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The software engineering journey: From a naieve past into a responsible future

Fitzpatrick-Fletcher, Sharon K.

All engineering fields experience growth, from early trial & error approaches, to disciplined approaches based on fundamental understanding. The field of software engineering is making the long and arduous journey, accomplished by evolution of thinking in many dimensions. This paper takes the reader along a trio of simultaneous evolutionary paths. First, the reader experiences evolution from a zero-risk mindset to a managed-risk mindset. Along this path, the reader observes three generations of security risk management and their implications for software system assurance. Next is a growth path from separate surety disciplines to an integrated systems surety approach. On the way, the reader visits safety, security, and dependability disciplines and peers into a future vision which coalesces them. The third and final evolutionary path explored here transitions the software engineering field from best practices to fundamental understanding. Along this road, the reader observes a framework for developing a {open_quotes}science behind the engineering{close_quotes}, and methodologies for software surety analysis.

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A summary of the GPS system performance for STARS Mission 3

Creel, E.E.

This paper describes the performance of the GPS system on the most recent flight of the STARS missile, STARS Mission 3 (M3). This mission was conducted under the Ballistic Missile Defense Organization`s (BMDO`s) Consolidated Targets Program. The United States Army Space and Strategic Defense Command (USASSDC) is the executing agent for this mission and the Department of Energy`s (DOE`s) Sandia National Laboratories (SNL) is the vehicle developer and integrator. The M3 flight, dually designated as the MSX Dedicated Targets II (MDT-II) mission occurred on August 31, 1996. This mission was conducted for the specific purpose of providing targets for viewing by the MSX satellite. STARS M3 was the first STARS flight to use GPS-derived data for missile guidance, and proved to be instrumental in the procurement of a wealth of experimental data which is still undergoing analysis by numerous scientific agencies within the BMDO complex. GPS accuracy was required for this mission because of the prescribed targeting requirements for the MDT-II payload deliveries with respect to the MSX satellite flight path. During the flight test real time GPS-derived state vector data was also used to generate pointing angles for various down range sensors involved in the experiment. Background information describing the STARS missile, GPS subsystem architecture, and the GPS Kalman filter design is presented first, followed by a discussion of the telemetry data records obtained from this flight with interpretations and conclusions.

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The data dictionary: A view into the CTBT knowledge base

Shepherd, E.R.; Keyser, R.G.; Armstrong, H.M.

The data dictionary for the Comprehensive Test Ban Treaty (CTBT) knowledge base provides a comprehensive, current catalog of the projected contents of the knowledge base. It is written from a data definition view of the knowledge base and therefore organizes information in a fashion that allows logical storage within the computer. The data dictionary introduces two organization categories of data: the datatype, which is a broad, high-level category of data, and the dataset, which is a specific instance of a datatype. The knowledge base, and thus the data dictionary, consist of a fixed, relatively small number of datatypes, but new datasets are expected to be added on a regular basis. The data dictionary is a tangible result of the design effort for the knowledge base and is intended to be used by anyone who accesses the knowledge base for any purpose, such as populating the knowledge base with data, or accessing the data for use with automatic data processing (ADP) routines, or browsing through the data for verification purposes. For these two reasons, it is important to discuss the development of the data dictionary as well as to describe its contents to better understand its usefulness; that is the purpose of this paper.

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Testing the waveform correlation event detection system: Teleseismic, regional, and local distances

Young, Christopher J.

Waveform Correlation Event Detection System (WCEDS) prototypes have now been developed for both global and regional networks and the authors have extensively tested them to assess the potential usefulness of this technology for CTBT (Comprehensive Test Ban Treaty) monitoring. In this paper they present the results of tests on data sets from the IDC (International Data Center) Primary Network and the New Mexico Tech Seismic Network. The data sets span a variety of event types and noise conditions. The results are encouraging at both scales but show particular promise for regional networks. The global system was developed at Sandia Labs and has been tested on data from the IDC Primary Network. The authors have found that for this network the system does not perform at acceptable levels for either detection or location unless directional information (azimuth and slowness) is used. By incorporating directional information, however, both areas can be improved substantially suggesting that WCEDS may be able to offer a global detection capability which could complement that provided by the GA (Global Association) system in use at the IDC and USNDC (United States National Data Center). The local version of WCEDS (LWCEDS) has been developed and tested at New Mexico Tech using data from the New Mexico Tech Seismic Network (NMTSN). Results indicate that the WCEDS technology works well at this scale, despite the fact that the present implementation of LWCEDS does not use directional information. The NMTSN data set is a good test bed for the development of LWCEDS because of a typically large number of observed local phases and near network-wide recording of most local and regional events. Detection levels approach those of trained analysts, and locations are within 3 km of manually determined locations for local events.

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Software design and operational model for the WCEDS prototype

Beiriger, Judy I.

To explore the potential of waveform correlation for CTBT, the Waveform Correlation Event Detection System (WCEDS) prototype was developed. The WCEDS software design followed the Object Modeling Technique process of analysis, system design, and detailed design and implementation. Several related executable programs are managed through a Graphical User Interface (GUI). The WCEDS prototype operates in an IDC/NDC-compatible environment. It employs a CSS 3.0 database as its primary input/output interface, reading in raw waveforms at the start, and storing origins, events, arrivals, and associations at the finish. Additional output includes correlation results and data for specified testcase origins, and correlation timelines for specified locations. During the software design process, the more general seismic monitoring functionality was extracted from WCEDS-specific requirements and developed into C++ object-oriented libraries. These include the master image, grid, basic seismic, and extended seismic libraries. Existing NDC and commercial libraries were incorporated into the prototype where appropriate, to focus development activities on new capability. The WCEDS-specific application code was built in a separate layer on top of the general seismic libraries. The general seismic libraries developed for the WCEDS prototype can provide a base for other algorithm development projects.

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Magnetically-excited flexural plate wave resonator

Martin, S.J.

A flexural plate wave (FPW) resonator was constructed by patterning current lines on a silicon nitride membrane suspended on a rectangular silicon frame. Eigenmodes of the rectangular membrane were excited using Lorentz forces generated between alternating surface currents and a static in-plane magnetic field. The magnetic field strength required for these devices can be achieved with small permanent magnets ({approx} 1 cm{sup 3}). Preferential coupling to a particular membrane mode was achieved by positioning current lines along longitudinal mode antinodes. An equivalent-circuit model was derived that characterizes the input impedance of a one-port device and the transmission response of a two-port device over a range of frequencies near a single membrane resonance. Experiments were performed to characterize the effects of varying magnetic field, ambient gas, gas pressure, and input power. To the authors` knowledge, this is the first experimental demonstration of a resonant FPW device.

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Solidification modeling of Nb bearing superalloys

Robino, Charles V.

The solidification behavior of experimental Ni base and Fe base superalloys containing Nb, Si, and C was studied using differential thermal analysis (DTA) and microstructural characterization techniques. The solidification reaction sequences responsible for microstructural development were found to be similar to those expected in the Ni-Nb-C ternary system, where the solute-rich interdendritic liquid exhibited two eutectic-type reactions at the terminal stages of solidification: L {yields} ({gamma} + NbC) and L {yields} ({gamma} + Laves). A pseudo ternary {gamma}-Nb-C approach was developed to provide a quantitative description of solidification behavior for these experimental alloys. Solute redistribution calculations in the model are based on a previous approach developed by Mehrabian and Flemings, with modifications made to account for the high diffusion rate of C in the solid. Solidification parameters for Nb and C were determined through DTA and electron probe microanalysis techniques and used as inputs to the model. Reasonable agreement is found between calculated volume fractions of the {gamma}/NbC and {gamma}/Laves constituents and those measured experimentally. The modeling results permit detailed descriptions of the relation between alloy composition and microstructural evolution during solidification.

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Data analysis for remote monitoring of safeguarded facilities

Deland, Sharon M.

The International Remote Monitoring Project (IRMP) sponsored by the US DOE allows DOE and its international partners to gain experience with the remote collection, transmission, and interpretation of safeguards-relevant data. This paper focuses on the interpretation of the data from these remote monitoring systems. Users of these systems need to be able to ascertain that the remote monitoring system is functioning as expected and that the events generated by the sensors are consistent with declared activity. The initial set of analytical tools being provided for IRMP installations this year include a suite of automatically generated views of user-selected data. The baseline set of tools, with illustrative examples, will be discussed. Plans for near-term enhancements will also be discussed. Finally, the applicability of more advanced analytical techniques such as expert systems will be discussed.

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Low-level radioactive waste transportation safety history

Mcclure, J.D.

The Radioactive Materials Incident Report (RMIR) database was developed fin 1981 at the Transportation Technology Center of Sandia National Laboratories to support its research and development activities for the US department of Energy (DOE). This database contains information about radioactive material (RAM) transportation incidents that have occurred in the US since 1971. These data were drawn from the US Department of Transportation`s (DOT) Hazardous Materials Incident Report system, from Nuclear Regulatory Commission (NRC) files, and from various agencies including state radiological control offices. Support for the RMIR data base is funded by the US DOE National Transportation Program (NTP). Transportation events in RMIR are classified in one of the following ways: as a transportation accident, as a handling accident, or as a reported incident. This presentation will provide definitions for these classifications and give examples of each. The primary objective of this presentation is to provide information on nuclear materials transportation accident/incident events involving low-level waste (LLW) that have occurred in the US for the period 1971 through 1996. Among the areas to be examined are: transportation accidents by mode, package response during accidents, and an examination of accidents where release of contents has occurred. Where information is available, accident and incident history and package response for LLW packages in transportation accidents will be described.

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Alumina strength degradation in the elastic regime

Furnish, Michael D.

Measurements of Kanel et. al. [1991] have suggested that deviatoric stresses in glasses shocked to nearly the Hugoniot Elastic limit (HEL) relax over a time span of microseconds after initial loading. Failure (damage) waves have been inferred on the basis of these measurements using time-resolved manganin normal and transverse stress gauges. Additional experiments on glass by other researchers, using time-resolved gauges, high-speed photography and spall strength determinations have also lead to the same conclusions. In the present study the authors have conducted transmitted-wave experiments on high-quality Coors AD995 alumina shocked to roughly 5 and 7 GPa (just below or at the HEL). The material is subsequently reshocked to just above its elastic limit. Results of these experiments do show some evidence of strength degradation in the elastic regime.

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Use of z-pinch sources for high-pressure shock wave experiments

Konrad, C.H.; Trott, W.M.; Hall, C.A.

Recent developments have demonstrated the use of pulsed power for producing intense radiation sources (z-pinches) that can drive planar shock waves in samples with spatial dimensions significantly larger than possible with other radiation sources. In this paper, the authors will discuss the use of z-pinch sources for shock wave studies at multi-Mbar pressures. Experimental plans to use the technique for absolute shock Hugoniot measurements and with accuracies comparable to that obtained with gun launchers are discussed.

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D-dot and B-dot monitors for Z-vacuum-section power-flow measurements

Stygar, William A.

The 36-module Z accelerator--designed to drive z-pinch loads at currents up to 20 MA--is contained in a 33-m-diameter tank with oil, water, and vacuum sections. The peak total forward-going power in the 36 water-section bi-plate transmission lines is approximately 63 TW. nine transmission lines deliver power to each of the four vacuum-section levels (referred to as levels A (the uppermost), B, C, and D). New differential D-dot and B-dot monitors were developed for the Z vacuum section. The D-dots measure voltage at the insulator stack. The B-dots measure current at the stack and in the outer magnetically-insulated transmission lines. Each monitor has two outputs that allow common-mode noise to be canceled to first order. The differential D-dot has one signal and one noise channel; the differential B-dot has two signal channels with opposite polarities. Each of the two B-dot sensors in the differential B-dot monitor has four 3-mm-diameter loops and is encased in copper to reduce flux penetration. For both types of probes, two 2.2-mm-diameter coaxial-cables connect the outputs to a Prodyn balun for common-mode-noise rejection. The cables provide reasonable bandwidth and generate acceptable levels of Compton drive in Z`s bremsstrahlung field. A new cavity B-dot is being developed to measure the total Z current 4.3 cm from the axis of the z-pinch load. All of the sensors are calibrated with 2--4% accuracy. The monitor signals are reduced with Barth or Weinschel attenuators, recorded on Tektronix 0.5-ns/sample digitizing oscilloscopes, and software cable compensated and integrated.

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Design and performance of the Z magnetically-insulated transmission lines

Stygar, William A.

The 36-module Z accelerator was designed to drive z-pinch loads for weapon-physics and inertial-confinement-fusion experiments, and to serve as a testing facility for pulsed-power research required to develop higher-current drivers. The authors have designed and tested a 10-nH 1.5-m-radius vacuum section for the Z accelerator. The vacuum section consists of four vacuum flares, four conical 1.3-m-radius magnetically-insulated transmission lines, a 7.6-cm-radius 12-post double-post-hole convolute which connects the four outer MITLs in parallel, and a 5-cm-long inner MITL which connects the output of the convolute to a z-pinch load. IVORY and ELECTRO calculations were performed to minimize the inductance of the vacuum flares with the constraint that there be no significant electron emission from the insulator-stack grading rings. Iterative TLCODE calculations were performed to minimize the inductance of the outer MITLs with the constraint that the MITL electron-flow-current fraction be {le} 7% at peak current. The TLCODE simulations assume a 2.5 cm/{micro}s MITL-cathode-plasma expansion velocity. The design limits the electron dose to the outer-MITL anodes to 50 J/g to prevent the formation of an anode plasma. The TLCODE results were confirmed by SCREAMER, TRIFL, TWOQUICK, IVORY, and LASNEX simulations. For the TLCODE, SCREAMER, and TRIFL calculations, the authors assume that after magnetic insulation is established, the electron-flow current launched in the outer MITLs is lost at the convolute. This assumption has been validated by 3-D QUICKSILVER simulations for load impedances {le} 0.36 ohms. LASNEX calculations suggest that ohmic resistance of the pinch and conduction-current-induced energy loss to the MITL electrodes can be neglected in Z power-flow modeling that is accurate to first order. To date, the Z vacuum section has been tested on 100 shots. They have demonstrated they can deliver a 100-ns rise-time 20-MA current pulse to the baseline z-pinch load.

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Application of reactors for testing neutron-induced upsets in commercial SRAMs

Griffin, Patrick J.

Reactor neutron environments can be used to test/screen the sensitivity of unhardened commercial SRAMs to low-LET neutron-induced upset. Tests indicate both thermal/epithermal (< 1 keV) and fast neutrons can cause upsets in unhardened parts. Measured upset rates in reactor environments can be used to model the upset rate for arbitrary neutron spectra.

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Areal array jetting device for ball grid arrays

Frear, D.R.

Package designs for microelectronics devices have moved from through-hole to surface mount technology in order to increase the printed wiring board real estate available by utilizing both sides of the board. The traditional geometry for surface mount devices is peripheral arrays where the leads are on the edges of the device. As the technology drives towards high input/output (I/O) count (increasing number of leads) and smaller packages with finer pitch (less distance between peripheral leads), limitations on peripheral surface mount devices arise. A solution to the peripheral surface mount issue is to shift the leads to the area under the device. This scheme is called areal array packaging and is exemplified by the ball grid array (BGA) package. In a BGA package, the leads are on the bottom surface of the package in the form of an array of solder balls. The current practice of joining BGA packages to printed wiring boards involves a hierarchy of solder alloy compositions. A high melting temperature ball is typically used for standoff. A promising alternative to current methods is the use of jetting technology to perform monolithic solder ball attachment. This paper describes an areal array jetter that was designed and built to simultaneously jet arrays of solder balls directly onto BGA substrates.

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Application & testing of high temperature materials for solenoid coils

Zich, John L.

Sandia National Laboratories has designed and proven-in two new Solenoid coils for a highly-reliable electromechanical switch. Mil-Spec Magnetics Inc., Walnut CA manufactured the coils. The new design utilizes two new materials: Liquid Crystal Polymer (Vectra C130) for the bobbin and Thermal Barrier Silicone (VI-SIL V-658) for the encapsulant. The use of these two new materials solved most of the manufacturing problems inherent in the old Sandia design. The coils are easier to precision wind and more robust for handling, testing, and storage. The coils have some unique weapon related safety requirements. The most severe of these requirements is the 400{degrees}C, 1600 V test. The coils must not, and did not, produce any outgassing products to affect the voltage breakdown between contacts in the switch at these temperatures and voltages. Actual coils in switches were tested under these conditions. This paper covers the prove-in of this new coil design.

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Active chatter control in a milling machine

Dohner, Jeffrey L.

The use of active feedback compensation to mitigate cutting instabilities in an advanced milling machine is discussed in this paper. A linear structural model delineating dynamics significant to the onset of cutting instabilities was combined with a nonlinear cutting model to form a dynamic depiction of an existing milling machine. The model was validated with experimental data. Modifications made to an existing machine model were used to predict alterations in dynamics due to the integration of active feedback compensation. From simulations, subcomponent requirements were evaluated and cutting enhancements were predicted. Active compensation was shown to enable more than double the metal removal rate over conventional milling machines. 25 refs., 10 figs., 1 tab.

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Copper in silicon: Quantitative analysis of internal and proximity gettering

Mchugo, S.A.; Flink, C.; Weber, E.R.

The behavior of copper in the presence of a proximity gettering mechanism and a standard internal gettering mechanism in silicon was studied. He implantation-induced cavities in the near surface region were used as a proximity gettering mechanism and oxygen precipitates in the bulk of the material provided internal gettering sites. Moderate levels of copper contamination were introduced by ion implantation such that the copper was not supersaturated during the anneals, thus providing realistic copper contamination/gettering conditions. Copper concentrations at cavities and internal gettering sites were quantitatively measured after the annealings. In this manner, the gettering effectiveness of cavities was measured when in direct competition with internal gettering sites. The cavities were found to be the dominant gettering mechanism with only a small amount of copper gettered at the internal gettering sites. These results reveal the benefits of a segregation-type gettering mechanism for typical contamination conditions.

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A key management concept for the CTBT International Monitoring System

Craft, R.

Cryptographic authentication (commonly referred to as ``technical authentication`` in Working Group B) is an enabling technology which ensures the integrity of sensor data and security of digital networks under various data security compromise scenarios. The use of cryptographic authentication,however, implies the development of a key management infrastructure for establishing trust in the generation and distribution of cryptographic keys. This paper proposes security and operational requirements for a CTBT (Comprehensive Test Ban Treaty) key management system and, furthermore, presents a public key based solution satisfying the requirements. The key management system is instantiated with trust distribution technologies similar to those currently implemented in industrial public key infrastructures. A complete system solution is developed.

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Optical measurement of micromachine engine performance

Holswade, Scott C.

Understanding the mechanisms that impact the performance of Microelectromechanical Systems (MEMS) is essential to the development of optimized designs and drive signals, as well as the qualification of devices for commercial applications. Silicon micromachines include engines that consist of orthogonally oriented linear comb drive actuators mechanically connected to a rotating gear. These gears are as small as 50 {mu}m in diameter and can be driven at rotation rates exceeding 300,000 rpm. Optical techniques offer the potential for measuring long term statistical performance data and transient responses needed to optimize designs and manufacturing techniques. The authors describe the development of Micromachine Optical Probe (MOP) technology for the evaluation of micromachine performance. The MOP approach is based on the detection of optical signals scattered by the gear teeth or other physical structures. They present experimental results for a prototype system designed to measure engine parameters as well as long term performance data.

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Minimizing sulfur contamination and rinse water volume required following a sulfuric acid/hydrogen peroxide clean by performing a chemically basic rinse

Clews, Peggy J.

Sulfuric acid hydrogen peroxide mixtures (SPM) are commonly used in the semiconductor industry to remove organic contaminants from wafer surfaces. This viscous solution is very difficult to rinse off wafer surfaces. Various rinsing conditions were tested and the resulting residual contamination on the wafer surface was measured. The addition of small amounts of a chemical base such as ammonium hydroxide to the rinse water has been found to be effective in reducing the surface concentration of sulfur and also mitigates the particle growth that occurs on SPM cleaned wafers. The volume of room temperature water required to rinse these wafers is also significantly reduced.

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Intelligent tools and process development for robotic edge finishing: LDRD project final report

Lewis, Christopher L.

This report describes a project undertaken to develop an agile automated, high-precision edge finishing system, for fabricating precision parts. The project involved re-designing and adding additional capabilities to an existing finishing work-cell. The resulting work-cell may serve as prototype for production systems to be integrated in highly flexible automated production lines. The system removes burrs formed in the machining process and produces precision chamfers. The system uses an expert system to predict the burr size from the machining history. Within the CAD system, tool paths are generated for burr removal and chamfer formation. Then, the optimal grinding process is automatically selected from a database of processes. The tool trajectory and the selected process definition is then downloaded to a robotic control system to execute the operation. The robotic control system implements a hybrid fuzzy logic-classical control scheme to achieve the desired performance goals regardless of tolerance and fixturing errors. This report describes the system architecture and the system`s performance.

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Electro-thermal modeling of a microbridge gas sensor

Manginell, R.P.; Smith, J.H.; Ricco, A.J.; Hughes, R.C.; Moreno, D.J.; Huber, R.J.

Fully CMOS-compatible, surface-micromachined polysilicon microbridges have been designed, fabricated, and tested for use in catalytic, calorimetric gas sensing. To improve sensor behavior, extensive electro-thermal modeling efforts were undertaken using SPICE. The validity of the SPICE model was verified comparing its simulated behavior with experiment. Temperature distribution of an electrically heated microbridges was measured using an infrared microscope. Comparisons among the measured distribution, the SPICE simulation, and distributions obtained by analytical methods show that heating at the ends of a microbridges has important implications for device response. Additional comparisons between measured and simulated current-voltage characteristics, as well as transient response, further support the accuracy of the model. A major benefit of electro- thermal modeling with SPICE is the ability to simultaneously simulate the behavior of a device and its control/sensing electronics. Results for the combination of a unique constant-resistance control circuit and microbridges gas sensor are given. Models of in situ techniques for monitoring catalyst deposition are shown to be in agreement with experiment. Finally, simulated chemical response of the detector is compared with the data, and methods of improving response through modifications in bridge geometry are predicted.

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Friction and wear in surface micromachined tribological test devices

Senft, D.C.; Dugger, M.T.

We report on the design, construction, and initial testing of surface micromachined devices for measuring friction and wear. The devices measure friction coefficients on both horizontal deposited polysilicon surfaces and vertical etched polysilicon surfaces. The contact geometry of the rubbing surfaces is well-defined, and a method is presented for the determination of the normal and frictional forces. Initial observations on test devices which have been dried with supercritical CO{sub 2} and devices coated with octadecyltrichlorosilane suggest that the coatings increase the lifetime of the devices and the repeatability of the results.

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A summary of the sources of input parameter values for the Waste Isolation Pilot Plant final porosity surface calculations

Butcher, B.M.

A summary of the input parameter values used in final predictions of closure and waste densification in the Waste Isolation Pilot Plant disposal room is presented, along with supporting references. These predictions are referred to as the final porosity surface data and will be used for WIPP performance calculations supporting the Compliance Certification Application to be submitted to the U.S. Environmental Protection Agency. The report includes tables and list all of the input parameter values, references citing their source, and in some cases references to more complete descriptions of considerations leading to the selection of values.

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Potts-model grain growth simulations: Parallel algorithms and applications

Wright, Steven A.

