Publications

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The Z Refurbishment Project was completed in September 2007. Prior to the shutdown of the Z facility in July 2006 to install the new hardware, it provided currents of {le} 20 MA to produce energetic, intense X-ray sources ({approx} 1.6 MJ, > 200 TW) for performing high energy density science experiments and to produce high magnetic fields and pressures for performing dynamic material property experiments. The refurbishment project doubled the stored energy within the existing tank structure and replaced older components with modern, conventional technology and systems that were designed to drive both short-pulse Z-pinch implosions and long-pulse dynamic material property experiments. The project goals were to increase the delivered current for additional performance capability, improve overall precision and pulse shape flexibility for better reproducibility and data quality, and provide the capacity to perform more shots. Experiments over the past year have been devoted to bringing the facility up to full operating capabilities and implementing a refurbished suite of diagnostics. In addition, we have enhanced our X-ray backlighting diagnostics through the addition of a two-frame capability to the Z-Beamlet system and the addition of a high power laser (Z-Petawatt). In this paper, we will summarize the changes made to the Z facility, highlight the new capabilities, and discuss the results of some of the early experiments.

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Pulsed Arrested Spark Discharge (PASD) is a Sandia National Laboratories Patented, non-destructive wiring system diagnostic that has been developed to detect defects in aging wiring systems in the commercial aircraft fleet. PASD was previously demonstrated on relatively controlled geometry wiring such as coaxial cables and shielded twisted-pair wiring through a contract with the U.S. navy and is discussed in a Sandia National Laboratories report, SAND2001-3225 ''Pulsed Arrested Spark Discharge (PASD) Diagnostic Technique for the Location of Defects in Aging Wiring Systems''. This report describes an expansion of earlier work by applying the PASD technique to unshielded twisted-pair and discrete wire configurations commonly found in commercial aircraft. This wiring is characterized by higher impedances as well as relatively non-uniform impedance profiles that have been found to be challenging for existing aircraft wiring diagnostics. Under a three year contract let by the Federal Aviation Administration, Interagency Agreement DTFA-03-00X90019, this technology was further developed for application on aging commercial aircraft wiring systems. This report describes results of the FAA program with discussion of previous work conducted under U.S. Department of Defense funding.

The design of a novel electron gun with an array of independently addressable cathode elements is presented. Issues relating to operation in a 6.5 Tesla axial magnetic field are discussed. Simulations with the TriComp electromagnetic field code that were used to determine the space charge limited tube characteristic and to model focusing of the electron beam in the magnetic field are reviewed. Foil heating and stress calculations are discussed. The results of CYLTRAN simulations yielding the energy spectrum of the electron beam and the current transmitted through the foil window are presented.

The Radiatively Driven Hypersonic Wind Tunnel (RDHWT) program requires an unprecedented 2-3 MeV electron beam energy source at an average beam power of approximately 200MW. This system injects energy downstream of a conventional supersonic air nozzle to minimize plenum temperature requirements for duplicating flight conditions above Mach 8 for long run-times. Direct-current electron accelerator technology is being developed to meet the objectives of a radiatively driven Mach 12 wind tunnel with a free stream dynamic pressure q=2000 psf. Due to the nature of research and industrial applications, there has never been a requirement for a single accelerator module with an output power exceeding approximately 500 kW. Although a 200MW module is a two-order of magnitude extrapolation from demonstrated power levels, the scaling of accelerator components to this level appears feasible. Accelerator system concepts are rapidly maturing and a clear technology development path has been established. Additionally, energy addition experiments have been conducted up to 800 kW into a supersonic airflow. This paper will discuss progress in the development of electron beam accelerator technology as an energy addition source for the RDHWT program and results of electron beam energy addition experiments conducted at Sandia National Laboratories.

