Publications

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In this work, a finite element analysis model was developed to predict the frequency domain thermal response to heat input from a gaussian heat source for arbitrary 2-dimensional geometries. The model was used for geometric parameter fitting of samples experimentally measured using Frequency Domain Thermoreflectance (FDTR). Inverse fitting was performed to on experimental data to extract characteristic geometries of samples with feature sizes smaller than the Il e 2 radius of the laser used to probe the system. Further simulations were done to demonstrate the ability of the system to detect a variety of feature types. Silicon wafers with 50 nm to 1 pm of wet thermal oxide were measured and fit. Finally, microparticles suspended in epoxy were imaged using FDTR.

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The catastrophic nuclear reactor accident at Fukushima damaged public confidence in nuclear energy and a demand for new engineered safety features that could mitigate or prevent radiation releases to the environment in the future. We have developed a novel use of sacrificial material (SM) to prevent the molten corium from breaching containment during accidents as well as a validated, novel, high-fidelity modeling capability to design and optimize the proposed concept. Some new reactor designs employ a core catcher and a SM, such as ceramic or concrete, to slow the molten corium and avoid the breach of the containment. However, existing reactors cannot easily be modified to include these SMs but could be modified to allow injectable cooling materials (current designs are limited to water). The SM proposed in this Laboratory Development Research and Development (LDRD) project is based on granular carbonate minerals that can be used in existing light water reactor plants. This new SM will induce an endothermic reaction to quickly freeze the corium in place, with minimal hydrogen explosion and maximum radionuclide retention. Because corium spreading is a complex process strongly influenced by coupled chemical reactions (with underlying containment material and especially with the proposed SM), decay heat and phase change. No existing tool is available for modeling such a complex process. This LDRD project focused on two research areas: experiments to demonstrate the feasibility of the novel SM concept, and modeling activities to determine the potential applications of the concept to actual nuclear plants. We have demonstrated small-scale to large-scaled experiments using lead oxide (Pb0) as surrogate for molten corium, which showed that the reaction of the SM with molten Pb0 results in a fast solidification of the melt and the formation of open pore structures in the solidified Pb0 because of CO₂ released from the carbonate decomposition.

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Crystal plasticity-finite element method (CP-FEM) is now widely used to understand the mechanical response of polycrystalline materials. However, quantitative mesh convergence tests and verification of the necessary size of polycrystalline representative volume elements (RVE) are often overlooked in CP-FEM simulations. Mesh convergence studies in CP-FEM models are more challenging compared to conventional finite element analysis (FEA) as they are not only computationally expensive but also require explicit discretization of individual grains using many finite elements. Resolving each grains within a polycrystalline domain complicates mesh convergence study since mesh convergence is strongly affected by the initial crystal orientations of grains and local loading conditions. In this work, large-scale CP-FEM simulations of single crystals and polycrystals are conducted to study mesh sensitivity in CP-FEM models. Various factors that may affect the mesh convergence in CP-FEM simulations, such as initial textures, hardening models and boundary conditions are investigated. In addition, the total number of grains required to obtain adequate RVE is investigated. This work provides a list of guidelines for mesh convergence and RVE generation in CP-FEM modeling.

This document summarily provides brief descriptions of the MELCOR code enhancement made between code revision number 11932 and 14959. Revision 11932 represents the last official code release; therefore, the modeling features described within this document are provided to assist users that update to the newest official MELCOR code release, 14959. Along with the newly updated MELCOR Users' Guide and Reference Manual, users will be aware and able to assess the new capabilities for their modeling and analysis applications. Following the official release an addendum section has been added to this report detailing modifications made to the official release which support the accompanying patch release. The addendums address user reported issues and previously known issues within the official code release which extends the original Quick look document to also support the patch release. Furthermore, the addendums section documents the recent changes to input records in the Users' Guide applicable to the patch release and corrects a few issues in the revision 14959 release as well.