Microstructural morphology and grain boundary properties often control the service properties of engineered materials. This report uses the Potts-model to simulate the development of microstructures in realistic materials. Three areas of microstructural morphology simulations were studied. They include the development of massively parallel algorithms for Potts-model grain grow simulations, modeling of mass transport via diffusion in these simulated microstructures, and the development of a gradient-dependent Hamiltonian to simulate columnar grain growth. Potts grain growth models for massively parallel supercomputers were developed for the conventional Potts-model in both two and three dimensions. Simulations using these parallel codes showed self similar grain growth and no finite size effects for previously unapproachable large scale problems. In addition, new enhancements to the conventional Metropolis algorithm used in the Potts-model were developed to accelerate the calculations. These techniques enable both the sequential and parallel algorithms to run faster and use essentially an infinite number of grain orientation values to avoid non-physical grain coalescence events. Mass transport phenomena in polycrystalline materials were studied in two dimensions using numerical diffusion techniques on microstructures generated using the Potts-model. The results of the mass transport modeling showed excellent quantitative agreement with one dimensional diffusion problems, however the results also suggest that transient multi-dimension diffusion effects cannot be parameterized as the product of the grain boundary diffusion coefficient and the grain boundary width. Instead, both properties are required. Gradient-dependent grain growth mechanisms were included in the Potts-model by adding an extra term to the Hamiltonian. Under normal grain growth, the primary driving term is the curvature of the grain boundary, which is included in the standard Potts-model Hamiltonian.

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Electric utility capacity expansion and energy production models for energy policy analysis

Edenburn, Michael W.

This report describes electric utility capacity expansion and energy production models developed for energy policy analysis. The models use the same principles (life cycle cost minimization, least operating cost dispatching, and incorporation of outages and reserve margin) as comprehensive utility capacity planning tools, but are faster and simpler. The models were not designed for detailed utility capacity planning, but they can be used to accurately project trends on a regional level. Because they use the same principles as comprehensive utility capacity expansion planning tools, the models are more realistic than utility modules used in present policy analysis tools. They can be used to help forecast the effects energy policy options will have on future utility power generation capacity expansion trends and to help formulate a sound national energy strategy. The models make renewable energy source competition realistic by giving proper value to intermittent renewable and energy storage technologies, and by competing renewables against each other as well as against conventional technologies.

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The role of technology in reducing health care costs. Final project report

Warren, S.

Sandia National Laboratories applied a systems approach to identifying innovative biomedical technologies with the potential to reduce U.S. health care delivery costs while maintaining care quality. This study was conducted by implementing both top-down and bottom-up strategies. The top-down approach used prosperity gaming methodology to identify future health care delivery needs. This effort provided roadmaps for the development and integration of technology to meet perceived care delivery requirements. The bottom-up approach identified and ranked interventional therapies employed in existing care delivery systems for a host of health-related conditions. Economic analysis formed the basis for development of care pathway interaction models for two of the most pervasive, chronic disease/disability conditions: coronary artery disease (CAD) and benign prostatic hypertrophy (BPH). Societal cost-benefit relationships based on these analyses were used to evaluate the effect of emerging technology in these treatment areas. 17 figs., 48 tabs.

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Design, demonstration and evaluation of a thermal enhanced vapor extraction system

Phelan, James M.

The Thermal Enhanced Vapor Extraction System (TEVES), which combines powerline frequency heating (PLF) and radio frequency (RF) heating with vacuum soil vapor extraction, was used to effectively remove volatile organic compounds (VOCs) and semi-volatile organic compounds (SVOCs) from a pit in the chemical waste landfill (CWL) at Sandia National Laboratories (SNL) within a two month heating period. Volume average temperatures of 83{degrees}C and 112{degrees}C were reached for the PLF and RF heating periods, respectively, within the 15 ft x 45 ft x 18.5 ft deep treated volume. This resulted in the removal of 243 lb of measured toxic organic compounds (VOCs and SVOCs), 55 gallons of oil, and 11,000 gallons of water from the site. Reductions of up to 99% in total chromatographic organics (TCO) was achieved in the heated zone. Energy balance calculations for the PLF heating period showed that 36.4% of the heat added went to heating the soil, 38.5% went to evaporating water and organics, 4.2% went to sensible heat in the water, 7.1% went to heating the extracted air, and 6.6% was lost. For the RF heating period went to heating the soil, 23.5% went to evaporating water and organics, 2.4% went to sensible heat in the water, 7.5% went to heating extracted air, and 9.7% went to losses. Energy balance closure was 92.8% for the PLF heating and 98% for the RF heating. The energy input requirement per unit soil volume heated per unit temperature increase was 1.63 kWH/yd{sup 3}-{degrees}C for PLF heating and 0.73 kWH/yd{sup 3}{degrees}C for RF heating.

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Conceptual model for transport processes in the Culebra Dolomite Member, Rustler Formation

Holt, R.M.

The Culebra Dolomite Member of the Rustler Formation represents a possible pathway for contaminants from the Waste Isolation Pilot Plant underground repository to the accessible environment. The geologic character of the Culebra is consistent with a double-porosity, multiple-rate model for transport in which the medium is conceptualized as consisting of advective porosity, where solutes are carried by the groundwater flow, and fracture-bounded zones of diffusive porosity, where solutes move through slow advection or diffusion. As the advective travel length or travel time increases, the nature of transport within a double-porosity medium changes. This behavior is important for chemical sorption, because the specific surface area per unit mass of the diffusive porosity is much greater than in the advective porosity. Culebra transport experiments conducted at two different length scales show behavior consistent with a multiple-rate, double-porosity conceptual model for Culebra transport. Tracer tests conducted on intact core samples from the Culebra show no evidence of significant diffusion, suggesting that at the core scale the Culebra can be modeled as a single-porosity medium where only the advective porosity participates in transport. Field tracer tests conducted in the Culebra show strong double-porosity behavior that is best explained using a multiple-rate model.

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Final report of the environmental measurement-while-drilling-gamma ray spectrometer system technology demonstration at the Savannah River Site F-Area Retention Basin

Williams, Cecelia V.

The environmental measurement-while-drilling-gamma ray spectrometer (EMWD-GRS) system represents an innovative blend of new and existing technology that provides real-time environmental and drill bit data during drilling operations. The EMWD-GRS technology was demonstrated at Savannah River Site F-Area Retention Basin. The EMWD-GRS technology demonstration consisted of continuously monitoring for gamma-radiation-producing contamination while drilling two horizontal boreholes below the backfilled retention basin. These boreholes passed near previously sampled vertical borehole locations where concentrations of contaminant levels of cesium had been measured. Contaminant levels continuously recorded by the EMWD-GRs system during drilling are compared to contaminant levels previously determined through quantitative laboratory analysis of soil samples.

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Engineered monodisperse mesoporous materials

Saunders, R.S.

Porous materials technology has developed products with a wide variety of pore sizes ranging from 1 angstrom to 100`s of microns and beyond. Beyond 15{angstrom} it becomes difficult to obtain well ordered, monodisperse pores. In this report the authors describe efforts in making novel porous material having monodisperse, controllable pore sizes spanning the mesoporous range (20--500 {angstrom}). They set forth to achieve this by using unique properties associated with block copolymers--two linear homopolymers attached at their ends. Block copolymers phase separate into monodisperse mesophases. They desired to selectively remove one of the phases and leave the other behind, giving the uniform monodisperse pores. To try to achieve this the authors used ring-opening metathesis polymerization to make the block copolymers. They synthesized a wide variety of monomers and surveyed their polymers by TGA, with the idea that one phase could be made thermally labile while the other phase would be thermally stable. In the precipitated and sol-gel processed materials, they determined by porosimetry measurements that micropores, mesopores, and macropores were created. In the film processed sample there was not much porosity present. They moved to a new system that required much lower thermal treatments to thermally remove over 90% of the labile phase. Film casting followed by thermal treatment and solvent extraction produced the desired monodisperse materials (based solely on SEM results). Modeling using Density Functional Theory was also incorporated into this project. The modeling was able to predict accurately the domain size and spacing vs. molecular weight for a model system, as well as accurate interfacial thicknesses.

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Abnormal grain growth -- The origin of recrystallization nuclei?

Holm, Elizabeth A.

The origin of recrystallization nuclei is reviewed with particular emphasis on materials in which well-developed cells are present in the deformed state. Nucleation is discussed in terms of coarsening of the subgrain network that develops on annealing and an analogy is made with abnormal grain growth. The results of a theoretical analysis of abnormal growth are summarized. The Monte Carlo model for grain growth is adapted for variable grain boundary energy and mobility in order to investigate the behavior of individual grains with special properties. The simulation results show that both energy and mobility affect abnormal growth as expected from the theoretical analysis. The results are discussed in terms of the stability that subgrain networks may exhibit depending on their mean misorientation.

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Coherent structures in compressible free-shear-layer flows

Aeschliman, D.P.

Large scale coherent structures are intrinsic fluid mechanical characteristics of all free-shear flows, from incompressible to compressible, and laminar to fully turbulent. These quasi-periodic fluid structures, eddies of size comparable to the thickness of the shear layer, dominate the mixing process at the free-shear interface. As a result, large scale coherent structures greatly influence the operation and efficiency of many important commercial and defense technologies. Large scale coherent structures have been studied here in a research program that combines a synergistic blend of experiment, direct numerical simulation, and analysis. This report summarizes the work completed for this Sandia Laboratory-Directed Research and Development (LDRD) project.

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A multi-level code for metallurgical effects in metal-forming processes

Taylor, Paul A.

The authors present the final report on a Laboratory-Directed Research and Development (LDRD) project, A Multi-level Code for Metallurgical Effects in metal-Forming Processes, performed during the fiscal years 1995 and 1996. The project focused on the development of new modeling capabilities for simulating forging and extrusion processes that typically display phenomenology occurring on two different length scales. In support of model fitting and code validation, ring compression and extrusion experiments were performed on 304L stainless steel, a material of interest in DOE nuclear weapons applications.

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Final report on LDRD project: Semiconductor surface-emitting microcavity laser spectroscopy for analysis of biological cells and microstructures

Gourley, Paul L.

This article discusses a new intracavity laser technique that uses living or fixed cells as an integral part of the laser. The cells are placed on a GaAs based semiconductor wafer comprising one half of a vertical cavity surface-emitting laser. After placement, the cells are covered with a dielectric mirror to close the laser cavity. When photo-pumped with an external laser, this hybrid laser emits coherent light images and spectra that depend sensitively on the cell size, shape, and dielectric properties. The light spectra can be used to identify different cell types and distinguish normal and abnormal cells. The laser can be used to study single cells in real time as a cell-biology lab-on-a-chip, or to study large populations of cells by scanning the pump laser at high speed. The laser is well-suited to be integrated with other micro-optical or micro-fluidic components to lead to micro-optical-mechanical systems for analysis of fluids, particulates, and biological cells.

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Coordinating robot motion, sensing, and control in plans. LDRD project final report

Xavier, Patrick G.

The goal of this project was to develop a framework for robotic planning and execution that provides a continuum of adaptability with respect to model incompleteness, model error, and sensing error. For example, dividing robot motion into gross-motion planning, fine-motion planning, and sensor-augmented control had yielded productive research and solutions to individual problems. Unfortunately, these techniques could only be combined by hand with ad hoc methods and were restricted to systems where all kinematics are completely modeled in planning. The original intent was to develop methods for understanding and autonomously synthesizing plans that coordinate motion, sensing, and control. The project considered this problem from several perspectives. Results included (1) theoretical methods to combine and extend gross-motion and fine-motion planning; (2) preliminary work in flexible-object manipulation and an implementable algorithm for planning shortest paths through obstacles for the free-end of an anchored cable; (3) development and implementation of a fast swept-body distance algorithm; and (4) integration of Sandia`s C-Space Toolkit geometry engine and SANDROS motion planer and improvements, which yielded a system practical for everyday motion planning, with path-segment planning at interactive speeds. Results (3) and (4) have either led to follow-on work or are being used in current projects, and they believe that (2) will eventually be also.

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Microseismic and deformation imaging of hydraulic fracture growth and geometry in the C sand interval, GRI/DOE M-Site project

Warpinski, Norman R.

Six hydraulic-fracture injections into a fluvial sandstone at a depth of 4300 ft were monitored with multi-level tri-axial seismic receivers in two wells and an inclinometer array in one well, resulting in maps of the growth and final geometry of each fracture injection. These diagnostic images show the progression of height and length growth with fluid volume, rate and viscosity. Complexities associated with shut downs and high treatment pressures can be observed. Validation of the seismic geometry was made with the inclinometers and diagnostic procedures in an intersecting well. Fracture information related to deformation, such as fracture closure pressure, residual widths, and final prop distribution, were obtained from the inclinometer data.

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SmartWeld working session for the GTS4

Kleban, S.D.

Results from SmartWeld`s first working session involving in-progress designs is presented. The Welding Advisor component of SmartWeld was thoroughly exercised, evaluated all eleven welds of the selected part. The Welding Advisor is an expert system implemented with object-oriented techniques for knowledge representation. With two welding engineers in attendance, the recommendations of the Welding Advisor were thoroughly examined and critiqued for accuracy and for areas of improvement throughout the working session. The Weld Schedule Database component of SmartWeld was also exercised. It is a historical archive of proven, successful weld schedules that can be intelligently searched using the current context of SmartWeld`s problem solving state. On all eleven welds, the experts agreed that Welding Advisor recommended the most risk free options. As a result of the Advisor`s recommendation, six welds agreed completely with the experts, two welds had their joint geometry modified for production, and three welds were not modified but extra care was exercised during welding. 25 figs., 3 tabs.

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Final results of the XR2-1 BWR metallic melt relocation experiment

Gauntt, Randall O.

This report documents the final results of the XR2-1 boiling water reactor (BWR) metallic melt relocation experiment, conducted at Sandia National Laboratories for the U.S. Nuclear Regulatory Commission. The objective of this experiment was to investigate the material relocation processes and relocation pathways in a dry BWR core following a severe nuclear reactor accident such as an unrecovered station blackout accident. The imposed test conditions (initial thermal state and the melt generation rates) simulated the conditions for the postulated accident scenario and the prototypic design of the lower core test section (in composition and in geometry) ensured that thermal masses and physical flow barriers were modeled adequately. The experiment has shown that, under dry core conditions, the metallic core materials that melt and drain from the upper core regions can drain from the core region entirely without formation of robust coherent blockages in the lower core. Temporary blockages that suspended pools of molten metal later melted, allowing the metals to continue draining downward. The test facility and instrumentation are described in detail. The test progression and results are presented and compared to MERIS code analyses. 6 refs., 55 figs., 4 tabs.

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Development of a portable preconcentrator/ion mobility spectrometer system for the trace detection of narcotics

Parmeter, John E.

This project was supported by LDRD funding for the development and preliminary testing of a portable narcotics detection system. The system developed combines a commercial trace detector known as an ion mobility spectrometer (IMS) with a preconcentrator originally designed by Department 5848 for the collection of explosives molecules. The detector and preconcentrator were combined along with all necessary accessories onto a push cart, thus yielding a fully portable detection unit. Preliminary testing with both explosives and narcotics molecules shown that the system is operational, and that it can successfully detect drugs as marijuana, methamphetamine (speed), and cocaine based on their characteristics IMS signatures.

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Final report: An enabling architecture for information driven manufacturing

Griesmeyer, J.M.

This document is the final report for the LDRD: An Enabling Architecture for Information Driven Manufacturing. The project was motivated by the need to bring quality products to market quickly and to remain efficient and profitable with small lot sizes, intermittent production and short product life cycles. The emphasis is on integration of the product realization process and the information required to drive it. Enterprise level information was not addressed except in so far as the enterprise must provide appropriate information to the production equipment to specify what to produce, and the equipment must return enough information to record what was produced. A production script approach was developed in which the production script specifies all of the information required to produce a quality product. A task sequencer that decomposes the script into process steps which are dispatched to capable Standard Manufacturing Modules. The plug and play interface to these modules allows rapid introduction of new modules into the production system and speeds up the product realization cycle. The results of applying this approach to the Agile Manufacturing Prototyping System are described.

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Analysis driven mechanical redesign

Ames, Arlo L.

This paper documents an effort to use a constrained nonlinear optimization package (OptdesX) to drive a feature-based mechanical design system (Pro/Engineer) in an optimization loop. Optimizations performed in this manner can maximally respect the design intent built into the model, and eliminate the need to propagate optimization results back to design, a flaw of most current optimization systems. A prototype system was built to demonstrate the capability; use of the prototype uncovered a variety of issues that should be addressed to productionize this kind of capability.

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Final report for LDRD project learning efficient hypermedia navigation

Chen, Pang

This report documents the work performed under the Laboratory-Directed Research and Development (LDRD) grant {open_quotes}Learning Efficient Hypermedia Navigation.{close_quotes} The bulk of the work is contained in the software developed for the WWW and a copy of the software demonstrating its use has been submitted to the LDRD office.

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Description and evaluation of a mechanistically based conceptual model for spall

Hansen, Francis D.

A mechanistically based model for a possible spall event at the WIPP site is developed and evaluated in this report. Release of waste material to the surface during an inadvertent borehole intrusion is possible if future states of the repository include high gas pressure and waste material consisting of fine particulates having low mechanical strength. The conceptual model incorporates the physics of wellbore hydraulics coupled to transient gas flow to the intrusion borehole, and mechanical response of the waste. Degraded waste properties using of the model. The evaluations include both numerical and analytical implementations of the conceptual model. A tensile failure criterion is assumed appropriate for calculation of volumes of waste experiencing fragmentation. Calculations show that for repository gas pressures less than 12 MPa, no tensile failure occurs. Minimal volumes of material experience failure below gas pressure of 14 MPa. Repository conditions dictate that the probability of gas pressures exceeding 14 MPa is approximately 1%. For these conditions, a maximum failed volume of 0.25 m{sup 3} is calculated.

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1996 Site environmental report Sandia National Laboratories Albuquerque, New Mexico

Fink, Charles H.

Sandia National Laboratories/New Mexico (SNL/NM) is operated in support of the U.S. Department of Energy (DOE) mission to provide weapon component technology and hardware for national security needs, and to conduct fundamental research and development (R&D) to advance technology in energy research, computer science, waste management, electronics, materials science, and transportation safety for hazardous and nuclear components. In support of this mission, the Environmental Safety and Health (ES&H) Center at SNL/NM conducts extensive environmental monitoring, surveillance, and compliance activities to assist SNL`s line organizations in meeting all applicable environmental regulations applicable to the site including those regulating radiological and nonradiological effluents and emissions. Also herein are included, the status of environmental programs that direct and manage activities such as terrestrial surveillance; ambient air and meteorological monitoring; hazardous, radioactive, and solid waste management; pollution prevention and waste minimization; environmental restoration (ER); oil and chemical spill prevention; and National Environmental Policy Act (NEPA) documentation. This report has been prepared in compliance with DOE order 5400.1, General Environmental Protection.

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Analysis of subsidence data for the West Hackberry site, Louisiana

Bauer, Stephen J.

The elevation change data measured at the West Hackberry SPR site over the last 14+ years has been studied and a model utilized to project elevation changes into the future. The subsidence rate has decreased with time due to instituting maintenance of higher operating pressures for caverns (since about 1990) and the normal decrease in creep closure rate of caverns with time. However, the subsidence at the site is projected to continue. As a result, low lying regions exist and the extents of these regions are projected to increase with time. These low lying regions are susceptible to inundation with water from Black Lake and/or hurricane storm surges. This work may assist DOE in planning the construction and location of mitigative measures for flood control.

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1996 Site environmental report Tonopah test range Tonopah, Nevada

Culp, Todd A.

Sandia National Laboratories (SNL) operates the Tonopah Test Range (TTR) for the Department of Energy`s (DOE) Weapons Ordnance Program. This annual report (calendar year 1996) summarizes the compliance status to environmental regulations applicable at the site including those statutes that govern air and water quality, waste management, clean-up of contaminated areas, control of toxic substances, and adherence to requirements as related to the National Environmental Policy Act (NEPA). In compliance with DOE Orders, SNL also conducts environmental surveillance for radiological and nonradiological contaminants. SNL`s responsibility for environmentals surveillance for radiological and nonradiological contaminants. SNL`s responsibility for environmental surveillance extends only to those activities performed by SNL or under its direction. Annual radiological and nonradiological routine releases and unplanned releases (occurrences) are also summarized herein.

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Hot Cell Facility modifications at Sandia National Laboratories to support {sup 99}Mo production

Vernon, Milton E.

In September, 1996, following the completion of an extensive Environmental Impact Statement (EIS), a record of decision (ROD) was issued by DOE selecting Sandia as the facility to take on the {sup 99}Mo production mission. {sup 99}Mo is the precursor to {sup 99m}Tc which is used in 36,000 medical procedures per day in the US. to meet US {sup 99}Mo medical demands, 20 kCi of {sup 99}Mo must be delivered to the pharmaceutical companies each week. This could be accomplished by the processing of twenty-five targets (total fission product of 15 kCi/target) each week within the SNL Hot Cell Facility (HCF). To accomplish this new mission, significant modifications to the HCF will have to be undertaken. This paper presents a brief history of the HCF, and describes modifications necessary to achieve DOE directives.

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Production of fission and activation product isotopes at Sandia National Laboratories

Coats, Richard L.

The mission of the Sandia National Laboratories (SNL) Annular Core Research Reactor (ACRR) and the Hot Cell Facility (HCF) has recently changed from support of Defense and other programs to support of the Department of Energy (DOE) Isotope Production and Distribution Program (IPDP). SNL`s primary role, in support of IPDP, is ensuring a reliable supply of {sup 99}Mo to the US health care system. SNL will also play a role of complementing the isotope production of other DOE Reactor facilities such as High Flux Isotope Reactor (HFIR) at Oak Ridge, Tennessee; High Flux Beam Reactor (HFBR) at Brookhaven, New York, ad Advanced Test Reactor (ATR) in Idaho. The unique characteristics that the SNL facilities offer to the IPDP facility capability are simplicity, multiple irradiation locations, ready irradiation space access and co-located hot cell facilities capable of processing a short decay fission product stream. The SNL {sup 99}Mo effort is characterized elsewhere and this paper is intended to describe the production of additional isotopes for that can be produced medical and other uses planned to start soon after the {sup 99}Mo capability has been established. Isotope production in the SNL facilities is through fission or by neutron activation.

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Elements of a continuous-wave borehole radar. Final report

Caffey, Thurlow W.

The theory is developed for the antenna array for a proposed continuous-wave, ground-penetrating radar for use in a borehole, and field measurements are presented. Accomplishments include the underground measurement of the transmitting beam in the azimuth plane, active azimuth-steering of the transmitting beam, and the development of a range-to-target algorithm. The excellent performance of the antenna array supports the concept of a continuous-wave borehole radar. A field-prototype should be developed for use in both geothermal zones and for the exploration and recovery of oil and gas.

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A method for establishing integrity in software-based systems

Berg, R.S.

