The CTH Eulerian hydrocode, and the SPHINX smooth particle hydrodynamics (SPH) code were used to model a shock tube, two long rod penetrations into semi-infinite steel targets, and a long rod penetration into a spaced plate array. The results were then compared to experimental data. Both SPHINX and CTH modeled the one-dimensional shock tube problem well. Both codes did a reasonable job in modeling the outcome of the axisymmetric rod impact problem. Neither code correctly reproduced the depth of penetration in both experiments. In the 3-D problem, both codes reasonably replicated the penetration of the rod through the first plate. After this, however, the predictions of both codes began to diverge from the results seen in the experiment. In terms of computer resources, the run times are problem dependent, and are discussed in the text.
As part of the FAA`s National Aging Aircraft Research Program to foster new technologies for civil aircraft maintenance and repair, use of bonded composite doublers on metal aircraft structures has been advanced. Research and validation of such doubler applications on US certified commercial aircraft has begun. A specific composite application to assess the capabilities of composite doublers was chosen on a L-1011 aircraft for reinforcement of the comer of a cargo door frame where a boron-epoxy repair patch of up to 72 plies was installed. A primary inspection requirement for these doublers is the identification of disbonds between the composite laminate and the aluminum parent material. This paper describes the development of an ultrasonic pulse echo technique using a modified immersion focus transducer where a robust signal amplitude signature of the composite aluminum interface is obtained to characterize the condition of the bond. Example waveforms and C-scan images are shown to illustrate the ultrasonic response for various transducer configurations using a boron-epoxy aluminum skin calibration test sample where disbonds and delaminations were built-in. The modified focus transducer is compatible with portable ultrasonic scanning systems that utilize the weeper or dripless bubbler technologies when an ultrasonic inspection of the boron-epoxy composite doublers installed on aircraft is implemented.
An eddy current inspection method was developed at the Federal Aviation Administration`s Airworthiness Assurance NDI Validation Center (AANC) to easily and rapidly detect subsurface fatigue cracks in the wheel well fairing on the US Coast Guard (USCG) HC-130H aircraft caused by fatigue. The inspection procedure locates cracks as small as 10.2 millimeters in length at 2.54 mm below the skin surface at raised fastener sites. The test procedure developed baseline three USCG aircraft. Inspection results on the three aircraft reveals good correlation with results made during subsequent structural disassembly.
GaN MIS diodes were demonstrated utilizing AlN and Ga{sub 2}O{sub 3}(Gd{sub 2}O{sub 3}) as insulators. A 345 {angstrom} of AlN was grown on the MOCVD grown n-GaN in a MOMBE system using trimethylamine alane as Al precursor and nitrogen generated from a wavemat ECR N2 plasma. For the Ga{sub 2}O{sub 3}(Gd{sub 2}O{sub 3}) growth, a multi MBE chamber was used and a 195 {angstrom} oxide is E-beam evaporated from a single crystal source of Ga{sub 5}Gd{sub 3}O{sub 12}. The forward breakdown voltage of AlN and Ga{sub 2}O{sub 3}(Gd{sub 2}O{sub 3}) diodes are 5V and 6V, respectively, which are significantly improved from {approximately} 1.2 V of schottky contact. From the C-V measurements, both kinds of diodes showed good charge modulation from accumulation to depletion at different frequencies. The insulator GaN interface roughness and the thickness of the insulator were measured with x-ray reflectivity.
In the past thirty-six months, tremendous strides have been made in x-ray production using high-current z-pinches. Today, the x-ray energy (1.9 MJ) and power (200 TW) output of the Z accelerator (formerly PBFA-II) is the largest available in the laboratory. These z-pinch x-ray sources are being developed for research into the physics of high energy density plasmas of interest in weapon behavior and in inertial confinement fusion. Beyond the Z accelerator current of 20 MA, an extrapolation to the X-1 accelerator level of 60 MA may have the potential to drive high-yield ICF reactions at affordable cost if several challenging technical problems can be overcome. New developments have also taken place at Sandia in the area of high current, mm-diameter electron beams for advanced hydrodynamic radiography. On SABRE, x-ray spot diameters were less than 2 mm with a dose of 100 R at 1 meter in a 40 ns pulse.
Prosperity Games TM are an outgrowth and adaptation move/countermove and seminar War Games. Prosperity Games TM are simulations that explore complex issues in a variety of areas including economics, politics, sociology, environment, education, and research. These issues can be examined from a variety of perspectives ranging from a global, macroeconomic and geopolitical viewpoint down to the details of customer/supplier/market interactions in specific industries. All Prosperity Games TM are unique in that both the game format and the player contributions vary from game to game. This report documents the Industry Partnership Prosperity Game sponsored by the Technology Partnerships and Commercialization Center at Sandia National Laboratories. Players came from the Sandia line organizations, the Sandia business development and technology partnerships organizations, the US Department of Energy, academia, and industry The primary objectives of this game were to: explore ways to increase industry partnerships to meet long-term Sandia goals; improve Sandia business development and marketing strategies and tactics; improve the process by which Sandia develops long-term strategic alliances. The game actions and recommendations of these players provided valuable insights as to what Sandia can do to meet these objectives.
LDRD research activities have focused on increasing the robustness and efficiency of optimization studies for computationally complex engineering problems. Engineering applications can be characterized by extreme computational expense, lack of gradient information, discrete parameters, non-converging simulations, and nonsmooth, multimodal, and discontinuous response variations. Guided by these challenges, the LDRD research activities have developed application-specific techniques, fundamental optimization algorithms, multilevel hybrid and sequential approximate optimization strategies, parallel processing approaches, and automatic differentiation and adjoint augmentation methods. This report surveys these activities and summarizes the key findings and recommendations.
