A high-throughput experimental setup was used to characterize initiation threshold and growth to detonation in the explosives hexanitrostilbene (HNS) and pentaerythritol tetranitrate (PETN). The experiment sequentially launched an array of laser-driven flyers to shock samples arranged in a 96-well microplate geometry, with photonic Doppler velocimetry diagnostics to characterize flyer velocity and particle velocity at the explosive-substrate interface. Vapor-deposited films of HNS and PETN were used to provide numerous samples with various thicknesses, enabling characterization of the evolution of growth to detonation. One-dimensional hydrocode simulations were performed with reactions disabled to illustrate where the experimental data deviate from the predicted inert response. Prompt initiation was observed in 144 μm thick HNS films at flyer velocities near 3000 m/s and in 125 μm thick PETN films at flyer velocities near 2400 m/s. This experimental setup enables rapid quantification of the growth of reactions in explosive materials that can reach detonation at sub-millimeter length scales. These data can subsequently be used for parameterizing reactive burn models in hydrocode simulations, as discussed in Paper II [D. E. Kittell, R. Knepper, and A. S. Tappan, J. Appl. Phys. 131, 154902 (2022)].
Thin-film organic materials are broadly used to study amorphous stabilization of active pharmaceuticals, control explosive detonation phenomena, and introduce insulation in novel thermal barriers. Their synthesis, however, introduces defects and thickness variations that warrant careful characterization of local thermophysical properties such as thermal conductivity and mass density. Here, wide bandwidth (200 Hz to 20 MHz) frequency–domain thermoreflectance (FDTR) is demonstrated to simultaneously extract the thermal conductivity and mass density of 1 μm physical vapor-deposited indomethacin films on Si and SiO2 substrates, as well as 10 and 100 μm films on Si. By assuming a bulk specific heat capacity, mass densities are determined with FDTR measurements of volumetric heat capacity and are in good agreement with the literature, as well as models based upon a dependence on porosity and the kinetic theory for phonons. Lastly, it is found that for broad-band FDTR measurements, insulating substrates provide improved fidelity for the extraction of thermal conductivity and volumetric heat capacity in organic thin films. Overall, this work demonstrates the potential for FDTR as a non-contact method to determine microscale mass density variations across the surface and thickness of organic thin films.
Physical vapor deposition of organic explosives enables growth of polycrystalline films with a unique microstructure and morphology compared to the bulk material. This study demonstrates the ability to control crystal orientation and porosity in pentaerythritol tetranitrate films by varying the interfacial energy between the substrate and the vapor-deposited explosive. Variation in density, porosity, surface roughness, and optical properties is achieved in the explosive film, with significant implications for initiation sensitivity and detonation performance of the explosive material. Various surface science techniques, including angle-resolved X-ray photoelectron spectroscopy and multiliquid contact angle analysis, are utilized to characterize interfacial characteristics between the substrate and explosive film. Optical microscopy and scanning electron microscopy of pentaerythritol tetranitrate surfaces and fracture cross sections illustrate the difference in morphology evolution and the microstructure achieved through surface energy modification. X-ray diffraction studies with the Tilt-A-Whirl three-dimensional pole figure rendering and texture analysis software suite reveal that high surface energy substrates result in a preferred (110) out-of-plane orientation of pentaerythritol tetranitrate crystallites and denser films. Low surface energy substrates create more randomly textured pentaerythritol tetranitrate and lead to nanoscale porosity and lower density films. This work furthers the scientific basis for interfacial engineering of polycrystalline organic explosive films through control of surface energy, enabling future study of dynamic and reactive detonative phenomena at the microscale. Results of this study also have potential applications to active pharmaceutical ingredients, stimuli-responsive polymer films, organic thin film transistors, and other areas.
Physical vapor deposition (PVD) of high explosives can produce energetic samples with unique microstructure and morphology compared to traditional powder processing techniques, but challenges may exist in fabricating explosive films without defects. Deposition conditions and substrate material may promote microcracking and other defects in the explosive films. In this study, we investigate effects of engineered microscale defects (gaps) on detonation propagation and failure for pentaerythritol tetranitrate (PETN) films using ultra-high-speed refractive imaging and hydrocode modelling. Observations of the air shock above the gap reveal significant instabilities during gap crossing and re-ignition.