In this paper, the authors present a digital system requirements specification method that has demonstrated a potential for improving the completeness of requirements while reducing ambiguity. It assists with making proper digital system design decisions, including the defense against specific digital system failures modes. It also helps define the technical rationale for all of the component and interface requirements. This approach is a procedural method that abstracts key features that are expanded in a partitioning that identifies and characterizes hazards and safety system function requirements. The key system features are subjected to a hierarchy that progressively defines their detailed characteristics and components. This process produces a set of requirements specifications for the system and all of its components. Based on application to nuclear power plants, the approach described here uses two ordered domains: plant safety followed by safety system integrity. Plant safety refers to those systems defined to meet the safety goals for the protection of the public. Safety system integrity refers to systems defined to ensure that the system can meet the safety goals. Within each domain, a systematic process is used to identify hazards and define the corresponding means of defense and mitigation. In both domains, the approach and structure are focused on the completeness of information and eliminating ambiguities in the generation of safety system requirements that will achieve the plant safety goals.

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Validating theoretical calculations of thermomechanical stress and deformation using the ATC4.1 flip-chip test vehicle

Peterson, David A.

Two closed form analytical solutions for tri-material thermomechanical stress and deformation, along with one-quarter section finite element model (FEM), were validated using an in-situ CMOS piezoresistive stress measurement test chip that has been repatterened into a fine pitch area array flip-chip. A special printed circuit board substrate for the test chip was designed at Sandia and fabricated by the Hadco Corp. The flip-chip solder attach (FCA) and underfill was performed by a SEMATECH member company. The measured incremental stresses produced by the underfill are reported and discussed for two underfill materials used in this experiment. Detailed comparisons between theory and experiment are presented and discussed.

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Waste isolation pilot plant disposal room model

Butcher, B.M.

This paper describes development of the conceptual and mathematical models for the part of the Waste Isolation Pilot Plant (WIPP) repository performance assessment that is concerned with what happens to the waste over long times after the repository is decommissioned. These models, collectively referred to as the {open_quotes}Disposal Room Model,{close_quotes} describe the repository closure process during which deformation of the surrounding salt consolidates the waste. First, the relationship of repository closure to demonstration of compliance with the Environmental Protection Agency (EPA) standard (40 CFR 191 Appendix C) and how sensitive performance results are to it are examined. Next, a detailed description is provided of the elements of the disposal region, and properties selected for the salt, waste, and other potential disposal features such as backfill. Included in the discussion is an explanation of how the various models were developed over time. Other aspects of closure analysis, such as the waste flow model and method of analysis, are also described. Finally, the closure predictions used in the final performance assessment analysis for the WIPP Compliance Certification Application are summarized.

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Mo-Al{sub 2}O{sub 3} cermet research and development

Glass, Sarah J.

This report describes the results to date of a program that was initiated to predict and measure residual stresses in Mo-Al{sub 2}O{sub 3} cermet-containing components and to develop new materials and processes that would lead to the reduction or elimination of the thermal mismatch stresses. The period of performance includes work performed CY95-97. Excessive thermal mismatch stresses had produced cracking in some cermet-containing neutron tube components. This cracking could lead to a loss of hermeticity or decreased tube reliability. Stress predictions were conducted using finite element models of the various components, along with the thermal coefficient of expansion (CTE), Young`s modulus, and strength properties. A significant portion of the program focused on the property measurements for the existing cermet materials, processing conditions, and the measurement technique. The effects of differences in the properties on the predicted residual stresses were calculated for existing designs. Several potential approaches were evaluated for reducing the residual stresses and cracking in cermet-containing parts including reducing the Mo content of the cermet, substituting a ternary alloy with a better CTE match with alumina, and substituting Nb for Mo. Processing modifications were also investigated for minimizing warpage that occurs during sintering due to differential sintering. These modifications include changing the pressing of the 94ND2 alumina and changing to a 96% alumina powder from AlSiMag.

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Evaluation of post-ashed photoresist cleaning using oxidizing chemistries

Resnick, Paul J.

The use of sulfuric acid based chemistries for the removal of photoresist ashing residue was investigated. Samples were prepared by ion-implanting patterned, UV-hardened photoresist. The efficacy of post-ash cleaning was determined by measuring organic, metallic, and particulate surface concentrations. Sulfuric-nitric mixtures and sulfuric-hydrogen peroxide mixtures were highly effective for the removal of metallic contaminants. Neither chemistry was very effective for particulate and organic residue. Highly effective overall cleaning was observed when a sulfuric acid based clean was followed with an RCA-type process sequence. Redundant cleans provided no additional benefits. Post-ash cleaning may be simplified by either reducing the number of sulfuric acid based cleans, or for certain post-ash applications, by replacing them with RCA-type processes.

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Emerging critical issues and technology needs

Arvizu, D.E.

In April 1997, a panel of experts representing private sector electricity companies met to identify emerging critical issues in the electricity sector and to ascertain how technology can help with these issues. Sandia National laboratories sponsored and conducted the meeting. The panel determined the top eight issues that will be critically important over the next five to ten years, when the electricity sector is expected to undergo a major transition in its market and the regulations that govern it. This report presents a discussion of the selection and ranking of critical issues identified by the panel and the research priorities that were identified.

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VNIIEF NMPC and A Maintenance Management Conference -- video surveillance

Malone, Timothy P.

This paper is part of ongoing Nuclear Materials Protection, Control and Accountability (NMPC and A) work with the All Russian Scientific Research Institute of Experimental Physics (VNIIEF), Sarov, Russia. The material presented in the paper is to provide guidance for the preparation of maintenance management for NMPC and A video assessment and surveillance subsystems being installed at VNIIEF. This paper discusses maintenance philosophies, performance testing, equipment inspection/setup, and record keeping for a video assessment and surveillance subsystem.

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Attenuated total reflection of dielectric/metal interfaces

Haaland, David M.

An experimental system for the characterization of metal/dielectric interfaces has been developed. Attenuated Total Reflection (ATR) spectroscopy of a dielectric on a thin metal film, deposited on a multiple reflection ATR element, yields information about the bonding, or lack thereof, at the metal/dielectric interface. At a certain metal thickness, the absorbance due to molecules at the interface, relative to the signal from the bulk dielectric, is at a maximum. A model which uses the Fresnel equations in matrix form, has been used to predict the best metal thickness for each dielectric/metal/ATR element system. The ATR element may be placed in an environmental chamber in which the temperature, humidity etc. can be varied, in order to test the integrity of the interface to hostile environments. Chemometric analysis of the IR spectral data maximizes our ability to measure small changes in the interface properties. Preliminary results from polyimide/metal samples are presented.

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Final report for the virtual channel encryptor laboratory directed research and development project

Sarfaty, R.A.

A workstation with a single physical connection to a data communications network may have a requirement for simultaneous `virtual` communication channels to more than one destination. This report describes the development of techniques based on the Data Encryption Standard (DES) which encrypt these virtual channels to secure the data being transmitted against unauthorized access. A software module has been developed for the UNIX operating system using these techniques for encryption, and some development has also been done on a hardware device to be included between the workstation and network which can also provide these functions. The material presented in this report will be useful to those with a need to protect information in data communications systems from unauthorized access.

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Sandia National Laboratories: A History of Exceptional Service in the National Interest

Ullrich, Rebecca A.

The book that follows lays out the work of Sandia National Laboratories in its first fifty years and the events and decisions behind that work. But all of those decisions reside in the context of international events and shifting national priorities. As a result, within the broad chronological sweep of Sandia's half century are several turning points that caused the Labs to shift its emphasis and explore new areas. The result has been an ongoing evolution in the nature and focus of the projects Sandia has undertaken, all within the context of serving the national interest by preserving national security.

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A mathematical foundation for the development of cut sets for arbitrarily interconnected networks

Wyss, Gregory D.

This report documents a new method for computing all-terminal reliability for networks that cannot be described in terms of a physical or logical hierarchy--so-called arbitrarily interconnected networks. The method uses an efficient search algorithm to generate minimal cut sets for nonhierarchical networks directly from the network connectivity diagram without the construction of a fault tree model. The efficiency of the search algorithm can be attributed in large part to the novel cut set quantification scheme developed for this project. This quantification scheme uses cut sets composed only of link failures to compute the reliability of a network in which arbitrary combinations of nodes and links can fail. The scheme further enables the computation of traditional risk importance measures for nodes and links from these same link-based cut sets. This novel quantification scheme leads to a dramatic reduction in the computational effort required to assess network reliability because the cut set search process (the most computationally intensive part of the assessment) can neglect the possibility of node failures when finding cut sets to describe all-terminal reliability. Computational savings can be several orders of magnitude over previous cut set-based network reliability assessment methods. The method is applicable to both planar and nonplanar networks.

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The browser prototype for the CTBT knowledge base

Keyser, R.G.

As part of the United States Department of Energy`s (DOE) Comprehensive Test Ban Treaty (CTBT) research and development effort, a Knowledge Base is being developed. This Knowledge Base will store the regional geophysical research results as well as geographic contexual information and make this information available to the Automated Data Processing (ADP routines) as well as human analysts involved in CTBT monitoring. This paper focuses on the initial development of a browser prototype to be used to interactively examine the contents of the CTBT Knowledge Base. The browser prototype is intended to be a research tool to experiment with different ways to display and integrate the datasets. An initial prototype version has been developed using Environmental Systems Research Incorporated`s (ESRI) ARC/INFO Geographic Information System (GIS) product. The conceptual requirements, design, initial implementation, current status, and future work plans are discussed. 4 refs., 2 figs.

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The effects of user mobility on usage parameter control (UPC) in wireless ATM systems

Sholander, Peter E.

Wireless Asynchronous Transfer Mode (WATM) networks pose new traffic management problems. One example is the effect of user mobility on Usage Parameter Control (UPC). If the UPC algorithm resets after each handoff between wireless-cells, then users can cheat on their traffic contract. This paper derives explicit relationships between a user`s traffic parameters (Peak Cell Rate, Sustained Cell Rate and Maximum Burst Size), their transit time per wireless-cell, their maximum sustained cheating-rate and the Generic Cell Rate Algorithm`s (GCRA`s) Limit (L) parameter. It also shows that the GCRA can still effectively police Constant Bit Rate (CBR) traffic, but not some types of realistic Variable Bit Rate (VBR) traffic.

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Final report: Photochromism as a switching mechanism for electronically active organic materials

Sinclair, Michael B.

Recent discoveries in the field of conjugated polymers in environmental stability, regiochemical regularity, and electrical conductivity, particularly of polythiophene and polyaniline, have intensified interest in device applications. Present or anticipated applications include development of electrical circuitry on a molecular scale, as well as conducting and semiconducting materials for a variety of applications including thin film transistors and batteries. The authors have investigated a series of compounds comprising conjugated segments coupled to photochromic elements. The photochromic reaction in these compounds reversibly alters the conjugation length and provides a mechanism for switching both the electrical and optical properties of these materials. The authors are currently investigating the nature and scope of this switching mechanism and preparing extended materials that take advantage of this novel form of switching behavior. Preparation and photochromic behavior of several of these materials are described.

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Geotechnical characterization for the Main Drift of the Exploratory Studies Facility

Kessel, David S.

Geotechnical characterization of the Main Drift of the Exploratory Studies Facility was based on borehole data collected in site characterization drilling and on scanline rock mass quality data collected during the excavation of the North Ramp. The Main Drift is the planned 3,131-m near-horizontal tunnel to be excavated at the potential repository horizon for the Yucca Mountain Site Characterization Project. Main Drift borehole data consisted of three holes--USW SD-7, SD-9, and SD-12--drilled along the tunnel alignment. In addition, boreholes USW UZ-14, NRG-6, and NRG-7/7A were used to supplement the database on subsurface rock conditions. Specific data summarized and presented included lithologic and rock structure core logs, rock mechanics laboratory testing, and rock mass quality indices. Cross sections with stratigraphic and thermal-mechanical units were also presented. Topics discussed in the report include geologic setting, geologic features of engineering and construction significance, anticipated ground conditions, and the range of required ground support. Rock structural and rock mass quality data have been developed for each 3-m interval of core in the middle nonlithophysal stratigraphic zone of the Topopah Spring Tuff Formation. The distribution of the rock mass quality data in all boreholes used to characterize the Main Drift was assumed to be representative of the variability of the rock mass conditions to be encountered in the Main Drift. Observations in the North Ramp tunnel have been used to project conditions in the lower lithophysal zone and in fault zones.

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Long-term brine migration through an engineered shaft seal system

Fryar, D.G.; Beach, J.A.; Kelley, V.A.; Knowles, M.K.

The shaft seal system for the Waste Isolation Pilot Plant (WIPP) must provide a barrier to the migration of fluids within the shafts to prevent the release of contaminants to the accessible environment. To investigate the performance of the shaft seal system, a set of fluid flow performance models was developed based upon the physical characteristics of the WIPP shaft seal system and the surrounding geologic media. This paper describes the results of a numerical model used to investigate the long-term potential for brine migration through the shaft seal system. Modeling results demonstrate that the WIPP shaft seal system will effectively limit brine migration within the repository shafts.

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Chemical class specificity using self-assembled monolayers on SAW devices: Effects of adsorption time and substrate grain size

Ricco, A.J.

The authors report selectivity and sensitivity for 97-MHz SAW (surface acoustic wave) sensors functionalized with (COO{sup {minus}}){sub 2}/Cu{sup 2+}-terminated, organomercaptan-based, self-assembled monolayers (SAMs). Responses were obtained as a function of SAM formation time on thin Au films of controlled grain size. The authors find that the SAM films (1) preferentially adsorb classes of organic analytes according to simple chemical interaction concepts, (2) reversibly adsorb multilayers of some analytes well below their saturation vapor pressure, (3) adsorb more diisopropylmethylphosphonate (DIMP) at a given partial pressure as SAM solution-phase adsorption time increases, and (4) adsorb more DIMP at a given partial pressure as the grain size of the supporting Au film decreases.

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Calculation of density and permeability of compacted crushed salt within an engineered shaft sealing system

Loken, M.; Statham, W.

Crushed salt from the host Salado Formation is proposed as a sealing material in one component of a multicomponent seal system design for the shafts of the Waste Isolation Pilot Plant (WIPP), a mined geological repository for storage and disposal of transuranic radioactive wastes located near Carlsbad, New Mexico. The crushed salt will be compacted and placed at a density approaching 90% of the intact density of the host Salado salt. Creep closure of the shaft will further compact the crushed salt over time, thereby reducing the crushed-salt permeability from the initial state and creating an effective long-term seal. A structural model and a fluid flow model have been developed to provide an estimate of crushed-salt reconsolidation rate as a function of depth, time, and pore pressure. Model results are obtained in terms of crushed-salt permeability as a function of time and depth within the salt column. Model results indicate that average salt column permeability will be reduced to 3.3 {times} 10{sup {minus}20} m{sup 2} in about 100 years, which provides for an acceptable long-term seal component.

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A method of modeling time-dependent rock damage surrounding underground excavations in multiphase groundwater flow

Christian-Frear, T.

Underground excavations produce damaged zones surrounding the excavations which have disturbed hydrologic and geomechanical properties. Prediction of fluid flow in these zones must consider both the mechanical and fluid flow processes. Presented here is a methodology which utilizes a mechanical model to predict damage and disturbed rock zone (DRZ) development around the excavation and then uses the predictions to develop time-dependent DRZ porosity relationships. These relationships are then used to adjust the porosity of the DRZ in the fluid flow model based upon the time and distance from the edge of the excavation. The application of this methodology is presented using a site-specific example from the Waste Isolation Pilot Plant, a US Department of Energy facility in bedded salts being evaluated for demonstration of the safe underground disposal of transuranic waste from US defense-related activities.

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A comparison of simple upscaling models with multisupport permeability data measured on a block of Berea Sandstone

Tidwell, Vincent C.

A specially designed minipermeameter test system, termed the Multisupport Permeameter (MSP), has been developed for direct physical investigation of permeability upscaling. The unique feature of this instrument is its ability to acquire permeability data at multiple sample supports subject to consistent boundary conditions and flow geometries. This device has been employed to physically investigate the permeability upscaling characteristics of a block of Berea Sandstone. Results reveal a number of consistent and distinct trends relating key summary statistics to changes in sample support. Comparisons are drawn between trends in the sample mean measured on the Berea Sandstone and that predicted by three theoretical upscaling models representing three common but different approaches to modeling permeability upscaling.

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Understanding the dynamics of water availability and use in China

Engi, Dennis E.

This report presents the preliminary results of an analysis of China`s water resources, part of an effort undertaken by the National Intelligence Council Medea scientists to improve the understanding of future food production and consumption in the People`s Republic of China. A dynamic water model was developed to simulate the hydrological budgetary processes in five river drainage basins located in northeastern, central, and southern China: the Chang Jiang (Yangtse River), Huanghe (Yellow River), Haihe, Huaihe, and Liaohe. The model was designed to assess the effects of changes in urban, industrial, and agricultural water use requirements on the availability of water in each basin and to develop estimates of the water surpluses and/or deficits in China through the year 2025. The model imposes a sustainable yield constraint, that is, groundwater extraction is not allowed to exceed the sustainable yield; if the available water does not meet the total water use requirements, a deficit results. An agronomic model was also developed to generate projections of the water required to service China`s agricultural sector and compare China`s projected grain production with projected grain consumption requirements to estimate any grain surplus and/or deficit. In future refinements, the agronomic model will interface directly with the water model to provide for the exchange of information on projected water use requirements and available water. The preliminary results indicate that the Chang Jiang basin will have a substantial surplus of water through 2025 and that the Haihe basin is in an ongoing situation. The agricultural water use requirements based on grain production indicate that an agricultural water deficit in the Haihe basin begins before the onset of the modeling period (1980) and steadily worsens through 2025. This assumption is confirmed by reports that groundwater mining is already under way in the most intensely cultivated and populated areas of northern China.

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Seafloor earthquake measurement system, SEMS IV

Platzbecker, Mark R.

Staff of the Telemetry Technology Development Department (2664) have, in support of the U.S. Interior Department Mineral Management Services (MMS), developed and deployed the Seafloor Earthquake Measurement System IV (SEMS IV). The result of this development project is a series of three fully operational seafloor seismic monitor systems located at offshore platforms: Eureka, Grace, and Irene. The instrument probes are embedded from three to seven feet into the seafloor and hardwired to seismic data recorders installed top side at the offshore platforms. The probes and underwater cables were designed to survive the seafloor environment with an operation life of five years. The units have been operational for two years and have produced recordings of several minor earthquakes in that time. Sandia Labs will transfer operation of SEMS IV to MMS contractors in the coming months. 29 figs., 25 tabs.

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SANTOS - a two-dimensional finite element program for the quasistatic, large deformation, inelastic response of solids

Stone, Charles M.

SANTOS is a finite element program designed to compute the quasistatic, large deformation, inelastic response of two-dimensional planar or axisymmetric solids. The code is derived from the transient dynamic code PRONTO 2D. The solution strategy used to compute the equilibrium states is based on a self-adaptive dynamic relaxation solution scheme, which is based on explicit central difference pseudo-time integration and artificial mass proportional damping. The element used in SANTOS is a uniform strain 4-node quadrilateral element with an hourglass control scheme to control the spurious deformation modes. Finite strain constitutive models for many common engineering materials are included. A robust master-slave contact algorithm for modeling sliding contact is implemented. An interface for coupling to an external code is also provided. 43 refs., 22 figs.

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Nuclear power plant accident simulations of gasket materials under simultaneous radiation plus thermal plus mechanical stress conditions

Gillen, Kenneth T.

In order to probe the response of silicone door gasket materials to a postulated severe accident in an Italian nuclear power plant, compression stress relaxation (CSR) and compression set (CS) measurements were conducted under combined radiation (approximately 6 kGy/h) and temperature (up to 230{degrees}C) conditions. By making some reasonable initial assumptions, simplified constant temperature and dose rates were derived that should do a reasonable job of simulating the complex environments for worst-case severe events that combine overall aging plus accidents. Further simplification coupled with thermal-only experiments allowed us to derive thermal-only conditions that can be used to achieve CSR and CS responses similar to those expected from the combined environments that are more difficult to simulate. Although the thermal-only simulations should lead to sealing forces similar to those expected during a severe accident, modulus and density results indicate that significant differences in underlying chemistry are expected for the thermal-only and the combined environment simulations. 15 refs., 31 figs., 15 tabs.

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Packaging performance evaluation and performance oriented packaging standards for large packages for poison inhalation hazard materials

Mills, G.S.

The U.S. Department of Transportation Research & Special Programs Administration (DOT-RSPA) has sponsored a project at Sandia National Laboratories to evaluate the protection provided by current packagings used for truck and rail transport of materials that have been classified as Poison Inhalation Hazards (PIH) and to recommend performance standards for these PIH packagings. Hazardous materials span a wide range of toxicity and there are many parameters used to characterize toxicity; for any given hazardous material, data are not available for all of the possible toxicity parameters. Therefore, it was necessary to select a toxicity criterion to characterize all of the PIH compounds (a value of the criterion was derived from other parameters in many cases) and to calculate their dispersion in the event of a release resulting from a transportation accident. Methodologies which account for material toxicity and dispersal characteristics were developed as a major portion of this project and applied to 72 PIH materials. This report presents details of the PIH material toxicity comparisons, calculation of their dispersion, and their classification into five severity categories. 16 refs., 5 figs., 7 tabs.

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Gas flow characterization of restrictive flow orifice devices

Shrouf, Roger D.

A restrictive flow orifice (RFO) can be used to limit the uncontrolled release of system media upon component or line failure in a gas handling system and can thereby enhance the system safety. This report describes a new RFO product available from the Swagelok Companies and specifies the gas flow characteristics of this device. A family of four different sizes of RFO devices is documented.

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High energy electron beam joining of ceramic components

Turman, Bobby N.

High strength, hermetic braze joints between ceramic components have been produced using high energy electron beams. With a penetration depth into a typical ceramic of {approximately}1 cm for a 10 MeV electron beam, this method provides the capability for rapid, transient brazing operations where temperature control of critical components is essential. The method deposits energy directly into a buried joint, allowing otherwise inaccessible interfaces to be brazed. Because of transient heating, higher thermal conductivity, lower heat capacity, and lower melting temperature of braze metals relative to the ceramic materials, a pulsed high power beam can melt a braze metal without producing excessive ceramic temperatures. We have demonstrated the feasibility of this process related to ceramic coupons as well as ceramic and glass tubes. The transient thermal response was predicted, using as input the energy absorption predicted from the coupled electron-photon transport analysis. The joining experiments were conducted with an RF Linac accelerator at 10-13 MV. The repetition rate of the pulsed beam was varied between 8 and 120 Hz, the average beam current was varied between 8 and 120 microamps, and the power was varied up to 1.5 kW. These beam parameters gave a beam power density between 0.2 to 2 kW/cm{sup 2}. The duration of the joining runs varied from 5 to 600 sec. Joining experiments have provided high strength between alumina - alumina and alumina - cermet joints in cylindrical geometry. These joints provided good hermetic seals. A series of tests was conducted to determine the minimum beam power and exposure time for producing, a hermetic seal.

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Impact of aging on radiation hardness

Shaneyfelt, Marty R.

Burn-in effects are used to demonstrate the potential impact of thermally activated aging effects on functional and parametric radiation hardness. These results have implications on hardness assurance testing. Techniques for characterizing aging effects are proposed.

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Design validation of the PBFA-Z vacuum insulator stack

Spielman, Rick B.