During the 1980s Sandia designed, developed, fabricated, tested, and delivered hundreds of thousands of radiation hardened Integrated Circuits (IC) for use in weapons and satellites. Initially, Sandia carried out all phases, design through delivery, so that development of next generation ICs and production of current generation circuits were carried out simultaneously. All this changed in the mid-eighties when an outside contractor was brought in to produce ICs that Sandia developed, in effect creating a crisp separation between development and production. This partnership had a severe impact on operations, but its more damaging effect was the degradation of Sandia`s microelectronics capabilities. This report outlines microelectronics development and production in the early eighties and summarizes the impact of changing to a separate contractor for production. This record suggests that low volume production be best accomplished within the development organization.
This report describes the results of composites fabrication research sponsored by the Laboratory Directed Research and Development (LDRD) program at Sandia National Laboratories. They have developed, prototyped, and demonstrated the feasibility of a novel robotic technique for rapid fabrication of composite structures. Its chief innovation is that, unlike all other available fabrication methods, it does not require a mold. Instead, the structure is built patch by patch, using a rapidly reconfigurable forming surface, and a robot to position the evolving part. Both of these components are programmable, so only the control software needs to be changed to produce a new shape. Hence it should be possible to automatically program the system to produce a shape directly from an electronic model of it. It is therefore likely that the method will enable faster and less expensive fabrication of composites.
In the assessment of a system, understanding the system is central. Even so, most of the current literature takes a narrow view of understanding, making only the catalog of system ``assets`` explicit, while maintaining the balance of the analyst`s understanding inside the analyst`s head. This can lead to problems with non-repeatability and incompleteness of assessment results. This paper introduces the notion of using explicit system models to document the analyst`s understanding of the system and shows that, from these models, standard assessment products, such as fault trees and event trees, can be automatically derived. This paper also presents five ``views`` of a system that can be used to document the analyst`s understanding of the system. These views go well beyond the standard instruction to identify the system`s assets to show that a much richer understanding of the system can be required for effective assessment.
In parameter estimation considerable insight is provided by examining sensitivity coefficients. This paper focuses on the use of sensitivity coefficients in connection with estimating thermal properties in the heat conduction equation. A general methodology for computing sensitivity coefficients can be an important design tool. The use of such a tool is demonstrated in this paper. A control volume, finite element program is used, and briefly described, to implement numerical sensitivity coefficient calculations. In this approach general problems can be studied. Several example problems are presented to demonstrate the insight gained from sensitivity coefficients. The problems are selected from experimental studies to characterize the thermal properties of carbon-carbon composite. Sensitivity coefficients show that in an experiment that is not well designed, additional materials in the experimental configuration can have a larger impact on the temperature than the material of interest. Two-dimensional configurations demonstrate that there can be isolated areas of insensitivity and the difficulty of estimating multiple parameters.
Effective use of resources that are shared among multiple products or processes is critical for agile manufacturing. This paper describes the development and implementation of a computerized model to support production planning in a complex manufacturing system at the Pantex Plant, a US Department of Energy facility. The model integrates two different production processes (nuclear weapon disposal and stockpile evaluation) that use common facilities and personnel at the plant. The two production processes are characteristic of flow-shop and job shop operations. The model reflects the interactions of scheduling constraints, material flow constraints, and the availability of required technicians and facilities. Operational results show significant productivity increases from use of the model.
Capacitance-voltage and thermally-stimulated-current techniques are used to estimate trapped hole and electron densities in MOS oxides as functions of irradiation and isochronal anneal temperature. Trapped-charge annealing and compensation effects are discussed.
Highly porous sol-gel films have potential applications as electrical and thermal insulators, catalyst supports, sensors, and membranes for gas separations. Pore dimensions in these sol-gel films are usually small e.g., on the order of tens of nanometers or less. Their successful fabrications, however, greatly depend on the fundamental understanding of mechanisms that underlie the phenomena of pore evolution, network shrinkage, and stress development since the final microstructure of a solid gel film is strongly affected by composition of its starting sol and its processing conditions. This report documents a simplified one-dimensional analysis of drying a solidifying sol-gel thin film coating supported by an impermeable solid substrate. Portions of this work were presented at the 1994 Annual Joint Meeting of the New Mexico Section of the American Ceramic Society and Materials Research Society in Albuquerque. The authors considered the solid/liquid two phase coexistent regime during the drying solidifying process in which solvent is removed continuously via evaporation, the solid phase grows significantly in mechanical strength, and pore space shrinks appreciably. From overall and differential mass balances and a force balance at equilibrium, coupled with empirical correlations of solid phase modulus and permeability to strain or deformation, the authors followed the evolution of pore space, solid phase elastic stress, and liquid phase hydrodynamic pressure; they also determined their respective values at equilibrium. By assuming microscopic pore shape models, they estimated and compared the predicted mean pore radii. Their simplified one-dimensional analysis shows that the final mean pore radius is controlled by four parameters: pore-liquid surface tension, solid phase modulus, mean pore radius, and porosity at the initial stress-free state. The one-dimensional model can be employed to guide process design and optimization in sol-gel film fabrications.
Practical work of adhesion measurements are being studied for several types of polymer/metal combinations in order to obtain a better understanding of the adhesive failure mechanisms for systems containing encapsulated and bonded components. The primary question is whether studies of model systems can be extended to systems of technological interest. The authors report on their first attempts to obtain the work of adhesion between a PDMS polymer and stainless steel. The work of adhesion measurements were made using three techniques -- contact angle, adhesive fracture energy at low deformation rates and JKR. Previous work by Whitesides` group show a good correlation between JKR and contact angle measurements for PDMS. Their initial work focused on duplicating the PDMS measurements of Chaudury. In addition, in this paper the authors extend the work of adhesion measurement to third technique -- interfacial failure energy. The ability to determine the reversible work of adhesion for practical adhesive joints allows understanding of several issues that control adhesion: surface preparation, nature of the interphase region, and bond durability.
