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On enabling secure applications through off-line biometric identification

Matt, B.J.

In developing secure applications and systems, the designers often must incorporate secure user identification in the design specification. In this paper, the authors study secure off line authenticated user identification schemes based on a biometric system that can measure a user`s biometric accurately (up to some Hamming distance). The schemes presented here enhance identification and authorization in secure applications by binding a biometric template with authorization information on a token such as a magnetic strip. Also developed here are schemes specifically designed to minimize the compromise of a user`s private biometrics data, encapsulated in the authorization information, without requiring secure hardware tokens. In this paper the authors furthermore study the feasibility of biometrics performing as an enabling technology for secure system and application design. The authors investigate a new technology which allows a user`s biometrics to facilitate cryptographic mechanisms.

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Ultra-low power microwave CHFET integrated circuit development

Baca, Albert G.

This report summarizes work on the development of ultra-low power microwave CHFET integrated circuit development. Power consumption of microwave circuits has been reduced by factors of 50--1,000 over commercially available circuits. Positive threshold field effect transistors (nJFETs and PHEMTs) have been used to design and fabricate microwave circuits with power levels of 1 milliwatt or less. 0.7 {micro}m gate nJFETs are suitable for both digital CHFET integrated circuits as well as low power microwave circuits. Both hybrid amplifiers and MMICs were demonstrated at the 1 mW level at 2.4 GHz. Advanced devices were also developed and characterized for even lower power levels. Amplifiers with 0.3 {micro}m JFETs were simulated with 8--10 dB gain down to power levels of 250 microwatts ({mu}W). However 0.25 {micro}m PHEMTs proved superior to the JFETs with amplifier gain of 8 dB at 217 MHz and 50 {mu}W power levels but they are not integrable with the digital CHFET technology.

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A compact, repetitive accelerator for military and industrial applications

Zutavern, Fred J.

A compact, short pulse, repetitive accelerator has many useful military and commercial applications in biological counter proliferation, materials processing, radiography, and sterilization (medical instruments, waste, and food). The goal of this project was to develop and demonstrate a small, 700 kV accelerator, which can produce 7 kA particle beams with pulse lengths of 10--30 ns at rates up to 50 Hz. At reduced power levels, longer pulses or higher repetition rates (up to 10 kHz) could be achieved. Two switching technologies were tested: (1) spark gaps, which have been used to build low repetition rate accelerators for many years; and (2) high gain photoconductive semiconductor switches (PCSS), a new solid state switching technology. This plan was economical, because it used existing hardware for the accelerator, and the PCSS material and fabrication for one module was relatively inexpensive. It was research oriented, because it provided a test bed to examine the utility of other emerging switching technologies, such as magnetic switches. At full power, the accelerator will produce 700 kV and 7 kA with either the spark gap or PCSS pulser.

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The integration of surface micromachined devices with optoelectronics: Technology and applications

Warren, Mial E.

Sandia National Laboratories has a substantial effort in development of microelectromechanical system (MEMS) technologies. This miniaturization capability can lead to low-cost, small, high-performance systems-on-a-chip, and have many applications ranging from advanced military systems to large-volume commercial markets like automobiles, rf or land-based communications networks and equipment, or commercial electronics. One of the key challenges in realization of the microsystem is integration of several technologies including digital electronics; analog and rf electronics, optoelectronics, sensors and actuators, and advanced packaging technologies. In this work they describe efforts in integrating MEMS and optoelectronic or photonic functions and the fabrication constraints on both system components. the MEMS technology used in this work are silicon surface-machined systems fabricated using the SUMMiT (Sandia Ultraplanar Multilevel MEMS Technology) process developed at Sandia. This process includes chemical-mechanical polishing as an intermediate planarization step to allow the use of 4 or 5 levels of polysilicon.

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An automated vacuum gauge calibration system

Brien, Mark S.'.

An automated system for calibrating vacuum gauges over the pressure range of 10{sup {minus}6} to 0.1 Pa was designed and constructed at the National Institute of Standards and Technology (NIST) for the Department of Energy (DOE) Primary Standards Laboratory at Sandia National Laboratories (SNL). Calculable pressures are generated by passing a known flow of gas through an orifice of known conductance. The orifice conductance is derived from dimensional measurements and accurate flows are generated using metal capillary leaks. The expanded uncertainty (k = 2) in the generated pressure is estimated to be between 1% and 4% over the calibration range. The design, calibration results. and component uncertainties will be discussed.

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Application of a new technique for human event analysis (ATHEANA) at a pressurized-water reactor

Forester, John A.

Over the past several years, the US Nuclear Regulatory Commission (NRC) has sponsored the development of a new method for performing human reliability analyses (HRAs). A major impetus for the program was the recognized need for a method that would not only address errors of omission (EOOs), but also errors of commission (EOCs). Although several documents have been issued describing the basis and development of the new method referred to as ``A Technique for Human Event Analysis`` (ATHEANA), two documents were drafted to initially provide the necessary documentation for applying the method: the frame of reference (FOR) manual, which served as the technical basis document for the method and the implementation guideline (IG), which provided step by step guidance for applying the method. Upon the completion of the draft FOR manual and the draft IG in April 1997, along with several step-throughs of the process by the development team, the method was ready for a third-party test. The method was demonstrated at Seabrook Station in July 1997. The main goals of the demonstration were to (1) test the ATHENA process as described in the FOR manual and the IG, (2) test a training package developed for the method, (3) test the hypothesis that plant operators and trainers have significant insight into the EFCs that can make UAs more likely, and (4) identify ways to improve the method and its documentation. The results of the Seabrook demonstration are evaluated against the success criteria, and important findings and recommendations regarding ATHENA that were obtained from the demonstration are presented here.

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Cost and performance analysis of physical security systems

Hicks, M.J.; Yates, D.; Jago, W.H.; Phillips, A.W.