Sandia has developed PBFA-Z, a 20-MA driver for z-pinch experiments by replacing the water lines, insulator stack. and MITLs on PBFA II with hardware of a new design. The PBFA-Z accelerator was designed to deliver 20 MA to a 15-mg z-pinch load in 100 ns. The accelerator was modeled using circuit codes to determine the time-dependent voltage and current waveforms at the input and output of the water lines, the insulator stack, and the MITLs. The design of the vacuum insulator stack was dictated by the drive voltage, the electric field stress and grading requirements, the water line and MITL interface requirements, and the machine operations and maintenance requirements. The insulator stack consists of four separate modules, each of a different design because of different voltage drive and hardware interface requirements. The shape of the components in each module, i.e., grading rings, insulator rings, flux excluders, anode and cathode conductors, and the design of the water line and MITL interfaces, were optimized by using the electrostatic analysis codes, ELECTRO and JASON. The time-dependent performance of the insulator stacks was evaluated using IVORY, a 2-D PIC code. This paper will describe the insulator stack design, present the results of the ELECTRO and IVORY analyses, and show the results of the stack measurements.

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Description of a micro-mechanical testing system

Schmale, David T.

In recent years, technological advances have significantly enhanced the capability to produce milli- and micro-sized components which may be incorporated into the design of small, less costly, reproducible and more reliable nuclear weapons components. Two promising micro-scale processing technologies are Silicon surface micromachining (SMM), a process derived from microelectronics fabrication, and LIGA, a process involving electrodeposition of metals into a polymeric mask containing very fine, sharp features. Complicated SMM structures with micron sized features such as microengines, gears and pop-up mirrors have already been successfully developed. As part of an overall broad effort to develop mechanical test capability of millisized and microsized structures, a mechanical test system has been designed and assembled with the primary goal of characterizing the mechanical properties of LIGA synthesized structures and materials. The current system utilizes many off-the-shelf items including an MTS 3,000 pound 1.0 inch travel hydraulic actuator and an Interface 100 pound load cell. Load, stroke and displacement control is provided by an MTS TestStar system and two 0.100 inch LVDT displacement gages situated in a parallel arrangement at the specimen. Load resolution is on the order of 50 {micro} oz. and displacement resolution less than 45 {micro} inch. The system can test dynamically up to 100 hz at 0.005 inch actuator displacement and loads of 100 lb., statically at up to 250 lb. (limited by the load cell). The scope and flexibility of the microscale test system extends far beyond simply testing LIGA synthesized parts. A detailed description of the machine and a diverse set of results are presented in this report.

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Development program to certify composite doubler repair technique for commercial aircraft

Roach, D.

Commercial airframes exceeding 20 service years often develop crack and corrosion flaws. Bonded composite doublers offer a cost effective method to safely extend aircraft lives. The Federal Aircraft Authority (FAA) has completed a project to introduce composite doubler repair technology to the commercial aircraft industry. Instead of riveting steel or aluminum plates for repair, a single composite doubler may be bonded to the damaged structure. Adhesive bonding eliminates stress concentrations caused by fastener holes. Composites are readily formed into complex shapes for repairing irregular components. Also, composite doublers can be tailored to meet specific anisotropy needs, eliminating structural stiffening in directions other than those required. Other advantages include corrosion resistance, a high strength-to-weight ratio, and potential time savings in installation. One phase of this study developed general methodologies and test programs to ensure proper performance of the technique. A second phase focused on reinforcement of an L-1011 door frame, and encompassed all lifetime tasks such as design, analysis, installation, and nondestructive inspection. This paper overviews the project and details the activities conducted to gain FAA approval for composite doubler use. Structural tests evaluated the damage tolerance and fatigue performance of composite doublers while finite element models were generated to study doubler design issues. Nondestructive inspection procedures were developed and validated using full-scale test articles. Installation dry-runs demonstrated the viability of applying composite doublers in hangar environments. The project`s documentation package was used to support installation of a Boron-Epoxy composite repair on a Delta Air Lines L-1011 aircraft. A second product of the results is a Lockheed Service Bulletin which allows the door corner composite doubler to be installed on all L-1011 aircraft. 9 refs., 10 figs., 2 tabs.

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Validation and transfer of NDI techniques for corrosion quantification and small crack/disbond detection

Shurtleff, W.W.

A coordinated program in inspection system research was started at the Federal Aviation Administration (FAA) Technical Center in 1990 as part the National Aging Aircraft Research Program. The primary objectives of the Inspection Systems Research Initiative are to act in concert with other government agencies and private industry to develop improved inspection techniques to address specific airframe and engine inspection problems and to evaluate and validate existing and emerging inspection systems. Advanced conventional technologies, emerging technologies, or combinations of technologies are investigated for their ability to accurately and reliably detect cracks, disbonds, corrosion, and other damage. This paper will present an overview of the FAA inspection system research initiative with special focus on the successes through validation and technology transfer.

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High reliability plastic packaging for microelectronics

Sweet, J.N.

Goal was Assembly Test Chips (ATCs) which could be used for evaluating plastic encapsulation technologies. Circuits were demonstrated for measuring Au-Al wirebond and Al metal corrosion failure rates during accelerated temperature and humidity testing. The test circuits on the ATC02.5 chip were very sensitive to extrinsic or processing induced failure rates. Accelerated aging experiments were conducted with unpassivated triple track Al structures on the ATC02.6 chip; the unpassivated tracks were found to be very sensitive to particulate contamination. Some modifications to existing circuitry were suggested. The piezoresistive stress sensing circuitry designed for the ATC04 test chip was found suitable for determining the change in the state of mechanical stress at the die when both initial and final measurements were made near room temperature (RT). Attempt to measure thermal stress between RT and a typical polymer glass transition temperature failed because of excessive die resistor- substrate leakage currents at the high temperature end; suitable circuitry changes were developed to overcome this problem. One temperature and humidity experiment was conducted with Sandia developed static radom access memory parts to examine non-corrosion CMOS failures; this objective was not achieved, but corrosion failure at the metal to Si contacts on the die surface could be detected. This 2-year effort resulted in new designs for test circuits which could be used on an advanced ATC for reliability assessment in Defense Programs electronics development projects.

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Conceptual design for an electron-beam heated hypersonic wind tunnel

Lipinski, Ronald J.

There is a need for hypersonic wind-tunnel testing at about mach 10 and above using natural air and simulating temperatures and pressures which are prototypic of flight at 50 km altitude or below. With traditional wind-tunnel techniques, gas cooling during expansion results in exit temperatures which are too low. Miles, et al., have proposed overcoming this difficulty by heating the air with a laser beam as it expands in the wind-tunnel nozzle. This report discusses an alternative option of using a high-power electron beam to heat the air as it expands. In the e-beam heating concept, the electron beam is injected into the wind-tunnel nozzle near the exit and then is guided upstream toward the nozzle throat by a strong axial magnetic field. The beam deposits most of its power in the dense air near the throat where the expansion rate is greatest. A conceptual design is presented for a large-scale system which achieves Mach 14 for 0.1 seconds with an exit diameter of 2.8 meters. It requires 450 MW of electron beam power (5 MeV at 90 A). The guiding field is 500 G for most of the transport length and increases to 100 kG near the throat to converge the beam to a 1.0-cm diameter. The beam generator is a DC accelerator using a Marx bank (of capacitors) and a diode stack with a hot cathode. 14 refs. 38 figs., 9 tabs.

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The role of R and D in geothermal drilling cost reduction

Glowka, D.A.

The role that drilling technology development can play in reducing the cost of geothermal power is examined. Factors contributing to the relatively high cost of geothermal drilling are discussed, and potential technology improvements that could reduce those costs are identified. Projects under way at Sandia National Laboratories to address these technology needs are summarized, and estimates are made of the potential drilling cost savings resulting from these projects.

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Food and Drug Administration process validation activities to support 99Mo production at Sandia National Laboratories

Mcdonald, M.J.

Prior to 1989 {sup 99}Mo was produced in the US by a single supplier, Cintichem Inc., Tuxedo, NY. Because of problems associated with operating its facility, in 1989 Cintichem elected to decommission the facility rather than incur the costs for repair. The demise of the {sup 99}Mo capability at Cintichem left the US totally reliant upon a single foreign source, Nordion International, located in Ottawa Canada. In 1992 the DOE purchased the Cintichem {sup 99}Mo Production Process and Drug Master File (DMF). In 1994 the DOE funded Sandia National Laboratories (SNL) to produce {sup 99}Mo. Although Cintichem produced {sup 99}Mo and {sup 99m}Tc generators for many years, there was no requirement for process validation which is now required by the Food and Drug Administration (FDA). In addition to the validation requirement, the requirements for current Good manufacturing Practices were codified into law. The purpose of this paper is to describe the process validation being conducted at SNL for the qualification of SNL as a supplier of {sup 99}Mo to US pharmaceutical companies.

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Development of modifications to the material point method for the simulation of thin membranes, compressible fluids, and their interactions

York II, A.R.

The material point method (MPM) is an evolution of the particle in cell method where Lagrangian particles or material points are used to discretize the volume of a material. The particles carry properties such as mass, velocity, stress, and strain and move through a Eulerian or spatial mesh. The momentum equation is solved on the Eulerian mesh. Modifications to the material point method are developed that allow the simulation of thin membranes, compressible fluids, and their dynamic interactions. A single layer of material points through the thickness is used to represent a membrane. The constitutive equation for the membrane is applied in the local coordinate system of each material point. Validation problems are presented and numerical convergence is demonstrated. Fluid simulation is achieved by implementing a constitutive equation for a compressible, viscous, Newtonian fluid and by solution of the energy equation. The fluid formulation is validated by simulating a traveling shock wave in a compressible fluid. Interactions of the fluid and membrane are handled naturally with the method. The fluid and membrane communicate through the Eulerian grid on which forces are calculated due to the fluid and membrane stress states. Validation problems include simulating a projectile impacting an inflated airbag. In some impact simulations with the MPM, bodies may tend to stick together when separating. Several algorithms are proposed and tested that allow bodies to separate from each other after impact. In addition, several methods are investigated to determine the local coordinate system of a membrane material point without relying upon connectivity data.

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Constitutive behavior of 40Sn-40In-20Pb and 50In-50Pb solders

Frear, D.R.

This work was performed to characterize the time dependent deformation behavior of two solder alloys typically used in radar applications, 40Sn-40In-20Pb and 50In-50Pb by weight percent. The near-eutectic 60Sn-40Pb alloy was sued as a baseline comparison. The time-dependent deformation was measured using isothermal uniaxial compression creep tests. The data was reduced and, using a least squares fit algorithm, formatted into the Sherby-Dorn power law creep equation. The derived constitutive relationships were then used as a primary input to a solid mechanics, finite element model to predict solder joint lifetime and reliability. For a fixed applied stress, 40Sn-40In-20Pb had slower creep rates, at all temperatures, compared to 50In-50Pb and the baseline near eutectic 60Sn-40Pb solder. At temperatures above 70 C, the 50In-50Pb had faster creep rates than 60 Sn-40Pb. At lower temperatures, the 60Sn-40Pb solder had a higher creep rate due, in part, to its heterogeneous structure and large number of grain boundaries available for grain boundary sliding and rotation compared to 50In-50Pb.

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The Fireball integrated code package

Dobranich, Dean D.

Many deep-space satellites contain a plutonium heat source. An explosion, during launch, of a rocket carrying such a satellite offers the potential for the release of some of the plutonium. The fireball following such an explosion exposes any released plutonium to a high-temperature chemically-reactive environment. Vaporization, condensation, and agglomeration processes can alter the distribution of plutonium-bearing particles. The Fireball code package simulates the integrated response of the physical and chemical processes occurring in a fireball and the effect these processes have on the plutonium-bearing particle distribution. This integrated treatment of multiple phenomena represents a significant improvement in the state of the art for fireball simulations. Preliminary simulations of launch-second scenarios indicate: (1) most plutonium vaporization occurs within the first second of the fireball; (2) large non-aerosol-sized particles contribute very little to plutonium vapor production; (3) vaporization and both homogeneous and heterogeneous condensation occur simultaneously; (4) homogeneous condensation transports plutonium down to the smallest-particle sizes; (5) heterogeneous condensation precludes homogeneous condensation if sufficient condensation sites are available; and (6) agglomeration produces larger-sized particles but slows rapidly as the fireball grows.

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LDRD final report: Physical simulation of nonisothermal multiphase multicomponent flow in porous media

Martinez, Mario J.

This document reports on the accomplishments of a laboratory-directed research and development (LDRD) project whose objective was to initiate a research program for developing a fundamental understanding of multiphase multicomponent subsurface transport in heterogeneous porous media and to develop parallel processing computational tools for numerical simulation of such problems. The main achievement of this project was the successful development of a general-purpose, unstructured grid, multiphase thermal simulator for subsurface transport in heterogeneous porous media implemented for use on massively parallel (MP) computers via message-passing and domain decomposition techniques. The numerical platform provides an excellent base for new and continuing project development in areas of current interest to SNL and the DOE complex including, subsurface nuclear waste disposal and cleanup, groundwater availability and contamination studies, fuel-spill transport for accident analysis, and DNAPL transport and remediation.

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Interactions between self-assembled monolayers and an organophosphonate: A detailed study using surface acoustic wave-based mass analysis, polarization modulation-FTIR spectroscopy, and ellipsometry

Ricco, Antonio J.

Self-assembled monolayers (SAMs) having surfaces terminated in the following functional groups: -CH{sub 3}, -OH, -COOH, and (COO{sup -}){sub 2}Cu{sup 2+} (MUA-Cu{sup 2+}) have been prepared and examined as potential chemically sensitive interfaces. Mass measurements made using surface acoustic wave (SAW) devices indicate that these surfaces display different degrees of selectivity and sensitivity to a range of analytes. The response of the MUA-Cu{sup 2+} SAM to the nerve-agent simulant diisopropyl methylphosphonate (DIMP) is particularly intriguing. Exposure of this surface to 50%-of-saturation DIMP yields a surface concentration equivalent to about 20 DIMP monolayers. Such a high surface concentration in equilibrium with a much lower-than-saturation vapor pressure has not previously been observed. Newly developed analytical tools have made it possible to measure the infrared spectrum of the chemically receptive surface during analyte dosing. Coupled with in-situ SAW/ellipsometry measurements, which permit simultaneous measurement of mass and thickness with nanogram and Angstrom resolution, respectively, it has been possibly to develop a model for the surface chemistry leading to the unusual behavior of this system. The results indicate that DIMP interacts strongly with surface-confined Cu{sup 2+} adduct that nucleates growth of semi-ordered crystallites having substantially lower vapor pressure than the liquid.

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Development and assessment of the CONTAIN hybrid flow solver

Murata, Kenneth K.

A new gravitational head formulation for the treatment of stratified flows has been developed for CONTAIN, a lumped-parameter code used primarily for the analysis of postulated accidents in nuclear power plants. This new hybrid formulation is discussed and compared in this paper with the old, average-density CONTAIN formulation. In addition, these formulations are assessed against experimental data from three large-scale experiments in which stratified conditions were observed. These are the NUPEC M-8-1, Surtsey ST-3, and the HDR E11.2 experiments.

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Generation of multi-million element meshes for solid model-based geometries: The Dicer algorithm

Tautges, Timothy J.

The Dicer algorithm generates a fine mesh by refining each element in a coarse all-hexahedral mesh generated by any existing all-hexahedral mesh generation algorithm. The fine mesh is geometry-conforming. Using existing all-hexahedral meshing algorithms to define the initial coarse mesh simplifies the overall meshing process and allows dicing to take advantage of improvements in other meshing algorithms immediately. The Dicer algorithm will be used to generate large meshes in support of the ASCI program. The authors also plan to use dicing as the basis for parallel mesh generation. Dicing strikes a careful balance between the interactive mesh generation and multi-million element mesh generation processes for complex 3D geometries, providing an efficient means for producing meshes of varying refinement once the coarse mesh is obtained.

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Feature recognition applications in mesh generation

Tautges, Timothy J.

The use of feature recognition as part of an overall decomposition-based hexahedral meshing approach is described in this paper. The meshing approach consists of feature recognition, using a c-loop or hybrid c-loop method, and the use of cutting surfaces to decompose the solid model. These steps are part of an iterative process, which proceeds either until no more features can be recognized or until the model has been completely decomposed into meshable sub-volumes. This method can greatly reduce the time required to generate an all-hexahedral mesh, either through the use of more efficient meshing algorithms on more of the geometry or by reducing the amount of manual decomposition required to mesh a volume.

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Regulatory and extra-regulatory testing to demonstrate radioactive material packaging safety

Ammerman, Douglas J.

Packages for the transportation of radioactive material must meet performance criteria to assure safety and environmental protection. The stringency of the performance criteria is based on the degree of hazard of the material being transported. Type B packages are used for transporting large quantities of radioisotopes (in terms of A{sub 2} quantities). These packages have the most stringent performance criteria. Material with less than an A{sub 2} quantity are transported in Type A packages. These packages have less stringent performance criteria. Transportation of LSA and SCO materials must be in {open_quotes}strong-tight{close_quotes} packages. The performance requirements for the latter packages are even less stringent. All of these package types provide a high level of safety for the material being transported. In this paper, regulatory tests that are used to demonstrate this safety will be described. The responses of various packages to these tests will be shown. In addition, the response of packages to extra-regulatory tests will be discussed. The results of these tests will be used to demonstrate the high level of safety provided to workers, the public, and the environment by packages used for the transportation of radioactive material.

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How to manage without being a manager

Sweeney, Mary A.

In the author`s current position at Sandia National Laboratories within the Pulsed Power Sciences Center, much of the author`s time is spent in composing short (one page) technical reports and long (> 20 page) technical contracts and program plans for transmission to the Department of Energy and to upper management and also in reviewing long technical documents for accuracy. A major requirement of these efforts is to complete them on a timely basis, often within a few hours or a few days. In this talk, the author reveals some communication {open_quotes}secrets{close_quotes} that have been learned. The idea behind these twelve {open_quotes}secrets{close_quotes} is to get the answers you, as a nonmanager, need quickly from a manager without creating stress either on your part or the manager`s part.

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Examples of technical innovations in rock property measurements prompted by the Waste Isolation Pilot Plant

Christian-Frear, T.L.

The Waste Isolation Pilot Plant (WIPP) is the U.S. Department of Energy`s (DOE) planned repository for transuranic waste generated by defense programs. The WIPP repository 660 meters underground in bedded salt. Bedded salt was chosen for the repository because of salt`s small moisture content, extremely low permeability, and its natural ability to flow or creep, effectively encapsulating the waste in the long-term. However, because of these unique characteristics, the ability to measure properties at in situ conditions are beyond the realm of most standard experimental equipment. Thus a suite of new experimental systems and techniques has been developed to measure properties in extremely {open_quotes}tight{close_quotes} (low permeability) rocks. Also, innovations in rock property measurements have been made for standard porous media through the research conducted to characterize the rocks above the repository. A number of the new systems and techniques developed through the WIPP are presented in this paper. Examples include permeameters, two-phase flow characterization equipment, techniques for evaluation of salt healing, and characterization of diffusive processes.

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Results of the joint ESARDA/INMM workshop on science and modern technology for safeguards

Dupree, S.A.

The Joint ESARDA/INMM Workshop on Science and Modem Technology for Safeguards was held in Arona, Italy, October 28-31, 1996. It was attended by some 120 participants, consisting principally of scientists from various disciplines and safeguards experts from the inspectorates. The Workshop provided a full discussion on the near and far term scientific technologies that may be applied to safeguards. In addition, there were extended discussions on the social and political aspects surrounding the areas of Nonproliferation, International Safeguards, and Regional Safeguards. The general opinion was that the Workshop met and exceeded its goals, setting the stage for future workshops of this type. One of the outstanding characteristics of this Workshop was the ample amount of time allowed for full discussion of each presentation, both for technical issues and social/political issues. This procedure was substantially different from the usual ESARDA and INMM meetings. This paper will discuss the organization and conduct of the Workshop, as well as the results as reported by the four Working Group Chairs and the Workshop Co-chairs.

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Diamond switches for high temperature electronics

Loubriel, Guillermo M.

This paper presents the results of switching voltages of 500 V and currents of 10 A using chemical vapor deposited (CVD) diamond as a switching material. The switching is performed by using an electron beam that penetrates the diamond, creates electron hole pairs, and lowers its resistivity to about 20 {Omega}-cm and its resistance to about 4 {Omega}. Tests were performed at room temperature but in a configuration that allows for 250 C.

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Optimizing surface acoustic wave sensors for trace chemical detection

Frye, G.C.; Kottenstette, R.J.; Heller, E.J.

This paper describes several recent advances for fabricating coated surface acoustic wave (SAW) sensors for applications requiring trace chemical detection. Specifically, we have demonstrated that high surface area microporous oxides can provide 100-fold improvements in SAW sensor responses compared with more typical polymeric coatings. In addition, we fabricated GaAs SAW devices with frequencies up to 500 MHz to provide greater sensitivity and an ideal substrate for integration with high-frequency electronics.

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Modern control strategies for vacuum arc remelting of segregation sensitive alloys

Williamson, Rodney L.

There are several process variables which are crucial to the control of vacuum arc remelting of segregation sensitive alloys. These are: electrode gap, melt rate, cooling rate, furnace annulus, furnace atmosphere and electrode quality (i.e. cleanliness and integrity). Of these variables, active, closed loop control is usually applied only to electrode gap. Other variables are controlled by controlling furnace operational parameters to preset schedules (e.g. melting current is ramped or held constant to control melt rate in an open loop fashion), through proper maintenance and calibration of equipment (e.g. to ensure proper cooling water and gas flow rates, or to accomplish an acceptable vacuum leak rate), through proper practice of procedures, and by maintaining electrode quality control. Electrode gap control is accomplished by controlling an electrode gap indicator such as drip-short frequency (or period) to a specified set-point. This type of control, though often adequate, ignores information available from other electrode gap indicators and is susceptible to upsets. A multiple input electrode gap controller is described which uses optimal estimation techniques to address this problem.

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Characterization of electrothermal actuators and arrays fabricated in a four-level, planarized surface-micromachined polycrystalline silicon process

Barron, C.C.

This paper presents the results of tests performed on a variety of electrothermal microactuators and arrays of these actuators recently fabricated in the four-level planarized polycrystalline silicon (polysilicon) SUMMiT process at the U.S. Department of Energy`s Sandia National Laboratories. These results are intended to aid designers of thermally actuated mechanisms, and will apply to similar actuators made in other polysilicon MEMS processes. The measurements include force and deflection versus input power, maximum operating frequency, effects of long term operation, and ideal actuator and array geometries for different design criteria. A typical application in a stepper motor is shown to illustrate the utility of these actuators and arrays.

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Shock wave structure in heterogeneous reactive media

Baer, M.R.

Continuum mixture theory and mesoscale modeling are applied to describe the behavior of shock-loaded heterogeneous media. One-dimensional simulations of gas-gun experiments demonstrate that the wave features are well described by mixture theory, including reflected wave behavior and conditions where significant reaction is initiated. Detailed wave fields are resolved in numerical simulations of impact on a lattice of discrete explosive {open_quotes}crystals{close_quotes}. It is shown that rapid distortion first occurs at material contact points; the nature of the dispersive fields includes large amplitude fluctuations of stress over several particle pathlengths. Localization of energy causes {open_quotes}hot-spots{close_quotes} due to shock focusing and plastic work as material flows into interstitial regions.

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Cost and performance analysis of physical security systems

Hicks, M.J.; Yates, D.; Jago, W.H.