Gate oxide electric fields are expected to increase to greater than 5 MV/cm as feature size approaches 0.1 micrometers in advanced integrated circuit (IC) technologies. Work by Johnston, et al. raised the concern that single event gate rupture (SEGR) may limit the scaling of advanced ICs for space applications. SEGR has also been observed in field programmable gate arrays, which rely on thin dielectrics for electrical programming at very high electric fields. The focus of this effort is to further explore the mechanisms for SEGR in thin gate oxides. The authors examine the characteristics of heavy ion induced breakdown and compare them to ion induced damage in thin gate oxides. Further, the authors study the impact of precursor damage in oxides on SEGR threshold. Finally, they compare thermal and nitrided oxides to see if SEGR is improved by incorporating nitrogen in the oxide.
Sandia National Laboratories has initiated many joint research and development projects with the two premier Russian nuclear laboratories, VNIIEF and VNIITF, (historically known as Arzamas-16 and Chelyabinsk-70) in a wide spectrum of areas. One of the areas in which critical dialogue and technical exchange is continuing to take place is in the realm of system surety. Activities primarily include either safety or security methodology development, processes, accident environment analyses and testing, accident data-bases, assessments, and product design. Furthermore, a continuing dialog has been established between the organizations with regard to developing a better understanding of how risk is perceived and analyzed in Russia versus that in the US. The result of such efforts could reduce the risk of systems to incur accidents or incidents resulting in high consequences to the public. The purpose of this paper is to provide a current overview of the Sandia surety program and its various initiatives with the Russian institutes, with an emphasis on the program scope and rationale. The historical scope of projects will be indicated. A few specific projects will be discussed, along with results to date. The extension of the joint surety initiatives to other government and industry organizations will be described. This will include the current status of a joint Sandia/VNIIEF initiative to establish an International Surety Center for Energy Intensive and High Consequence Systems and Infrastructures.
Preliminary work is presented on an effort to generate synthetic constitutive data for random composite materials. The long-ranged goal is to use the overall response determined from finite element simulations of representative volumes (RV) of the heterogeneous material to construct a homogenized constitutive model. A simple composite of a matrix containing polydispersed spheres was chosen as the first configuration to simulate. Here the accuracy of the numerical simulation tools is tested by determining effective elastic constants of the ordered elastic composite in which equal-sized spheres are arranged in each of three cubic lattice configurations. The resulting anisotropic effective elastic constant values agree with theoretical results to better than 10%, with typical agreement being better than 4%.
The thermal conduction of a portion of an enhanced surface heat exchanger for a gas fired heat pipe solar receiver was modeled using the boundary element and finite element methods (BEM and FEM) to determine the effect of weld fillet size on performance of a stud welded pin fin. A process that could be utilized by others for designing the surface mesh on an object of interest, performing a conversion from the mesh into the input format utilized by the BEM code, obtaining output on the surface of the object, and displaying visual results was developed. It was determined that the weld fillet on the pin fin significantly enhanced the heat performance, improving the operating margin of the heat exchanger. The performance of the BEM program on the pin fin was measured (as computational time) and used as a performance comparison with the FEM model. Given similar surface element densities, the BEM method took longer to get a solution than the FEM method. The FEM method creates a sparse matrix that scales in storage and computation as the number of nodes (N), whereas the BEM method scales as N{sup 2} in storage and N{sup 3} in computation.
This paper explores one woman`s journey through her recent promotion into management, and will identify key factors that helped prepare and position her to be ready to exercise leadership through a formal management role. It discusses assessment of qualifications and skills, acquisition of needed skills, the influence of luck and timing, and the use of mentors and delegation as survival skills to get through the transition period and become fully functional as a manager. It also includes insights into sensitive issues such as how to relate to former peers, how to gain credibility as the junior member of the management team, and how to juggle family responsibilities with increased time commitments at work. It emphasizes the importance of acknowledging the help the authors receive in reaching their own career goals and offering the same kind of help and support to those in the early stages of their careers.
The traditional method for determination of alpha-emitting isotopes on air filters has been to process the samples by radiochemical methods. However, this method is too slow for incidents involving radioactive materials where the determination of personnel dose is urgent. A method is developed to directly analyze the air filters taken from personal and area air monitors. The site knowledge is used in combination with alpha-spectral information to identify isotopes. A mathematical function is developed to estimate the activity for each isotope. The strengths and weaknesses of the method are discussed.
The reliability of microengines is a function of the design of the mechanical linkage used to connect the electrostatic actuator to the drive. We have completed a series of reliability stress tests on surface micromachined microengines driving an inertial load. In these experiments, we used microengines that had pin mechanisms with guides connecting the drive arms to the electrostatic actuators. Comparing this data to previous results using flexure linkages revealed that the pin linkage design was less reliable. The devices were stressed to failure at eight frequencies, both above and below the measured resonance frequency of the microengine. Significant amounts of wear debris were observed both around the hub and pin joint of the drive gear. Additionally, wear tracks were observed in the area where the moving shuttle rubbed against the guides of the pin linkage. At each frequency, we analyzed the statistical data yielding a lifetime (t50) for median cycles to failure and σ, the shape parameter of the distribution. A model was developed to describe the failure data based on fundamental wear mechanisms and forces exhibited in mechanical resonant systems. The comparison to the model will be discussed.
