Computer simulation tools used to predict the energy production of photovoltaic systems are needed in order to make informed economic decisions. These tools require input parameters that characterize module performance under various operational and environmental conditions. Depending upon the complexity of the simulation model, the required input parameters can vary from the limited information found on labels affixed to photovoltaic modules to an extensive set of parameters. The required input parameters are normally obtained indoors using a solar simulator or flash tester, or measured outdoors under natural sunlight. This paper compares measured performance parameters for three photovoltaic modules tested outdoors at the National Institute of Standards and Technology (NIST) and Sandia National Laboratories (SNL). Two of the three modules were custom fabricated using monocrystalline and silicon film cells. The third, a commercially available module, utilized triple-junction amorphous silicon cells. The resulting data allow a comparison to be made between performance parameters measured at two laboratories with differing geographical locations and apparatus. This paper describes the apparatus used to collect the experimental data, test procedures utilized, and resulting performance parameters for each of the three modules. Using a computer simulation model, the impact that differences in measured parameters have on predicted energy production is quantified. Data presented for each module includes power output at standard rating conditions and the influence of incident angle, air mass, and module temperature on each module's electrical performance. Measurements from the two laboratories are in excellent agreement. The power at standard rating conditions is within 1% for all three modules. Although the magnitude of the individual temperature coefficients varied as much as 17% between the two laboratories, the impact on predicted performance at various temperature levels was minimal, less than 2%. The influence of air mass on the performance of the three modules measured at the laboratories was in excellent agreement. The largest difference in measured results between the two laboratories was noted in the response of the modules to incident angles that exceed 75 deg.
This document summarizes the equations and applications associated with the photovoltaic array performance model developed at Sandia National Laboratories over the last twelve years. Electrical, thermal, and optical characteristics for photovoltaic modules are included in the model, and the model is designed to use hourly solar resource and meteorological data. The versatility and accuracy of the model has been validated for flat-plate modules (all technologies) and for concentrator modules, as well as for large arrays of modules. Applications include system design and sizing, 'translation' of field performance measurements to standard reporting conditions, system performance optimization, and real-time comparison of measured versus expected system performance.
A comprehensive evaluation and experimental optimization of the FireFly{trademark} 600 off-grid photovoltaic system manufactured by Energia Total, Ltd. was conducted at Sandia National Laboratories in May and June of 2001. This evaluation was conducted at the request of the manufacturer and addressed performance of individual system components, overall system functionality and performance, safety concerns, and compliance with applicable codes and standards. A primary goal of the effort was to identify areas for improvement in performance, reliability, and safety. New system test procedures were developed during the effort.
The rating and modeling of photovoltaic PW module performance has been of concern to manufacturers and system designers for over 20 years. Both the National Renewable Energy Laboratory (NREL) and Sandia National Laboratories (SNL) have developed methodologies to predict module and array performance under actual operating conditions. This paper compares the two methods of determining the performance of PV modules, The methods translate module performance to actual or reference conditions using slightly different approaches. The accuracy of both methods is compared for both hourly, daily, and annual energy production over a year of data recorded at NREL in Golden, CO. The comparison of the two methods will be presented for five different PV module technologies.
The authors define what they mean by a 30-year module life and the testing protocol that they believe is involved in achieving such a prediction. However, they do not believe that a universal test (or series of tests) will allow for such a prediction to be made. They can test for a lot of things, but they believe it is impossible to provide a 30-year certification for any PV module submitted for test. They explain their belief in this paper.
This study of adhesional strength and surface analysis of encapsulant and silicon cell samples from a Natural Bridges National Monument (NBNM) Spectrolab module is an attempt to understand from its success. The module was fabricated using polyvinyl butyral (PVB) as an encapsulant. The average adhesional shear strength of the encapsulant at the cell/encapsulant interface in this module was 4.51 MPa or {approximately} 18% lower than that in currently manufactured modules. Typical encapsulant surface composition was as follows: C 75.0 at.% O 23.2 at.%, and Si 1.6 at.%, with Ag {approximately}0.2 at.% and Pb {approximately} 0.5 at.% with some tin respectively over the grid lines and solder bond. Representative silicon cell surface composition was: K 1.4 at.%, C 20.8 at.%, Sn 0.94 at.%, O 15.1 at.%, Na 2.7 at.% and Si 59.0 at.%. The presence of tin detected on the silicon cell surface may be attributed to corrosion of solder bond. The module differs from typical contemporary modules in the use of PVB, metallic mesh type interconnection, and silicon oxide AR coating.
This paper summarizes test procedures, results, and implications of in-depth investigations of the performance and durability characteristics of commercial photovoltaic modules after long-term field exposure. New diagnostic test procedures for module reliability research are discussed and illustrated. A collaborative effort with US module manufacturers aimed at achieving 30-year module lifetimes is also described.