CPA - Cost and Performance Analysis - is a prototype integration of existing PC-based cost and performance analysis tools: ACEIT (Automated Cost Estimating Integrated Tools) and ASSESS (Analytic System and Software for Evaluating Safeguards and Security). ACE is an existing DOD PC-based tool that supports cost analysis over the full life cycle of a system; that is, the cost to procure, operate, maintain and retire the system and all of its components. ASSESS is an existing DOE PC-based tool for analysis of performance of physical protection systems. Through CPA, the cost and performance data are collected into Excel workbooks, making the data readily available to analysts and decision makers in both tabular and graphical formats and at both the system and subsystem levels. The structure of the cost spreadsheets incorporates an activity-based approach to cost estimation. Activity-based costing (ABC) is an accounting philosophy used by industry to trace direct and indirect costs to the products or services of a business unit. By tracing costs through security sensors and procedures and then mapping the contributions of the various sensors and procedures to system effectiveness, the CPA architecture can provide security managers with information critical for both operational and strategic decisions. The architecture, features and applications of the CPA prototype are presented. 5 refs., 3 figs.

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Development of a remote vital signs sensor

Ladd, Mark D.

This paper describes the work at Sandia National Laboratories to develop sensors that remotely detect unique life-form characteristics, such as breathing patterns or heartbeat patterns. This paper will address the Technical Support Working Group`s (TSWG) objective: to develop a remote vital signs detector which can be used to assess someone`s malevolent intent. The basic concept of operations for the projects, system development issues, and the preliminary results for a radar device currently in-house and the implications for implementation are described. A survey that identified the in-house technology currently being evaluated is reviewed, as well as ideas for other potential technologies to explore. A radar unit for breathing and heartbeat detection is being tested, and the applicability of infrared technology is being explored. The desire for rapid prototyping is driving the need for off-the-shelf technology. As a conclusion, current status and future directions of the effort are reviewed.

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Radiation transport phenomena and modeling - part A: Codes

Lorence, L.J.

The need to understand how particle radiation (high-energy photons and electrons) from a variety of sources affects materials and electronics has motivated the development of sophisticated computer codes that describe how radiation with energies from 1.0 keV to 100.0 GeV propagates through matter. Predicting radiation transport is the necessary first step in predicting radiation effects. The radiation transport codes that are described here are general-purpose codes capable of analyzing a variety of radiation environments including those produced by nuclear weapons (x-rays, gamma rays, and neutrons), by sources in space (electrons and ions) and by accelerators (x-rays, gamma rays, and electrons). Applications of these codes include the study of radiation effects on electronics, nuclear medicine (imaging and cancer treatment), and industrial processes (food disinfestation, waste sterilization, manufacturing.) The primary focus will be on coupled electron-photon transport codes, with some brief discussion of proton transport. These codes model a radiation cascade in which electrons produce photons and vice versa. This coupling between particles of different types is important for radiation effects. For instance, in an x-ray environment, electrons are produced that drive the response in electronics. In an electron environment, dose due to bremsstrahlung photons can be significant once the source electrons have been stopped.

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Coupled explosive/structure computational techniques at Sandia National Laboratories

Preece, Dale S.

Simulation of the effects of explosives on structures is a challenge because the explosive response can best be simulated using Eulerian computational techniques and structural behavior is best modeled using Lagrangian methods. Due to the different methodology of the two computational techniques and code architecture requirements, they are usually implemented in different computer programs. Explosive and structure modeling in two different codes make it difficult or next to impossible to do coupled explosive/structure interaction simulations. Sandia National Laboratories has developed two techniques for solving this problem. The first is called Smoothed Particle Hydrodynamics (SPH), a relatively new gridless method comparable to Eulerian, that is especially suited for treating liquids and gases such as those produced by an explosive. The SPH capability has been fully implemented into the transient dynamics finite element (Lagrangian) codes PRONTO-2D and -3D. A PRONTO-3D/SPH simulation of the effect of a blast on a protective-wall barrier is presented in this paper. The second technique employed at Sandia uses a new code called Zapotec that combines the 3-D Eulerian code CTH and the Lagrangian code PRONTO-3D with minimal changes to either code. CTH and PRONTO-3D are currently executing on the Sandia Terraflops machine (9000 Pentium Pro processors). Eulerian simulations with 100 million cells have been completed on the current configuration of the machine (4500 Pentium Pro processors). The CTH and PRONTO-3D combination will soon be executing in a coupled fashion on this machine.

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Threats to financial system security

Mcgovern, D.E.

The financial system in the United States is slowly migrating from the bricks and mortar of banks on the city square to branch banks, ATM`s, and now direct linkage through computers to the home. Much work has been devoted to the security problems inherent in protecting property and people. The impact of attacks on the information aspects of the financial system has, however, received less attention. Awareness is raised through publicized events such as the junk bond fraud perpetrated by Milken or gross mismanagement in the failure of the Barings Bank through unsupervised trading activities by Leeson in Singapore. These events, although seemingly large (financial losses may be on the order of several billion dollars), are but small contributors to the estimated $114 billion loss to all types of financial fraud in 1993. Most of the losses can be traced to the contribution of many small attacks perpetrated against a variety of vulnerable components and systems. This paper explores the magnitude of these financial system losses and identifies new areas for security to be applied to high consequence events.

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Recent applications of thermal imagers for security assessment

Bisbee, T.L.

This paper discusses recent applications by Sandia National Laboratories of cooled and uncooled thermal infrared imagers to wide-area security assessment systems. Thermal imagers can solve many security assessment problems associated with the protection of high-value assets at military bases, secure installations, and commercial facilities. Thermal imagers can provide surveillance video from security areas or perimeters both day and night without expensive security lighting. Until fairly recently, thermal imagers required open-loop cryogenic cooling to operate. The high cost of these systems and associated maintenance requirements restricted their widespread use. However, recent developments in reliable, closed-loop, linear drive cryogenic coolers and uncooled infrared imagers have dramatically reduced maintenance requirements, extended MTBF, and are leading to reduced system cost. These technology developments are resulting in greater availability and practicality for military as well as civilian security applications.

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A long-term strategic plan for development of solar thermal electric technology

Tyner, Craig E.

Solar thermal electric (STE) technologies--parabolic troughs, power towers, and dish/engine systems--can convert sunlight into electricity efficiently and with minimum effect on the environment. These technologies currently range from developmental to early commercial stages of maturity. This paper summarizes the results of a recent strategic planning effort conducted by the US department of Energy (DOE) to develop a long-term strategy for the development of STE technologies. The planning team led by DOE included representatives from the solar thermal industry, domestic utilities, state energy offices, and Sun{center_dot}Lab (the cooperative Sandia National laboratories/National Renewable Energy Laboratory partnership that supports the STE Program) as well as project developers. The plan was aimed at identifying specific activities necessary to achieve the DOE vision of 20 gigawatts of installed STE capability by the year 2020. The planning team developed five strategies that both build on the strengths of, and opportunities for, STE technology and address weaknesses and threats. These strategies are to: support future commercial opportunities for STE technologies; demonstrate improved performance and reliability of STE components and systems; reduce STE energy costs; develop advanced STE systems and applications; and address nontechnical barriers and champion STE power. The details of each of these strategies are discussed.

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Concepts and applications of wireless security systems for tactical, portable, and fixed sites

Harrington, John J.

Intrusion detection systems sometimes use radio signals to convey sensor status in areas that wire conduits do not service or as a redundant path to wired systems. Some applications benefit from radio technology by minimizing setup time and reducing installation and operation costs. In recent years with the explosion in wireless communications, these radio-based security systems have become more capable while lowering costs, size, and power consumption. However, the very nature of radio communication raises issues regarding setup, operation, and security of these systems. Sandia National Laboratories, in cooperation with government and industry, has addressed many of these issues through the analysis and development of security systems, communications protocols, and operational procedures. Message encryption and frequent channel supervision are used to enhance security. Installation and maintenance of these systems are simplified by incorporating built-in radio link analysis, menu-driven configuration equipment, and other techniques. Commercial communications satellites and spread-spectrum radios are also being integrated to provide unique capabilities to the security community. The status of this work is presented here along with details of its development.

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Novel near-field optical probe for 100-nm critical dimension measurements

Stallard, Brian R.

Although the theoretical resolution for a conventional optical microscope is about 300 nm, it is normally difficult to obtain satisfactory critical dimension (CD) measurements below about 600 nm. E-beam technology has been popular for sub-500 nm metrology but also has well known limitations. Scanning probe and near-field optical methods have high spatial resolution. Yet they are ill-suited for routine CD metrology of high aspect ratio features because of a combination of short working distances (< 10 nm) and large tips. In this paper the authors present the concept and initial modeling results for a novel near-field optical probe that has the potential of overcoming these limitations. The idea is to observe resonance shifts in a waveguide cavity that arise from the coupling of the evanescent field of the waveguide to perturbations beneath the waveguide plane. The change in resonance frequency is detected as a change in the transmission of a monochromatic probe beam through the waveguide. The transmitted intensity, together with the appropriate signal processing, gives the topography of the perturbation. The model predicts that this probe is capable of determining the width of photoresist lines as small as 100 nm. The working distance is much more practical than other probe techniques at about 100 to 250 nm.

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Implantation activation annealing of Si-implanted gallium nitride at temperatures > 1,100 C

Zolper, J.C.

The activation annealing of Si-implanted GaN is reported for temperatures from 1,100 to 1,400 C. Although previous work has shown that Si-implanted GaN can be activated by a rapid thermal annealing at {approximately}1,100 C, it was also shown that significant damage remained in the crystal. Therefore, both AlN-encapsulated and uncapped Si-implanted GaN samples were annealed in a metal organic chemical vapor deposition system in a N{sub 2}/NH{sub 3} ambient to further assess the annealing process. Electrical Hall characterization shows increases in carrier density and mobility for annealing up to 1,300 C before degrading at 1,400 C due to decomposition of the GaN epilayer. Rutherford backscattering spectra show that the high annealing temperatures reduce the implantation induced damage profile but do not completely restore the as-grown crystallinity.

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Processing of PbTiO{sub 3} and Pb(Zr{sub x}Ti{sub 1{minus}x})O{sub 3} thin films by novel single-solid-source metalorganic chemical vapor deposition

Tuttle, Bruce T.

Ferroelectric PbTiO{sub 3} (PT) and Pb(Zr{sub x}Ti{sub 1{minus}x})O{sub 3} (PZT) thin films have been deposited on (100) MgO and (111) Pt/SiO{sub 2}/(100)Si substrates by using a novel single-solid-source metalorganic chemical vapor deposition (MOCVD) technique. The new technique uses a powder delivery system to deliver the mixed precursor powders directly into a hot vaporizer from room temperature, therefore, avoiding any problems associated with polymerization or decomposition of the precursors before evaporation. The technique simplifies MOCVD processing significantly and can improve process reliability and reproducibility. The deposited PT and PZT films have a perovskite structure and are highly oriented with respect to the substrate. With improvement of process control, systematic studies of film evolution under various growth conditions have been carried out. Effects of substrate, substrate temperature, system vacuum, and precursor ratios in the mixture on film microstructure and properties will be presented in this paper.

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Radiation transport Part B: Applications with examples

Beutler, David E.

In the previous sections Len Lorence has described the need, theory, and types of radiation codes that can be applied to model the results of radiation effects tests or working environments for electronics. For the rest of this segment, the author will concentrate on the specific ways the codes can be used to predict device response or analyze radiation test results. Regardless of whether one is predicting responses in a working or test environment, the procedures are virtually the same. The same can be said for the use of 1-, 2-, or 3-dimensional codes and Monte Carlo or discrete ordinates codes. No attempt is made to instruct the student on the specifics of the code. For example, the author will not discuss the details, such as the number of meshes, energy groups, etc. that are appropriate for a discrete ordinates code. For the sake of simplicity, he will restrict himself to the 1-dimensional code CEPXS/ONELD. This code along with a wide variety of other radiation codes can be obtained form the Radiation Safety Information Computational Center (RSICC) for a nominal handling fee.

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NET-1.2 post-irradiation examination report

Rightley, Michael J.

The post-irradiation examination (PIE) of the NET-1.2 fuel element was completed in December, 1993. The goal of the PIE work was to gather data regarding the fracture of the hot frit during the experiment. Five cracks were observed in the hot frit at various locations although only two were believed to have initiated the overall component failure. These two cracks were complete circumferential failures and were located near the open and closed ends of the frit within the active flow region. The location and orientation of these fractures suggested that failure was the result of thermally-induced stresses that exceeded pre-test predictions. The cause of the failure was the temperature difference between the coolant flowing through the hot frit and the thermally massive end fittings. The resulting axial temperature gradients in the hot frit imposed thermal stresses that exceeded failure in the frit coating material. This coating fracture then propagated through the graphite substrate. Post-test analyses of the frit response based on measured data from the experiment verified that the frit coating failure stresses were exceeded. Additionally, the cold frit behaved unexpectedly. The PIE inspection of this component showed that a majority of the compliant panels were permanently deformed against the cold frit inner wall even though the transients that the bed was exposed to were not thought to be capable of creating this magnitude of bed expansion. No evidence of bed locking was observed. A calculational error in the prediction of the total bed expansion was found (post-PIE) which certainly contributed to the underestimation of the bed displacement. Additionally, temperature differences between the bulk of the frit and the panels created a bowing force which may have allowed some amount of bed settling at relatively low temperatures while particle thermal expansion was minimal.

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Performance assessment overview for subseabed disposal of high level radioactive waste

Anderson, D.R.

The Subseabed Disposal Project (SDP) was part of an international program that investigated the feasibility of high-level radioactive waste disposal in the deep ocean sediments. This report briefly describes the seven-step iterative performance assessment procedures used in this study and presents representative results of the last iteration. The results of the performance are compared to interim standards developed for the SDP, to other conceptual repositories, and to related metrics. The attributes, limitations, uncertainties, and remaining tasks in the SDP feasibility phase are discussed.

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An implicit fast Fourier transform method for integration of the time dependent Schrodinger or diffusion equation

Riley, Merle E.

The authors have found that the conventional exponentiated split operator procedure is subject to difficulties in energy conservation when solving the time-dependent Schrodinger equation for Coulombic systems. By rearranging the kinetic and potential energy terms in the temporal propagator of the finite difference equations, one can find a propagation algorithm for three dimensions that looks much like the Crank-Nicholson and alternating direction implicit methods for one- and two-space-dimensional partial differential equations. They report comparisons of this novel implicit split operator procedure with the conventional exponentiated split operator procedure on hydrogen atom solutions. The results look promising for a purely numerical approach to certain electron quantum mechanical problems.

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Environment, Safety, and Health (ES&H) self-assessment guide

Romero, J.R.

This document has been prepared as a guide for conducting self-assessments of ES&H functional programs and organizational (line) implementation of these programs. This guide is intended for use by individuals and/or teams involved in or familiar with ES&H programs and line operations (e.g., the {open_quotes}self{close_quotes}in self-assessment). Essential elements of the self-assessment process are described including: schedule and priorities, scope and approach, assessment criteria (e.g., performance objectives and measures), information gathering and analysis techniques, and documentation of planning efforts and results. The appendices in this guide include: (1) an assessment prioritization process, (2) generic performance objectives for line implementation and for ES&H functional programs, (3) sources for ES&H assessment information, (4) systemic factors (developed for SNL`s root cause analysis program), (5) Lockheed Martin audit questions for management systems, compliance and validation, and specific areas and concerns, (6) DOE facility representatives checklist, and (7) assessment tools and resources developed at SNL and other DOE/Lockheed Martin sites. This document is a product of the efforts associated with the SNL ES&H Oversight Pilot Project conducted from June 1995 to January 1997. This Pilot was part of the overall initiative by DOE to reduce burdensome agency oversight by placing greater reliance on contractor self-assessment.

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Environmental fate and transport of chemical signatures from buried landmines -- Screening model formulation and initial simulations

Phelan, James M.

The fate and transport of chemical signature molecules that emanate from buried landmines is strongly influenced by physical chemical properties and by environmental conditions of the specific chemical compounds. Published data have been evaluated as the input parameters that are used in the simulation of the fate and transport processes. A one-dimensional model developed for screening agricultural pesticides was modified and used to simulate the appearance of a surface flux above a buried landmine, estimate the subsurface total concentration, and show the phase specific concentrations at the ground surface. The physical chemical properties of TNT cause a majority of the mass released to the soil system to be bound to the solid phase soil particles. The majority of the transport occurs in the liquid phase with diffusion and evaporation driven advection of soil water as the primary mechanisms for the flux to the ground surface. The simulations provided herein should only be used for initial conceptual designs of chemical pre-concentration subsystems or complete detection systems. The physical processes modeled required necessary simplifying assumptions to allow for analytical solutions. Emerging numerical simulation tools will soon be available that should provide more realistic estimates that can be used to predict the success of landmine chemical detection surveys based on knowledge of the chemical and soil properties, and environmental conditions where the mines are buried. Additional measurements of the chemical properties in soils are also needed before a fully predictive approach can be confidently applied.

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Automation of ORIGEN2 calculations for the transuranic waste baseline inventory database using a pre-processor and a post-processor

Troup, Jennifer L.

The purpose of the work described in this report was to automate ORIGEN2 calculations for the Waste Isolation Pilot Plant (WIPP) Transuranic Waste Baseline Inventory Database (WTWBID); this was done by developing a pre-processor to generate ORIGEN2 input files from WWBID inventory files and a post-processor to remove excess information from the ORIGEN2 output files. The calculations performed with ORIGEN2 estimate the radioactive decay and buildup of various radionuclides in the waste streams identified in the WTWBID. The resulting radionuclide inventories are needed for performance assessment calculations for the WIPP site. The work resulted in the development of PreORG, which requires interaction with the user to generate ORIGEN2 input files on a site-by-site basis, and PostORG, which processes ORIGEN2 output into more manageable files. Both programs are written in the FORTRAN 77 computer language. After running PreORG, the user will run ORIGEN2 to generate the desired data; upon completion of ORIGEN2 calculations, the user can run PostORG to process the output to make it more manageable. All the programs run on a 386 PC or higher with a math co-processor or a computer platform running under VMS operating system. The pre- and post-processors for ORIGEN2 were generated for use with Rev. 1 data of the WTWBID and can also be used with Rev. 2 and 3 data of the TWBID (Transuranic Waste Baseline Inventory Database).

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A methodology for design of a linear referencing system for surface transportation

Vonderohe, A.; Hepworth, T.

The transportation community has recently placed significant emphasis on development of data models, procedural standards, and policies for management of linearly-referenced data. There is an Intelligent Transportation Systems initiative underway to create a spatial datum for location referencing in one, two, and three dimensions. Most recently, a call was made for development of a unified linear reference system to support public, private, and military surface transportation needs. A methodology for design of the linear referencing system was developed from geodetic engineering principles and techniques used for designing geodetic control networks. The method is founded upon the law of propagation of random error and the statistical analysis of systems of redundant measurements, used to produce best estimates for unknown parameters. A complete mathematical development is provided. Example adjustments of linear distance measurement systems are included. The classical orders of design are discussed with regard to the linear referencing system. A simple design example is provided. A linear referencing system designed and analyzed with this method will not only be assured of meeting the accuracy requirements of users, it will have the potential for supporting delivery of error estimates along with the results of spatial analytical queries. Modeling considerations, alternative measurement methods, implementation strategies, maintenance issues, and further research needs are discussed. Recommendations are made for further advancement of the unified linear referencing system concept.

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LDRD final report on a unified linear reference system

Espinoza Jr., J.; Mackoy, R.D.; Fletcher, D.R.

The purpose of the project was to describe existing deficiencies in Geographic Information Systems for transportation (GIS-T) applications and prescribe solutions that would benefit the transportation community in general. After an in-depth literature search and much consultation with noted transportation experts, the need for a common linear reference system that integrated and supported the planning and operational needs of the transportation community became very apparent. The focus of the project was set on a unified linear reference system and how to go about its requirements definition, design, implementation, and promulgation to the transportation community.

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Shock mitigation for the PFLs at the SATURN accelerator

Craven, R.E.

Accelerometer measurements were made on the SATURN pulse forming lines (PFL) to determine the mechanism responsible for severe metal deformation around the water switch openings and cracking of welded seams. A reason for this problem and a solution were established. A simple shock mitigating pad under the support stand for the PFL provides more than adequate protection from shock damage and will greatly extend the useful life of the power flow sections of SATURN.

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ES&H self-assessment and improvement program

Romero, J.R.

This document provides an overview of the environment, safety, and health (ES&H) self-assessment and improvement process at Sandia National Laboratories (SNL). It also suggests further developments for self-assessment and improvement. Section 1 explains the many purposes of the self-assessment and improvement program. Section 2 is a description of ES&H self-assessment and improvement and includes information on performance objectives and performance indicators, self-assessment of work areas and activities, reporting of self-assessment results, improvements and corrective actions, and records retention. The sub-section on self-assessment of work areas and activities includes detailed descriptions of organizational self-assessment, ES&H functional program self-assessments, internal independent ES&H assessment, Lockheed Martin Corporate ES&H assessments, and ES&H self-assessment information analysis and integration. Section 3 defines the roles and responsibilities of the ES&H Assessment Department, ES&H Center, SNL management, SNL employees, and contractors, SNL {open_quotes}Line{close_quotes} organizations, and ES&H functional program owners. Section 4 references associated manuals, policies, and companion documents. The appendix is a glossary of terms used in ES&H assessments.

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Software requirements specification for the GIS-T/ISTEA pooled fund study phase C linear referencing engine

Amai, W.; Espinoza Jr., J.; Fletcher, D.R.

This Software Requirements Specification (SRS) describes the features to be provided by the software for the GIS-T/ISTEA Pooled Fund Study Phase C Linear Referencing Engine project. This document conforms to the recommendations of IEEE Standard 830-1984, IEEE Guide to Software Requirements Specification (Institute of Electrical and Electronics Engineers, Inc., 1984). The software specified in this SRS is a proof-of-concept implementation of the Linear Referencing Engine as described in the GIS-T/ISTEA pooled Fund Study Phase B Summary, specifically Sheet 13 of the Phase B object model. The software allows an operator to convert between two linear referencing methods and a datum network.

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The case for unified linear reference system

Espinoza Jr., J.; Mackoy, R.D.; Fletcher, D.R.

The transportation industry distinguishes its activities and data into three functionally and institutionally distinct domains. Transportation infrastructure management activities make transport links (e.g., roads, rail lines, transit routes) available for travel. In contrast, civilian and military transport operations focus on finding and using the best transport links. Each of these three transportation interest groups - transportation facility operators, civilian and military transportation users - currently collects and maintains separate, often redundant or inconsistent information concerning the location and status of the transportation system, the vehicles using the system, and the passengers and freight (or material) being conveyed. Although there has been some progress made in integrating data within each domain, little emphasis has been placed on identifying and improving the flow of information between them. Because activities initiated in one domain affect conditions in the others, defining these flows is crucial to the next generation of planners, traffic managers and customers of transportation services. For example, construction and maintenance activities affect civilian and military route choices and travel times; large scale military movements disrupt civilian travel and have potentially major effects on the infrastructure and so on. This intertwined interest in the transportation system implies the need for data integration not only within each sphere of interest but among the spheres as well. Although recent policy statements by the U.S. Departments of Transportation and Defense and ITS America indicate a desire to combine and share information resources, there are enormous technical and institutional barriers that need to be overcome.