The monolithic integration of MicroElectroMechanical Systems (MEMS) with the driving, controlling, and signal processing electronics promises to improve the performance of micromechanical devices as well as lower their manufacturing, packaging, and instrumentation costs. Key to this integration is the proper interleaving, combining, and customizing of the manufacturing processes to produce functional integrated micromechanical devices with electronics. We have developed a MEMS-first monolothic integrated process that first seals the micromechanical devices in a planarized trench and then builds the electronics in a conventional CMOS process. To date, most of the research published on this technology has focused on the performance characteristics of the mechanical portion of the devices, with little information on the attributes of the accompanying electronics. This work attempts to reduce this information void by presenting the results of SPICE Level 3 and BSIM3v3.1 model parameters extracted for the CMOS portion of the MEMS-first process. Transistor-level simulations of MOSFET current, capacitance, output resistance, and transconductance versus voltage using the extracted model parameters closely match the measured data. Moreover, in model validation efforts, circuit-level simulation values for the average gate propagation delay in a 101-stage ring oscillator are within 13-18% of the measured data. These results establish the following: (1) the MEMS-first approach produces functional CMOS devices integrated on a single chip with MEMS devices and (2) the devices manufactured in the approach have excellent transistor characteristics. Thus, the MEMS-first approach renders a solid technology foundation for customers designing in the technology.
Proceedings International Carnahan Conference on Security Technology
Garcia, M.L.
The Southwest Surety Institute was formed in June, 1996 by Arizona State University (ASU), New Mexico Institute of Mining and Technology (NM Tech), New Mexico State University (NMSU), and Sandia National Laboratories (SNL) to provide new educational programs in Security Engineering. This is the first science-based program of its kind in the United States, directed at educating Security Engineers to help government and industry address their security needs. Current courses include security system design, evaluation, principles, and technology, the criminal justice system, and each member brings a unique educational capability to the institute. NMSU provides a security technology minor, merging programs in Criminal Justice and Electronics Technology. NM Tech has a formidable explosives testing and evaluation facility. ASU is developing a masters program in Security Engineering at their School of Technology located on a new campus in Mesa, Arizona. The Sandia National Laboratories security system design and evaluation process forms the basis for the security engineering curricula. In an effort to leverage the special capabilities of each university, distance education will be used to share courses among institute members and eventually with other sites across the country. The Institute will also pursue research and development funding in the areas of physical security information security, computer modeling and analysis, and counter-terrorist technology. Individual Institute members are currently working with sponsors from government and industry in areas such as counter-terrorism, microelectronics, banking, aviation, and sensor development.
Design and analysis of physical protection systems requires (1) identification of mission critical assets, (2) identification of potential threats that might undermine mission capability; (3) identification of the consequences of loss of mission-critical assets (e.g., time and cost to recover required capability and impact on operational readiness), and (4) analysis of the effectiveness of physical protection elements. CPA (cost and performance analysis) addresses the fourth of these four issues. CPA is a methodology that joins activity based cost estimation with performance-based analysis of physical protection systems. CPA offers system managers an approach that supports both tactical decision making and strategic planning. Current exploratory applications of the CPA methodology address analysis of alternative conceptual designs. Hypothetical data is used to illustrate this process.
We discuss the development, design and operation of a walk-through trace detection portal designed to screen personnel for explosives. Developed at Sandia National Laboratories (SNL) with primary funding from the Federal Aviation Administration (FAA) and additional support from the Department of Energy Office of Safeguards and Security, this portal is intended primarily for use in airport terminals and in other localities where a very high throughput of pedestrian traffic is combined with stringent security requirements. The portal is capable of detecting both vapor and particulate contamination, with the collection of explosive material being based upon the entrainment of that material in air flows over the body of the person being screened. This portal is capable of detecting high explosives of interest to the FAA. We discuss the results of field testing of the portal in the Albuquerque International Airport in September, 1997 and more recent steps towards commercialization of the portal.
ASME International Mechanical Engineering Congress and Exposition, Proceedings (IMECE)
Wong, C.C.; Hudson, M.L.; Potter, D.L.; Bartel, T.J.
A reliable micro gas pump is an essential element to the development of many micro-systems for chemical gas analyses. At Sandia, we are exploring a different pumping mechanism, gas transport by thermal transpiration. Thermal transpiration refers to the rarefied gas dynamics developed in a micro-channel with a longitudinal temperature gradient. To investigate the potential of thermal transpiration for gas pumping in micro-systems, we have performed simulations and model analysis to design micro-devices and to assess their design performance before the fabrication process. Our effort is to apply ICARUS (a Direct Simulation Monte Carlo code developed at Sandia) to characterize the fluid transport and evaluate the design performance. The design being considered has two plenums at different temperatures (hot and cold) separated by a micro-channel of 0.1 micron wide and 1 micron long. The temperature difference between the two plenums is 30 Kelvin. ICARUS results, a quasi-steady analysis, predicts a net flow through the micro-channel with a velocity magnitude of about 0.4 m/s due to temperature gradient at the wall (thermal creep flow) at the early time. Later as the pressure builds up in the hot plenum, flow is reversed. Eventually when the system reaches steady state equilibrium, the net flow becomes zero. The thermal creep effect is compensated by the thermo-molecular pressure effect. This result demonstrates that it is important to include the thermo-molecular pressure effect when designing a pumping mechanism based on thermal transpiration. The DSMC technique can model this complex thermal transpiration problem.
