Publications

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Vapor-deposited PETN films undergo significant microstructure evolution when exposed to elevated temperatures, even for short periods of time. This accelerated aging impacts initiation behavior and can lead to chemical changes as well. In this study, as-deposited and aged PETN films are characterized using scanning electron microscopy and ultra-high performance liquid chromatography and compared with changes in initiation behavior measured via a high-throughput experimental platform that uses laser-driven flyers to sequentially impact an array of small explosive samples. Accelerated aging leads to rapid coarsening of the grain structure. At longer times, little additional coarsening is evident, but the distribution of porosity continues to evolve. These changes in microstructure correspond to shifts in the initiation threshold and onset of reactions to higher flyer impact velocities.

The explosive BTF (benzotrifuroxan) is an interesting molecule for sub-millimeter studies of initiation and detonation. It has no hydrogen, thus no water in the detonation products and a subsequently high temperature in the reaction zone. The material has impact sensitivity that is comparable or less than that of PETN (pentaerythritol tetranitrate) and slightly greater than RDX, HMX, and CL-20. Physical vapor deposition (PVD) can be used to grow high-density films of pure explosives with precise control over geometry, and we apply this technique to BTF to study detonation and initiation behavior as a function of sample thickness. The geometrical effects on detonation and corner turning behavior are studied with the critical detonation thickness experiment and the micromushroom test, respectively. Initiation behavior is studied with the high-throughput initiation experiment. Vapor-deposited films of BTF show detonation failure, corner turning, and initiation consistent with a heterogeneous explosive. Scaling of failure thickness to failure diameter shows that BTF has a very small failure diameter.

A mesoscale model for the shock initiation of pentaerythritol tetranitrate (PETN) films has been utilized to elucidate changes in initiation thresholds due to aging conditions and surface roughness, as has been observed from a series of high-throughput initiation (HTI) experiments. The HTI experiment has generated a wealth of thin-pulse, sub-millimeter shock initiation data for vapor deposited PETN films with thicknesses of 67-125 μm and varying accelerated aging conditions. This is because the HTI experiment provides access to growth-to-detonation information for explosives that exhibit a shock-to-detonation transition (SDT) with length and time scales that are too short to be resolved by conventional experiments. Mesoscale modeling results using experimentally characterized PETN microstructures are able to capture the general trend observed in experiments, in that increasing flyer impact velocity increases reactions until full detonation is reached. Moreover, the varying degrees of surface roughness that were considered were found to provide only minor variances in the peak particle velocity at the explosive output. The model did not predict a shift in the initiation threshold due to aged microstructures alone, indicating that additional mesoscale model improvements are necessary.

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The notion of plane shock waves is a macroscopic, very fruitful idealization of near discontinuous disturbance propagating at supersonic speed. Such a picture is comparable to the picture of shorelines seen from a very high altitude. When viewed at the grain scale where the structure of solids is inherently heterogeneous and stochastic, features of shock waves are non-laminar and field variables, such as particle velocity and pressure, fluctuate. This paper reviews select aspects of such fluctuating nonequilibrium features of plane shock waves in solids with focus on grain scale phenomena and raises the need for a paradigm change to achieve a deeper understanding of plane shock waves in solids.

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Thin-film organic materials are broadly used to study amorphous stabilization of active pharmaceuticals, control explosive detonation phenomena, and introduce insulation in novel thermal barriers. Their synthesis, however, introduces defects and thickness variations that warrant careful characterization of local thermophysical properties such as thermal conductivity and mass density. Here, wide bandwidth (200 Hz to 20 MHz) frequency–domain thermoreflectance (FDTR) is demonstrated to simultaneously extract the thermal conductivity and mass density of 1 μm physical vapor-deposited indomethacin films on Si and SiO2 substrates, as well as 10 and 100 μm films on Si. By assuming a bulk specific heat capacity, mass densities are determined with FDTR measurements of volumetric heat capacity and are in good agreement with the literature, as well as models based upon a dependence on porosity and the kinetic theory for phonons. Lastly, it is found that for broad-band FDTR measurements, insulating substrates provide improved fidelity for the extraction of thermal conductivity and volumetric heat capacity in organic thin films. Overall, this work demonstrates the potential for FDTR as a non-contact method to determine microscale mass density variations across the surface and thickness of organic thin films.