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Design considerations for the development of a space qualification Short Wavelength Imaging Fourier Transform Spectrometer (SWIFTS)

Abbink, R.E.

This document is the final report on work performed at Sandia National Laboratories during FY 1992 and 1993 for a Laboratory Directed Research and Development (LDRD) program to look at problems associated with the design and long term operation of a short wavelength imaging Fourier Transform (FT) spectrometer for use in space. In attempts to answer two fundamental questions: is a FT spectrometer with a resolution of 1 cm{sup {minus}1} covering the silicon detector wavelength range of 0.4 to 1.1 microns feasible in a long life space instrument and, if so, is it the best method of obtaining the desired information? Emphasis has been on identifying methods which minimize reliance on precision mechanical alignment and precise velocity control. An important consideration has also been to develop methods which will be compatible with a variety of self-scanning solid state imaging devices. A breadboard instrument was constructed using cube corner retroreflectors and a laser diode position reference. Some preliminary results are reported. This work is primarily intended to act as an aid to engineers at Sandia who wish to pursue the fabrication of a flight qualified instrument. The theoretical parts are intended to be somewhat tutorial in nature to aid the engineer who is not familiar with FT spectroscopy.

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Geographic Information Systems-Transportation ISTEA management systems server-net prototype pooled fund study: Phase B summary

Espinoza Jr., J.; Dean, C.D.; Armstrong, H.M.

The Geographic Information System-Transportation (GIS-T) ISTEA Management Systems Server Net Prototype Pooled Fund Study represents the first national cooperative effort in the transportation industry to address the management and monitoring systems as well as the statewide and metropolitan transportation planning requirements of the Intermodal Surface Transportation Efficiency Act of 1991 (ISTEA). The Study was initiated in November 1993 through the Alliance for Transportation Research and under the leadership of the New Mexico State Highway and Transportation Department. Sandia National Laboratories, an Alliance partner, and Geographic Paradigm Computing. Inc. provided technical leadership for the project. In 1992, the Alliance for Transportation Research, the New Mexico State Highway and Transportation Department, Sandia National Laboratories, and Geographic Paradigm Computing, Inc., proposed a comprehensive research agenda for GIS-T. That program outlined a national effort to synthesize new transportation policy initiatives (e.g., management systems and Intelligent Transportation Systems) with the GIS-T server net ideas contained in the NCHRP project {open_quotes}Adaptation of GIS to Transportation{close_quotes}. After much consultation with state, federal, and private interests, a project proposal based on this agenda was prepared and resulted in this Study. The general objective of the Study was to develop GIS-T server net prototypes supporting the ISTEA requirements for transportation planning and management and monitoring systems. This objective can be further qualified to: (1) Create integrated information system architectures and design requirements encompassing transportation planning activities and data. (2) Encourage the development of functional GIS-T server net prototypes. (3) Demonstrate multiple information systems implemented in a server net environment.

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Verification of the integrity of barriers using gas diffusion

Williams, Cecelia V.

In-situ barrier materials and designs are being developed for containment of high risk contamination as an alternative to immediate removal or remediation. The intent of these designs is to prevent the movement of contaminants in either the liquid or vapor phase by long-term containment, essentially buying time until the contaminant depletes naturally or a remediation can be implemented. The integrity of the resultant soil-binder mixture is typically assessed by a number of destructive laboratory tests (leaching, compressive strength, mechanical stability with respect to wetting and freeze-thaw cycles) which as a group are used to infer the likelihood of favorable long-term performance of the barrier. The need exists for a minimally intrusive yet quantifiable methods for assessment of a barrier`s integrity after emplacement, and monitoring of the barrier`s performance over its lifetime. Here, the authors evaluate non-destructive measurements of inert-gas diffusion (specifically, SF{sub 6}) as an indicator of waste-form integrity. The goals of this project are to show that diffusivity can be measured in core samples of soil jet-grouted with Portland cement, validate the experimental method through measurements on samples, and to calculate aqueous diffusivities from a series of diffusion measurements. This study shows that it is practical to measure SF{sub 6} diffusion rates in the laboratory on samples of grout (Portland cement and soil) typical of what might be used in a barrier. Diffusion of SF{sub 6} through grout (Portland cement and soil) is at least an order of magnitude slower than through air. The use of this tracer should be sensitive to the presence of fractures, voids, or other discontinuities in the grout/soil structure. Field-scale measurements should be practical on time-scales of a few days.

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Event triggered data acquisition in the Rock Mechanics Laboratory upgrades and revisions

Hardy, Robert D.

This paper describes updates and revisions to the data acquisition computer program DATAVG which has served as the basic data collection system for the Sandia National Laboratories Geomechanics Department, Rock Mechanics Laboratory since late 1992. DATAVG was first described in Event Triggered Data Acquisition in the Rock Mechanics Laboratory, [Hardy, 1993]. DATAVG has been modified to incorporate numerous user-requested enhancements and a few bug fixes. In this paper these changes to DATAVG are described.

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Trace water vapor determination in nitrogen and corrosive gases using infrared spectroscopy

Stallard, Brian R.

The generation of particles in gas handling systems as a result of corrosion is a major concern in the microelectronics industry. The corrosion can be caused by the presence of trace quantities of water in corrosive gases such as HCl or HBr. FTIR spectroscopy has been shown to be a method that can be made compatible with corrosive gases and is capable of detecting low ppb levels of water vapor. In this report, the application of FTIR spectroscopy combined with classical least squares multivariate calibration to detect trace H{sub 2}O in N{sub 2}, HCl and HBr is discussed. Chapter 2 discusses the gas handling system and instrumentation required to handle corrosive gases. A method of generating a background spectrum useful to the measurements discussed in this report, as well as in other application areas such as gas phase environmental monitoring, is discussed in Chapter 3. Experimental results obtained with the first system are presented in Chapter 4. Those results made it possible to optimize the design options for the construction of a dedicate system for low ppb water vapor determination. These designs options are discussed in Chapter 5. An FTIR prototype accessory was built. In addition, a commercially available evacuable FTIR system was obtained for evaluation. Test results obtained with both systems are discussed in Chapter 6. Experiments dealing with the interaction between H{sub 2}O-HCl and potential improvements to the detection system are discussed in Chapter 7.

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Balance-of-system improvements for photovoltaic applications resulting from the PVMaT phase 4A1 program

Bower, Ward I.

The Photovoltaic Manufacturing Technology Program (PVMaT) program began in 1990 as a cost-shared partnership among the US photovoltaic industry and the US Photovoltaic Program. Balance-of-systems (BOS) components and concepts were included under Phase 4A1 of the program. BOS contracts ranged from newly developed AC PV modules to 100kW inverters for photovoltaic applications. Utility-interactive, stand-alone and hybrid components were also improved, while better manufacturing processes were developed. Specific products developed through Phase 4A1 contracts included AC modules and module integrated inverters, an advanced polymer system to reduce BOS costs, low cost integrated tracking PV systems, improved inverters, new concept inverters, communications links for BOS, and advanced modular PV systems for remote applications. This paper summarizes the research and development work, presents product and applications improvements, and describes manufacturing improvements while analyzing performance and cost benefits.

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Joint DOE/industry photovoltaic system reliability program

Maish, Alexander B.

To achieve the lowest life-cycle cost (LCC), photovoltaic (PV) systems must have the optimum mix of low first cost, low operation and maintenance (O&M) cost, and high availability. Additionally, the long-term health of the photovoltaic (PV) industry requires that PV systems work as expected. Although PV modules now enjoy high reliability due to a significant multi-year effort by both the U.S. Department of Energy (DOE) and industry, the same is not always true of PV systems. Even for systems that do operate reliably, customers, suppliers, and manufacturers can benefit from knowing what O&M expenses to expect. This knowledge will reduce technology risk to the customer and improve likelihood of commitment to PV projects. System integrators and utilities may benefit from O&M cost information to improve system designs, to properly price service agreements and warranties, and to optimize maintenance strategies. The DOE and component manufacturers may benefit from identifying cost drivers to optimally focus research and quality assurance resources to improve product reliability. This paper discusses the first of five tasks identified for this project, quantifying system reliability and life cycle cost by collecting, analyzing and reporting data on PV system reliability and cost. Industry participants collect the necessary O&M data on systems they are monitoring. Sandia provides support in the form of assistance identifying data that needs to be collected, helping develop forms or databases to collect the data, and analyzing the data.

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Amp-hour counting control for PV hybrid power systems

Hund, Thomas D.

The performance of an amp-hour (Ah) counting battery charge control algorithm has been defined and tested using the Digital Solar Technologies MPR-9400 microprocessor based PV hybrid charge controller. This work included extensive field testing of the charge algorithm on flooded lead-antimony and valve regulated lead-acid (VRLA) batteries. The test results after one-year have demonstrated that PV charge utilization, battery charge control, and battery state of charge (SOC) has been significantly improved by providing maximum charge to the batteries while limiting battery overcharge to manufacturers specifications during variable solar resource and load periods.

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Photovoltaic industry proposed changes for the 1999 national electrical code for PV applications

Bower, Ward I.

An industry supported task group has recently completed writing proposals for changes in bring Article 690 of the 1999 National Electrical Code (NEC{reg_sign}) up to the state-of-the-art in photovoltaic device and system technology. This paper summarizes proposed code changes, discusses background on both new and changed, and presents examples for the proposed changes. Topics such as the proposed new temperature compensation table for calculating maximum system voltage are analyzed. Procedures for calculating conductor sizes with the proposed changes are presented. Impacts on photovoltaic installations, building integrated systems, and AC module installations are also analyzed.

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Exponential discontinuous numerical scheme for electron transport in the continuous slowing down approximation

Prinja, A.K.; Lorence, L.J.

A nonlinear discretization scheme in space and energy, based on the recently developed exponential discontinuous method, is applied to continuous slowing down dominated electron transport (i.e., in the absence of scattering.) Numerical results for dose and charge deposition are obtained and compared against results from the ONELD and ONEBFP codes, and against exact results from an adjoint Monte Carlo code. It is found that although the exponential discontinuous scheme yields strictly positive and monotonic solutions, the dose profile is considerably straggled when compared to results from the linear codes. On the other hand, the linear schemes produce negative results which, furthermore, do not damp effectively in some cases. A general conclusion is that while yielding strictly positive solutions, the exponential discontinuous method does not show the crude cell accuracy for charged particle transport as was apparent for neutral particle transport problems.

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Characterization of plasma sprayed and explosively consolidated simulated lunar soil

Smith, Mark F.

Two methods for the use of lunar materials for the construction of shelters on the Moon are being proposed: explosive consolidation of the soil into structural components and plasma spraying of the soil to join components. The plasma-sprayed coating would also provide protection from the intense radiation. In this work, a mare simulant was plasma-sprayed onto a stainless steel substrate. Deposition of a 0.020 inch coating using power inputs of 23, 25, 27 and 29 kW were compared. Hardness of the coatings increased with each increase of power to the system, while porosity at the interface decreased. All coatings exhibited good adhesion. Simultaneously, an explosively consolidated sample was similarly characterized to afford a comparison of structural features associated with each mode of proposed use.

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Forging the strategic linkage between facilities management and the corporation -- Production of a sites comprehensive plan

Reyes, Camille M.

In 1996, Sandia National Laboratories (SNL) undertook a major effort to develop, produce, and execute a Sites Comprehensive Plan. Fundamentally, this document is intended to serve as a tool to clarify the strategic link between (1) current and future mission needs and responsibilities, and (2) the condition, capacity, and required amount of facilities space and infrastructure. It documents the Facilities Group`s response to programmatic requests for capability and makes the case for the required facilities investments through integrated master plans that document SNL`s short- and long-range needs. This paper outlines the history and business environment that led to the writing of the plan, the organizations and committees involved, the steps required to develop and produce it, the challenges encountered in selling it, both internally and externally, and the issues involved in executing the proposed actions set forth in the plan. The paper also articulates the benefits gained by Facilities Management (FM) and the corporation, as well as the lessons learned in producing the plan. SNL has concluded that the Sites Comprehensive Plan was a worthwhile effort in terms of retained facilities investment funding, increased awareness of facility needs, and other measures, despite the significant effort and cost required to produce it.

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Catalyst technology roadmap report

Jackson, Nancy B.

This report outlines the future technology needs of the Chemical Industry in the area of catalysis and is a continuation of the process that produced the report Technology Vision 2020: The U.S. Chemical Industry and the Council for Chemical Research`s (CCR) Chemical Synthesis Team follow-up work in chemical synthesis. Vision 2020 developed a 25-year vision for the chemical industry and outlined the challenges to be addressed in order to achieve this vision. This report, which outlines the catalysis technology roadmap, is based on the output of the CCR`s Chemical Synthesis Team, plus a workshop held March -20-21, 1997, which included about 50 participants, with catalysis experts from industry, academia, and government. It is clear that all participants view catalysis as a fundamental driver to the 0274 economic and environmental viability of the chemical industry. Advances in catalytic science and technology are among the most crucial challenges to achieving the goals of the chemical industry advanced in Vision 2020.

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Exponential Discontinuous Solution of the Multispecies Relativistic Heavy Ion Transport Equations

Dandini, Vincent J.

Linear schemes applied to charged particle transport problems demonstrate high order accuracy but under certain conditions can also produce negative solutions. On the other hand, the recently developed nonlinear exponential discontinuous (ED) method has been shown to produce accurate strictly positive solutions, for positive sources, in neutral particle transport applications. We have applied this method to the solution, in space and energy, of the multispecies transport equations for relativistic heavy ions. The solution may be useful as a treatment planning tool for the irradiation of certain cancers using heavy ions. Collisions between projectile ions and atoms in the target medium can result in ion fragments different from the original species. The solution includes these projectile fragments. The primary ion and all fragments are treated using the straight ahead approximation under which the fragments continue on with the same velocity as the original projectile.

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Chemical Processing and Production of {sup 99}Mo at Sandia National Laboratories

Talley, Darren G.

Sandia National Laboratories (SNL) has recently completed the irradiation of five isotope production targets at its Annular Core Research Reactor (ACRR) using targets fabricated by Los Alamos National Laboratory. Four of the irradiated targets were chemically processed in the SNL Hot Cell Facility (HCF) using the Cintichem process. The Cintichem method for processing {sup 99}Mo isotope production targets involves dissolution of a UO{sub 2} coating, separation of the Mo from the other fission products, and purifying the final product. Several processing issues were addressed during the initial process verification work. This paper discusses the results of work involving dissolving the UO{sub 2} coating, recovering Mo losses in purification columns, and radiation exposure testing of process glassware and components.

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Waste Processing To Support {sup 99}Mo Production at Sandia National Laboratories

Longley, Susan W.

As part of the Isotope Production Program at Sandia National Laboratories New Mexico (SNL/NM), procedures are being finalized for the production of {sup 99}Mo from the irradiation of {sup 235}U-coated stainless steel targets at the Technical Area (TA) V reactor and hot cell facilities. Methods have been identified and tested for the management of the non-product (waste) material as the final step in the production process. These methods were developed utilizing the waste material from a series of cold and hot tests, beginning with depleted uranium powder and culminating with a test involving an irradiated {sup 235}U target with an initial fission product inventory of approximately 18,000 Ci at the end of the irradiation cycle.

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Application of the ARRAMIS Risk and Reliability Software to the Nuclear Accident Progression

Wyss, Gregory D.

The ARRAMIS risk and reliability analysis software suite developed by Sandia National Laboratories enables analysts to evaluate the safety and reliability of a wide range of complex systems whose failure results in high consequences. This software was originally designed to model the systems, responses, and phenomena associated with potential severe accidents at commercial nuclear power reactors by solving very large fault tree and event tree models. However, because of its power and versatility, ARRAMIS and its constituent analysis engines have recently been used to evaluate a wide variety of systems, including nuclear weapons, telecommunications facilities, robotic material handling systems, and aircraft systems using hybrid fault tree event tree analysis techniques incorporating fully integrated uncertainty analysis capabilities. This paper describes recent applications in the area of nuclear reactor accident progression analysis using a large event tree methodology and the ARRAMIS package.

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An Efficient Method for Heavy Ion Dose Calculations

Dandini, Vincent J.

Heavy charged particles deposit much of their kinetic energy at very high rates in small volumes near the end of their range. This characteristic, coupled with the availability of modern particle accelerators, has sparked a revival of interest in the use of ions as a possible treatment tool for certain types of cancers. Collisions between projectile ions and atoms in the target medium can result in ion fragments that are different from the original projectile species. The energy deposition characteristics of these fragments differ from those of the projectile in a manner that allows them to travel beyond the range of the original particle. This can result in deposition of doses in healthy tissue beyond the tumor. The loss of projectiles due to the fragmentation process will also affect the dose deposited in the target tumor. An accurate dose calculation requires that these effects be taken into account. Monte Carlo calculations are expensive, time consuming, and can be limited in the number of ion species considered. Linear methods can yield high-order accuracy but can sometimes exhibit the undesirable characteristic of calculating negative fluxes. In order to bypass these difficulties, we have applied the recently developed exponential discontinuous (ED) finite- element method to a calculation of dose deposition by relativistic heavy ion projectiles and fragments. The ED method has been shown to yield strictly -- positive solutions for positive sources of neutral particles.

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Depth profiling of oxidized a-C:D Layers on Be -- A comparison of {sup 4}He RBS and {sup 28}Si ERD analysis

Wampler, William R.

In applications dealing with the deposition of amorphous hydrogenated carbon layers or in the determination of the composition of deposited layers on the walls of nuclear fusion plasma experiments, the analysis of mixtures of light elements on heavy substrates is necessary. Depth profiling by means of RBS is often difficult due to the overlap of the backscattering intensities of different constituents from different depths. The erosion and reaction of deposited amorphous deuterated carbon (a-C:D) films with a Be substrate due to annealing in air poses an analytical challenge especially if simultaneously the exchange of hydrogen isotopes should be monitored. The analysis of the different recoiling atoms from collisions with heavy ions in Elastic Recoil Detection (ERD) can provide a tool which resolves all constituents in a single analysis. In the present study the composition of intermixed layers on Be containing H, D, Be, C and O has been analyzed using conventional {sup 4}He RBS at 2.2 MeV together with 2.5 MeV {sup 4}He ERD for hydrogen isotope analysis. At these energies, an overlap of signals from different constituents could be avoided in most cases. As alternative method heavy ion ERD using Si{sup 7+} ions extracted from a 5 MeV Tandem Van de Graff accelerator was investigated. At a scattering angle of 30{degree} Si ions could not be scattered into the detector and a solid state detector without protecting foil could be used. Even in the intermixed layers at terminal energies of 5 MeV the heavy constituents could be separated while signals from recoiling hydrogen and deuterium atoms could be resolved on top of the signal from the Be substrate. For the analysis of the RBS and ERD data the newly developed spectra simulation program SIMNRA has been used which includes a large data bank for scattering and nuclear reaction cross sections. The depth profiles of all constituents extracted from the simulation are compared for both methods.

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Dislocation imaging of an InAlGaAs opto-electronic modulator using IBICC

Doyle, Barney L.

This paper presents ion beam induced charge collection (IBICC) contrast images showing regions of differing charge collection efficiency within optoelectronic modulator devices. The experiments were carried out at the Sandia nuclear microprobe using 18 MeV carbon and 2 MeV helium ions. Lines of varying densities are observed to run along the different {l_brace}110{r_brace} directions which correlate with misfit dislocations within the 392nm thick strained layer superlattice quantum well of the modulator structure. Independent cross-sectional TEM studies and the electrical properties of the devices under investigation suggest the presence of threading dislocations in the active device region at a density of {approximately} 10{sup 6} cm{sup {minus}2}. However, no clear evidence of threading dislocations was observed in the IBICC images as they are possibly masked by the strong contrast of the misfit dislocations. Charge carrier transport within the modulator is used to explain the observed contrast. The different signal to noise levels and rates of damage of the incident ions are assessed.

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Principles and satellite applications of the information-efficient spectral imaging sensor

Stallard, Brian R.

Remote sensing by satellite is increasingly important to the national government for treaty verification, battlefield monitoring, and other activities. In addition, civilian oriented applications are increasing in areas such as geology, meteorology, ecology, forestry, and agriculture. Spectral imaging sensors, an important subclass of satellite-borne sensors, have been shown to provide information far superior to that of conventional panchromatic images in many of these applications. However, spectral imaging adds at least two challenges to the already difficult task of viewing the earth from a distance of hundreds of kilometers. First, with numerous spectral channels, the signal-to-noise ratio is decreased in any one channel. Second the data rates of spectral imaging sensors (10 Mbytes/sec, or more) stress the limits of the electronic systems, including the onboard data storage, the downlink bandwidth, and the earthbound image analysis system. This report describes a new concept which the authors have dubbed the information-efficient spectral imaging sensor (ISIS) which addresses these two problems. In addition, it offers the promise of nearly real-time identification of targets.

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Military confidence building on the Korean Peninsula: possible first steps toward cooperation

Vannoni, Michael G.

The Korean Peninsula is one of the world`s most tense military confrontational sites. Nearly 2 million North Korean, South Korean, and U.S. troops face each other along the 255-km long military demarcation line. Confidence building measures (CBMs), particularly military ones, that address the security needs of both countries could decrease the danger of conflict and help create an environment where a peace regime might be negotiated. In spite of the present high level of mutual distrust, steps can still be taken to prepare for future development and implementation of CBMs. This paper defines some simple and specific first steps toward CBMs that might be useful on the Korean Peninsula.

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Review of power quality applications of energy storage systems

Butler, Paul C.

Under the sponsorship of the US Department of Energy (DOE) Office of Utility Technologies, the Energy Storage Systems Analysis and Development Department at Sandia National Laboratories contracted Sentech, Inc., to assess the impact of power quality problems on the electricity supply system. This report contains the results of several studies that have identified the cost of power quality events for electricity users and providers. The large annual cost of poor power quality represents a national inefficiency and is reflected in the cost of goods sold, reducing US competitiveness. The Energy Storage Systems (ESS) Program takes the position that mitigation merits the attention of not only the DOE but affected industries as well as businesses capable of assisting in developing solutions to these problems. This study represents the preliminary stages of an overall strategy by the ESS Program to understand the magnitude of these problems so as to begin the process of engaging industry partners in developing solutions.

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New method for true-triaxial rock testing

International Journal of Rock Mechanics and Mining Sciences

Wawersik, W.R.; Carlson, L.W.; Holcomb, D.J.; Williams, R.J.

Two new and related true-triaxial apparatus are described that make use of conventional triaxial pressure vessles in combination with specially configured, high-pressure hydraulic jacks inside these vessels. The development combines advantages not found in existing facilities, including a compact design, pore-pressure and flow-through capabilities, the ability to attain high principal stresses and principal stress differences, direct access to parts of the sample, and provisions to go to relatively large deformations without developing serious stress field inhomogeneities.

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Evaluation of a downhole tiltmeter array for monitoring hydraulic fractures

International Journal of Rock Mechanics and Mining Sciences

Warpinski, Norman R.