Analysis of cost and performance of physical security systems can be a complex, multi-dimensional problem. There are a number of point tools that address various aspects of cost and performance analysis. Increased interest in cost tradeoffs of physical security alternatives has motivated development of an architecture called Cost and Performance Analysis (CPA), which takes a top-down approach to aligning cost and performance metrics. CPA incorporates results generated by existing physical security system performance analysis tools, and utilizes an existing cost analysis tool. The objective of this architecture is to offer comprehensive visualization of complex data to security analysts and decision-makers.

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Dynamic modeling of physical phenomena for PRAs using neural networks

Benjamin, A.S.

In most probabilistic risk assessments, there is a set of accident scenarios that involves the physical responses of a system to environmental challenges. Examples include the effects of earthquakes and fires on the operability of a nuclear reactor safety system, the effects of fires and impacts on the safety integrity of a nuclear weapon, and the effects of human intrusions on the transport of radionuclides from an underground waste facility. The physical responses of the system to these challenges can be quite complex, and their evaluation may require the use of detailed computer codes that are very time consuming to execute. Yet, to perform meaningful probabilistic analyses, it is necessary to evaluate the responses for a large number of variations in the input parameters that describe the initial state of the system, the environments to which it is exposed, and the effects of human interaction. Because the uncertainties of the system response may be very large, it may also be necessary to perform these evaluations for various values of modeling parameters that have high uncertainties, such as material stiffnesses, surface emissivities, and ground permeabilities. The authors have been exploring the use of artificial neural networks (ANNs) as a means for estimating the physical responses of complex systems to phenomenological events such as those cited above. These networks are designed as mathematical constructs with adjustable parameters that can be trained so that the results obtained from the networks will simulate the results obtained from the detailed computer codes. The intent is for the networks to provide an adequate simulation of the detailed codes over a significant range of variables while requiring only a small fraction of the computer processing time required by the detailed codes. This enables the authors to integrate the physical response analyses into the probabilistic models in order to estimate the probabilities of various responses.

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GaN etching in BCl{sub 3}Cl{sub 2} plasmas

Shul, Randy J.

GaN etching can be affected by a wide variety of parameters including plasma chemistry and plasma density. Chlorine-based plasmas have been the most widely used plasma chemistries to etch GaN due to the high volatility of the GaCl{sub 3} and NCl etch products. The source of Cl and the addition of secondary gases can dramatically influence the etch characteristics primarily due to their effect on the concentration of reactive Cl generated in the plasma. In addition, high-density plasma etch systems have yielded high quality etching of GaN due to plasma densities which are 2 to 4 orders of magnitude higher than reactive ion etch (RIE) plasma systems. The high plasma densities enhance the bond breaking efficiency of the GaN, the formation of volatile etch products, and the sputter desorption of the etch products from the surface. In this study, the authors report GaN etch results for a high-density inductively coupled plasma (ICP) as a function of BCl{sub 3}:Cl{sub 2} flow ratio, dc-bias, chamber-pressure, and ICP source power. GaN etch rates ranging from {approximately}100 {angstrom}/min to > 8,000 {angstrom}/min were obtained with smooth etch morphology and anisotropic profiles.

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Use of pulsed high power ion beams to enhance tribological properties of stainless steel, Ti, and Al

Senft, D.C.; Renk, T.J.; Dugger, M.T.; Grabowski, K.S.; Thompson, M.O.

Enhanced tribological properties have been observed after treatment with pulsed high power ion beams, which results in rapid melting and resolidification of the surface. The authors have treated and tested 440C martensitic stainless steel (Fe-17 Cr-1 C). Ti and Al samples were sputter coated and ion beam treated to produce surface alloying. The samples were treated at the RHEPP-I facility at Sandia National Laboratories (0.5 MV, 0.5--1 {micro}s at sample location, <10 J/cm{sup 2}, 1--5 {micro}m ion range). They have observed a reduction in size of second phase particles and other microstructural changes in 440C steel. The hardness of treated 440C increases with ion beam fluence and a maximum hardness increase of a factor of 5 is obtained. Low wear rates are observed in wear tested of treated 440C steel. Surface alloyed Ti-Pt layers show improvements in hardness up to a factor of 3 over untreated Ti, and surface alloys of Al-Si result in a hardness increase of a factor of two over untreated Al. Both surface alloys show increased durability in wear testing. Rutherford Backscattering (RBS) measurements show overlayer mixing to the depth of the melted layer. X-ray Diffraction (XRD) and TEM confirm the existence of metastable states within the treated layer. Treated layer depths have been measured from 1--10 {micro}m.

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Intelligent design using expertise knowledge, manufacturing data, and legacy codes

Rivera, J.J.

The mission of the national laboratories has changed from weapon design and production to stockpile maintenance. Design engineers are becoming few in number and years worth of experience is about to be lost. What will happen when new weapons are designed or retrofits need to be made? Who will know the lessons learned in the past? What process will be followed? When and what software codes should be used? Intelligent design is the answer to the questions posed above for weapon design; for any design. An interactive design development environment will allow the designers of the future access to the knowledge of yesterday, today and tomorrow. Design guides, rules of thumb, lessons learned, production capabilities, production data, process flow, and analysis codes will be included in intelligent design. An intelligent design environment is being developed as a heuristic, knowledge based system and as a diagnostic design tool. The system provides the framework for incorporating rules of thumb from experienced design engineers, available manufacturing processes, including the newest ones, and manufacturing databases, with current data, to help reduce design margins. The system also has the capability to access analysis and legacy codes appropriately. A modular framework allows for various portions to be added or deleted based on the application. This paper presents the driving forces for developing an intelligent design environment and an overview of the system. This overview will include the system architecture and how it relates to the capture and utilization of design and manufacturing knowledge. The paper concludes with a discussion of realized and expected benefits.

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Refocus of constant velocity moving targets in synthetic aperture radar imagery

Jakowatz Jr., C.V.; Wahl, D.E.; Eichel, P.H.