Energetic materials with different properties can be mixed or layered to control performance. However, reactions at material interfaces are poorly understood and performance may be highly dependent on the degree of mixing. In this work, we use vapor-deposited explosive multilayers as a model system to investigate shock interactions between different explosive materials with precisely controlled spacings. Samples consisted of alternating pentaerythritol tetranitrate (PETN) and hexanitrostilbene (HNS) layers, materials that have substantial differences in detonation velocity, with individual layer thicknesses in the vicinity of the critical thickness for detonation propagation of each material (~100 - 200 μm). Additional experiments on PETN/HNS bilayer samples were conducted to elucidate the role of non-ideal interfaces on detonation propagation. Preliminary hydrocode simulations were employed to simulate detonation performance, using an Arrhenius reactive burn model that was parameterized from detonation velocity and failure data from vapor-deposited films of each constituent material. Measured detonation velocities in the multilayer samples were significantly lower than expected, given that the individual PETN layer thicknesses were larger than the critical thickness for detonation propagation. The bilayer experiments highlight the role of non-ideal interfaces in contributing to this result.
Energetic materials with different properties can be mixed or layered to control performance. However, reactions at material interfaces are poorly understood and performance may be highly dependent on the degree of mixing. In this work, we use vapor-deposited explosive multilayers as a model system to investigate shock interactions between different explosive materials with precisely controlled spacings. Samples consisted of alternating pentaerythritol tetranitrate (PETN) and hexanitrostilbene (HNS) layers, materials that have substantial differences in detonation velocity, with individual layer thicknesses in the vicinity of the critical thickness for detonation propagation of each material (~100 - 200 μm). Additional experiments on PETN/HNS bilayer samples were conducted to elucidate the role of non-ideal interfaces on detonation propagation. Preliminary hydrocode simulations were employed to simulate detonation performance, using an Arrhenius reactive burn model that was parameterized from detonation velocity and failure data from vapor-deposited films of each constituent material. Measured detonation velocities in the multilayer samples were significantly lower than expected, given that the individual PETN layer thicknesses were larger than the critical thickness for detonation propagation. The bilayer experiments highlight the role of non-ideal interfaces in contributing to this result.
The chemical and physical processes involved in the shock-to-detonation transition of energetic solids are not fully understood due to difficulties in probing the fast dynamics involved in initiation. Here, we employ shock interferometry experiments with sub-20-ps time resolution to study highly textured (110) pentaerythritol tetranitrate (PETN) thin films during the early stages of shock compression using ultrafast laser-driven shock wave methods. We observe evidence of rapid exothermic chemical reactions in the PETN thin films for interface particle velocities above ∼1.05 km/s as indicated by shock velocities and pressures well above the unreacted Hugoniot. The time scale of our experiment suggests that exothermic reactions begin less than 50 ps behind the shock front for these high-density PETN thin films. Thermochemical calculations for partially reacted Hugoniots also support this interpretation. The experimentally observed time scale of reactivity could be used to narrow possible initiation mechanisms.
Detonation corner turning describes the ability of a detonation wave to propagate into unreacted explosive that is not immediately in the path normal to the wave. The classic example of a corner turning test has a cylindrical geometry and involves a small diameter explosive propagating into a larger diameter explosive as described by Los Alamos' Mushroom test, where corner turning is inferred from optical breakout of the detonation wave. We present a complimentary method to study corner turning in millimeter-scale explosives through the use of vapor deposition to prepare the slab (quasi-2D) analog of the axisymmetric mushroom test. Because the samples are in a slab configuration, optical access to the explosive is excellent and direct imaging of the detonation wave and "dead zone" that results during corner turning is possible. Micromushroom test results are compared for two explosives that demonstrate different behaviors: pentaerythritol tetranitrate (PETN), which has corner turning properties that are nearly ideal; and hexanitroazobenzene (HNAB), which has corner turning properties that reveal a substantial dead zone.
The microstructure of pentaerythritol tetranitrate (PETN) films fabricated by physical vapor deposition can be altered substantially by changing the surface energy of the substrate on which they are deposited. High substrate surface energies lead to higher density, strongly textured films, while low substrate surface energies lead to lower density, more randomly oriented films. We take advantage of this behavior to create aluminum-confined PETN films with different microstructures depending on whether a vapor-deposited aluminum layer is exposed to atmosphere prior to PETN deposition. Detonation velocities are measured as a function of both PETN and aluminum thickness at near-failure conditions to elucidate the effects of microstructure on detonation behavior. The differences in microstructure produce distinct changes in detonation velocity but do not have a significant effect on failure geometry when confinement thicknesses are above the minimum effectively infinite condition.
