Publications

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Despite its promise as a safe, reliable system for grid-scale electrical energy storage, traditional molten sodium (Na) battery deployment remains limited by cost-inflating high-temperature operation. Here, we describe a high-performance sodium iodide-gallium chloride (NaI-GaCl3) molten salt catholyte that enables a dramatic reduction in molten Na battery operating temperature from near 300°C to 110°C. We demonstrate stable, high-performance electrochemical cycling in a high-voltage (3.65 V) Na-NaI battery for >8 months at 110°C. Supporting this demonstration, characterization of the catholyte physical and electrochemical properties identifies critical composition, voltage, and state of charge boundaries associated with this enabling inorganic molten salt electrolyte. Symmetric and full cell testing show that the catholyte salt can support practical current densities in a low-temperature system. Collectively, these studies describe the critical catholyte properties that may lead to the realization of a new class of low-temperature molten Na batteries.

The addition of a common amino acid, phenylalanine, to a Layer-by-Layer (LbL) deposited polyelectrolyte (PE) film on a nanoporous membrane can increase its ionic selectivity over a PE film without the added amino acid. The addition of phenylalanine is inspired by detailed knowledge of the structure of the channelrhodopsins family of protein ion channels, where phenylalanine plays an instrumental role in facilitating sodium ion transport. The normally deposited and crosslinked PE films increase the cationic selectivity of a support membrane in a controllable manner where higher selectivity is achieved with thicker PE coatings, which in turn also increases the ionic resistance of the membrane. The increased ionic selectivity is desired while the increased resistance is not. We show that through incorporation of phenylalanine during the LbL deposition process, in solutions of NaCl with concentrations ranging from 0.1 to 100 mM, the ionic selectivity can be increased independently of the membrane resistance. Specifically, the addition is shown to increase the cationic transference of the PE films from 81.4% to 86.4%, an increase on par with PE films that are nearly triple the thickness while exhibiting much lower resistance compared to the thicker coatings, where the phenylalanine incorporated PE films display an area specific resistance of 1.81 Ω cm2in 100 mM NaCl while much thicker PE membranes show a higher resistance of 2.75 Ω cm2in the same 100 mM NaCl solution.

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NaI-AlBr3 is a very appealing low melting temperature (<100 C), salt system for use as an electrochemically-active electrolyte. This system was investigated for its electrochemical and physical properties with focus to energy storage considerations. A simple phase diagram was generated; at >100 C, lower NaI concentrations had two partially miscible liquid phases, while higher NaI concentrations had solid particles. Considering the fully molten regime, electrical conductivities were evaluated over 5-25 mol% NaI and 110 C-140 C. Conductivities of 6.8-38.9 mS cm-1 were observed, increasing with temperature and NaI concentration. Effective diffusion coefficients of the I-/I3- redox species were found to decrease with both increasing NaI concentration and increasing applied potential. Regardless, oxidation current density at 3.6 V vs Na/Na+ was observed to increase with increasing NaI concentration over 5-25 mol%. Finally, the critical interface between the molten salt electrolyte and electrode materials was found to significantly affect reaction kinetics. When carbon was used instead of tungsten, an adsorbed species, most likely I2, blocked surface sites and significantly decreased current densities at high potentials. This study shows the NaI-AlBr3 system offers an attractive, low-temperature molten salt electrolyte that could be useful to many applied systems, though composition and electrode material must be considered.