The detection and refocus of moving targets in SAR imagery is of interest in a number of applications. In this paper the authors address the problem of refocusing a blurred signature that has by some means been identified as a moving target. They assume that the target vehicle velocity is constant, i.e., the motion is in a straight line with constant speed. The refocus is accomplished by application of a two-dimensional phase function to the phase history data obtained via Fourier transformation of an image chip that contains the blurred moving target data. By considering separately the phase effects of the range and cross-range components of the target velocity vector, they show how the appropriate phase correction term can be derived as a two-parameter function. They then show a procedure for estimating the two parameters, so that the blurred signature can be automatically refocused. The algorithm utilizes optimization of an image domain contrast metric. They present results of refocusing moving targets in real SAR imagery by this method.

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Chemical sensing system for classification of mine-like objects by explosives detection

Chambers, William B.

Sandia National Laboratories has conducted research in chemical sensing and analysis of explosives for many years. Recently, that experience has been directed towards detecting mines and unexploded ordnance (UXO) by sensing the low-level explosive signatures associated with these objects. The authors focus has been on the classification of UXO in shallow water and anti-personnel/anti tank mines on land. The objective of this work is to develop a field portable chemical sensing system which can be used to examine mine-like objects (MLO) to determine whether there are explosive molecules associated with the MLO. Two sampling subsystems have been designed, one for water collection and one for soil/vapor sampling. The water sampler utilizes a flow-through chemical adsorbent canister to extract and concentrate the explosive molecules. Explosive molecules are thermally desorbed from the concentrator and trapped in a focusing stage for rapid desorption into an ion-mobility spectrometer (IMS). The authors describe a prototype system which consists of a sampler, concentrator-focuser, and detector. The soil sampler employs a light-weight probe for extracting and concentrating explosive vapor from the soil in the vicinity of an MLO. The chemical sensing system is capable of sub-part-per-billion detection of TNT and related explosive munition compounds. They present the results of field and laboratory tests on buried landmines which demonstrate their ability to detect the explosive signatures associated with these objects.

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Analysis in support of storage of residues in the pipe overpack container

Ammerman, Douglas

The disposition of the large backlog of plutonium residues at the Rocky Flats Environmental Technology Site (Rocky Flats) will require interim storage and subsequent shipment to a waste repository. Current plans call for disposal at the Waste Isolation Pilot Plant (WIPP) and the transportation to WIPP in the TRUPACT-II. The transportation phase will require the residues to be packaged in a container that is more robust than a standard 55 gallon waste drum. Rocky Flats has designed the Pipe Overpack Container to meet this need. The potential for damage to this container during onsite storage in unhardened structures for several hypothetical accident scenarios has been addressed using finite element calculations. This report will describe the initial conditions and assumptions for these analyses and the predicted response of the container.

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A novel algorithm for real-time adaptive signal detection and identification

Sleefe, Gerard E.

This paper describes a novel digital signal processing algorithm for adaptively detecting and identifying signals buried in noise. The algorithm continually computes and updates the long-term statistics and spectral characteristics of the background noise. Using this noise model, a set of adaptive thresholds and matched digital filters are implemented to enhance and detect signals that are buried in the noise. The algorithm furthermore automatically suppresses coherent noise sources and adapts to time-varying signal conditions. Signal detection is performed in both the time-domain and the frequency-domain, thereby permitting the detection of both broad-band transients and narrow-band signals. The detection algorithm also provides for the computation of important signal features such as amplitude, timing, and phase information. Signal identification is achieved through a combination of frequency-domain template matching and spectral peak picking. The algorithm described herein is well suited for real-time implementation on digital signal processing hardware. This paper presents the theory of the adaptive algorithm, provides an algorithmic block diagram, and demonstrate its implementation and performance with real-world data. The computational efficiency of the algorithm is demonstrated through benchmarks on specific DSP hardware. The applications for this algorithm, which range from vibration analysis to real-time image processing, are also discussed.

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Identifying sources of variation for reliability analysis of field inspections

Spencer, Floyd W.

It has been recognized that nondestructive inspection (NDI) techniques and instruments that have proven themselves in the laboratory do not always perform as well under field conditions. In this paper the authors explore combinations of formal laboratory and field experimentation to characterize NDI processes as they may be implemented in field conditions. They also discuss appropriate modeling for probability of detection (POD) curves as applied to data gathered under field conditions. A case is made for expanding the more traditional two-parameter models to models using either three or four parameters. They use NDI data gathered from various airframe inspection programs to illustrate the points.

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Ultra-high implant activation efficiency in GaN using novel high temperature RTP system

Rieger, Dennis J.

Si{sup +} implant activation efficiencies above 90%, even at doses of 5 {times} 10{sup 15} cm{sup {minus}2}, have been achieved in GaN by RTP at 1,400--1,500 C for 10 secs. The annealing system utilizes with MoSi{sub 2} heating elements capable of operation up to 1,900 C, producing high heating and cooling rates (up to 100 C{center_dot}s{sup {minus}1}). Unencapsulated GaN show severe surface pitting at 1,300 C, and complete loss of the film by evaporation at 1,400 C. Dissociation of nitrogen from the surface is found to occur with an approximate activation energy of 3.8 eV for GaN (compared to 4.4 eV for AlN and 3.4 eV for InN). Encapsulation with either rf-magnetron reactively sputtered or MOMBE-grown AlN thin films provide protection against GaN surface degradation up to 1,400 C, where peak electron concentrations of {approximately} 5 {times} 10{sup 20} cm{sup {minus}3} can be achieved in Si-implanted GaN. SIMS profiling showed little measurable redistribution of Si, suggesting D{sub Si} {le} 10{sup {minus}13} cm{sup 2}{center_dot}s{sup {minus}1} at 1,400 C . The implant activation efficiency decreases at higher temperatures, which may result from Si{sub Ga} to Si{sub N} site switching and resultant self-compensation.