This paper summarizes results of metal cutting tests using an actively damped boring bar to suppress regenerative chatter. PZT stack actuators were integrated into a commercially available two-inch diameter boring bar to suppress bending vibrations. Since the modified tool requires no specialized mounting hardware, it can be readily mounted on a variety of machines. A cutting test using the prototype bar to remove metal from a hardened steel workpiece verifies that the actively damped tool yields significant vibration reduction and improved surface finish as compared to the open-loop case. In addition, the overall performance of the prototype bar is compared to that of an unmodified bar of pristine geometry, revealing that a significant enlargement of the stable machining envelope is obtained through application of feedback control.
This paper summarizes the design, modeling, and initial evaluation of a hinged structure for friction measurement in surface micromachining technology. While the area requirements are small, the present structure allows a much larger velocity and pressure range to be evaluated as compared to comb drive structures. The device consists of a cantilevered driver beam connected to a friction pad through a strategically located hinge. AC excitation of the beam flexure forces axial sliding of the friction pad due to beam foreshortening. Normal force is controlled by DC voltage on wings adjacent to the friction pad. While the achievable slip is small (10-30 nm), it is sufficient to disengage contacting asperities and engage new points of contact, and thus should be representative of frictional processes. Furthermore, the design enables the friction pad contact area to remain relatively constant over the excitation cycle. Computer simulation results are provided to mimic on-going experimental work. Increased friction forces are shown to enhance the size of hysteresis loops relating beam deflection to driver voltage.
A variety of tomographic techniques that have been applied to multiphase flows are described. The methods discussed include electrical impedance tomography (EIT), magnetic resonance imaging (MRI), positron emission tomography (PET), gamma-densitometry tomography (GDT), radiative particle tracking (RDT), X-ray imaging, and acoustic tomography. Also presented is a case study in which measurements were made with EIT and GDT in two-phase flows. Both solid-liquid and gas-liquid flows were examined. EIT and GDT were applied independently to predict mean and spatially resolved phase volume fractions. The results from the two systems compared well.
ASME International Mechanical Engineering Congress and Exposition, Proceedings (IMECE)
Hudson, Mary L.
A microscale gas chromatography column is one component in a microscale chemistry laboratory for detecting chemical agents. Several columns were fabricated using the Bosch etch process which allows deep, high aspect ratio channels of rectangular cross-section. A design tool, based on analytical models, was developed to evaluate the effects of operating conditions and column specifications on separation resolution and time. The effects of slip flow, channel configuration, and cross-sectional shape were included to evaluate the differences between conventional round, straight columns and the microscale rectangular, spiral columns. Experimental data were obtained and compared with the predicted flowrates and theoretical number of plates. The design tool was then employed to select more optimum channel dimensions and operating conditions for high resolution separations.
The response and operation of a heat flux gage is studied using sensitivity analysis. Sensitivity analysis is the process by which one determines the sensitivity of a model output to changes in the model parameters. This process uses sensitivity coefficients, which are defined as partial derivatives of field variables (e.g. temperature) with respect to model parameters (e.g. thermal properties and boundary conditions). Computing sensitivity coefficients, in addition to the response of a heat flux gage, AIDS in identifying model parameters that significantly impact the temperature response. A control volume finite element based code is used to implement numerical sensitivity coefficient calculations, allowing general problems to be studied. Sensitivity coefficients are discussed for the well known Gardon gage.
Equations are presented to describe the sensitivity of the temperature field in a heat conducting body to changes in the volumetric heat source and volumetric heat capacity. These sensitivity equations, along with others not presented, are applied to a thermal battery problem to compute the sensitivity of the temperature field to 19 model input parameters. Sensitivity coefficients, along with assumed standard deviation in these parameters, are used to estimate the uncertainty in the temperature prediction. From the 19 parameters investigated, the battery cell heat source and volumetric heat capacity were clearly identified as being the major contributors to the overall uncertainty in the temperature predictions. The predicted operational life of the thermal battery was shown to be very sensitive to uncertainty in these parameters.
Research is underway to develop a 75-kW heat pipe to transfer solar energy from the focus of a parabolic dish concentrator to the heater tubes of a Stirling engine. The high flux levels and high total power level encountered in this application have made it necessary to use a high-performance wick structure with fibers on the order of 4 to 8 microns in diameter. This fine wick structure is highly susceptible to corrosion damage and plugging, as dissolved contaminants plate out on the evaporator surface. Normal operation of the heat pipe also tends to concentrate contaminants in localized areas of the evaporator surface where heat fluxes are the highest. Sandia National Laboratories is conducting a systematic study to identify procedures that reduce corrosion and contamination problems in liquid-metal heat pipes. A series of heat pipes are being tested to explore different options for cleaning heat-pipe systems. Models are being developed to help understand the overall importance of operating parameters on the life of heat-pipe systems. In this paper, we present our efforts to reduce corrosion damage.
This study compares the moduli and stresses obtained from dynamic measurements (e.g., logs or tomograms) and static tests (microfracture stress tests, core tri-axial compression tests) at M-Site, where there is a full suite of both types of data as well as other supporting information. The study shows that the dynamic moduli and log-derived stresses are considerably different from the measured in situ values as determined from microfracture stress tests. 2-D images of moduli and stress were also calculated from p-wave and s-wave tomograms, but the primary value of these results is in the qualitative description of the reservoir. The choice of modulus and stress values has a significant effect on processes such as hydraulic fracturing.
We are interested in the stability of three-dimensional fluid flows to small disturbances. One computational approach is to solve a sequence of large sparse generalized eigenvalue problems for the leading modes that arise from discretizating the differential equations modeling the flow. The modes of interest are the eigenvalues of largest real part and their associated eigenvectors. We discuss our work to develop an efficient and reliable eigensolver for use by the massively parallel simulation code MPSalsa. MPSalsa allows simulation of complex 3D fluid flow, heat transfer, and mass transfer with detailed bulk fluid and surface chemical reaction kinetics.