The potential of a new cable diagnostic known as Pulse-Arrested Spark Discharge technique (PASD) is being studied. Previous reports have documented the capability of the technique to locate cable failures using a short high voltage pulse. This report will investigate the impact of PASD on the sample under test. In this report, two different energy deposition experiments are discussed. These experiments include the PASD pulse ({approx}6 mJ) and a high energy discharge ({approx}600 mJ) produced from a charged capacitor source. The high energy experiment is used to inflict detectable damage upon the insulators and to make comparisons with the effects of the low energy PASD pulse. Insulator breakdown voltage strength before and after application of the PASD pulse and high energy discharges are compared. Results indicate that the PASD technique does not appear to degrade the breakdown strength of the insulator or to produce visible damage. However, testing of the additional materials, including connector insulators, may be warranted to verify PASDs non-destructive nature across the full spectrum of insulators used in commercial aircraft wiring systems.

An aircraft wire systems laboratory has been developed to support technical maturation of diagnostic technologies being used in the aviation community for detection of faulty attributes of wiring systems. The design and development rationale of the laboratory is based in part on documented findings published by the aviation community. The main resource at the laboratory is a test bed enclosure that is populated with aged and newly assembled wire harnesses that have known defects. This report provides the test bed design and harness selection rationale, harness assembly and defect fabrication procedures, and descriptions of the laboratory for usage by the aviation community.

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The National Hypersonic Wind Tunnel program requires an unprecedented electron beam source capable of 1--2 MeV at a beam power level of 50--100 MW. Direct-current electron accelerator technology can readily generate high average power beams to approximately 5 MeV at output efficiencies greater than 90%. However, due to the nature of research and industrial applications, there has never been a requirement for a single module with an output power exceeding approximately 500 kW. Although a 50--100 MW module is a two-order extrapolation from demonstrated power levels, the scaling of accelerator components appears reasonable. This paper presents an evaluation of component and system issues involved in the design of a 50--100 MW electron beam accelerator system with precision beam transport into a high pressure flowing air environment.

Multi-kilojoule repetitive pulsed power technology moved from a laboratory environment into its first commercial application in 1997 as a driver for ion beam surface treatment. Sandia's RHEPP II, a repetitive 2.5 kJ/pulse electron beam accelerator, has supported the development of radiation treatment processes for polymers and elastomers, food products, and high dose- rate effects testing for defense programs since early 1996. Dos Lineas, an all solid-state testbed, has demonstrated synchronization techniques for parallel magnetic modulator systems and is continuing the development of design standards for long lifetime magnetic switches and voltage adders at a shot rate capability that exceeds 5x10⁶ pulses per day. This paper will describe progress in multi-kilojoule class repetitive pulsed power technology development, limitations of magnetic switching technology for accelerator and modulator applications, and future research and development directions.

The high peak power, single-pulse technology developed for government programs during the mid-60`s through the mid-80`s is being adapted for use in continuously operating, high average power commercial materials processing applications. A new thermal surface treatment technology, called ion beam surface treatment (BEST), uses repetitive high energy (kJ`s per pulse), pulsed ({le}500 ns) ion beams to directly deposit energy in the top 1-20 micrometers of the surface of any material. A high average power IBEST processing system is made up of a magnetic pulse compressor (MPC) a magnetically confined anode plasma (MAP) ion beam source, an ion beam transport system, a materials handling system and various cooling and reset systems. System issues such as cost, reliability, size, maintainability, and design-for-manufacturability that were of secondary importance behind specific performance requirements for the earlier government applications are now the primary issues in proposed industrial systems. Research systems are now obtaining lifetime, reliability, and design-rules information for high average power short-pulse components. Beam sources are being developed that are suitable for industrial systems operating at 5-100 kW, 0.1-2.0 MeV, and {le}500 ns pulse widths. Capitol equipment costs, operating and financing costs, and sizing issues are being weighed against specific economic benefits obtained in short-pulse ion beam treatment of selected products. Dependable equipment designers and suppliers, facility integrator, and servicing organizations are being combined with development teams from end-user companies for final technology integration into major manufacturing facilities. An BEST prototype commercial system is being designed and fabricated by QM Technologies for initial operation in mid-1997.