The objective of this study was to investigate the technology used by Spectrolab Inc. to manufacture photovoltaic modules that have provided twenty years of reliable service at Natural Bridges National Monument in southeastern Utah. A field survey, system performance tests, and a series of module and materials tests have confirmed the durability of the modules in the array. The combination of manufacturing processes, materials, and quality controls used by Spectrolab resulted in modules that have maintained a performance level close to the original specifications for twenty years. Specific contributors to the durability of the modules included polyinyl-butyral (PVB) encapsulant, expanded metal interconnects, silicon oxide anti-reflective coating, and excellent solder/substrate solderability.
The accuracy of solar cells calibrated as primary reference cells is directly dependent on the accuracy of the pyrheliometer used to measure the direct beam solar irradiance on the cell. Pyrheliometers are also used in measuring performance of concentrating photovoltaic modules. In order to reduce errors in photovoltaic performance measurements, we have investigated the calibration uncertainties for pyrheliometers from two manufacturers. Our calibration comparisons are relative to an absolute cavity radiometer traceable to the World Radiometric Reference. This paper quantifies the effects of aging, temperature, time-rate-of-change of temperature, wind, solar spectral shifts, linearity, window transmission, and solar tracking on pyrheliometer calibrations. Uncertainty remaining after accounting for these factors is 0.8% at the 2-sigma level.
This paper provides new test methods and analytical procedures for characterizing the electrical performance of photovoltaic modules and arrays. The methods use outdoor measurements to provide performance parameters both at standard reporting conditions and for all operating conditions encountered by typical photovoltaic systems. Improvements over previously used test methods are identified, and examples of the successful application of the methodology are provided for crystalline- and amorphous-silicon modules and arrays. This work provides an improved understanding of module and array performance characteristics, and perhaps most importantly, a straight- forward yet rigorous model for predicting array performance at all operating conditions. For the first time, the influences of solar irradiance, operating temperature, solar spectrum, solar angle-of- incidence, and temperature coefficients are all addressed in a practical way that will benefit both designers and users of photovoltaics.
This paper describes the result of a team effort at Sandia to demonstrate the near-term performance potential for multicrystalline silicon modules using commercial mc-Si material and improved cell fabrication processes. Large-area high-performance mc-Si cells were fabricated, prototype modules were built, and world-record module efficiency was confirmed by outdoor testing at over 15% for standard test conditions.
This report discusses matrixed field emission devices which have been fabricated using a modification of standard integrated circuit fabrication techniques. The emitter-to-gate spacing is fixed by the thickness of a deposited oxide and not by photolithographic techniques. Functioning triodes have been fabricated using this deposited oxide spacer approach. Measured emission current to a collector electrically and physically separated from the matrixed emission array follows Fowler-Nordheim behavior. Modeling of the potential field near the emitter and gate structures as well as the emitted electron trajectories with a two-dimensional, Poisson solver, finite-difference code was used to evaluate and improve field emission structures.
The capabilities of a versatile Nd:YAG pulsed-laser system developed at Sandia National Laboratories for solar cell processing applications is described. The results of statistically based, multifactor experiments used to characterize the influence of laser-system process variables on patterns produced in silicon wafers and silicon-oxide layers are presented, and an initial assessment of laser-grooved solar cell processing conditions is given.
Multiplexer and amplifier systems must be designed with transistors that can perform satisfactorily over ten years to a total gamma dose of 120E6 rads and a total neutron fluence of 1.6E15 nvt for the SP-100 reactor system. Series of gamma and neutron tests have been completed to measure transistor degradation as a function of total dose, fluence, and temperature. Test results indicate that modest increases in temperature result in substantial improvement of transistor performance at a neutron flux of 8E8 n/cm{sup 2}/s. 2 refs., 3 figs.
The first in a series of multi-factor experiments designed to optimize the chemical cleaning procedure for four types of silicon material used in solar cell fabrication has been completed. The goal of this first experiment (a twenty-two factor main-effects experiment) was to determine the factors associated with chemical cleaning procedures that are most important in obtaining high excess charge-carrier recombination lifetime following a high-temperature furnace oxidation. It was determined that the factors having the strongest influence on charge-carrier lifetime were different for the four different silicon materials considered. In general, the lower the lifetime of the material, the less sensitive the material was to different chemical cleaning steps. The stability of the lifetime was also evaluated with several factors exhibiting a significant effect for high-quality silicon. Chemical cleaning procedures were identified that resulted in stable post-oxidation lifetimes greater than 2 ms for high-resistivity float-zone silicon. 3 refs., 8 figs.
The dramatic improvement in silicon concentrator cell efficiency recently demonstrated in university laboratories has had a significant influence on concentrator technology development. This paper briefly describes concentrator field experience, economics, current technology paths, and concludes with a detailed summary of concentrator cell performance. 29 refs., 2 figs., 3 tabs.