A linear least-squares procedure for the determination of modal residues using time-domain system realization theory is presented. The present procedure is intended to complement existing techniques for time-domain system identification and is shown to be theoretically equivalent to residue determination in realization algorithms such as the eigensystem realization algorithm and Q-Markov covariance equivalent realization method. However, isolating the optimal residue estimation problem from the general realization problem affords several alternative strategies as compared to standard realization algorithms for structural dynamics identification. Primary among these are alternative techniques for handling data sets with large numbers of sensors using small numbers of reference point responses and the inclusion of terms that accurately model the effects of residual flexibility. The accuracy and efficiency of the present realization theory-based procedure is demonstrated for both simulated and experimental data.
In order for the rapidly emerging field of MicroElectroMechanical Systems (MEMS) to meet its extraordinary expectations regarding commercial impact, issues pertaining to how they fail must be understood. We identify failure modes common to a broad range of MEMS actuators, including adhesion (stiction) and friction-induced failures caused by improper operational methods, mechanical instabilities, and electrical instabilities. Demonstrated methods to mitigate these failure modes include implementing optimized designs, model-based operational methods, and chemical surface treatments.
The fluid and particle dynamics of a high-velocity oxygen fuel (HVOF) thermal spray torch are analyzed using computational and experimental techniques. Three-dimensional computational fluid dynamics (CFD) results are presented for a curved aircap used for coating interior surfaces such as engine cylinder bores. The device analyzed is similar to the Metco diamond jet rotating wire (DJRW) torch. The feed gases are injected through an axisymmetric nozzle into the curved aircap. Premixed propylene and oxygen are introduced from an annulus in the nozzle, while cooling air is injected between the nozzle and the interior wall of the aircap. The combustion process is modeled using a single-step, finite-rate chemistry model with a total of nine gas species which includes dissociation of combustion products. A continually fed steel wire passes through the center of the nozzle, and melting occurs at a conical tip near the exit of the aircap. Wire melting is simulated computationally by injecting liquid steel particles into the flow field near the tip of the wire. Experimental particle velocity measurements during wire feed were also taken using a laser two-focus (L2F) velocimeter system. Flow fields inside and outside the aircap are presented, and particle velocity predictions are compared with experimental measurements outside of the aircap.
A methodology is presented that allows the derivation of low-truncation-error finite difference equations for photonics simulation. This methodology is applied to the case of wide-angle beam propagation in two dimensions, resulting in finite difference equations for both TE and TM polarization that are quasi-fourth-order accurate even in the presence of interfaces between dissimilar dielectrics. This accuracy is accomplished without an appreciable increase in numerical overhead and is concretely demonstrated for two test problems having known solutions. These finite difference equations facilitate an approach to the ideal of grid-independent computing and should allow the simulation of relevant photonics devices on personal computers.
Although they appear deceptively simple, batteries embody a complex set of interacting physical and chemical processes. While the discrete engineering characteristics of a battery, such as the physical dimensions of the individual components, are relatively straightforward to define explicitly, their myriad chemical and physical processes, including interactions, are much more difficult to accurately represent. For this reason, development of analytical models that can consistently predict the performance of a battery has only been partially successful, even though significant resources have been applied to this problem. As an alternative approach, we have begun development of non-phenomenological models for battery systems based on artificial neural networks. This paper describes initial feasibility studies as well as current models and makes comparisons between predicted and actual performance.
In this paper, a support and preload system is presented in which the frequencies and damping of the test article are affected by the stiffness and damping of the supporting structure. A dynamic model is derived for the support system that includes the damping as well as the mass and stiffness of the supports. The frequencies, damping, and mode shapes are compared with the experimentally determined parameters. It is shown that for a seemingly simple support system, deriving a predictive model is not a trivial task.
A method is presented for estimating uncertain or unknown parameters in a mathematical model using measurements of transient response. The method is based on a least squares formulation in which the differences between the model and test-based responses are minimized. An application of the method is presented for a nonlinear structural dynamic system. The method is also applied to a model of the Department of Energy armored tractor trailer. For the subject problem, the transient response was generated by driving the vehicle over a bump of prescribed shape and size. Results from the analysis and inspection of the test data revealed that a linear model of the vehicle's suspension is not adequate to accurately predict the response caused by the bump.
Recent advances in Vertical-Cavity Surface-Emitting Laser (VCSEL) technology that have led to higher efficiencies and lower thresholds have opened up a new realm of applications for these devices. In particular, phase-locked arrays of VCSELs1, previously thought to be impractical due to thermal considerations, now look extremely attractive as high-power and highbrightness sources. In addition, a new understanding of waveguiding in VCSELs2 has led to practical methods for designing phase-locked arrays employing either evansecent or leaky-mode (antiguided) coupling. The latter type of coupling is particularly attractive in light of previous calculations1 that predict especially strong mode discrimination against higher-order lateral modes. In this paper we report the first detailed simulation of leaky-mode coupling between two VCSEL pixels performed without the use of simplifying assumptions such as the effective index model. The results of this simulation are, however, found to be in good agreement with previously-developed simple theories3 of leaky-mode coupling.
This paper presents an overview of an explicit message-passing paradigm for a Eulerian finite volume method for modeling solid dynamics problems involving shock wave propagation, multiple materials, and large deformations. Three-dimensional simulations of high-velocity impact were conducted on the IBM SP2, the SGI Power Challenge Array, and the SGI Origin 2000. The scalability of the message-passing code on distributed-memory and symmetric multiprocessor architectures is presented and compared to the ideal linear performance.
