Publications

Results 26–50 of 52

Search results

Jump to search filters

Achieving high strength and ductility in traditionally brittle soft magnetic intermetallics via additive manufacturing

Acta Materialia

Babuska, Tomas F.; Wilson, Mark A.; Johnson, Kyle L.; Whetten, Shaun R.; Curry, John F.; Rodelas, Jeffrey; Atkinson, Cooper; Lu, Ping; Chandross, Michael E.; Krick, Brandon A.; Michael, Joseph R.; Argibay, Nicolas; Susan, Donald F.; Kustas, Andrew B.

Intermetallic alloys possess exceptional soft magnetic properties, including high permeability, low coercivity, and high saturation induction, but exhibit poor mechanical properties that make them impractical to bulk process and use at ideal compositions. We used laser-based Additive Manufacturing to process traditionally brittle Fe–Co and Fe–Si alloys in bulk form without macroscopic defects and at near-ideal compositions for electromagnetic applications. The binary Fe–50Co, as a model material, demonstrated simultaneous high strength (600–700 MPa) and high ductility (35%) in tension, corresponding to a ∼300% increase in strength and an order-of-magnitude improvement in ductility relative to conventionally processed material. Atomic-scale toughening and strengthening mechanisms, based on engineered multiscale microstructures, are proposed to explain the unusual combination of mechanical properties. This work presents an instance in which metal Additive Manufacturing processes are enabling, rather than limiting, the development of higher-performance alloys.

More Details

Continuum stress intensity factors from atomistic fracture simulations

Computer Methods in Applied Mechanics and Engineering

Wilson, Mark A.; Grutzik, Scott J.; Chandross, Michael E.

Stress intensity factors (SIFs) are used in continuum fracture mechanics to quantify the stress fields surrounding a crack in a homogeneous material in the linear elastic regime. Critical values of the SIFs define an intrinsic measure of the resistance of a material to propagate a crack. At atomic scales, however, fracture occurs as a series of atomic bonds breaking, differing from the continuum description. As a consequence, a formal analog of the continuum SIFs calculated from atomistic simulations can have spatially localized, microstructural contributions that originate from varying bond configurations. The ability to characterize fracture at the atomic scale in terms of the SIFs offers both an opportunity to probe the effects of chemistry, as well as how the addition of a microstructural component affects the accuracy. We present a novel numerical method to determine SIFs from molecular dynamics (MD) simulations. The accuracy of this approach is first examined for a simple model, and then applied to atomistic simulations of fracture in amorphous silica. MD simulations provide time and spatially dependent SIFs, with results that are shown to be in good agreement with experimental values for fracture toughness in silica glass.

More Details

Atomistic Origins of Temperature-Dependent Shear Strength in 2D Materials

ACS Applied Nano Materials

Curry, John F.; Hinkle, Adam; Babuska, Tomas F.; Wilson, Mark A.; Dugger, Michael T.; Krick, Brandon A.; Argibay, Nicolas; Chandross, Michael E.

We present a model that predicts the macroscale temperature-dependent interfacial shear strength of 2D materials like MoS2 based on atomistic mechanisms and energetic barriers to sliding. Atomistic simulations were used to systematically determine the lamellar size-dependent rotation and translation energy barriers, that were used to accurately predict a broad range of experimental data. This framework provides insight about the origins of characteristic shear strengths of 2D materials. ©

More Details

Changing the Engineering Design & Qualification Paradigm in Component Design & Manufacturing (Born Qualified)

Roach, Robert A.; Bishop, Joseph E.; Jared, Bradley H.; Keicher, David; Cook, Adam W.; Whetten, Shaun R.; Forrest, Eric C.; Stanford, Joshua; Boyce, Brad L.; Johnson, Kyle L.; Rodgers, Theron M.; Ford, Kurtis; Martinez, Mario J.; Moser, Daniel R.; Van Bloemen Waanders, Bart; Chandross, Michael E.; Abdeljawad, Fadi F.; Allen, Kyle; Stender, Michael; Beghini, Lauren L.; Swiler, Laura P.; Lester, Brian T.; Argibay, Nicolas; Brown-Shaklee, Harlan J.; Kustas, Andrew B.; Sugar, Joshua D.; Kammler, Daniel; Wilson, Mark A.

Abstract not provided.

Hydrophilic domain structure in polymer exchange membranes: Simulations of NMR spin diffusion experiments to address ability for model discrimination

Journal of Polymer Science, Part B: Polymer Physics

Sorte, Eric; Abbott, Lauren J.; Frischknecht, Amalie L.; Wilson, Mark A.; Alam, Todd M.

We detail the development of a flexible simulation program (NMR_DIFFSIM) that solves the nuclear magnetic resonance (NMR) spin diffusion equation for arbitrary polymer architectures. The program was used to explore the proton (1H) NMR spin diffusion behavior predicted for a range of geometrical models describing polymer exchange membranes. These results were also directly compared with the NMR spin diffusion behavior predicted for more complex domain structures obtained from molecular dynamics (MD) simulations. The numerical implementation and capabilities of NMR_DIFFSIM were demonstrated by evaluating the experimental NMR spin diffusion behavior for the hydrophilic domain structure in sulfonated Diels-Alder Poly(Phenylene) (SDAPP) polymer membranes. The impact of morphology variations as a function of sulfonation and hydration level on the resulting NMR spin diffusion behavior were determined. These simulations allowed us to critically address the ability of NMR spin diffusion to discriminate between different structural models, and to highlight the extremely high fidelity experimental data required to accomplish this. A direct comparison of experimental double-quantum-filtered 1H NMR spin diffusion in SDAPP membranes to the spin diffusion behavior predicted for MD-proposed morphologies revealed excellent agreement, providing experimental support for the MD structures at low to moderate hydration levels. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018, 56, 62–78.

More Details

Microstructural origins of nonlinear response in associating polymers under oscillatory shear

Polymers

Wilson, Mark A.; Baljon, Arlette R.C.

The response of associating polymers with oscillatory shear is studied through large-scale simulations. A hybrid molecular dynamics (MD), Monte Carlo (MC) algorithm is employed. Polymer chains are modeled as a coarse-grained bead-spring system. Functionalized end groups, at both ends of the polymer chains, can form reversible bonds according to MC rules. Stress-strain curves shownonlinearities indicated by a non-ellipsoidal shape. We consider two types of nonlinearities. Type I occurs at a strain amplitude much larger than one, type II at a frequency at which the elastic storage modulus dominates the viscous loss modulus. In this last case, the network topology resembles that of the system at rest. The reversible bonds are broken and chains stretch when the system moves away from the zero-strain position. For type I, the chains relax and the number of reversible bonds peaks when the system is near an extreme of the motion. During the movement to the other extreme of the cycle, first a stress overshoot occurs, then a yield accompanied by shear-banding. Finally, the network restructures. Interestingly, the system periodically restores bonds between the same associating groups. Even though major restructuring occurs, the system remembers previous network topologies.

More Details
Results 26–50 of 52
Results 26–50 of 52
Top