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Mesoscale effective property simulations incorporating conductive binder

Journal of the Electrochemical Society

Trembacki, Bradley L.; Noble, David R.; Brunini, Victor; Ferraro, Mark E.; Roberts, Scott A.

Lithium-ion battery electrodes are composed of active material particles, binder, and conductive additives that form an electrolyte-filled porous particle composite. The mesoscale (particle-scale) interplay of electrochemistry, mechanical deformation, and transport through this tortuous multi-component network dictates the performance of a battery at the cell-level. Effective electrode properties connect mesoscale phenomena with computationally feasible battery-scale simulations. We utilize published tomography data to reconstruct a large subsection (1000+ particles) of an NMC333 cathode into a computational mesh and extract electrode-scale effective properties from finite element continuum-scale simulations. We present a novel method to preferentially place a composite binder phase throughout the mesostructure, a necessary approach due difficulty distinguishing between non-active phases in tomographic data. We compare stress generation and effective thermal, electrical, and ionic conductivities across several binder placement approaches. Isotropic lithiation-dependent mechanical swelling of the NMC particles and the consideration of strain-dependent composite binder conductivity significantly impact the resulting effective property trends and stresses generated. Our results suggest that composite binder location significantly affects mesoscale behavior, indicating that a binder coating on active particles is not sufficient and that more accurate approaches should be used when calculating effective properties that will inform battery-scale models in this inherently multi-scale battery simulation challenge.

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A conformal decomposition finite element method for dynamic wetting applications

American Society of Mechanical Engineers, Fluids Engineering Division (Publication) FEDSM

Noble, David R.; Kucala, Alec; Martinez, Mario J.

An enriched finite element method is described for capillary hydrodynamics including dynamic wetting. The method is enriched via the Conformal Decomposition Finite Element Method (CDFEM). Two formulations are described, one with first-order accuracy and one with second-order accuracy in time. Both formulations utilize a semi-implicit form for the surface tension that is shown to effectively circumvent the explicit capillary time step limit. Sharp interface boundary conditions are developed for capturing the dynamic contact angle as the fluid interface moves along the wall. By virtue of the CDFEM, the contact line is free to move without risk of mesh tangling, but is sharply captured. Multiple problems are used to demonstrate the effectiveness of the methods.

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Insights into lithium-ion battery degradation and safety mechanisms from mesoscale simulations using experimentally reconstructed mesostructures

Journal of Electrochemical Energy Conversion and Storage

Roberts, Scott A.; Mendoza, Hector; Brunini, Victor; Trembacki, Bradley L.; Noble, David R.; Grillet, Anne M.

Battery performance, while observed at the macroscale, is primarily governed by the bicontinuous mesoscale network of the active particles and a polymeric conductive binder in its electrodes. Manufacturing processes affect this mesostructure, and therefore battery performance, in ways that are not always clear outside of empirical relationships. Directly studying the role of the mesostructure is difficult due to the small particle sizes (a few microns) and large mesoscale structures. Mesoscale simulation, however, is an emerging technique that allows the investigation into how particle-scale phenomena affect electrode behavior. In this manuscript, we discuss our computational approach for modeling electrochemical, mechanical, and thermal phenomena of lithium-ion batteries at the mesoscale. We review our recent and ongoing simulation investigations and discuss a path forward for additional simulation insights.

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Guaranteed Quality Conformal Mesh Decomposition

International Journal for Numerical Methods in Engineering

Kramer, Richard M.J.; Noble, David R.

Interface-conforming elements generated by the conformal decomposition finite element method can have arbitrarily poor quality due to the arbitrary intersection of the base triangular or tetrahedral mesh with material interfaces. This can have severe consequences for both the solvability of linear systems and for the interpolation error of fields represented on these meshes. The present work demonstrates that snapping the base mesh nodes to the interface whenever the interface cuts close to a node results in conforming meshes of good quality. Theoretical limits on the snapping tolerance are derived, and even conservative tolerance choices result in limiting the stiffness matrix condition number to within a small multiple of that of the base mesh. Interpolation errors are also well controlled in the norms of interest. In 3D, use of node-to-interface snapping also permits a simpler and more robust vertex ID-based element decomposition algorithm to be used with no serious detriment to mesh quality.

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Results 76–100 of 199
Results 76–100 of 199
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