Sandia Materials Science Investment Area contributed to the SARS-CoV-2 virus and COVID-19 disease which represent the most significant pandemic threat in over 100 years. We completed a series of 7, short duration projects to provide innovative materials science research and development in analytical techniques to aid the neutralization of COVID-19 on multiple surfaces, approaches to rapidly decontaminate personal protective equipment, and pareto assessment of construction materials for manufacturing personal protective equipment. The developed capabilities and processes through this research can help US medical personnel, government installations and assets, first responders, state and local governments, and multiple federal agencies address the COVID-19 Pandemic.
N95 respirators became scarce to the general public in mid-to-late March of 2020 due to the SARS-CoV-2 epidemic. By mid-April of 2020, most states in the United States were requiring face coverings to be worn while in public enclosed places and in busy outdoor areas where groups of people were in close proximity. Many resorted to cloth masks, homemade masks, procedure masks obtained through online purchases, and other ad-hoc means. Thus, there was and still is a need to determine the aerosol filtration efficacy of commonly available materials that can be used for homemade mask construction. This study focused on non- woven polymeric fabrics that are readily available for homemade mask construction. The conclusion of this study is that non-woven materials that carry a high electric charge or those that can easily acquire charge had the highest aerosol filtration efficiency per unit of pressure drop. Future work should examine a wider variety of these materials and determine the maximum pressure drop that a nominal homemade mask can withstand before a significant portion of airflow is diverted around the mask. More broadly, a better understanding of the charge state on non-woven materials and impact of that charge state on filtration efficiency is needed.
This study evaluated gamma irradiation for sterilization and reuse of two models of N95 respirators after gamma radiation sterilization as a method to increase availability of N95 respirators during a shortage. The Sandia National Laboratories Gamma Irradiation Facility was used to irradiate two different models of N95 filtering facepiece respirators at doses ranging from 0 kGy(tissue) to 50 kGy(tissue). The following tests were used to determine the efficacy of the respirator after irradiation sterilization: Ambient Aerosol Condensation Nuclei Counter Quantitative Fit Test, tensile test, strain cycling, oscillatory dynamic mechanical analysis, microscopic image analysis of fiber layers, and electrostatic field measurements. Both of the respirator models exhibited statistically significant changes after gamma irradiation as shown by the Quantitative Fit Test, electrostatic testing and the aerosol testing. The change in electrostatic capability of the filter reduced the efficiency of challenging particles near the 200 nm size by approximately 40-50%. Both tested respirators showed statistically significant changes associated with gamma sterilization. However, our results indicate that choices in materials and manufacturing methods to achieve N95 filtration lead to different magnitudes of damage when exposed to gamma radiation at sterilization relevant doses. This damage results in lower filtration performance. While our sample size (2 different types of respirators) was small, we did observe a change in electrostatic properties on a filter layer that coincided with the failure on the Quantitative Fit Test.
This study evaluated gamma irradiation for sterilization and reuse of two models of N95 respirators after gamma radiation sterilization as a method to increase availability of N95 respirators during a shortage. The Sandia National Laboratories Gamma Irradiation Facility was used to irradiate two different models of N95 filtering facepiece respirators at doses ranging from 0 kGy(tissue) to 50 kGy(tissue). The following tests were used to determine the efficacy of the respirator after irradiation sterilization: Ambient Aerosol Condensation Nuclei Counter Quantitative Fit Test, tensile test, strain cycling, oscillatory dynamic mechanical analysis, microscopic image analysis of fiber layers, and electrostatic field measurements. Both of the respirator models exhibited statistically significant changes after gamma irradiation as shown by the Quantitative Fit Test, electrostatic testing and the aerosol testing. The change in electrostatic charge of the filter was correlated with a reduction in capturing particles near the 200 nm size by approximately 40-50%. Both tested respirators showed statistically significant changes associated with gamma sterilization. However, our results indicate that choices in materials and manufacturing methods to achieve N95 filtration lead to different magnitudes of damage when exposed to gamma radiation at sterilization relevant doses. This damage results in lower filtration performance. While our sample size (2 different types of respirators) was small, we did observe a change in electrostatic properties on a filter layer that coincided with the failure on the Quantitative Fit Test and reduction in aerosol filtering efficiency. Key Words: N95 respirators, respirators, airborne transmission, pandemic prevention, COVID-19, gamma sterilization
Sandia National Laboratories currently has 27 COVID-related Laboratory Directed Research & Development (LDRD) projects focused on helping the nation during the pandemic. These LDRD projects cross many disciplines including bioscience, computing & information sciences, engineering science, materials science, nanodevices & microsystems, and radiation effects & high energy density science.