A series of hydraulic-fracture experiments using a downhole tiltmeter array, called an inclinometer array, was conducted at the Department of Energy (DOE)/Gas Research Institute (GRI) Multi-Site facility in Colorado. The inclinometer array was used to measure the deformation of the reservoir rock in response to hydraulic fracture opening and confirm microseismically measured results. In addition, the inclinometer array was found to be a useful tool for accurately measuring closure stress, measuring residual widths of both propped and unpropped fractures, estimating proppant distribution, and evaluating values of in situ moduli.

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Implementation of a fully automated process purge-and-trap gas chromatograph at an environmental remediation site

Blair, Dianna S.

The AQUASCAN, a commercially available, fully automated purge-and-trap gas chromatograph from Sentex Systems Inc., was implemented and evaluated as an in-field, automated monitoring system of contaminated groundwater at an active DOE remediation site in Pinellas, FL. Though the AQUASCAN is designed as a stand alone process analytical unit, implementation at this site required additional hardware. The hardware included a sample dilution system and a method for delivering standard solution to the gas chromatograph for automated calibration. As a result of the evaluation the system was determined to be a reliable and accurate instrument. The AQUASCAN reported concentration values for methylene chloride, trichloroethylene, and toluene in the Pinellas ground water were within 20% of reference laboratory values.

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Use of air gap structures to lower intralevel capacitance

Fleming, J.G.

Interconnect delays, arising in part from intralevel capacitance, are one of the factors limiting the performance of advanced circuits. In addition, the problem of filling the spaces between neighboring metal lines with an insulator is becoming increasingly acute as aspect ratios increase. We address these problems simultaneously by intentionally creating an air gap between closely spaced metal lines. Undesirable topography is eliminated using a spin-on dielectric. We then cap the wafers with silicon dioxide and planarize using chemical mechanical polishing. Simple modeling of test structures predicts an equivalent dielectric constant of 1.9 on features similar to those expected for 0.25 micron technologies. Two level metal test structures fabricated in a 0.5 micron CMOS technology show that the process can be readily integrated with current standard CMOS processes. The potential problems of via misalignment, overall dielectric stack height, and the relative difficulty of ensuring void formation compared to that of ensuring a void-free fill are considered.

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Characterization of the mechanical properties of LTCC ``Green Tape``{trademark} for the MC4352 MET

Uribe, Fernando U.

During the qualification of Low Temperature Cofire Ceramic (LTCC) as an enabling WR packaging technology for manufacturing the MC4352 (MET), issues pertaining to the mechanical performance of the DuPont 951 ``Green Tape{trademark}`` tape were investigated. Understanding the fundamental mechanical performance of the DuPont 951 substrate material, including the effect of surface metallization in STS environments, is required to determine MC4352 survivability. Both fast fracture and slow crack growth behavior were characterized for the MET configuration. A minimum stress threshold of 6.5 Kpsi for slow crack growth was established for substrates containing surface conductors, resistors, and resistor glaze. Finite element analysis was used to optimize the MET substrate thickness and to design the supporting structures to limit mechanical loading of the populated substrate below the slow crack growth threshold. Additionally, test coupons that failed during environmental testing are discussed. The root cause of electrical failures was attributed to solder leaching of the thick film metallization. Changes to solder pad configuration were incorporated to reduce the solder-metallization intermetallic from reaching the substrate interface. Finally, four-point bend tests revealed that the YAG laser approach for sizing LTCC substrates induced flaws, which substantially reduced the overall strength of the test samples as compared to samples sized using a diamond saw.

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Measurements on spent-fuel assemblies at Arkansas Nuclear One using the Fork system. Final report, January 1995

Ewing, R.I.

The Fork measurement system has been used to examine spent-fuel assemblies at the two reactors of Arkansas Nuclear One, operated by Entergy Operations, Inc. The Unit 1 reactor is a Babcock and Wilcox (B and W) design, and the Unit 2 reactor is a Combustion Engineering (CE) design. The neutron and gamma-ray emissions from individual spent-fuel assemblies were measured in the storage pools by raising each assembly pathway out of the storage rack and performing a measurement near the center of the assembly. The overall accuracy of the measurements after corrections is about 2%. Thirty-four assemblies were examined at Unit 1, and forty-one assemblies at Unit 2. The average deviation of the burnup measurements from the calibration was 3.0% at Unit 1 and 3.5% at Unit 2, indicating 2 to 3% random variation among the reactor records. There was no indication of clearly anomalous assemblies. Axial Scans of the variation in neutron and gamma ray emission were obtained by collecting data at several locations along the length of three assemblies at Unit 2. Two of these assemblies were nonstandard in that each contained a small neutron source. The sources were detected by the axial scans. The test program was a cooperative effort involving Sandia National Laboratories, Los Alamos National Laboratory, Entergy Operations, Inc., the Electric Power Research Institute, and the Office of Civilian Radioactive Waste Management of the US Department of Energy.

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An overview of micromachined platforms for thermal sensing and gas detection

Manginell, R.P.; Smith, J.H.; Ricco, A.J.

Micromachined hotplates, membranes, filaments, and cantilevers have all been used as platforms for thermal sensing and gas detection. Compared with conventional devices, micromachined sensors are characterized by low power consumption, high sensitivity, and fast response time. Much of these gains can be attributed to the size reductions achieved by micromachining. In addition, micromachining permits easy, yet precise tailoring of the heat transfer characteristics of these devices. By simple alterations in device geometry and materials used, the relative magnitudes of radiation, convection and conduction losses and Joule heat gains can be adjusted, and in this way device response can be optimized for specific applications. The free-standing design of micromachined platforms, for example, reduces heat conduction losses to the substrate, thereby making them attractive as low power, fast-response heaters suitable for a number of applications. However, while micromachining solves some of the heat transfer problems typical of conventionally produced devices, it introduces some of its own. These trade-offs will be discussed in the context of several micromachined thermal and gas sensors present in the literature. These include micromachined flow sensors, gas thermal conductivity sensors, pressure sensors, uncooled IR sensors, metal-oxide and catalytic/calorimetric gas sensors. Recent results obtained for a microbridge-based catalytic/calorimetric gas sensor will also be presented as a means of further illustrating the concepts of thermal design in micromachined sensors.

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Refractive aiming corrections for satellite observation of stars

Vittitoe, C.N.

Standard references describe how apparent zenith angles differ from true zenith angles for observers on the Earth. In fact, correction formulae are available for aiming Earth-based sensors at stars; some corrections give variations as a function of observer altitude. Such corrections have not been available for observers in space. This report develops formulae appropriate for proper aiming from space-based sensors toward the relatively few stars that are near the Earth`s limb at any given time. These formulae correct for refractive effects and may be critical for steerable space-borne sensors with fields of view less than one degree, tasked to observe starlight passing near the Earth`s surface. Ray tracing in the U.S. Standard Atmosphere, 1976 including H{sub 2}O effects, is used to determine relations between the refracted tangent height, the apparent tangent height resulting from observation at the sensor, and the angle through which the detected rays have deviated. Analytic fits of the ray deviation as a function of apparent tangent height allows quick determination of corrections needed for a space-borne sensor. Using those results that apply in the plane of incidence and using the necessary coordinate rotations, alterations in the star`s apparent right ascension and declination are evaluated to improve the aim. Examples illustrate that alterations can be larger than one degree, with effects lasting up to a few minutes.

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United States of America activities relative to the International Atomic Energy Agency (IAEA) initiative: Records management for deep geologic repositories

Warner, Peggy J.

The International Atomic Energy Agency (IAEA) has conducted consultant and advisory meetings to prepare a Technical Document which is intended to provide guidance to all IAEA Member States (otherwise known as countries) that are currently planning, designing, constructing or operating a deep or near surface geological repository for the storage and protection of vitrified high-level radioactive waste, spent fuel waste and TRU-waste (transuranic). Eleven countries of the international community are presently in various stages of siting, designing, or constructing deep geologic repositories. Member States of the IAEA have determined that the principle safety of such completed and operation sites must not rely solely on long term institutional arrangements for the retention of information. It is believed that repository siting, design, operation and postoperation information should be gathered, managed and retained in a manner that will provide information to future societies over a very long period of time. The radionuclide life is 10,000 years thus the retention of information must outlive current societies, languages, and be continually migrated to new technology to assure retrieval. This presentation will provide an overview of the status of consideration and implementation of these issues within the United States efforts relative to deep geologic repository projects.

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Mixed low-level waste form evaluation

Pohl, Phillip I.

A scoping level evaluation of polyethylene encapsulation and vitreous waste forms for safe storage of mixed low-level waste was performed. Maximum permissible radionuclide concentrations were estimated for 15 indicator radionuclides disposed of at the Hanford and Savannah River sites with respect to protection of the groundwater and inadvertent intruder pathways. Nominal performance improvements of polyethylene and glass waste forms relative to grout are reported. These improvements in maximum permissible radionuclide concentrations depend strongly on the radionuclide of concern and pathway. Recommendations for future research include improving the current understanding of the performance of polymer waste forms, particularly macroencapsulation. To provide context to these estimates, the concentrations of radionuclides in treated DOE waste should be compared with the results of this study to determine required performance.

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Criteria determining the selection of slags for the melt decontamination of radioactively contaminated stainless steel by electroslag remelting

Buckentin, J.M.R.

Electroslag remelting is an excellent process choice for the melt decontamination of radioactively contaminated metals. ESR furnaces are easily enclosed and do not make use of refractories which could complicate thermochemical interactions between molten metal and slag. A variety of cleaning mechanisms are active during melting; radionuclides may be partitioned to the slag by means of thermochemical reaction, electrochemical reaction, or mechanical entrapment. At the completion of melting, the slag is removed from the furnace in solid form. The electroslag process as a whole is greatly affected by the chemical and physical properties of the slag used. When used as a melt decontamination scheme, the ESR process may be optimized by selection of the slag. In this research, stainless steel bars were coated with non-radioactive surrogate elements in order to simulate surface contamination. These bars were electroslag remelted using slags of various chemistries. The slags investigated were ternary mixtures of calcium fluoride, calcium oxide, and alumina. The final chemistries of the stainless steel ingots were compared with those predicted by the use of a Free Energy Minimization Modeling technique. Modeling also provided insight into the chemical mechanisms by which certain elements are captured by a slag. Slag selection was also shown to have an impact on the electrical efficiency of the process as well as the surface quality of the ingots produced.

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Post-crash fuel dispersal

Tieszen, Sheldon R.

This paper is a brief overview of work over the last several decades in understanding what occurs to jet fuel stored in aircraft fuel tanks on impact with the ground. Fuel dispersal is discussed in terms of the overall crash dynamics process and impact regimes are identified. In a generic sense, the types of flow regimes which can occur are identified and general descriptions of the processes are given. Examples of engineering level tools, both computational and experimental, which have applicability to analyzing the complex environments are presented. Finally, risk based decision is discussed as a quick means of identifying requirements for development of preventative or mitigation strategies, such as further work on the development of an anti-misting agent.

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Energy technology progress for sustainable development

Arvizu, D.E.

Energy security is a fundamental part of a country`s national security. Access to affordable, environmentally sustainable energy is a stabilizing force and is in the world community`s best interest. The current global energy situation however is not sustainable and has many complicating factors. The primary goal for government energy policy should be to provide stability and predictability to the market. This paper differentiates between short-term and long-term issues and argues that although the options for addressing the short-term issues are limited, there is an opportunity to alter the course of long-term energy stability and predictability through research and technology development. While reliance on foreign oil in the short term can be consistent with short-term energy security goals, there are sufficient long-term issues associated with fossil fuel use, in particular, as to require a long-term role for the federal government in funding research. The longer term issues fall into three categories. First, oil resources are finite and there is increasing world dependence on a limited number of suppliers. Second, the world demographics are changing dramatically and the emerging industrialized nations will have greater supply needs. Third, increasing attention to the environmental impacts of energy production and use will limit supply options. In addition to this global view, some of the changes occurring in the US domestic energy picture have implications that will encourage energy efficiency and new technology development. The paper concludes that technological innovation has provided a great benefit in the past and can continue to do so in the future if it is both channels toward a sustainable energy future and if it is committed to, and invested in, as a deliberate long-term policy option.

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Semiconductor microlasers with intracavity microfluidics for biomedical applications

Gourley, Paul L.

Microfabricated electro-optical-mechanical systems are expected to play an important role in future biomedical, biochemical and environmental technologies. Semiconductor photonic materials and devices are attractive components of such systems because of their ability to generate, transmit, modulate, and detect light. In this paper the authors report investigations of light-emitting semiconductor/glass microcavities filled with simple fluids. They examine surface tension for transporting liquids into the intracavity space and study the influence of the liquid on the spectral emission of the microcavity.

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Low-power multi-chip module and board-level links for data transfer

Carson, R.F.

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Critical issues for the application of integrated MEMS/CMOS technologies to inertial measurement units

Smith, J.H.; Ellis, J.R.; Montague, S.; Allen, J.J.

One of the principal applications of monolithically integrated micromechanical/microelectronic systems has been accelerometers for automotive applications. As integrated MEMS/CMOS technologies such as those developed by U.C. Berkeley, Analog Devices, and Sandia National Laboratories mature, additional systems for more sensitive inertial measurements will enter the commercial marketplace. In this paper, the authors will examine key technology design rules which impact the performance and cost of inertial measurement devices manufactured in integrated MEMS/CMOS technologies. These design parameters include: (1) minimum MEMS feature size, (2) minimum CMOS feature size, (3) maximum MEMS linear dimension, (4) number of mechanical MEMS layers, (5) MEMS/CMOS spacing. In particular, the embedded approach to integration developed at Sandia will be examined in the context of these technology features. Presently, this technology offers MEMS feature sizes as small as 1 {micro}m, CMOS critical dimensions of 1.25 {micro}m, MEMS linear dimensions of 1,000 {micro}m, a single mechanical level of polysilicon, and a 100 {micro}m space between MEMS and CMOS. This is applicable to modern precision guided munitions.

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Detection of lateral composition modulation in a (InAs){sub n}/(GaAs){sub n} short period superlattice on InP by magnetoexciton spectroscopy

Jones, E.D.

An experimental signature for detecting spontaneous lateral composition modulation in a (InAs){sub n}/(GaAs){sub n} short period superlattice on a InP substrate based on magnetoexciton spectroscopy is presented. The authors find by aligning the magnetic field in three crystallographic directions, one parallel to and the other two perpendicular to the composition modulation direction, that the magnetoexciton shifts are anisotropic and are a good indicator for the presence of composition modulation.

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MACCS2 development and verification efforts

Young, Mary L.

MACCS2 represents a major enhancement of the capabilities of its predecessor MACCS, the MELCOR Accident Consequence Code System. MACCS, released in 1987, was developed to estimate the potential impacts to the surrounding public of severe accidents at nuclear power plants. The principal phenomena considered in MACCS/MACCS2 are atmospheric transport and deposition under time-variant meteorology, short-term and long-term mitigative actions and exposure pathways, deterministic and stochastic health effects, and economic costs. MACCS2 was developed as a general-purpose analytical tool applicable to diverse reactor and nonreactor facilities. The MACCS2 package includes three primary enhancements: (1) a more flexible emergency response model, (2) an expanded library of radionuclides, and (3) a semidynamic food-chain model. In addition, errors that had been identified in MACCS version1.5.11.1 were corrected, including an error that prevented the code from providing intermediate-phase results. MACCS2 version 1.10 beta test was released to the beta-test group in May, 1995. In addition, the University of New Mexico (UNM) has completed an independent verification study of the code package. Since the beta-test release of MACCS2 version 1.10, a number of minor errors have been identified and corrected, and a number of enhancements have been added to the code package. The code enhancements added since the beta-test release of version 1.10 include: (1) an option to allow the user to input the {sigma}{sub y} and {sigma}{sub z} plume expansion parameters in a table-lookup form for incremental downwind distances, (2) an option to define different initial dimensions for up to four segments of a release, (3) an enhancement to the COMIDA2 food-chain model preprocessor to allow the user to supply externally calculated tables of tritium food-chain dose per unit deposition on farmland to support analyses of tritium releases, and (4) the capability to calculate direction-dependent doses.

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Diffractive optical elements for the production of synthetic spectra

Sinclair, Michael B.

We demonstrate that computer-generated diffractive optical elements can be used to synthesize the infrared spectra of real compounds. In particular, we describe a modified phase-retrieval algorithm that we have used to design diffractive elements of this type and we present experimental results for a diffractive optic which is capable of synthesizing the infrared spectrum of HF between 3600 cm{sup -1} and 4300 cm{sup -1}. The reflection-mode diffractive optic consists of 4096 lines, each 4.5 {mu}m wide, at 16 discrete depths relative to the substrate (from 0 to 1.2 {mu}m), and was fabricated on a silicon wafer using anisotropic reactive ion-beam etching in a four-mask-level process. We propose the use of such elements to replace reference cells in a new type of correlation spectroscopy that we call {open_quotes}holographic correlation spectroscopy.{close_quotes} Storage of a large number of diffractive elements, each producing a synthetic spectrum corresponding to a different target compound, in compact disk-like format, will allow a spectrometer of this type to rapidly determine the composition of unknown samples. Further, this approach can be used to perform correlation-based measurements of hazardous or transient species, for which conventional correlation spectroscopy is impractical.

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The role of unattended ground sensors (UGS) in regional confidence building and arms control

Duggan, Ruth

Although the Cold War has ended, the world has not become more peaceful. Without the stability provided by an international system dominated by two super-powers, local conflicts are more likely to escalate. Agreements to counter destabilizing pressures in regional conflicts can benefit from the use of cooperative monitoring. Cooperative monitoring is the collecting, analyzing, and sharing of information among parties to an agreement. Ground sensor technologies can contribute to the collection of relevant information. If implemented with consideration for local conditions, cooperative monitoring can build confidence, strengthen existing agreements, and set the stage for continued progress. This presentation describes two examples: the Israeli-Egyptian Sinai agreements of the 1970s and a conceptual example for the contemporary Korean Peninsula. The Sinai was a precedent for the successful use of UGS within the context of cooperative monitoring. The Korean Peninsula is the world`s largest military confrontation. Future confidence building measures that address the security needs of both countries could decrease the danger of conflict and help create an environment for a peace agreement.

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Testing of the Sunstove Organization`s Sunstove Solar Oven

Moss, Timothy A.

A Sunstove Organization`s Sunstove was tested at Sandia`s Solar Thermal Test Facility. It was instrumented with five type K thermocouples to determine warm-up rates when empty and when a pot containing two liters of water was placed inside. It reached inside air temperatures above 115{degrees}C (240{degrees}F). It heated two liters of water from room temperature to 80{degrees}C (175{degrees}F) in about two hours. Observations were made on the cooling and reheating rates during a cloud passage. The adverse effects of wind on the operation of the solar oven were also noted.

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Testing of the Burns-Milwaukee`s Sun Oven

Moss, Timothy A.

A Burns-Milwaukee Sun Oven was tested at Sandia`s Solar Thermal Test Facility. It was instrumented with five type K thermocouples to determine warm-up rates when empty and when a pot containing two liters of water was placed inside. It reached inside air temperatures above 160{degrees}C (320{degrees}F). It heated two liters of water from room temperatures to 80{degrees}C, (175{degrees}F), in 75 minutes. Observations were also made on the cooling and reheating rates during a cloud passage. The adverse effects of wind on operation of the solar oven was also noted.

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The interplay of fractures and sedimentary architecture: Natural gas from reservoirs in the Molina sandstones, Piceance Basin, Colorado

Lorenz, John C.

The Molina Member of the Wasatch Formation produces natural gas from several fields along the Colorado River in the Piceance Basin, northwestern Colorado. The Molina Member is a distinctive sandstone that was deposited in a unique fluvial environment of shallow-water floods. This is recorded by the dominance of plane-parallel bedding in many of the sandstones. The Molina sandstones crop out on the western edge of the basin, and have been projected into the subsurface and across the basin to correlate with thinner sandy units of the Wasatch Formation at the eastern side of the basin. Detailed study, however, has shown that the sedimentary characteristics of the type-section Molina sandstones are incompatible with a model in which the eastern sandstones are its distal facies equivalent. Rather, the eastern sandstones represent separate and unrelated sedimentary systems that prograded into the basin from nearby source-area highlands. Therefore, only the subsurface {open_quotes}Molina{close_quotes} reservoirs that are in close proximity to the western edge of the basin are continuous with the type-section sandstones. Reservoirs in the Grand Valley and Rulison gas fields were deposited in separate fluvial systems. These sandstones contain more typical fluvial sedimentary structures such as crossbeds and lateral accretion surfaces. Natural fractures play an important role in enhancing the conductivity and permeability of the Molina and related sandstones of the Wasatch Formation.

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A sensor-based automation system for handling nuclear materials

Drotning, William D.

An automated system is being developed for handling large payloads of radioactive nuclear materials in an analytical laboratory. The automation system performs unpacking and repacking of payloads from shipping and storage containers, and delivery of the payloads to the stations in the laboratory. The system uses machine vision and force/torque sensing to provide sensor-based control of the automation system in order to enhance system safety, flexibility, and robustness, and achieve easy remote operation. The automation system also controls the operation of the laboratory measurement systems and the coordination of them with the robotic system. Particular attention has been given to system design features and analytical methods that provide an enhanced level of operational safety. Independent mechanical gripper interlock and tool release mechanisms were designed to prevent payload mishandling. An extensive Failure Modes and Effects Analysis of the automation system was developed as a safety design analysis tool.

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Self-repairing control for damaged robotic manipulators

Eisler, G.R.; Robinett, R.D.; Dohrmann, C.R.; Driessen, B.J.

Algorithms have been developed allowing operation of robotic systems under damaged conditions. Specific areas addressed were optimal sensor location, adaptive nonlinear control, fault-tolerant robot design, and dynamic path-planning. A seven-degree-of-freedom, hydraulic manipulator, with fault-tolerant joint design was also constructed and tested. This report completes this project which was funded under the Laboratory Directed Research and Development program.

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Physical protection system design and evaluation

Williams, J.D.

The design of an effective physical protection system includes the determination of physical protection system objectives, initial design of a physical protection system, design evaluation, and probably a redesign or refinement. To develop the objectives, the designer must begin by gathering information about facility operation and conditions, such as a comprehensive description of the facility, operating conditions, and the physical protection requirements. The designer then needs to define the threat. This involves considering factors about potential adversaries: class of adversary, adversary`s capabilities, and range of adversary`s tactics. Next, the designer should identify targets. Determination of whether or not the materials being protected are attractive targets is based mainly on the ease or difficulty of acquisition and desirability of the material. The designer now knows the objectives of the physical protection system, that is, {open_quotes}what to protect against whom.{close_quotes} The next step is to design the system by determining how best to combine such elements as fences, vaults, sensors and assessment devices, entry control elements, procedures, communication devices, and protective forces personnel to meet the objectives of the system. Once a physical protection system is designed, it must be analyzed and evaluated to ensure it meets the physical protection objectives. Evaluation must allow for features working together to ensure protection rather than regarding each feature separately. Due to the complexity of the protection systems, an evaluation usually requires modeling techniques. If any vulnerabilities are found, the initial system must be redesigned to correct the vulnerabilities and a reevaluation conducted. This paper reviews the physical protection system design and methodology mentioned above. Examples of the steps required and a brief introduction to some of the technologies used in modem physical protections system are given.

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A feasibility study of space-charge neutralized ion induction linacs: Final report

Slutz, Stephen A.