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Semi-orthogonal wavelets for elliptic variational problems

Roach, D.W.

In this paper the authors give a construction of wavelets which are (a) semi-orthogonal with respect to an arbitrary elliptic bilinear form a({center_dot},{center_dot}) on the Sobolev space H{sub 0}{sup 1}((0, L)) and (b) continuous and piecewise linear on an arbitrary partition of [0, L]. They illustrate this construction using a model problem. They also construct alpha-orthogonal Battle-Lemarie type wavelets which fully diagonalize the Galerkin discretized matrix for the model problem with domain IR. Finally they describe a hybrid basis consisting of a combination of elements from the semi-orthogonal wavelet basis and the hierarchical Schauder basis. Numerical experiments indicate that this basis leads to robust scalable Galerkin discretizations of the model problem which remain well-conditioned independent of {epsilon}, L, and the refinement level K.

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WinMod: An expert advisor for investment casting

Maguire, Michael C.

Investment casting is an important method for fabricating a variety of high quality components in mechanical systems. Cast components, unfortunately, have a large design and gate/runner build time associated with their fabrication. In addition, casting engineers often require many years of actual experience in order to consistently pour high quality castings. Since 1989, Sandia National Laboratories has been investigating casting technology and software that will reduce the time overhead involved in producing quality casts. Several companies in the casting industry have teamed up with Sandia to form the FASTCAST Consortium. One result of this research and the formation of the FASTCAST consortium is the creation of the WinMod software, an expert casting advisor that supports the decision making process of the casting engineer through visualization and advice to help eliminate possible casting defects.

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Temperature effects on the performance of PMAN-derived carbon anodes in 1M LiPF{sub 6}/EC-DMC solution

Guidotti, Ronald A.

The effect of temperature on the reversible and irreversible capacities of disordered carbons derived from polymethacryonitrile (PMAN) and divinylbenzene (DVB) copolymers was studied in 1 M LiPF{sub 6}/ethylene carbonate (EC)-dimethyl carbonate (DMC) (1:1 v/v) solution by galvanostatic cycling. The kinetics of passive film formation were examined by complex-impedance spectroscopy. Temperatures of 5, 21, and 35 C were used in the study.

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The use of hybrid-power sources for improved performance with pulsed loads

Roth, E.P.; Nagasubramanian, G.

Electrical characteristics of hybrid power sources consisting of Li-ion cells and double layer capacitors were studied at 25 C and {minus}20 C. The cells were initially evaluated for pulse performance and then measured in hybrid modes of operation. Cells manufactured by Panasonic delivered pulses up to 3A and cells from A and T delivered 4A at 25 C before cell capacity dropped. Measured cell resistances were 0.15 ohms and 0.12 ohms, respectively. These measurements were repeated at {minus}20 C. Direct coupling of the cells and capacitors (dumb hybrid) extended the pulse limits to 5.6A using the Panasonic cells and 9A for the A and T cells. Operation in a smart hybrid mode using uncoupled cell/capacitor discharge allowed full cell capacity usage at 25 C and showed a factor of 5 improvement in delivered capacity at {minus}20 C.

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Development of a high-voltage, high-power thermal battery

Guidotti, Ronald A.

The power requirements for an inverter application were specified to be 500 V at 360 A, or 180 kW per each of six 1-s pulses delivered over a period of 10 minutes. Conventional high-power sources (e.g., flywheels) could not meet these requirements and the use of a thermal battery was considered. The final design involved four, 125-cell, 50-kW modules connected in series. A module using the LiSi/CoS{sub 2} couple and all-Li (LiCI-LiBr-LiF minimum-melting) electrolyte was successfully developed and tested. A power level of over 40 kW was delivered during a 0.5-s pulse. This translates into a specific power level of over 9 kW/kg or 19.2 kW/L delivered from a module. The module was still able to deliver over 30 kW during a 1-s pulse after 10 minutes.

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A study of the ignition processes in a center-hole-fired thermal battery

Guidotti, Ronald A.

The ignition processes that take place during activation of a 16 cell, center hole fired thermal battery were examined by monitoring the voltage of each cell during activation. The average rise time of each cell to a voltage of 1.125 V was determined for the LiSi/LiCl-LiBr-LiF/FeS{sub 2} electrochemical system. The effects of heat pellet composition, center hole diameter, and the load on the activation parameters were examined for three different igniters. A large variability in individual cell performance was evident along with cell reversal, depending on the location of the cell in the stack. It was not possible to draw detailed statistical information of the relative ignition sequence due to the intrinsic large scatter in the data.

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Aeroelastic tailoring in wind-turbine blade applications

Veers, Paul S.

This paper reviews issues related to the use of aeroelastic tailoring as a cost-effective, passive means to shape the power curve and reduce loads. Wind turbine blades bend and twist during operation, effectively altering the angle of attack, which in turn affects loads and energy production. There are blades now in use that have significant aeroelastic couplings, either on purpose or because of flexible and light-weight designs. Since aeroelastic effects are almost unavoidable in flexible blade designs, it may be desirable to tailor these effects to the authors advantage. Efforts have been directed at adding flexible devices to a blade, or blade tip, to passively regulate power (or speed) in high winds. It is also possible to build a small amount of desirable twisting into the load response of a blade with proper asymmetric fiber lay up in the blade skin. (Such coupling is akin to distributed {delta}{sub 3} without mechanical hinges.) The tailored twisting can create an aeroelastic effect that has payoff in either better power production or in vibration alleviation, or both. Several research efforts have addressed different parts of this issue. Research and development in the use of aeroelastic tailoring on helicopter rotors is reviewed. Potential energy gains as a function of twist coupling are reviewed. The effects of such coupling on rotor stability have been studied and are presented here. The ability to design in twist coupling with either stretching or bending loads is examined also.