Kinetic simulations of plasma phenomena during and after formation of the conductive plasma channel of a nanosecond pulse discharge are analyzed and compared to existing experimental measurements. Particle-in-cell with direct simulation Monte Carlo collisions (PIC-DSMC) modeling is used to analyze a discharge in helium at 200 Torr and 300 K over a 1 cm gap. The analysis focuses on physics that would not be reproduced by fluid models commonly used at this high number density and collisionality, specifically non-local and stochastic phenomena. Similar analysis could be used to improve the predictive capability of lower fidelity or reduced order models. First, the modeling results compare favorably with experimental measurements of electron number density, temperature, and 1D electron energy distribution function at the same conditions. Second, it is shown that the ionization wave propagates in a stochastic, stepwise manner, dependent on rare, random ionization events ahead of the ionization wave when the ionization fraction in front of the ionization wave is very low, analagous to the stochastic branching of streamers in 3D. Third, analysis shows high-energy runaway electrons accelerated in the cathode layer produce electron densities in the negative glow region over an order of magnitude above those in the positive column. Future work to develop reduced order models of these two phenomena would improve the accuracy of fluid plasma models without the cost of PIC-DSMC simulations.
Understanding the stress development in fluids as they transition to solids is not well-understood. Computational models are needed to represent "birthing stress" for multiphysics applications such as polymer encapsulation around sensitive electronics and additive manufacturing where these stresses can lead to defects such as cracking and voids. The local stress state is also critical to understand and predict the net shape of parts formed in the liquid phase. In this one-year exploratory LDRD, we have worked towards a novel experimental diagnostic to measure the fluid rheology, degree of solidification, and the solid stress development simultaneously. We debugged and made viable a "first-generation" Rheo-Raman system and used it to characterize two types of solidifying systems: paraffin wax, which crystalizes as it solidifies, and thermoset polymers, which form a network of covalent bonds. We used the paraffin wax as a model system to perform flow visualization studies and did some preliminary modeling of the experiment, to demonstrate the inadequacy of the current modeling approaches. This work will inform an advanced fluid constitutive equation that includes a yield stress, temperature dependence, and an evolving viscosity when we pursue the full proposal, which was funded for FY20.
Lithium batteries provide high energy density storage with applications ranging from consumer electronics to electric vehicles. However, they have a limited lifespan and experience capacity loss with aging. Multiple mechanisms contribute to battery aging. The battery binder plays two important roles in the electrodes, and the damage it sustains during cycling may play a role in the degradation of the overall battery performance. Mechanical stress during battery operations occurs as a result of the swelling and shrinking of the electrodes because of the movement of lithium with cycling. The yield stress of the swollen polyvinylidene fluoride carbon black (PVDFCB) binder was measured at approximately 4MPa for PVDF with carbon black CB weight fractions between 10-30% swollen in propylene carbonate. This is far less stress than is typically experienced in an electrode during cycling. The effects of this permanent damage to the binder were explored by measuring the conductivity loss with strains in excess of the binder yield.
Nanosecond pulsed discharges provide versatile experimental and computational testbeds for the exploration of fundamental plasma physics. In particular, the fast rise time and short duration produce plasmas which are both spatially diffuse and uniform enough to probe experimentally and confine the kinetics of interest to sufficiently short time scales to be computationally tractable. This work will focus on validation of particle-in-cell with Monte Carlo collisions (PIC-MCC) modeling and analysis of plasma phenomenon during and after formation of the conductive plasma channel of a nanosecond pulse discharge in helium at 200 Torr and 300 K over a 1 cm gap. The validation will compare results of the simulation to measurements of electron number density, temperature, 1D electron energy distribution function, and Townsend ionization coefficient, as well as ion mobility. Analysis of the stochastic nature of the electron avalanche ahead of the ionization wave front and of significant ionization overshoot in the presheath region is also performed.