Applications for high current (> 1 kA) ion beams are increasing. They include hardening of material surfaces, transmutation of radioactive waste, cancer treatment, and possibly driving fusion reactions to create energy. The space-charge of ions limits the current that can be accelerated in a conventional ion linear accelerator (linac). Furthermore, the accelerating electric field must be kept low enough to avoid the generation and acceleration of counter-streaming electrons. These limitations have resulted in ion accelerator designs that employ long beam lines and would be expensive to build. Space-charge neutralization and magnetic insulation of the acceleration gaps could substantially reduce these two limitations, but at the expense of increasing the complexity of the beam physics. We present theory and experiments to determine the degree of charge-neutralization that can be achieved in various environments found in ion accelerators. Our results suggest that, for high current applications, space-charge neutralization could be used to improve on the conventional ion accelerator technology. There are two basic magnetic field geometries that can be used to insulate the accelerating gaps, a radial field or a cusp field. We will present studies related to both of these geometries. We shall also present numerical simulations of {open_quotes}multicusp{close_quotes} accelerator that would deliver potassium ions at 400 MeV with a total beam power of approximately 40 TW. Such an accelerator could be used to drive fusion.

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Insights from the downhole dynamometer database

Waggoner, J.R.

The Downhole Dynamometer Database is a compilation of test data collected with a set of five downhole tools built by Albert Engineering under contract to Sandia National Laboratories. The downhole dynamometer tools are memory tools deployed in the sucker rod string with sensors to measure pressure, temperature, load, and acceleration. The acceleration data is processed to yield position, so that a load vs. position dynagraph can be generated using data collected downhole. With five tools in the hole at one time, all measured data and computed dynagraphs from five different positions in the rod string are available. The purpose of the Database is to provide industry with a complete and high quality measurement of downhole sucker rod pumping dynamics. To facilitate use of the database, Sandia has developed a Microsoft Windows-based interface that functions as a visualizer and browser to the more than 40 MBytes of data. The interface also includes a data export feature to allow users to extract data from the database for use in their own programs. Following a brief description of the downhole dynamometer tools, data collection program, and database content, this paper will illustrate a few of the interesting and unique insights gained from the downhole data.

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Using artificial neural networks to predict the performance of a liquid sodium reflux pool boiler solar receiver

Moreno, James B.

Liquid metal reflux receivers (LMRRs) have been designed to serve as the interface between the solar concentrator dish and the Stirling engine of a dish Stirling power system. Such a receiver has undergone performance testing at Sandia National Laboratory to determine cold- and hot-start characteristics, component temperatures, throughput power, and thermal efficiency, for various times of day and year. Performance modeling will play an important role in the future commercialization of these systems since it will be necessary to predict overall energy production for potential installation sites based on available meteorological data. As a supplement to numerical thermal modeling, artificial neural networks (ANNs) have been investigated for their effectiveness in predicting long-term energy production of a LMRR. Two types of data were used to train ANNs, actual on-sun test data, and ersatz data. ANNs were trained on both the raw on-sun test data and on pre-formatted versions of the data to determine if pre-formatting of the input data would improve network training efficiency and predictive abilities. Usable on-sun test data were available for only a few days of performance testing. Therefore, a set of year-long ersatz data was generated using a transient numerical model driven by one-minute meteorological data from the Solar Energy Meteorological Research and Training Sites (SEMRTS) data base for Davis, CA. The ersatz data were used to train ANNs based on warm-month data, cool-month data, and year-long data to investigate the impact of using seasonal test data on long-term predictive capabilities. The findings indicated that a network trained on data from a limited time span could successfully predict annual energy output of a liquid metal receiver.

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Fabrication of large area gratings with sub-micron pitch using mold micromachining

Fleming, J.G.

In this work, the authors have applied mold micromachining and standard photolithographic techniques to the fabrication of parts integrated with 0.4 micron pitch diffraction gratings. In principle, the approach should be scaleable to considerably finer pitches. They have achieved this by relying on the thickness of deposited or grown films, instead of photolithography, to determine the grating pitch. The gratings can be made to extend over large areas and the entire process is compatible with batch processing. Literally thousands of parts can be batch fabricated from a single lot of six inch wafers. In the first stage of the process they fabricate a planarized silicon dioxide pad over which the silicon nitride wave guide runs. The grating is formed by first patterning and etching single crystalline silicon to form a series of trenches with well defined pitch. The silicon bounding the trenches is then thinned by thermal oxidation followed by stripping of the silicon dioxide. The trenches are filled by a combination of polysilicon depositions and thermal oxidations. Chemical mechanical polishing (CMP) is used to polish back these structures resulting in a series of alternating 2000 {angstrom} wide lines of silicon and silicon dioxide. The thickness of the lines is determined by the oxidation time and the polysilicon deposition thickness. The silicon lines are selectively recessed by anisotropic reactive ion etching, thus forming the mold for the grating. The mold is filled with low stress silicon nitride deposited by chemical vapor deposition. A wave guide is then patterned into the silicon nitride and the mold is locally removed by a combination of deep silicon trench etching and wet KOH etching. This results in a suspended diffraction grating/membrane over the KOH generated pit.

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Synthesis of nanocrystalline barium-hexaferrite from nanocrystalline goethite using the hydrothermal method: Particle size evolution and magnetic properties

Voigt, James A.

To characterize particle size/magnetic property relationships, 9 to 50 nm in diameter barium hexaferrite, BaFe{sub 12}O{sub 19} (BHF), particles were prepared using a new synthesis route. By replacing the conventional 50 to 100 nm particles of goethite with nanocrystalline goethite produced via the microwave anneal method of Knight and Sylva, nanocrystalline BHF was synthesized using the hydrothermal method. Evolution of particle size and morphology with respect to concentration and heat treatment time is reported. Hysteresis properties, including coercivity (0.2--1.0 kOe), magnetization saturation (0.1--33.4 emu/g), and magnetization remanence (0.004--22.5 emu/g) are discussed as a function of particle size. The magnetization saturation and remanence of the 7 nm particles is nearly zero, suggesting the superparamagnetic threshold size for BHF is around this size. In addition, the equilibrium morphology of BHF crystals was calculated to be truncated hexagonal prisms which was verified by experiment, and the isoelectric point, pH of 4.1, was measured for 18 nm BHF particles.

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Electrokinetic demonstration at Sandia National Laboratories: Use of transference numbers for site characterization and process evaluation

Lindgren, Eric R.

Electrokinetic remediation is generally an in situ method using direct current electric potentials to move ionic contaminants and/or water to collection electrodes. The method has been extensively studied for application in saturated clayey soils. Over the past few years, an electrokinetic extraction method specific for sandy, unsaturated soils has been developed and patented by Sandia National Laboratories. A RCRA RD&D permitted demonstration of this technology for the in situ removal of chromate contamination from unsaturated soils in a former chromic acid disposal pit was operated during the summer and fall of 1996. This large scale field test represents the first use of electrokinetics for the removal of heavy metal contamination from unsaturated soils in the United States and is part of the US EPA Superfund Innovative Technology Evaluation (SITE) Program. Guidelines for characterizing a site for electrokinetic remediation are lacking, especially for applications in unsaturated soil. The transference number of an ion is the fraction of the current carried by that ion in an electric field and represents the best measure of contaminant removal efficiency in most electrokinetic remediation processes. In this paper we compare the transference number of chromate initially present in the contaminated unsaturated soil, with the transference number in the electrokinetic process effluent to demonstrate the utility of evaluating this parameter.

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The residuals analysis project: Evaluating disposal options for treated mixed low-level waste

Waters, Robert D.

For almost four years, the U.S. Department of Energy (DOE) through its Federal Facility Compliance Act Disposal Workgroup has been working with state regulators and governors` offices to develop an acceptable configuration for disposal of its mixed low-level waste (MLLW). These interactions have resulted in screening the universe of potential disposal sites from 49 to 15 and conducting ``performance evaluations`` for those fifteen sites to estimate their technical capabilities for disposal of MLLW. In the residuals analysis project, we estimated the volume of DOE`s MLLW that will require disposal after treatment and the concentrations of radionuclides in the treated waste. We then compared the radionuclide concentrations with the disposal limits determined in the performance evaluation project for each of the fifteen sites. The results are a scoping-level estimate of the required volumetric capacity for MLLW disposal and the identification of waste streams that may pose problems for disposal based on current treatment plans. The analysis provides technical information for continued discussions between the DOE and affected States about disposal of MLLW and systematic input to waste treatment developers on disposal issues.

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Initial development of efficient, low-debris laser targets for the Sandia soft x-ray projection lithography effort

Rockett, Paul D.

During the fiscal years 92-94 a joint group from Sandia/New Mexico and Sandia/California studied the development of new laser-plasma targets for projection x-ray or EUV (extreme ultraviolet) lithography. Our experimental and theoretical analyses incorporated target design as an integral part of the lithographic optical system. Targets studied included thick solid targets, thin-foil metal-coated targets, and cryogenic targets. Our complete measurement suite consisted of x-ray conversion efficiency measurements, source size imaging, source x-ray angular distribution measurements, debris collection, and source EUV spectrum. Target evaluation also included the variation of laser characteristics, such as, laser intensity, spot size, wavelength, pulselength, and pulseshape. Over the course of these experiments we examined targets using KrF (248nm), XeCl (308nm), and CO{sub 2} (10.6 {mu}m) lasers. While debris issues now dominate research in this area, final details were concluded on our understanding of material spectra and radiation transport of 13 run light in laser-plasmas. Additionally, conclusive results were obtained with 308 rim light, showing the pulselength threshold below which plumes no longer limited the transmission of (and thus the conversion efficiency to) 13 nm radiation.

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Metal-loaded polymer films for chemical sensing of ES&H-related pollutants

Martin, S.J.

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MC4523 Sealed Cap: Component & characteristics development report

Begeal, D.R.

The MC4523 Sealed Cap is a WW42C1 Percussion Primer that is pressed into a steel cylinder. Hermaticity of the input end is then provided by welding a thin steel closure disk on the input end of the MC4523. Thus, the user is provided with a component that is prequalified in terms of ignition sensitivity and hermeticity. The first customer is the Thermal Battery Department (1522). The MC4523 will be used on the MC2736A Thermal Battery which in turn will be used on the W78 JTA. Attachment of the MC4523 to the battery is with a laser weld. Combined test results of four production lots at a commercial supplier (PPI, TMS, WR1, and WR2) show an all-fire ignition sensitivity (.999 @ 50%) of approximately 60 millijoules of mechanical energy with a 2.2 gram firing pin. The firing pin had an impact tip with a radius of 0.020 inch. This firing pin is like that to be used in the W78 JTA application. Approximately 112 millijoules of mechanical energy will be supplied in the application, thus the design margin is more than adequate.

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Mine-induced sinkholes over the U.S. Strategic Petroleum Reserve (SPR) Storage Facility at Weeks Island, Louisiana: geological mitigation and environmental monitoring

Neal, J.T.

A sinkhole formed over the former salt mine used for crude oil storage by the U.S. Strategic Petroleum Reserve at Weeks Island, Louisiana. This created a dilemma because in-mine grouting was not possible, and external grouting, although possible, was impractical. However, environmental protection during oil withdrawal and facility decommissioning was considered critical and alternative solutions were essential. Mitigation of, the sinkhole growth over the salt mine was accomplished by injecting saturated brine directly into the sinkhole throat, and by constructing a cylindrical freeze curtain around and into the dissolution orifice at the top of the salt dome. These measures vastly reduced the threat of major surface collapse around the sinkhole during oil transfer and subsequent brine backfill. The greater bulk of the crude oil was removed from the mine during 1995-6. Final skimming operations will remove residual oil trapped in low spots, concurrent with initiating backfill of the mine with saturated brine. Environmental monitoring during 1995-9 will assure that environmental surety is achieved.

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Water adsorption in interfacial silane layers by neutron reflection

Kent, Michael S.

It is well known that water plays an important role in the degradation of adhesive strength between a wide variety of materials. It is also well established that silane coupling agents can provide excellent bond durability in aqueous environments. However, the detrimental effects of interfacial water are not limited to adhesive failure. The present study was motivated by concerns in the printed circuit board industry regarding the loss of electrical resistance, as well as adhesive failure, which may arise from water at epoxy/silane/E-glass interphases. The commercial silane finish used in this study provides excellent adhesive strength between epoxy and E-glass, and remarkable bond durability even after extensive conditioning in boiling water or a pressure cooker. However, circuit boards with this finish do not perform well in insulation resistance testing following such conditioning. The goal of this work is to develop a detailed understanding of the mechanism by which water interacts with a resin/silane interphase, with a focus on the consequences for both electrical resistance and adhesion. The present report focuses on the measurement of profiles of adsorbed moisture by neutron reflection.

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Performance planning and measurement for DOE EM-International Technology Integration Program. A report on a performance measurement development workshop for DOE`s environmental management international technology integration program

Jordan, Gretchen B.

This report describes the process and results from an effort to develop metrics for program accomplishments for the FY 1997 budget submission of the U.S. Department of Energy Environmental Management International Technology Integration Program (EM-ITI). The four-step process included interviews with key EM-ITI staff, the development of a strawman program logic chart, and all day facilitated workshop with EM-ITI staff during which preliminary performance plans and measures were developed and refined, and a series of follow-on discussions and activities including a cross-organizational project data base. The effort helped EM-ITI to crystallize and develop a unified vision of their future which they can effectively communicate to their own management and their internal and external customers. The effort sets the stage for responding to the Government Performance and Results Act. The metrics developed may be applicable to other international technology integration programs. Metrics were chosen in areas of eight general performance goals for 1997-1998: (1) number of forums provided for the exchange of information, (2) formal agreements signed, (3) new partners identified, (4) customers reached and satisfied, (5, 6) dollars leveraged by EM technology focus area and from foreign research, (7) number of foreign technologies identified for potential use in remediation of DOE sites, and (8) projects advanced through the pipeline.

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Final report for LDRD project {open_quotes}A new approach to protein function and structure prediction{close_quotes}

Phillips, Cynthia A.

This report describes the research performed under the laboratory-Directed Research and Development (LDRD) grant {open_quotes}A new approach to protein function and structure prediction{close_quotes}, funded FY94-6. We describe the goals of the research, motivate and list our improvements to the state of the art in multiple sequence alignment and phylogeny (evolutionary tree) construction, but leave technical details to the six publications resulting from this work. At least three algorithms for phylogeny construction or tree consensus have been implemented and used by researchers outside of Sandia.

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Degradation of the materials of construction in Li-ion batteries

Braithwaite, J.W.

The primary current-collector materials being used in lithium-ion cells are susceptible to environmental degradation: aluminum to pitting corrosion and copper to environmentally assisted cracking. Pitting occurs at the highly oxidizing potentials associated with the positive-electrode charge condition. However, the pitting mechanism is more complex than that typically observed in aqueous systems in that the pits are filled with a mixed metal/oxide product and exist as mounds or nodules on the surface. Electrochemical impedance spectroscopy was shown to be an effective analytical tool for quantifying and verifying aluminum corrosion behavior. Two fluorocarbon-based coatings were shown to improve the resistance of Al to pitting attack. Detailed x-ray photoelectron spectroscopy (XPS) surface analyses showed that there was very little difference in the films observed after simple immersion in either PC:DEC or EC:DMC electrolytes versus those following electrical cycling. Li and P are the predominant surface species. Finally, environmental cracking of copper can occur at or near the lithium potential and only if specific metallurgical conditions exist (work-hardening and large grain size).

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Hydrogen generation by metal corrosion in simulated Waste Isolation Pilot Plant environments. Final report

Brush, Laurence H.

The corrosion and gas-generation characteristics of four material types: low-carbon steel (the current waste packaging material for the Waste Isolation Pilot Plant), Cu-base and Ti-base (alternative packaging) materials, and Al-base (simulated waste) materials were determined in both the liquid and vapor phase of Brine A, a brine representative of an intergranular Salado Formation brine. Test environments consisted primarily of anoxic brine with overpressures of N{sub 2}, CO{sub 2}, H{sub 2}S, and H{sub 2}. Limited tests of low-carbon steel were also performed in simulated-backfill environments and in brine environments with pH values ranging from 3 to 11. Low-carbon steel reacted at a slow, measurable rate with anoxic brine, liberating H{sub 2} on an equimolar basis with Fe reacted. Presence of CO{sub 2} caused the initial reaction to proceed more rapidly, but CO{sub 2}-induced passivation stopped the reaction if the CO{sub 2} were present in sufficient quantities. Addition of H{sub 2}S to a CO{sub 2}-passivated system caused reversal of the passivation. Low-carbon steel immersed in brine with H{sub 2}S showed no reaction, apparently because of passivation of the steel by formation of FeS. Addition of CO{sub 2} to an H{sub 2}S-passivated system did not reverse the passivation. Cu- and Ti-base materials showed essentially no corrosion when exposed to brine and overpressures of N{sub 2}, CO{sub 2}, and H{sub 2}S except for the rapid and complete reaction between Cu-base materials and H{sub 2}S. The Al-base materials reacted at approximately the same rate as low-carbon steel when immersed in anoxic Brine A; considerably more rapidly in the presence of CO{sub 2} or H{sub 2}S; and much more rapidly when iron was present in the system as a brine contaminant. High-purity Al was much more susceptible to corrosion than the 6061 alloy. No significant reaction took place on any material in any environment in the vapor-phase exposures.

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Optical waveguide tamper sensor technology

Carson, R.F.

Dielectric optical waveguides exhibit properties that are well suited to sensor applications. They have low refractive index and are transparent to a wide range of wavelengths. They can react with the surrounding environment in a variety of controllable ways. In certain sensor applications, it is advantageous to integrate the dielectric waveguide on a semiconductor substrate with active devices. In this work, we demonstrate a tamper sensor based on dielectric waveguides that connect epitaxial GaAs-GaAlAs sources and detectors. The tamper sensing function is realized by attaching particles of absorbing material with high refractive index to the surface of the waveguides. These absorbers are then attached to a lid or cover, as in an integrated circuit package or multi-chip module. The absorbers attenuate the light in the waveguides as a function of absorber interaction. In the tamper indicating mode, the absorbers are placed randomly on the waveguides, to form a unique attenuation pattern that is registered by the relative signal levels on the photodetectors. When the lid is moved, the pattern of absorbers changes, altering the photodetector signals. This dielectric waveguide arrangement is applicable to a variety of sensor functions, and specifically can be fabricated as a chemical sensor by the application of cladding layers that change their refractive index and/or optical absorption properties upon exposure to selected chemical species. An example is found in palladium claddings that are sensitive to hydrogen. A description of designs and a basic demonstration of the tamper sensing and chemical sensing functions is described herein.

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Hazards and controls at the Sandia National Laboratories microelectronics development laboratory

Benton, M.A.

The Microelectronics Development Laboratory (MDL) contains 3,000 m{sup 2}, Which includes 1,000 m{sup 2}of Class I clean room space. There are 20 laminar flow Class I clean room bays. The MDL supplies several, full-flow process technologies which produce complementary metal oxide semiconductor (CMOS) integrated circuits using 150 nun diameter silicon wafers. All gases, chemicals and physical hazards used in the fabrication processes are controlled to levels well below regulatory requirements. Facility engineering controls in the MDL include toxic and pyrophoric gas monitoring, interlocks, ventilation, substitution and chemical segregation. Toxic and pyrophoric gases are monitored continuously inside processing tools as well as through the exhaust lines, gas cabinets, the valve boxes, and in general work areas. The toxic gas monitoring systems are interlocked to gas shutoff valves and have both low and high level alarms. In-use process gases are stored in exhausted cabinets. All chemicals and gases are segregated by chemical type. The processes are organized into eight sector areas that consist of photolithography, wet processes, dry etch, ion implant, metals, diffusion, chemical vapor deposition (CVD) and chemical mechanical polishing (CW). Each morning, engineering, safety and facilities personnel meet to review the equipment and wafer lot status and discuss processing issues. Hazards are assessed in the MDL with periodic walkthroughs, continuous toxic and pyrophoric gas monitoring and personal monitoring. All chemicals and gases proposed for use in the MDL are reviewed by the industrial hygienist and must be approved by a manager before they are purchased. All new equipment and processes are reviewed by a hazard and barrier committee and cannot be used in the MDL without the committee`s approval and an IH hazard assessment. Overall risk of operating the MDL has been reduced to a level that is as low as reasonable achievable for this research facility.

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Metal sorption on kaolinite

Westrich, Henry R.

A key issue in performance assessment of low-level radioactive waste sites is predicting the transport and retardation of radionuclides through local soils under a variety of hydrologic and geochemical conditions. Improved transport codes should include a mechanistic model of radionuclide retardation. The authors have been investigating metal sorption (Cs{sup +}, Sr{sup 2+}, and Ba{sup 2+}) on a simple clay mineral (kaolinite) to better understand the geochemical interactions of common soil minerals with contaminated groundwaters. These studies include detailed characterizations of kaolinite surfaces, experimental adsorption measurements, surface complexation modeling, and theoretical simulations of cation sorption. The aluminol edge (010) site has been identified as the most likely site for metal sorption on kaolinite in natural solutions. Relative metal binding strengths decrease from Ba{sup 2+} to Sr{sup 2+} to Cs{sup +}, with some portion sorbed on both kaolinite edges and basal surfaces. Some Cs{sup +} also appears to be irreversibly sorbed on both sites. Molecular dynamics simulations suggest that Cs{sup +} is sorbed at aluminol (010) edge sites as an inner-sphere complex and weakly sorbed as an outer-sphere complex on (001) basal surfaces. These results provide the basis to understand and predict metal sorption onto kaolinite, and a framework to characterize sorption processes on more complex clay minerals.

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Through bulkhead initiator studies

Begeal, D.R.

This report describes recent work done to demonstrate feasibility of a fail-safe Through Bulkhead Initiator with minimum dimensions and suitable for use in cyclical thermal environments. Much of the ground work for a fail-safe TBI was previously done by A.C. Schwartz. This study is an expansion of Schwartz`s work to evaluate devices with bulkheads of 304 stainless steel and Inconel 718; explosive donors of PETN, BNCP, and a 0.005 inch thick steel flying plate donor traveling at 2.6 mm/{micro}s; and explosive acceptors of PETN and BNCP. Bulkhead thickness were evaluated in the range of 0.040 to 0.180 inch. The explosive acceptors initiated a small HMX pellet to drive a 0.005 inch thick steel flying plate, and VISAR histories of the HMX-driven flying plates were the measure of acceptable performance. A companion set of samples used a PMMA acceptor to measure the particle velocities at the bulkhead/PMMA interface with VISAR. These data were used to compute the input pressure to the acceptor explosives in an attempt to measure initiation threshold. Unfortunately, the range of bulkhead thicknesses tested did not give any failures, thus the threshold was not determined. It was found that either explosive or the flying plate would perform as a TBI in the bulkhead thickness range tested. The optimum TBI is about 0.060 inches thick, and steel bulkheads seem to be more structurally sound than those made of Inconel. That is, cross section views of the Inconel bulkheads showed it to be more prone to stress cracking than was the 304 stainless steel. Both PETN and BNCP showed good performance when tested at {minus}65 F following thermal cycling of {minus}65 F to +165 F. Analysis of the TBI function times showed that BNCP acceptor explosives were undergoing the classical deflagration to detonation process. The PETN acceptors were undergoing prompt detonation.

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Results 91801–92000 of 96,771
Results 91801–92000 of 96,771