Understanding the safety profile of aged Li-ion batteries is essential for developing effective battery management and hazard mitigation strategies. However, most safety assessments have focused on fresh batteries, with just a few calorimetry studies on aged batteries with metal oxide positive electrodes. This study provides a broad assessment of commercial 18650-type Li-ion batteries with NCA, NMC, and LFP positive electrodes, both uncycled and aged under conditions that promoted solid electrolyte interphase (SEI) growth as the dominant degradation mechanism. The cells underwent mechanical (nail penetration, crush), electrical (overcharge, overdischarge), and thermal (accelerating rate calorimetry) abuse tests. Safety was rated on general characteristics such as mass loss, maximum temperature, and EUCAR (European Council for Automotive R&D) hazard level, as well as characteristics specific to individual abuse tests. Generally, aged cells with SEI growth exhibited similar or improved safety compared to uncycled cells, contrasting with our previous findings on NCA cells with Li plating as the dominant aging mechanism (Part I of this series). Yet, some tests and characteristics indicated reduced aged cell safety, such as earlier triggering of mechanical failure. These results emphasize the need to examine aged battery safety across diverse empirical techniques, degradation modes, and chemistries.
Mixed-acid vanadium redox flow batteries (VRFBs) are an attractive option to increase energy density and temperature stability relative to conventional VRFBs for grid energy storage applications. However, the inclusion of hydrochloric acid introduces a significant safety risk through chlorine gas (Cl2) evolution. Here, we present the first direct measurements of Cl2 generation in a mixed-acid VRFB. Cl2 is generated through an electrochemical reaction when the system is charged above ∼74% state of charge with concentrations exceeding 3% of the system headspace. We explore how Cl2 evolution is enabled and propose mitigation strategies.
The knowledge of long-term health and reliability of energy storage systems is still unknown, yet these systems are proliferating and are expected increasingly to assist in the maintenance of grid reliability. Understanding long-term reliability and performance characteristics to the degree of knowledge similar to that of traditional utility assets requires operational data. This guideline is intended to inform numerous stakeholders on what data are needed for given functions, how to prescribe access to those data and the considerations impacting data architecture design, as well as provide these stakeholders insight into the data and data systems necessary to ensure storage can meet growing expectations in a safe and cost-efficient manner. Understanding data needs, the systems required, relevant standards, and user needs early in a project conception aids greatly in ensuring that a project ultimately performs to expectations.
Thiagarajan, Raghav S.; Subramaniam, Akshay; Kolluri, Suryanarayana; Garrick, Taylor R.; Preger, Yuliya; De Angelis, Valerio; Lim, Jin H.; Subramanian, Venkat R.
Lithium-ion batteries are typically modeled using porous electrode theory coupled with various transport and reaction mechanisms, along with suitable discretization or approximations for the solid-phase diffusion equation. The solid-phase diffusion equation represents the main computational burden for typical pseudo-2-dimensional (p2D) models since these equations in the pseudo r-dimension must be solved at each point in the computational grid. This substantially increases the complexity of the model as well as the computational time. Traditional approaches towards simplifying solid-phase diffusion possess certain significant limitations, especially in modeling emerging electrode materials which involve phase changes and variable diffusivities. A computationally efficient representation for solid-phase diffusion is discussed in this paper based on symmetric polynomials using Orthogonal Collocation and Galerkin formulation (weak form). A systematic approach is provided to increase the accuracy of the approximation (p form in finite element methods) to enable efficient simulation with a minimal number of semi-discretized equations, ensuring mass conservation even for non-linear diffusion problems involving variable diffusivities. These methods are then demonstrated by incorporation into the full p2D model, illustrating their advantages in simulating high C-rates and short-time dynamic operation of Lithium-ion batteries.