Electrodialysis (ED) desalination performance of different conventional and laboratoryscale ion exchange membranes (IEMs) has been evaluated by many researchers, but most of these studies used their own sets of experimental parameters such as feed solution compositions and concentrations, superficial velocities of the process streams (diluate, concentrate, and electrode rinse), applied electrical voltages, and types of IEMs. Thus, direct comparison of ED desalination performance of different IEMs is virtually impossible. While the use of different conventional IEMs in ED has been reported, the use of bioinspired ion exchange membrane has not been reported yet. The goal of this study was to evaluate the ED desalination performance differences between novel laboratory-scale bioinspired IEM and conventional IEMs by determining (i) limiting current density, (ii) current density, (iii) current efficiency, (iv) salinity reduction in diluate stream, (v) normalized specific energy consumption, and (vi) water flux by osmosis as a function of (a) initial concentration of NaCl feed solution (diluate and concentrate streams), (b) superficial velocity of feed solution, and (c) applied stack voltage per cell-pair of membranes. A laboratory-scale single stage batchrecycle electrodialysis experimental apparatus was assembled with five cell-pairs of IEMs with an active cross-sectional area of 7.84 cm2. In this study, seven combinations of IEMs (commercial and laboratory-made) were compared: (i) Neosepta AMX/CMX, (ii) PCA PCSA/PCSK, (iii) Fujifilm Type 1 AEM/CEM, (iv) SUEZ AR204SZRA/CR67HMR, (v) Ralex AMH-PES/CMH-PES, (vi) Neosepta AMX/Bare Polycarbonate membrane (Polycarb), and (vii) Neosepta AMX/Sandia novel bioinspired cation exchange membrane (SandiaCEM). ED desalination performance with the Sandia novel bioinspired cation exchange membrane (SandiaCEM) was found to be competitive with commercial Neosepta CMX cation exchange membrane.

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High temperature operation of molten sodium batteries impacts cost, reliability, and lifetime, and has limited the widespread adoption of these grid-scale energy storage technologies. Poor charge transfer and high interfacial resistance between molten sodium and solid-state electrolytes, however, prevents the operation of molten sodium batteries at low temperatures. Here, in situ formation of tin-based chaperone phases on solid state NaSICON ion conductor surfaces is shown in this work to greatly improve charge transfer and lower interfacial resistance in sodium symmetric cells operated at 110 °C at current densities up to an aggressive 50 mA cm-2. It is shown that static wetting testing, as measured by the contact angle of molten sodium on NaSICON, does not accurately predict battery performance due to the dynamic formation of a chaperone NaSn phase during cycling. This work demonstrates the promise of sodium intermetallic-forming coatings for the advancement of low temperature molten sodium batteries by improved mating of sodium-NaSICON surfaces and reduced interfacial resistance.

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Large-scale integration of energy storage on the electric grid will be essential to enabling greater penetration of intermittent renewable energy sources, modernizing the grid for increased flexibility security, reliability, and resilience, and enabling cleaner forms of transportation. The purpose of this report is to summarize Sandia's research and capabilities in energy storage and to provide a preliminary roadmap for future efforts in this area that can address the ongoing program needs of DOE and the nation. Mission and vision statements are first presented followed by an overview of the organizational structure at Sandia that provides support and activities in energy storage. Then, a summary of Sandia's energy storage capabilities is presented by technology, including battery storage and materials, power conversion and electronics, subsurface-based energy storage, thermal/thermochemical energy storage, hydrogen storage, data analytics/systems optimization/controls, safety of energy storage systems, and testing/demonstrations/model validation. A summary of identified gaps and needs is also presented for each technology and capability.

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We describe here the immersion corrosion resistance of multilayer polymer-clay nanocomposite (PCN) barrier thin films coated on low carbon steel. Deposited using a Layer-by-Layer (LbL) self-assembly process and only a few hundred nanometers thick, the thin film polymer clay nanocomposites (PCN) exhibited excellent corrosion barrier properties, comparable to coatings that are orders of magnitude thicker. PCN barrier thin films comprising up to 60 “bilayers” of polyethyleneimine and exfoliated montmorillonite were coated onto steel coupons and immersed in high salinity water for up to 7 days to evaluate barrier film corrosion resistance. PCN film performance is shown to be influenced by the number of coated bilayers and, critically, a post-coating crosslinking treatment. Covalently crosslinking the polyethyleneimine components of the films resulted in a significant improvement in corrosion resistance. PCN films that were not crosslinked showed nearly identical electrochemical impedance compared to bare steel, failing rapidly and leading to large areas of visible corrosion. Impedance behavior of the corroding samples was analyzed with a precise model, which allowed the determination of the PCN film properties separate from the substrate and solution. The resistivity through the PCN thin films was very high, even after 7 days of immersion. Though increasing PCN thickness led to increased charge transfer resistance, chemical crosslinking most significantly increased charge transfer resistance by several orders of magnitude. The combined influences of PCN film resistivity and very high charge transfer resistances led to the outstanding corrosion barrier properties. These PCN films show promise toward a new class of low-cost highly applicable anticorrosion coatings.

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