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Two-dimensional Green`s function Poisson solution appropriate for cylindrical-symmetry simulations

Riley, Merle E.

This report describes the numerical procedure used to implement the Green`s function method for solving the Poisson equation in two-dimensional (r,z) cylindrical coordinates. The procedure can determine the solution to a problem with any or all of the applied voltage boundary conditions, dielectric media, floating (insulated) conducting media, dielectric surface charging, and volumetric space charge. The numerical solution is reasonably fast, and the dimension of the linear problem to be solved is that of the number of elements needed to represent the surfaces, not the whole computational volume. The method of solution is useful in the simulation of plasma particle motion in the vicinity of complex surface structures as found in microelectronics plasma processing applications. This report is a stand-alone supplement to the previous Sandia Technical Report SAND98-0537 presenting the two-dimensional Cartesian Poisson solver.

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The surface area modulation downhole telemetry system for measurement while drilling

Ballard, Sanford

The need for a reliable, fast, wireless telemetry system in the drilling industry is great but the technical challenge to develop such a system is huge. A downhole wireless telemetry system based on Surface Area Modulation (SAM) has been developed which involves the introduction of an electrically insulated gap near the bottom of an otherwise conductive drillstring. The electrical resistance of this gap can be modulated to alter the electrical characteristics of a circuit involving a surface power supply, the sections of the drillstring above and below the gap, the earth, and a nearby return electrode. These changes alter the current in the circuit, which can be monitored at the surface with an ammeter. Downhole data are encoded and transmitted to the surface as a pattern of current oscillations. In a field test, the SAM system successfully transmitted downhole information from depths of 1,400 ft below the fluid level to the surface at a rate of 110 baud. Electrical insulation on the outside of the simulated drillstring was required to achieve this level of performance. Electrically insulated tubing improved the data transmission rate at a given depth by more than an order of magnitude, and increased the maximum depth from which successful data telemetry could be achieved by more than a factor of two.

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The effects of ergonomic stressors on process tool maintenance and utilization

Miller, Dwight P.

This study examines ergonomic stressors associated with front-end process tool maintenance, relates them to decreased machine utilization, and proposes solution strategies to reduce their negative impact on productivity. Member company ergonomists observed technicians performing field maintenance tasks on seven different bottleneck tools and recorded ergonomic stressors using SEMaCheck, a graphics-based, integrated checklist developed by Sandia National Laboratories. The top ten stressors were prioritized according to a cost formula that accounted for difficulty, time, and potential errors. Estimates of additional time on a task caused by ergonomic stressors demonstrated that machine utilization could be increased from 6% to 25%. Optimal solution strategies were formulated based on redesign budget, stressor cost, and estimates of solution costs and benefits

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Efficient Monte Carlo probability estimation with finite element response surfaces built from progressive lattice sampling

Romero, Vicente J.

The concept of ``progressive Lattice Sampling`` as a basis for generating successive finite element response surfaces that are increasingly effective in matching actual response functions is investigated here. The goal is optimal response surface generation, which achieves an adequate representation of system behavior over the relevant parameter space of a problem with a minimum of computational and user effort. Such is important in global optimization and in estimation of system probabilistic response, which are both made much more viable by replacing large complex computer models of system behavior by fast running accurate approximations. This paper outlines the methodology for Finite Element/Lattice Sampling (FE/LS) response surface generation and examines the effectiveness of progressively refined FE/LS response surfaces in decoupled Monte Carlo analysis of several model problems. The proposed method is in all cases more efficient (generally orders of magnitude more efficient) than direct Monte Carlo evaluation, with no appreciable loss of accuracy. Thus, when arriving at probabilities or distributions by Monte Carlo, it appears to be more efficient to expend computer model function evaluations on building a FE/LS response surface than to expend them in direct Monte Carlo sampling. Furthermore, the marginal efficiency of the FE/LS decoupled Monte Carlo approach increases as the size of the computer model increases, which is a very favorable property.

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Sub-wavelength diffractive optics

Warren, Mial E.

This report represents the completion of a three-year Laboratory-Directed Research and Development (LDRD) program to investigate sub-wavelength surface relief structures fabricated by direct-write e-beam technology as unique and very high-efficiency optical elements. A semiconductor layer with sub-wavelength sized etched openings or features can be considered as a layer with an effective index of refraction determined by the fraction of the surface filled with semiconductor relative to the fraction filled with air or other material. Such as a layer can be used to implement planar gradient-index lenses on a surface. Additionally, the nanometer-scale surface structures have diffractive properties that allow the direct manipulation of polarization and altering of the reflective properties of surfaces. With this technology a single direct-write mask and etch can be used to integrate a wide variety of optical functions into a device surface with high efficiencies; allowing for example, direct integration of polarizing optics into the surface with high efficiencies; allowing for example, direct integration of polarizing optics into the surfaces of devices, forming anti-reflection surfaces or fabricating high-efficiency, high-numerical aperture lenses, including integration inside vertical semiconductor laser cavities.

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High-speed modulation of vertical cavity surface emitting lasers

Hietala, Vincent M.

This report summarizes work on the development of high-speed vertical cavity surface emitting lasers (VCSELs) for multi-gigabit per second optical data communications applications (LDRD case number 3506.010). The program resulted in VCSELs that operate with an electrical bandwidth of 20 GHz along with a simultaneous conversion efficiency (DC to light) of about 20%. To achieve the large electrical bandwidth, conventional VCSELs were appropriately modified to reduce electrical parasitics and adapted for microwave probing for high-speed operation.

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High-G accelerometer for earth-penetrator weapons applications. LDRD final report

Davies, B.R.

