Surface flashover is a significant issue impacting the reliability of high voltage, high current gas switches. The goal of this work is to determine if poly(dicyclopentadiene) (pDCPD) coatings can be used to mitigate surface flashover on insulators compared to crosslinked polystyrene (Rexolite), cast poly-methylmethacrylate) (PMMA), and extruded PMMA. The pDCPD coating is expected to have a higher flashover voltage threshold to an initial flashover due to the oxidation of the polymer, creating trap sites for any free electrons that would otherwise serve as primary electrons in a surface electron avalanche. This is tested by measuring the flashover threshold for different extents of oxidation caused by thermally treating the samples for different durations. For subsequent flashover events the pDCPD coating is also expected to have a higher flashover threshold due to its high oxygen/hydrogen to carbon ratio, which is expected to preferentially create gaseous products, such as CO2 after a flashover event, rather than conductive carbon deposits. The control and pDCPD-coated test coupons are repeatedly subjected to increasing voltage stresses until flashover occurs to determine both the initial and subsequent flashover thresholds.
Interest in 3D printing of thermoset resins has increased significantly in recent years. One approach to additive manufacturing of thermoset resins is printing dual-cure resins with direct ink write (DIW). Dual-cure resins are multi-component resins which employ an in situ curable constituent to enable net-shape fabrication while a second constituent and cure mechanism contribute to the final mechanical properties of the printed materials. In this work, the cure kinetics, green strength, printability, and print fidelity of dual-cure epoxy/acrylate thermoset resins are investigated. Resin properties are evaluated as a function of acrylate concentration and in situ UV exposure conditions. The acrylate cure kinetics are probed using photo-differential scanning calorimetry and the impacts of resin composition and UV cure profile on the acrylate extent of conversion are presented. Continuous and pulsed UV cure profiles are shown to affect total conversion due to variances in radical efficiency at different UV intensities and acrylate concentrations. The effects of acrylate concentration on the kinetics of the epoxy thermal cure and the final mechanical properties are also investigated using dynamic mechanical analysis and three-point bend measurements. The glass transition temperature is dependent on formulation, with increasing acrylate content decreasing the Tg. However, the room temperature shear moduli, flexural moduli, strength, strain-to-failure, and toughness values are relatively independent of resin composition. The similarity of the final properties allows for greater flexibility in resin formulation and in situ cure parameters, which can enable the printing of complex parts that require high green strength. We found that the in situ UV print intensities and exposure profiles that are necessary to achieve the best print quality are not, in most cases, the conditions that maximize conversion of the acrylate network. This highlights the importance of developing optimized resin compositions which enable complete cure of the acrylate network by promoting acrylate dark cure or thermal cure.
Zirconium-based metal-organic frameworks, including UiO-66 and related frameworks, have become the focus of considerable research in the area of chemical warfare agent (CWA) decontamination. However, little work has been reported exploring these metal-organic frameworks (MOFs) for CWA sensing applications. For many sensing approaches, the growth of high-quality thin films of the active material is required, and thin film growth methods must be compatible with complex device architectures. Several approaches to synthesize thin films of UiO-66 have been described but many of these existing methods are complex or time consuming. We describe the development of a simple and rapid microwave assisted synthesis of oriented UiO-66 thin films on unmodified silicon (Si) and gold (Au) substrates. Thin films of UiO-66 and UiO-66-NH2 can be grown in as little as 2 min on gold substrates and 30 min on Si substrates. The film morphology and orientation are characterized and the effects of reaction time and temperature on thin film growth on Au are investigated. Both reaction time and temperature impact the overgrowth of protruding discrete crystallites in the thin film layer but, surprisingly, no strong correlation is observed between film thickness and reaction time or temperature. We also briefly describe the synthesis of Zr/Ce solid solution thin films of UiO-66 on Au and report the first synthesis of a solid solution thin film MOF. Finally, we demonstrate the utility of the microwave method for the facile functionalization of two sensor architectures, plasmonic nanohole arrays and microresonators, with UiO-66 thin films.
Recent news reports coming from Asia and the UK have highlighted the emerging threats of Non-Traditional Agents (NTAs) to national security. The UK incident underscores how NTAs may linger in the environment and at trace. Building on Sandia's extensive analytical chemistry work in this field, a polysilphenylene analog of Sandia's proprietary DKAP polymer coatings was synthesized and evaluated for high temperature operation. Initial test results are inconclusive as to the improved thermal stability of the new polymer with TGA/DSC results indicating a lower glass transition go temperature for the new "Hot DKAP" material and a similar to slightly lower start to mass loss for "Hot DKAP", but slower degradation rate in clean dry air. Additional testing with a TGA-MS system to identify what the fragments lost as a function of temperature is still needed to fully characterize the materials thermal properties. In addition, the material still needs to be evaluated for thermodynamic properties for analytes of interest using either GC or SPC coated devices.
Exposure to chemicals in everyday life is now more prevalent than ever. Air and water pollution can be delivery mechanisms for toxins, carcinogens, and other chemicals of interest (COI). A compact, multiplexed, chemical sensor with high responsivity and selectivity is desperately needed. We demonstrate the integration of unique Zr-based metal organic frameworks (MOFs) with a plasmonic transducer to demonstrate a nanoscale optical sensor that is both highly sensitive and selective to the presence of COI. MOFs are a product of coordination chemistry where a central ion is surrounded by a group of ligands resulting in a thin-film with nano-to micro-porosity, ultra-high surface area, and precise structural tunability. These properties make MOFs an ideal candidate for gaseous chemical sensing, however, transduction of a signal which probes changes in MOF films has been difficult. Plasmonic sensors have performed well in many sensing environments, but have had limited success detecting gaseous chemical analytes at low levels. This is due, in part, to the volume of molecules required to interact with the functionalized surface and produce a detectable shift in plasmonic resonance frequency. The fusion of a highly porous thin-film layer with an efficient plasmonic transduction platform is investigated and summarized. We will discuss the integration and characterization of the MOF/plasmonic sensor and summarize our results which show, upon exposure to COI, small changes in optical characteristics of the MOF layer are effectively transduced by observing shifts in plasmonic resonance.
Optical remote sensing has become a valuable tool in many application spaces because it can be unobtrusive, search large areas efficiently, and is increasingly accessible through commercially available products and systems. In the application space of chemical, biological, radiological, nuclear, and explosives (CBRNE) sensing, optical remote sensing can be an especially valuable tool because it enables data to be collected from a safe standoff distance. Data products and results from remote sensing collections can be combined with results from other methods to offer an integrated understanding of the nature of activities in an area of interest and may be used to inform in-situ verification techniques. This work will overview several independent research efforts focused on developing and leveraging spectral and polarimetric sensing techniques for CBRNE applications, including system development efforts, field deployment campaigns, and data exploitation and analysis results. While this body of work has primarily focused on the application spaces of chemical and underground nuclear explosion detection and characterization, the developed tools and techniques may have applicability to the broader CBRNE domain.