We discuss revolutionary performance advances in selectively oxidized vertical-cavity surface emitting lasers (VCSELs), which have enabled low operating power laser diodes appropriate for aerospace applications. Incorporating buried oxide layers converted from AlGaAs layers within the laser cavity produces enhanced optical and electrical confinement enabling superior laser performance, such as high efficiency and modulation bandwidth. VCSELs are also shown to be viable over varied environmental conditions such as ambient temperature and ionized radiation. The development of novel VCSEL technologies for advanced system applications is also described. Two-dimensional individually addressable VCSEL arrays exhibit uniform threshold and operating characteristics. Bottom emitting 850 nm VCSEL arrays fabricated using wafer fusion are also reported.
LixMn2O4 materials are of considerable interest in battery research and development. The crystal structure of this material can significantly affect the electrochemical performance. The ability to monitor the changes of the crystal structure during use, that is during electrochemical cycling, would prove useful to verify these types of structural changes. We report in-situ XRD measurements of LiMn2O4 cathodes with the use of an electrochemical cell designed for in-situ X-ray analysis. Cells prepared using this cell design allow investigation of the changes in the LiMn2O4 structure during charge and discharge. We describe the variation in lattice parameters along the voltage plateaus and consider the structural changes in terms of the electrochemical results on each cell. Kinetic effects of LiMn2O4 phase changes are also addressed. Applications of the in-situ cell to other compounds such as LiCoO2 cathodes and carbon anodes are presented as well.
This paper discusses how phase plane analysis can be used to describe the overall behaviour of single and multiple autonomous robotic vehicles with finite state machine rules. The importance of this result is that we can begin to design provably asymptotically stable group behaviours from a set of simple control laws and appropriate switching points with decentralized variable structure control. The ability to prove asymptotically stable group behaviour is especially important for applications such as locating military targets or land mines.
Thermomechanical Phenomena in Electronic Systems -Proceedings of the Intersociety Conference
Benson, D.A.
We describe a class of microscale heaters fabricated with CMOS processes on silicon wafers. These heaters were designed to produce localized high temperatures above 400°C for test and sensor applications. The temperature levels produced for various input powers and the thermal profiles surrounding the heater for packaged and wafer-level heater structures were studied to guide the placement of microelectronics integrated with the heater structures on the same die. To show the performance of the design, we present resistance sensor measurements, IR temperature profiles, and results from a 3D thermal model of the die. This effort demonstrates that it is possible to successfully operate both a microscale heater and microcircuits on the same die.
International Journal of Rock Mechanics and Mining Sciences
Pfeifle, T.W.; Hurtado, L.D.
The US Department of Energy has developed the Waste Isolation Pilot Plant (WIPP) in the bedded salt of southeastern New Mexico to demonstrate the safe disposal of radioactive transuranic wastes. Four vertical shafts provide access to the underground workings located at a depth of about 660 meters. These shafts connect the underground facility to the surface and potentially provide communication between lithologic units, so they will be sealed to limit both the release of hazardous waste from and fluid flow into the repository. The seal design must consider the potential for fluid flow through a disturbed rock zone (DRZ) that develops in the salt near the shafts. The DRZ, which forms initially during excavation and then evolves with time, is expected to have higher permeability than the native salt. The closure of the shaft openings (i.e., through salt creep) will compress the seals, thereby inducing a compressive back-stress on the DRZ. This back-stress is expected to arrest the evolution of the DRZ, and with time will promote healing of damage. This paper presents laboratory data from tertiary creep and hydrostatic compression tests designed to characterize damage evolution and healing in WIPP salt. Healing is quantified in terms of permanent reduction in permeability, and the data are used to estimate healing times based on considerations of first-order kinetics.
This paper reexamines orientations of shear bands (fault angles) predicted by a theory of shear localization as a bifurcation from homogeneous deformation. In contrast to the Coulomb prediction, which does not depend on deviatoric stress state, the angle between the band normal and the least (most compressive) principal stress increases as the deviatoric stress state varies from axisymmetric compression to axisymmetric extension. This variation is consistent with the data of Mogi (1967) on Dunham dolomite for axisymmetric compression, extension and biaxial compression, but the predicted angles are generally less than observed. This discrepancy may be due to anisotropy that develops due to crack growth in preferred orientations. Results from specialized constitutive relations for axisymmetric compression and plane strain that include this anisotropy indicate that it tends to increase the predicted angles. Measurements for a weak, porous sandstone (Castlegate) indicate that the band angle decreases with increasing inelastic compaction that accompanies increasing mean stress. This trend is consistent with the predictions of the theory but, for this rock, the observed angles are less than predicted.
The development of deep underground structures (e.g., shafts, mines, storage and disposal caverns) significantly alters the stress state in the rock near the structure or opening. The effect of such an opening is to concentrate the far-field stress near the free surface. For soft rock such as salt, the concentrating effect of the opening induces deviatoric stresses in the salt that may be large enough to initiate microcracks which then propagate with time. The volume of rock susceptible to damage by microfracturing is often referred to as the disturbed rock zone and, by its nature, is expected to exhibit high permeability relative to that of the native, far-field rock. This paper presents laboratory data that characterize microfracture-induced damage and the effect this damage has on permeability for bedded salt from the Waste Isolation Pilot Plant located in southeastern New Mexico. Damage is induced in the salt through a series of tertiary creep experiments and quantified in terms of dilatant volumetric strain. The permeability of damaged specimens is then measured using nitrogen gas as the permeant. The range in damage investigated included dilatant volumetric strains from less than 0.03 percent to nearly 4.0 percent. Permeability values corresponding to these damage levels ranged from 1 {times} 10{sup {minus}18} m{sup 2} to 1 {times} 10{sup {minus}12} m{sup 2}. Two simple models were fitted to the data for use in predicting permeability from dilatant volumetric strain.
