Alkali metals are among the most desirable negative electrodes for long duration energy storage due to their extremely high capacities. Currently, only high-temperature (>250 °C) batteries have successfully used alkali electrodes in commercial applications, due to limitations imposed by solid electrolytes, such as low conductivity at moderate temperatures and susceptibility to dendrites. Toward enabling the next generation of grid-scale, long duration batteries, we aim to develop molten sodium (Na) systems that operate with commercially attractive performance metrics including high current density (>100 mA cm-2), low temperature (<200 °C), and long discharge times (>12 h). In this work, we focus on the performance of NaSICON solid electrolytes in sodium symmetric cells at 110 °C. Specifically, we use a tin (Sn) coating on NaSICON to reduce interfacial resistance by a factor of 10, enabling molten Na symmetric cell operation with “discharge” durations up to 23 h at 100 mA cm-2 and 110 °C. Unidirectional galvanostatic testing shows a 70% overpotential reduction, and electrochemical impedance spectroscopy (EIS) highlights the reduction in interfacial resistance due to the Sn coating. Detailed scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS) show that Sn-coated NaSICON enables current densities of up to 500 mA cm-2 at 110 °C by suppressing dendrite formation at the plating interface (Mode I). This analysis also provides a mechanistic understanding of dendrite formation at current densities up to 1000 mA cm-2, highlighting the importance of effective coatings that will enable advanced battery technologies for long-term energy storage.
Redox flow batteries (RFBs) that incorporate solid energy-storing materials are attractive for high-capacity grid-scale energy storage due to their markedly higher theoretical energy densities compared to their fully liquid counterparts. However, this promise of higher energy density comes at the expense of rate capability. In this work we exploit a ZnO nanorod-decorated Ni foam scaffold to create a high surface area Li metal anode capable of rates up to 10 mA cm−2, a 10× improvement over traditional planar designs. The ZnO nanorods enhance Li metal wettability and promote uniform Li nucleation, allowing the RFB to be initially operated with a prelithiated (charged) anode, or with a safety-conscious, Li-less, fully discharged anode. 5 mgS cm−1 were cycled using a mediated S cathode, whereby redox mediators help oxidize and reduce solid S particles. At 2.4 mgS cm−2 and 10 mA cm−2, the RFB becomes limited by the mediation of solid S. Nevertheless, a respectable energy density of 20.3 Wh L−1 is demonstrated, allowing considerable increase if the S mediation rate can be further improved. Lessons learned here may be broadly applied to RFBs with alkali metal anodes, offering an avenue for safe, dense, grid-scale energy storage.
Iodide redox reactions in molten NaI/AlCl3 are shown to generate surface-blocking films, which may limit the useful cycling rates and energy densities of molten sodium batteries below 150 °C. An experimental investigation of electrode interfacial stability at 110 °C reveals the source of the reaction rate limitations. Electrochemical experiments in a 3-electrode configuration confirm an increase of resistance on the electrode surface after oxidation or reduction current is passed. Using chronopotentiometry, chronoamperometry, cyclic voltammetry, and electrochemical impedance spectroscopy, the film formation is shown to depend on the electrode material (W, Mo, Ta, or glassy carbon), as well as the Lewis acidity and molar ratio of I−/I3− in the molten salt electrolytes. These factors impact the amount of charge that can be passed at a given current density prior to developing excessive overpotential due to film formation that blocks the electrode surface. The results presented here guide the design and use of iodide-based molten salt electrolytes and electrode materials for grid scale battery applications.
Lithium-sulfur is a redox flow battery with high energy density for applications in safe, reliable, and lasting scaling of energy. However, lithium-based batteries often encounter platting as a problem thanks to poor Li-ions deposition after cycling. Aiming to reduce this impact, a uniform and continuous flow of ions is needed. On this work, novel bio-inspired flow fields in the electrochemical cell were tested to improve ions flowability and lithium platting control, ultimately enhancing battery performance and life. To secure Li-S efficient, low-cost, and secure energy storage capabilities, we chose a configuration with decamethylferrocene and cobaltocene acting as redox mediators, Li metal as anode and sulfur kept in a separate catholyte reservoir. Flow test and battery results insinuated a beneficial influence of bio-inspired designs in flowing electrolyte uniformly with less pressure and pump power in comparison to other conventional designs used in the industry, with an encouraging ability to approach a cheap, safe, and reliable Li-S grid energy storage.