Micromachining technologies, or Micro-Electro-Mechanical Systems (MEMS), enable the develop of low-cost devices capable of sensing motion in a reliable and accurate manner. Sandia has developed a MEMS fabrication process for integrating both the micromechanical structures and microelectronics circuitry of surface micromachined sensors, such as silicon accelerometers, on the same chip. Integration of the micromechanical sensor elements with microelectronics provides substantial performance and reliability advantages for MEMS accelerometers. A design team at Sandia was assembled to develop a micromachined silicon accelerometer capable of surviving and measuring very high accelerations (up to 50,000 times the acceleration due to gravity). The Sandia integrated surface micromachining process was selected for fabrication of the sensor due to the extreme measurement sensitivity potential associated with integrated microelectronics. Very fine measurement sensitivity was required due to the very small accelerometer proof mass (< 200 {times} 10{sup {minus}9} gram) obtainable with this surface micromachining process. The small proof mass corresponded to small sensor deflections which required very sensitive electronics to enable accurate acceleration measurement over a range of 1,000 to 50,000 times the acceleration due to gravity. Several prototype sensors, based on a suspended plate mass configuration, were developed and the details of the design, modeling, fabrication and validation of the device will be presented in this paper. The device was analyzed using both conventional lumped parameter modeling techniques and finite element analysis tools. The device was tested and performed well over its design range (the device was tested over a range of a few thousand G to 46,000 G, where 1 G equals the acceleration due to gravity).

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Flocking small smart machines: An experiment in cooperative, multi-machine control

Klarer, Paul R.

The intent and purpose of this work was to investigate and demonstrate cooperative behavior among a group of mobile robot machines. The specific goal of this work was to build a small swarm of identical machines and control them in such a way as to show a coordinated movement of the group in a flocking manner, similar to that observed in nature. Control of the swarm`s individual members and its overall configuration is available to the human user via a graphic man-machine interface running on a base station control computer. Any robot may be designated as the nominal leader through the interface tool, which then may be commanded to proceed to a particular geographic destination. The remainder of the flock follows the leader by maintaining their relative positions in formation, as specified by the human controller through the interface. The formation`s configuration can be altered manually through an interactive graphic-based tool. An alternative mode of control allows for teleoperation of one robot, with the flock following along as described above.

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An advanced unmanned vehicle for remote applications

Pletta, J.B.

An autonomous mobile robotic capability is critical to developing remote work applications for hazardous environments. A few potential applications include humanitarian demining and ordnance neutralization, extraterrestrial science exploration, and hazardous waste cleanup. The ability of the remote platform to sense and maneuver within its environment is a basic technology requirement which is currently lacking. This enabling technology will open the door for force multiplication and cost effective solutions to remote operations. The ultimate goal of this work is to develop a mobile robotic platform that can identify and avoid local obstacles as it traverses from its current location to a specified destination. This goal directed autonomous navigation scheme uses the Global Positioning System (GPS) to identify the robot`s current coordinates in space and neural network processing of LADAR range images for local obstacle detection and avoidance. The initial year funding provided by this LDRD project has developed a small exterior mobile robotic development platform and a fieldable version of Sandia`s Scannerless Range Imager (SRI) system. The robotic testbed platform is based on the Surveillance And Reconnaissance ground Equipment (SARGE) robotic vehicle design recently developed for the US DoD. Contingent upon follow-on funding, future enhancements will develop neural network processing of the range map data to traverse unstructured exterior terrain while avoiding obstacles. The SRI will provide real-time range images to a neural network for autonomous guidance. Neural network processing of the range map data will allow real-time operation on a Pentium based embedded processor board.

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The role of data analysis in sampling design of environmental monitoring

Shyr, L.J.; Herrera, H.; Haaker, R.

The report is intended to address the need for data analysis in environmental sampling programs. Routine environmental sampling has been conducted at Sandia National Laboratories/New Mexico (SNL/NM) to ensure that site operations have not resulted in undue risk to the public and the environment. Over the years, large amounts of data have been accumulated. The richness of the data should be fully utilized to improve sampling design and prioritize sampling needs for a technically-sound, yet cost-effective sampling design. The report presents a methodology for analyzing environmental monitoring data and demonstrates the application by using SNL`s historical monitoring data. Recommendations for sampling design modification were derived based on the results of the analyses.

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A user`s guide to LUGSAN II. A computer program to calculate and archive lug and sway brace loads for aircraft-carried stores

Dunn, W.N.

LUG and Sway brace ANalysis (LUGSAN) II is an analysis and database computer program that is designed to calculate store lug and sway brace loads for aircraft captive carriage. LUGSAN II combines the rigid body dynamics code, SWAY85, with a Macintosh Hypercard database to function both as an analysis and archival system. This report describes the LUGSAN II application program, which operates on the Macintosh System (Hypercard 2.2 or later) and includes function descriptions, layout examples, and sample sessions. Although this report is primarily a user`s manual, a brief overview of the LUGSAN II computer code is included with suggested resources for programmers.

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Final report on the design and development of a Rolling Float Meter for drilling-fluid outflow measurement

Staller, George E.

Lost circulation, which is the loss of well drilling fluids to the formation while drilling, is a common problem encountered while drilling geothermal wells. The rapid detection of the loss of well drilling fluids is critical to the successful and cost-effective treatment of the wellbore to stop or minimize lost circulation. Sandia National Laboratories has developed an instrument to accurately measure the outflow rate of drilling fluids while drilling. This instrument, the Rolling Float Meter, has been under development at Sandia since 1991 and is now available for utilization by interested industry users. This report documents recent Rolling Float Meter design upgrades resulting from field testing and industry input, the effects of ongoing testing and evaluation both in the laboratory and in the field, and the final design package that is available to transfer this technology to industry users.

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Calculation of electron emission from a tantalum foil irradiated by 100-kV and 50-kV x-rays

Ballard, William P.

