Publications

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In this work, a modular and open-source platform has been developed for integrating hybrid battery energy storage systems that are intended for grid applications. Alongside integration, this platform will facilitate testing and optimal operation of hybrid storage technologies. Here, a hardware testbed and a control software have been designed, where the former comprises commercial Lithium-iron-phosphate (LiFePO4) and Lead Acid (Pb - acid) cells, custom built Dual Active Bridge (DAB) DC-DC converters, and a commercial DC-AC conversion system. In this testbed the batteries have an operating voltage range of 11-15V, the DC-AC conversion stage has a DC link voltage of 24V, and it connects to a 208V3-φ grid. The hardware testbed can be scaled up to higher voltages. The control software is developed in Python, and the firmware for all the hardware components is developed in C. This software implements hybrid charge/discharge protocols that are suitable for each battery technology for preventing cell degradation, and perform uninter-rupted quality checks on selected battery packs. The developed platform provides flexibility, modularity, safety and economic benefits to utility-scale storage integration.

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Structural modularity is critical to solid-state transformer (SST) and solid-state power substation (SSPS) concepts, but operational aspects related to this modularity are not yet fully understood. Previous studies and demonstrations of modular power conversion systems assume identical module compositions, but dependence on module uniformity undercuts the value of the modular framework. In this project, a hierarchical control approach was developed for modular SSTs which achieves system-level objectives while ensuring equitable power sharing between nonuniform building block modules. This enables module replacements and upgrades which leverage circuit and device technology advancements to improve system-level performance. The functionality of the control approach is demonstrated in detailed time-domain simulations. Results of this project provide context and strategic direction for future LDRD projects focusing on technologies supporting the SST crosscut outcome of the resilient energy systems mission campaign.

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Deep level defects in wide bandgap semiconductors, whose response times are in the range of power converter switching times, can have a significant effect on converter efficiency. We use deep level transient spectroscopy (DLTS) to evaluate such defect levels in the n-drift layer of vertical gallium nitride (v-GaN) power diodes with VBD ∼1500 V. DLTS reveals three energy levels that are at ∼0.6 eV (highest density), ∼0.27 eV (lowest density), and ∼45 meV (a dopant level) from the conduction band. Dopant extraction from capacitance-voltage measurement tests (C-V) at multiple temperatures enables trap density evaluation, and the ∼0.6 eV trap has a density of 1.2 × 1015 cm-3. The 0.6 eV energy level and its density are similar to a defect that is known to cause current collapse in GaN based surface conducting devices (like high electron mobility transistors). Analysis of reverse bias currents over temperature in the v-GaN diodes indicates a predominant role of the same defect in determining reverse leakage current at high temperatures, reducing switching efficiency.

Propagating thermal runaway events are a significant threat to utility-scale storage installations. A propagating thermal runaway event is a cascading series of failures in which energy released from a failed cell triggers subsequent failures in nearby cells. Without intervention, propagation can turn an otherwise manageable single cell failure into a full system conflagration. This study presents a method of mitigating the severity of propagating thermal runaway events in utility-scale storage systems by leveraging the capabilities of a module-interfaced power conversion architecture. The method involves strategic depletion of storage modules to delay or arrest propagation, reducing the total thermal energy released in the failure event. The feasibility of the method is assessed through simulations of propagating thermal runaway events in a 160 kW/80 kWh energy storage system.

Propagating thermal runaway events are a significant threat to utility-scale storage installations. A propagating thermal runaway event is a cascading series of failures in which energy released from a failed cell triggers subsequent failures in nearby cells. Without intervention, propagation can turn an otherwise manageable single cell failure into a full system conflagration. This study presents a method of mitigating the severity of propagating thermal runaway events in utility-scale storage systems by leveraging the capabilities of a module-interfaced power conversion architecture. The method involves strategic depletion of storage modules to delay or arrest propagation, reducing the total thermal energy released in the failure event. The feasibility of the method is assessed through simulations of propagating thermal runaway events in a 160 kW/80 kWh energy storage system.

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