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In this paper, we study, analyze, and validate some important zero-dimensional physics-based models for vanadium redox batch cell (VRBC) systems and formulate an adequate physics-based model that can predict the battery performance accurately. In the model formulation process, a systems approach to multiple parameters estimation has been conducted using VRBC systems at low C-rates (~C/30). In this batch cell system, the effect of ions' crossover through the membrane is dominant, and therefore, the capacity loss phenomena can be explicitly observed. Paradoxically, this means that using the batch system might be a better approach for identifying a more suitable model describing the effect of ions transport. Next, we propose an efficient systems approach, which enables to help understand the battery performance quickly by estimating all parameters of the battery system. Finally, open source codes, executable files, and experimental data are provided to enable people's access to robust and accurate models and optimizers. In battery simulations, different models and optimizers describing the same systems produce different values of the estimated parameters. Providing an open access platform can accelerate the process to arrive at robust models and optimizers by continuous modification from the users' side.

The aim and scope of this project was the development of a capability to prepare high-quality, epitaxial beta gallium oxide films by oxide reactive molecular-beam epitaxy. The purpose was to demonstrate that beta gallium oxide could be grown by such a method using Sandia’s existing oxide molecular-beam epitaxy instrument. The key activity in this project was the installation of a gallium oxide capability on the Sandia instrument. This required the acquisition of several custom items for the instrument, including: a gallium effusion cell, appropriate cell power supplies and temperature controllers, a shutter to block beam flux, installation of an existing ozone generator with a directed gas nozzle and controlled leak valve, and re-routing the chilled water system to accommodate the cell. In addition, beta gallium oxide single crystals were acquired and their surfaces characterized by reflection high energy electron diffraction.

A 150 lb_f thrust class, modular, bi-propellant, rocket engine/gas-generator and supporting test infrastructure has been developed in a cooperative effort between Sandia National Laboratories and the New Mexico Institute of Mining and Technology’s (NMIMT’s) Energetic Materials Research and Testing Center (EMRTC). This modular test engine design consists of a head end fuel-oxidizer injector, a spark ignition gaseous H₂/O₂ torch igniter, combustion chamber and nozzle module. This robust design allows for rapid configuration changes as well as economical repair should hardware become damaged in testing. The engine interfaces with a permanently installed pressurizing system capable of delivering liquid nitrous oxide and a variety of liquid fuels for both rocket engine development and propellant performance evaluation. The regulated high pressure systems allow for delivery of liquefied gases above their saturation pressure as well as allowing for high pressure rocket engine/gas-generator operation. The facility test cell houses a 1 ton thrust capacity test stand leaving room for larger scale engine development.

The Spent Fuel and Waste Science and Technology (SFWST) Campaign of the U.S. Department of Energy (DOE) Office of Nuclear Energy (NE), Office of Spent Fuel & Waste Disposition (SFWD) is conducting research and development (R&D) on geologic disposal of spent nuclear fuel (SNF) and high-level nuclear waste (HLW). Two high priorities for SFWST disposal R&D are design concept development and disposal system modeling (DOE 2011, Table 6). These priorities are directly addressed in the SFWST Geologic Disposal Safety Assessment (GDSA) work package, which is charged with developing a disposal system modeling and analysis capability for evaluating disposal system performance for nuclear waste in geologic media.

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We present a new method for reducing parallel applications’ communication time by mapping their MPI tasks to processors in a way that lowers the distance messages travel and the amount of congestion in the network. Assuming geometric proximity among the tasks is a good approximation of their communication interdependence, we use a geometric partitioning algorithm to order both the tasks and the processors, assigning task parts to the corresponding processor parts. In this way, interdependent tasks are assigned to “nearby” cores in the network. We also present a number of algorithmic optimizations that exploit specific features of the network or application to further improve the quality of the mapping. We specifically address the case of sparse node allocation, where the nodes assigned to a job are not necessarily located in a contiguous block nor within close proximity to each other in the network. However, our methods generalize to contiguous allocations as well, and results are shown for both contiguous and non-contiguous allocations. We show that, for the structured finite difference mini-application MiniGhost, our mapping methods reduced communication time up to 75 percent relative to MiniGhost’s default mapping on 128K cores of a Cray XK7 with sparse allocation. For the atmospheric modeling code E3SM/HOMME, our methods reduced communication time up to 31% on 16K cores of an IBM BlueGene/Q with contiguous allocation.

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