Two Monte Carlo programs, XITRAN and XMTRAN, were developed for calculating the emission of electrons from high-Z foils irradiated with x rays. XITRAN follows all individual elastic collisions of electrons with atoms, whereas XMTRAN uses the condensed-random-walk model. Both codes take into account photo-electrons, fluorescence radiation, and Auger electrons. Comparisons are made with an experiment by Dolan at Sandia Laboratories involving the backward and forward emission of electrons from a tantalum foil irradiated by 100-kV and 50-kV x-ray beams. There is good agreement between results from the XITRAN and XMTRAN codes. There emitted per incident x-ray photon, and in regard to the angular distribution of the emerging electrons. In regard to the electron energy spectra, there is fair agreement down to a spectral energy of 20 keV, whereas below 20 keV the calculated spectra lie considerably below the measurements.

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GRAFLAB 2.3 for UNIX - A MATLAB database, plotting, and analysis tool: User`s guide

Dunn, W.N.

This report is a user`s manual for GRAFLAB, which is a new database, analysis, and plotting package that has been written entirely in the MATLAB programming language. GRAFLAB is currently used for data reduction, analysis, and archival. GRAFLAB was written to replace GRAFAID, which is a FORTRAN database, analysis, and plotting package that runs on VAX/VMS.

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Impact failure and fragmentation properties of metals

Kipp, Marlin E.

In the present study we describe the development of an experimental fracture material property test method specific to dynamic fragmentation. Spherical test samples of the metals of interest are subjected to controlled impulsive stress loads by acceleration to high velocities with a light-gas launcher facility and subsequent normal impact on thin plates. Motion, deformation and fragmentation of the test samples are diagnosed with multiple flash radiography methods. The impact plate materials are selected to be transparent to the x-ray method so that only test metal material is imaged. Through a systematic series of such tests both strain-to-failure and fragmentation resistance properties are determined through this experimental method. Fragmentation property data for several steels, copper, aluminum, tantalum and titanium have been obtained to date. Aspects of the dynamic data have been analyzed with computational methods to achieve a better understanding of the processes leading to failure and fragmentation, and to test an existing computational fragmentation model.

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GaAs Photonic Integrated Circuit (PIC) development for high performance communications

Sullivan, Charles T.

Sandia has established a foundational technology in photonic integrated circuits (PICs) based on the (Al,Ga,In)As material system for optical communication, radar control and testing, and network switching applications at the important 1.3{mu}m/1.55{mu}m wavelengths. We investigated the optical, electrooptical, and microwave performance characteristics of the fundamental building-block PIC elements designed to be as simple and process-tolerant as possible, with particular emphasis placed on reducing optical insertion loss. Relatively conventional device array and circuit designs were built using these PIC elements: (1) to establish a baseline performance standard; (2) to assess the impact of epitaxial growth accuracy and uniformity, and of fabrication uniformity and yield; (3) to validate our theoretical and numerical models; and (4) to resolve the optical and microwave packaging issues associated with building fully packaged prototypes. Novel and more complex PIC designs and fabrication processes, viewed as higher payoff but higher risk, were explored in a parallel effort with the intention of meshing those advances into our baseline higher-yield capability as they mature. The application focus targeted the design and fabrication of packaged solitary modulators meeting the requirements of future wideband and high-speed analog and digital data links. Successfully prototyped devices are expected to feed into more complex PICs solving specific problems in high-performance communications, such as optical beamforming networks for phased array antennas.

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Performance assessment in support of compliance certification application for the WIPP project

Jow, H.N.

The Waste Isolation Pilot Plant (WIPP) is being developed by the US Department of Energy for the geologic (deep underground) disposal of transuranic (TRU) waste. A Compliance Certification Application (CCA) of the WIPP (1) for such disposal was submitted to the US Environmental Protection Agency (EPA) in October, 1996, and is currently under review, with a decision anticipated in late 1997. An important component of the CCA is a performance assessment (PA) for the WIPP carried out by Sandia National Laboratories. The final outcome of the PA is a complementary cumulative distribution function (CCDF) for radionuclide releases from the WIPP to the accessible environment and an assessment of the confidence with which this CCDF can be estimated. This paper describes the computational process used to develop the CCDF. The results of uncertainty and sensitivity analysis are also presented.

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Experimental investigation of creep behavior of reactor vessel lower head

Chu, Tze Y.

The objective of the USNRC supported Lower Head Failure (LHF) Experiment Program at Sandia National Laboratories is to experimentally investigate and characterize the failure of the reactor pressure vessel (RPV) lower head due to the thermal and pressure loads of a severe accident. The experimental program is complemented by a modeling program focused on the development of a constitutive formulation for use in standard finite element structure mechanics codes. The problem is of importance because: lower head failure defines the initial conditions of all ex-vessel events; the inability of state-of-the-art models to simulate the result of the TMI-II accident (Stickler, et al. 1993); and TMI-II results suggest the possibility of in-vessel cooling, and creep deformation may be a precursor to water ingression leading to in-vessel cooling.

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Emerging NDE Technology for aging aircraft

Moore, David G.

This paper presents an overview of several emerging nondestructive evaluation technologies that are being employed or considered for use to inspect commercial transport, commuter aircraft and military aircraft. An overview of the Federal Aviation Administration (FAA) Airworthiness Assurance NDI Validation Center (AANC) is described and how AANC teams with industry, universities, and other federal entities to assess these technologies.

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Finite-element/progressive-lattice-sampling response surface methodology and application to benchmark probability quantification problems

Romero, Vicente J.

