Publications

The goal of this LDRD was to demonstrate the use of robotic vehicles for deploying and autonomously reconfiguring seismic and acoustic sensor arrays with high (centimeter) accuracy to obtain enhancement of our capability to locate and characterize remote targets. The capability to accurately place sensors and then retrieve and reconfigure them allows sensors to be placed in phased arrays in an initial monitoring configuration and then to be reconfigured in an array tuned to the specific frequencies and directions of the selected target. This report reviews the findings and accomplishments achieved during this three-year project. This project successfully demonstrated autonomous deployment and retrieval of a payload package with an accuracy of a few centimeters using differential global positioning system (GPS) signals. It developed an autonomous, multisensor, temporally aligned, radio-frequency communication and signal processing capability, and an array optimization algorithm, which was implemented on a digital signal processor (DSP). Additionally, the project converted the existing single-threaded, monolithic robotic vehicle control code into a multi-threaded, modular control architecture that enhances the reuse of control code in future projects.

This report covers research done as part of US Department of Energy contract DE-PS26-99FT14299 with the Fuel Cell Propulsion Institute on the fuel cell RATLER{trademark} vehicle, Lurch, as well as work done on the fuel cells designed for the vehicle. All work contained within this report was conducted at the Robotic Vehicle Range at Sandia National Laboratories in Albuquerque New Mexico. The research conducted includes characterization of the duty cycle of the robotic vehicle. This covers characterization of its various abilities such as hill climbing and descending, spin-turns, and driving on level ground. This was accomplished with the use of current sensors placed in the vehicle in conjunction with a Data Acquisition System (DAS), which was also created at Sandia Labs. Characterization of the two fuel cells was accomplished using various measuring instruments and techniques that will be discussed later in the report. A Statement of Work for this effort is included in Appendix A. This effort was able to complete characterization of vehicle duty cycle elements using battery power, but problems with the fuel cell control systems prevented completion of the characterization of the fuel cell operation on the benchtop and in the vehicle. Some data was obtained characterizing the fuel cell current-voltage performance and thermal rise rate by bypassing elements of the control system.

This report covers the three phase effort to bring the SEA Corporation`s Powergrid{trademark} from the concept stage to pilot production. The three phases of this contract covered component development, prototype module development, and pilot line production. The Powergrid is a photovoltaic concentrator that generates direct current electricity directly from sunlight using a linear Fresnel lens. Analysis has shown that the Powergrid has the potential to be very low cost in volume production. Before the start of the project, only proof of concept demonstrations of the components had been completed. During the project, SEA Corporation developed a low cost extruded Fresnel lens, a low cost receiver assembly using one sun type cells, a low cost plastic module housing, a single axis tracking system and frame structure, and pilot production equipment and techniques. In addition, an 800 kW/yr pilot production rate was demonstrated and two 40 kW systems were manufactured and installed.

This paper discusses the reliability of several photovoltaic projects including SMUD`s PV Pioneer project, various projects monitored by Ascension Technology, and the Colorado Parks project. System times-to-failure range from 1 to 16 years, and maintenance costs range from 1 to 16 cents per kilowatt-hour. Factors contributing to the reliability of these systems are discussed, and practices are recommended that can be applied to future projects. This paper also discusses the methodology used to collect and analyze PV system reliability data.

To achieve the lowest life-cycle cost (LCC), photovoltaic (PV) systems must have the optimum mix of low first cost, low operation and maintenance (O&M) cost, and high availability. Additionally, the long-term health of the photovoltaic (PV) industry requires that PV systems work as expected. Although PV modules now enjoy high reliability due to a significant multi-year effort by both the U.S. Department of Energy (DOE) and industry, the same is not always true of PV systems. Even for systems that do operate reliably, customers, suppliers, and manufacturers can benefit from knowing what O&M expenses to expect. This knowledge will reduce technology risk to the customer and improve likelihood of commitment to PV projects. System integrators and utilities may benefit from O&M cost information to improve system designs, to properly price service agreements and warranties, and to optimize maintenance strategies. The DOE and component manufacturers may benefit from identifying cost drivers to optimally focus research and quality assurance resources to improve product reliability. This paper discusses the first of five tasks identified for this project, quantifying system reliability and life cycle cost by collecting, analyzing and reporting data on PV system reliability and cost. Industry participants collect the necessary O&M data on systems they are monitoring. Sandia provides support in the form of assistance identifying data that needs to be collected, helping develop forms or databases to collect the data, and analyzing the data.

Several leading line- and point-focus photovoltaic concentrator system development programs are reviewed, including those by ENTECH, SEA Corporation, AMONIX, and Alpha Solarco. Concentrating collectors and trackers are gaining maturity and reaching product status as designs are made more manufacturable and reliable. Utilities are starting to take notice of this emerging technology, and several privately-funded utility installations are underway. Several advantages are offered by concentrators, including low system and capital cost and rapid production ramp-up. These are discussed along with issues generally raised concerning concentrator technology.

This document serves as the proceedings for the annual project review meeting held by Sandia National Laboratories` Photovoltaic Technology and Photovoltaic Evaluation Departments. It contains information supplied by organizations making presentations at the meeting, which was held July 14--15, 1992 at the Sheraton Old Town Hotel in Albuquerque, New Mexico. Overview sessions covered the Department of Energy (DOE) program, including those at Sandia and the National Renewable Energy Laboratory (NREL), and non-DOE programs, including the EPRI concentrator collector program, The Japanese crystalline silicon program, and some concentrating photovoltaic activities in Europe. Additional sessions included papers on Sandia`s Photovoltaic Device Fabrication Laboratory`s collaborative research, cell processing research, the activities of the participants in the Concentrator Initiative Program, and photovoltaic technology evaluation at Sandia and NREL.

Sandia National Laboratories has developed an advanced self-contained tracking control system for use with one- or two-axis tracking solar arrays. The SolarTrak system computes the sun's position based on the time and stored position data, and then controls two motors to point the tracker at the sun without using sun sensors. When used with a photovoltaic concentrator array, the system initially performs a self-alignment routine using array-generated current to locate the sun. The routine computes six numbers that are used during the normal operation to correct the array pointing for the tracker's installation misalignment. This enables the tracker to point accurately even with installation misalignments of up to several degrees. The SolarTrak system consists of a control board, which contains a Motorola 68HC11 microcontroller, a power supply board, motor-interface boards, and a hand-held user interface board, which contains a liquid-crystal display and an input keypad. This report contains a thorough discussion of the controller software and hardware, including control algorithms, parts lists and estimated costs (about $300 per system). The performance measured on two trackers is reviewed. Tracking accuracy was better than {plus minus}0.1{degrees} over a full day on one system. A thorough user's manual is included. Companies interested in licensing the technology should contact the Technology Transfer Division of Sandia National Laboratories. 20 refs., 53 figs., 5 tabs.