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Understanding Phase and Interfacial Effects of Spall Fracture in Additively Manufactured Ti-5Al-5V-5Mo-3Cr

Branch, Brittany A.; Ruggles, Timothy R.; Miers, John C.; Massey, Caroline E.; Moore, David G.; Brown, Nathan B.; Duwal, Sakun D.; Silling, Stewart A.; Mitchell, John A.; Specht, Paul E.

Additive manufactured Ti-5Al-5V-5Mo-3Cr (Ti-5553) is being considered as an AM repair material for engineering applications because of its superior strength properties compared to other titanium alloys. Here, we describe the failure mechanisms observed through computed tomography, electron backscatter diffraction (EBSD), and scanning electron microscopy (SEM) of spall damage as a result of tensile failure in as-built and annealed Ti-5553. We also investigate the phase stability in native powder, as-built and annealed Ti-5553 through diamond anvil cell (DAC) and ramp compression experiments. We then explore the effect of tensile loading on a sample containing an interface between a Ti-6Al-V4 (Ti-64) baseplate and additively manufactured Ti-5553 layer. Post-mortem materials characterization showed spallation occurred in regions of initial porosity and the interface provides a nucleation site for spall damage below the spall strength of Ti-5553. Preliminary peridynamics modeling of the dynamic experiments is described. Finally, we discuss further development of Stochastic Parallel PARticle Kinteic Simulator (SPPARKS) Monte Carlo (MC) capabilities to include the integration of alpha (α)-phase and microstructural simulations for this multiphase titanium alloy.

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A compact x-ray diffraction system for dynamic compression experiments on pulsed-power generators

Review of Scientific Instruments

Ao, Tommy A.; Morgan, D.V.; Stoltzfus, Brian S.; Austin, Kevin N.; Usher, Joshua M.; Breden, E.; Pacheco, L.M.; Dean, S.; Brown, Justin L.; Duwal, Sakun D.; Fan, H.; Kalita, P.; Knudson, M.D.; Rodriguez, Mark A.; Lane, J.M.D.

Pulsed-power generators can produce well-controlled continuous ramp compression of condensed matter for high-pressure equation-of-state studies using the magnetic loading technique. X-ray diffraction (XRD) data from dynamically compressed samples provide direct measurements of the elastic compression of the crystal lattice, onset of plastic flow, strength-strain rate dependence, structural phase transitions, and density of crystal defects, such as dislocations. Here, we present a cost-effective, compact, pulsed x-ray source for XRD measurements on pulsed-power-driven ramp-loaded samples. This combination of magnetically driven ramp compression of materials with a single, short-pulse XRD diagnostic will be a powerful capability for the dynamic materials' community to investigate in situ dynamic phase transitions critical to equation of states. We present results using this new diagnostic to evaluate lattice compression in Zr and Al and to capture signatures of phase transitions in CdS.

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High pressure induced atomic and mesoscale phase behaviors of one-dimensional TiO2 anatase nanocrystals

MRS Bulletin

Meng, Lingyao; Duwal, Sakun D.; Lane, J.M.; Ao, Tommy A.; Stoltzfus, Brian S.; Knudson, Marcus D.; Park, Changyong; Chow, Paul; Xiao, Yuming; Fan, Hongyou F.; Qin, Yang

Abstract: Here, we report the high pressure phase and morphology behavior of ordered anatase titanium dioxide (TiO2) nanocrystal arrays. One-dimensional TiO2 nanorods and nanorices were synthesized and self-assembled into ordered mesostructures. Their phase and morphological transitions at both atomic scale and mesoscale under pressure were studied using in situ synchrotron wide- and small-angle x-ray scattering (WAXS and SAXS) techniques. At the atomic scale, synchrotron WAXS reveals a pressure-induced irreversible amorphization up to 35 GPa in both samples but with different onset pressures. On the mesoscale, no clear phase transformations were observed up to 20 GPa by synchrotron SAXS. Intriguingly, sintering of TiO2 nanorods at mesoscale into nano-squares or nano-rectangles, as well as nanorices into nanowires, were observed for the first time by transmission electron microscopy. Such pressure-induced nanoparticle phase-amorphization and morphological changes provide valuable insights for design and engineering structurally stable nanomaterials. Impact statement: The high pressure behavior of nanocrystals (NCs) continues to be of interest, as previous studies have demonstrated that an externally applied pressure can serve as an efficient tool to induce structural phase transitions of NC assemblies at both the atomic scale and mesoscale without altering any chemistry by manipulating NC interatomic and interparticle distances. In addition, the high pressure generated deviatoric stress has been proven to be able to force adjacent NCs to connect and fuse into new crystalline nanostructures. Although the atomic structural evolution of TiO2 NCs under pressure has been widely investigated in the past decades, open questions remain regarding the mesoscale phase transition and morphology of TiO2 NC assemblies as a function of pressure. Therefore, in this work, systemic high pressure experiments on ordered arrays of TiO2 nanorods and nanorices were conducted by employing wide/small angle x-ray scattering techniques. The sintering of TiO2 assemblies at mesoscale into various nanostructures under pressure were revealed by transmission electron microscopy. Overall, this high pressure work fills the current gap in research on the mesoscale phase behavior of TiO2 assemblies. The observed morphology tunability attained by applying pressure opens new pathways for engineering nanomaterials and optimizing their collective properties through mechanical compression stresses. Graphical abstract: [Figure not available: see fulltext.].