A high-throughput experimental setup was used to characterize initiation threshold and growth to detonation in the explosives hexanitrostilbene (HNS) and pentaerythritol tetranitrate (PETN). The experiment sequentially launched an array of laser-driven flyers to shock samples arranged in a 96-well microplate geometry, with photonic Doppler velocimetry diagnostics to characterize flyer velocity and particle velocity at the explosive-substrate interface. Vapor-deposited films of HNS and PETN were used to provide numerous samples with various thicknesses, enabling characterization of the evolution of growth to detonation. One-dimensional hydrocode simulations were performed with reactions disabled to illustrate where the experimental data deviate from the predicted inert response. Prompt initiation was observed in 144 μm thick HNS films at flyer velocities near 3000 m/s and in 125 μm thick PETN films at flyer velocities near 2400 m/s. This experimental setup enables rapid quantification of the growth of reactions in explosive materials that can reach detonation at sub-millimeter length scales. These data can subsequently be used for parameterizing reactive burn models in hydrocode simulations, as discussed in Paper II [D. E. Kittell, R. Knepper, and A. S. Tappan, J. Appl. Phys. 131, 154902 (2022)].

A first-of-its-kind model calibration was performed using Sandia National Laboratories' high-throughput initiation (HTI) experiment for two types of vapor-deposited explosive films consisting of hexanitrostilbene (HNS) or pentaerythritol tetranitrate (PETN). These films exhibit prompt initiation, and they reach steady detonation at sub-millimeter length scales. Following prior work on HNS, we test the hypothesis of approximating these explosive films as fine-grained homogeneous solids with simple Arrhenius kinetics burn models. The model calibration process is described herein using a single-step as well as a two-step Arrhenius rate law, and it consists of systematic parameter sampling leading to a reduction in the model degrees of freedom. Multiple local minima are observed; results are given for seven different optimized parameter sets. Each model set is further evaluated in a two-dimensional simulation of the critical failure thickness for a sustained detonation. Overall, the two-step Arrhenius kinetics model captures the observed behavior for HNS; however, neither model produces a good fit to the PETN data. We hypothesize that the HTI results for PETN correspond to a heterogeneous response, owing to the smaller reaction zone of PETN compared to HNS (i.e., it does not homogenize the fine-grained hot spots as well). Future work should consider using the ignition and growth model for PETN, as well as other reactive burn models such as xHVRB, AWSD, PiSURF, and CREST.

The coupling of inter- and intramolecular vibrations plays a critical role in initiating chemistry during the shock-to-detonation transition in energetic materials. Herein, we report on the subpicosecond to subnanosecond vibrational energy transfer (VET) dynamics of the solid energetic material 1,3,5-trinitroperhydro-1,3,5-triazine (RDX) by using broadband, ultrafast infrared transient absorption spectroscopy. Experiments reveal VET occurring on three distinct time scales: subpicosecond, 5 ps, and 200 ps. The ultrafast appearance of signal at all probed modes in the mid-infrared suggests strong anharmonic coupling of all vibrations in the solid, whereas the long-lived evolution demonstrates that VET is incomplete, and thus thermal equilibrium is not attained, even on the 100 ps time scale. Density functional theory and classical molecular dynamics simulations provide valuable insights into the experimental observations, revealing compression-insensitive time scales for the initial VET dynamics of high-frequency vibrations and drastically extended relaxation times for low-frequency phonon modes under lattice compression. Mode selectivity of the longest dynamics suggests coupling of the N-N and axial NO2stretching modes with the long-lived, excited phonon bath.

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Physical vapor deposition of organic explosives enables growth of polycrystalline films with a unique microstructure and morphology compared to the bulk material. This study demonstrates the ability to control crystal orientation and porosity in pentaerythritol tetranitrate films by varying the interfacial energy between the substrate and the vapor-deposited explosive. Variation in density, porosity, surface roughness, and optical properties is achieved in the explosive film, with significant implications for initiation sensitivity and detonation performance of the explosive material. Various surface science techniques, including angle-resolved X-ray photoelectron spectroscopy and multiliquid contact angle analysis, are utilized to characterize interfacial characteristics between the substrate and explosive film. Optical microscopy and scanning electron microscopy of pentaerythritol tetranitrate surfaces and fracture cross sections illustrate the difference in morphology evolution and the microstructure achieved through surface energy modification. X-ray diffraction studies with the Tilt-A-Whirl three-dimensional pole figure rendering and texture analysis software suite reveal that high surface energy substrates result in a preferred (110) out-of-plane orientation of pentaerythritol tetranitrate crystallites and denser films. Low surface energy substrates create more randomly textured pentaerythritol tetranitrate and lead to nanoscale porosity and lower density films. This work furthers the scientific basis for interfacial engineering of polycrystalline organic explosive films through control of surface energy, enabling future study of dynamic and reactive detonative phenomena at the microscale. Results of this study also have potential applications to active pharmaceutical ingredients, stimuli-responsive polymer films, organic thin film transistors, and other areas.