. The necessary load is applied by heating the sealed bottles. Acoustic emission is monitored, during the heating, by six sensors held in position by a special fixture. A prototype of the test apparatus was constructed and used in two commercial Halon bottle repair and test facilities. Results to date indicate that about 97% of the bottles tested show no indications of flaws. The other 3% have had indications of possible flaws in non-critical areas of the bottles. All bottles tested to date have passed the hydrostatic test subsequent to the acoustic emission test.