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Dynamic compression of TiO2to 221 GPa

Journal of Applied Physics

Duwal, Sakun D.; Root, Seth R.; Farfan, Bernardo G.; Reinhart, William D.; Alexander, Charles S.

The high-pressure dynamic response of titanium dioxide (TiO 2) is not only of interest because of its numerous industrial applications but also because of its structural similarities to silica (SiO 2). We performed plate impact experiments in a two-stage light gas gun, at peak stresses from 64 to 221 GPa to determine the TiO 2 response along the Hugoniot. The lower stress experiment at 64 GPa shows an elastic behavior followed by an elastic-plastic transition, whereas the high stress experiments above 64 GPa show a single wave structure. Previous shock studies have shown the presence of high-pressure phases (HPP) I (26 GPa) and HPP II (100 GPa); however, our data suggest that the HPP I phase is stable up to 150 GPa. Using a combination of data from our current study and our previous Z-data, we determine that TiO 2 likely melts on the Hugoniot at 157 GPa. Furthermore, our data confirm that TiO 2 is not highly incompressible as shown by a previous study.

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A Platform-Independent X-ray Diffraction Diagnostic for Phase Transition Kinetics in Traditional and Synthetic Microstructure Materials (LDRD Project 213088 Final Report)

Ao, Tommy A.; Austin, Kevin N.; Breden, E.W.; Brown, Justin L.; Dean, Steven W.; Duwal, Sakun D.; Fan, Hongyou F.; Kalita, Patricia K.; Knudson, Marcus D.; Meng, Lingyao M.; Morgan, Dane D.; Pacheco, Lena M.; Qin, Yang Q.; Stoltzfus, Brian S.; Thurston, Bryce A.; Usher, Joshua M.; Lane, James M.

Pulsed-power generators using the magnetic loading technique are able to produce well-controlled continuous ramp compression of condensed matter for high-pressure equation-of-state studies. X-ray diffraction (XRD) data from dynamically compressed samples provide direct measurements of the elastic compression of the crystal lattice, onset of plastic flow, strength-strain rate dependence, structural phase transitions, and density of crystal defects such as dislocations. Here, we present a cost effective, compact X-ray source for XRD measurements on pulsed-power-driven ramp-loaded samples. This combination of magnetically-driven ramp compression of materials with single, short-pulse XRD diagnostic will be a powerful capability for the dynamic materials community. The success in fielding this new XRD diagnostic dramatically improves our predictive capability and understanding of rate-dependent behavior at or near phase transition. As Sandia plans the next-generation pulse-power driver platform, a key element needed to deliver new state-of-the-art experiments will be having the necessary diagnostic tools to probe new regimes and phenomena. These diagnostics need to be as versatile, compact, and portable as they are powerful. The development of a platform-independent XRD diagnostic gives Sandia researchers a new window to study the microstructure and phase dynamics of materials under load. This project has paved the way for phase transition research in a variety of materials with mission interest.

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Seven-Coordinated “Metallic” WO3 at High Pressures

Journal of Physical Chemistry. C

Duwal, Sakun D.; Kim, Minseob K.; Yoo, Choong-Shik Y.

In this work, we have studied the pressure-induced structural and electronic phase transitions in WO3 to 60 GPa using micro-Raman spectroscopy, synchrotron X-ray diffraction, and electrical resistivity measurements. The results indicate that WO3 undergoes a series of phase transitions with increasing pressure: triclinic WO3-I initially transforms to monoclinic WO3-II (P21/c) at 1 GPa, involving a tetrahedral distortion in a corner-shared octahedral framework, and then to a mixed corner and edge-shared seven-coordinated WO3-III (P21/c) at 27 GPa with a large volume change of ~6% and further to WO3-IV (Pc) above 37 GPa. These structural phase transitions also accompany a significant drop in resistivity from insulating WO3-I to semiconducting WO3-II, and poor metallic WO3-III and IV, arising from the Jahn–Teller distortion in WO6 and the hybridization between O 2p and W 5d orbitals in WO7, respectively. Unlike its molecular analogue of MoO3, the transitions in WO3 show little effect on the use of different pressure transmitting media.

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15 Results
15 Results