Optimal response surface construction is being investigated as part of Sandia discretionary (LDRD) research into Analytic Nondeterministic Methods. The goal is to achieve an adequate representation of system behavior over the relevant parameter space of a problem with a minimum of computational and user effort. This is important in global optimization and in estimation of system probabilistic response, which are both made more viable by replacing large complex computer models with fast-running accurate and noiseless approximations. A Finite Element/Lattice Sampling (FE/LS) methodology for constructing progressively refined finite element response surfaces that reuse previous generations of samples is described here. Similar finite element implementations can be extended to N-dimensional problems and/or random fields and applied to other types of structured sampling paradigms, such as classical experimental design and Gauss, Lobatto, and Patterson sampling. Here the FE/LS model is applied in a ``decoupled`` Monte Carlo analysis of two sets of probability quantification test problems. The analytic test problems, spanning a large range of probabilities and very demanding failure region geometries, constitute a good testbed for comparing the performance of various nondeterministic analysis methods. In results here, FE/LS decoupled Monte Carlo analysis required orders of magnitude less computer time than direct Monte Carlo analysis, with no appreciable loss of accuracy. Thus, when arriving at probabilities or distributions by Monte Carlo, it appears to be more efficient to expend computer-model function evaluations on building a FE/LS response surface than to expend them in direct Monte Carlo sampling.

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Criticality Issues with Highly Enriched Fuels in a Repository Environment

Sanchez, Lawrence C.

This paper presents preliminary analysis of a volcanic tuff repository containing a combination of low enrichment commercial spent nuclear fuels (SNF) and DOE-owned SNF packages. These SNFs were analyzed with respect to their criticality risks. Disposal of SNF packages containing significant fissile mass within a geologic repository must comply with current regulations relative to criticality safety during transportation and handling within operational facilities. However, once the repository is closed, the double contingency credits for criticality safety are subject to unremediable degradation, (e.g., water intrusion, continued presence of neutron absorbers in proximity to fissile material, and fissile material reconfiguration). The work presented in this paper focused on two attributes of criticality in a volcanic tuff repository for near-field and far-field scenarios: (1) scenario conditions necessary to have a criticality, and (2) consequences of a nuclear excursion that are components of risk. All criticality consequences are dependent upon eventual water intrusion into the repository and subsequent breach of the disposal package. Key criticality parameters necessary for a critical assembly are: (1) adequate thermal fissile mass, (2) adequate concentration of fissile material, (3) separation of neutron poison from fissile materials, and (4) sufficient neutron moderation (expressed in units of moderator to fissile atom ratios). Key results from this study indicated that the total energies released during a single excursion are minimal (comparable to those released in previous solution accidents), and the maximum frequency of occurrence is bounded by the saturation and temperature recycle times, thus resulting in small criticality risks.

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Integrated separation and optical detection for novel on-chip chemical analysis

Warren, Mial E.

This report represents the completion of a two years Laboratory Directed Research and Development (LDRD) program to investigate miniaturized systems for chemical detection and analysis. The future of advanced chemical detection and analysis is in miniature devices that are able to characterize increasingly complex samples, a laboratory on a chip. In this concept, chemical operations used to analyze complicated samples in a chemical laboratory sample handling, species separation, chemical derivitization and detection are incorporated into a miniature device. By using electrokinetic flow, this approach does not require pumps or valves, as fluids in microfabricated channels can be driven by externally applied voltages. This is ideal for sample handling in miniature devices. This project was to develop truly miniature on-chip optical systems based on Vertical Cavity Surface Emitting Lasers (VCSELs) and diffractive optics. These can be built into a complete system that also has on-chip electrokinetic fluid handling and chemical separation in a microfabricated column. The primary goal was the design and fabrication of an on-chip separation column with fluorescence sources and detectors that, using electrokinetic flow, can be used as the basis of an automated chemical analysis system. Secondary goals involved investigation of a dispersed fluorescence module that can be used to extend the versatility of the basic system and on chip, intracavity laser absorption as a high sensitivity detection technique.

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Quality prediction and mistake proofing: An LDRD final report

Mcdonald, Michael J.

Sandia National Laboratories is responsible for assuring that the US nuclear deterrent remains credible and that the one in a billion disaster of unintended nuclear detonation never occurs. Letting mistake-generated defects into the stockpile would undermine its mission. The current era of shrinking stockpiles is shrinking Sandia`s opportunities to discover and correct mistakes and fine tune processes over long production runs. In response, Sandia has chosen to develop and use a science-based, life cycle systems engineering practices that, in part, require understanding the design to manufacturing issues in enough detail to tune processes and eliminate mistakes before ever making a part. Defect prevention is a key area of concern that currently lacks sufficient theoretical understanding. This report is the result of a scoping study in the application of best-practice quality techniques that could address Sandia`s stockpile mission. The study provides detail on sources and control of mistakes, poka-yoke or mistake-proofing techniques, the Toyota Production system, and design theory in relation to manufacturing quality prediction. Scoping experiments are described and areas for future research are identified.

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Two-dimensional Green`s function Poisson solution appropriate for feature-scale microelectronics simulations

Riley, Merle E.

This report describes the numerical procedure used to implement the Green`s function method for solving the Poisson equation in two-dimensional Cartesian coordinates. The procedure can determine the solution to a problem with any or all of applied voltage boundary conditions, dielectric media, floating (insulated) conducting media, dielectric surface charging, periodic (reflective) boundary conditions, and volumetric space charge. The numerical solution is reasonably fast, and the dimension of the linear problem to be solved is that of the number of elements needed to represent the surfaces, not the whole computational volume. The method of solution is useful in the simulation of plasma particle motion in the vicinity of complex surface structures as found in microelectronics plasma processing applications. A FORTRAN implementation of this procedure is available from the author.

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Micromechanics and homogenization techniques for analyzing the continuum damage of rock salt

Devries, K.L.; Allen, D.H.; Hurtado, L.D.

This paper presents a model for evaluating microcrack development and dilatant behavior of crystalline rocks. The model is developed within the concepts of continuum mechanics, with special emphasis on the development of internal boundaries in the continuum by utilizing fracture mechanics based cohesive zone models. The model is capable of describing the evolution from initial debonding through complete separation and subsequent void growth of an interface. An example problem of a rock salt specimen subjected to a high deviatoric load and low confinement is presented that predicts preferential opening of fractures oriented parallel with the maximum compressive stress axis.

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Results 93201–93250 of 99,299
Results 93201–93250 of 99,299