This paper describes current research and development on a robotic visual servoing system for assembly of LIGA (lithography galvanoforming abforming) parts. The workcell consists of an AMTI robot, precision stage, long working distance microscope, and LIGA fabricated tweezers for picking up the parts. Fourier optics methods are used to generate synthetic microscope images from CAD drawings. These synthetic images are used off-line to test image processing routines under varying magnifications and depths of field. They also provide reference image features which are used to visually servo the part to the desired position.
An electrically injected coupled-resonator vertical-cavity laser (CRVCL) diode is described. The CRVCL consists of a lower 1-λ-thick active resonator containing three InGaAs quantum wells and a passive upper resonator composed of 1-λ-thick GaAs. Some of the characteristics arising from the cavity coupling, including methods for external modulation of the laser are demonstrated.
Microelectromechanical engines that convert the linear outputs from dual orthogonal electrostatic actuators to rotary motion were first developed in 1993. Referred to as microengines, these early devices demonstrated the potential of microelectromechanical technology, but, as expected from any first-of-its-kind device, were not yet optimized. Yield was relatively low, and the 10 micronewtons of force generated by the actuators was not always enough to ensure reliable operation. Since initial development, these engines have undergone a continuous series of significant improvements on three separate fronts: design, fabrication, and electrical activation. Although all three areas will be discussed, emphasis will be on aspects related to mechanical design and generation of the electrical waveforms used to drive these devices. Microtransmissions that dramatically increase torque will also be discussed. Electrostatically driven microengines can be operated at hundreds of thousands of revolutions per minute making large gear reduction ratios feasible; overall ratios of 3,000,000:1 have been successfully demonstrated. Today's microengines have evolved into high endurance (one test device has seen over 7,000,000,000 revolutions), high yield, robust devices that have become the primary actuation source for MicroElectroMechanical Systems (MEMS) at Sandia National Laboratories.
We have sputter-deposited 500-1200 Å thick WSi0.45 metallization onto n+ GaN (n≥1019 cm-3) doped either during MOCVD growth or by direct Si+ ion implantation (5×1015 cm-2, 100 keV) activated by RTA at 1100°C for 30 secs. In the epi samples Rc values of ∼10-14 ω cm2 were obtained, and were stable to ∼1000°C. The annealing treatments up to 600°C had little effect on the WSix/GaN interface, but the beta/-W2N phase formed between 700-800°C, concomitant with a strong reduction (approximately a factor of 2) in near-surface crystalline defects in the GaN. Spiking of the metallization down the threading and misfit dislocations was observed at 800°C, extending >5000 Å in some cases. This can create junction shorting in bipolar or thyristor devices, Rc values of <10-6 ωcm2 were obtained on the implanted samples for 950°C annealing, with values of after 1050°C anneals. The lower Rc values compared to epi samples appear to be a result of the higher peak doping achieved, ∼5×1020 cm-3. We observed wide spreads in Rc values over a wafer surface, with the values on 950°C annealed material ranging from 10-7 to 10-4 ω cm2. There appear to be highly nonuniform doping regions in the GaN, perhaps associated with the high defect density (1010 cm-2) in heteroepitaxial material, and this may contribute to the variations observed. We also believe that near-surface stoichiometry is variable in much of the GaN currently produced due to the relative ease of preferential N2 loss and the common use of HT containing growth (and cool-down) ambients. Finally the ohmic contact behavior of WSix on abrupt and graded composition InxAl1-xN layers has been studied as a function of growth temperature, InN mole fraction x=0.5-1) and post WSix deposition annealing treatment. Rc values in the range 10-3/-10sup-5/ ω cm2 are obtained for auto-doped n+ alloys, with the n-type background being little affected by growth conditions (n∼1020 cm-3). InN is the least temperature-stable alloy (les/700°C), and WSix contact morphology is found to depend strongly on the epi growth conditions.
The classification utility of a dual-antenna interferometric synthetic aperture radar (IFSAR) is explored by comparison of maximum likelihood classification results for synthetic aperture radar (SAR) intensity images and IFSAR intensity and coherence images. The addition of IFSAR coherence improves the overall classification accuracy for classes of trees, water, and fields. A threshold intensity-coherence classifier is also compared to the intensity-only classification results.
The constitutive model used to describe deformation of crushed salt is presented in this paper. Two mechanisms--dislocation creep and grain boundary diffusional pressure solutioning--are combined to form the basis for the constitutive model governing deformation of crushed salt. The constitutive model is generalized to represent three-dimensional states of stress. Recently completed creep consolidation tests are combined with an existing database that includes hydrostatic consolidation and shear consolidation tests conducted on Waste Isolation Pilot Plant (WIPP) and southeastern New Mexico salt to determine material parameters for the constitutive model. Nonlinear least-squares model fitting to data from shear consolidation tests and a combination of shear and hydrostatic tests produces two sets of material parameter values for the model. Changes in material parameter values from test group to test group indicate the empirical nature of the model but show significant improvement over earlier work. To demonstrate the predictive capability of the model, each parameter value set was used to predict each of the tests in the database. Based on fitting statistics and ability of the model to predict test data, the model appears to capture the creep consolidation behavior of crushed salt quite well.
A table top servohydraulic load frame equipped with a laser displacement measurement system was constructed for the mechanical characterization of LIGA fabricated electroforms. A drop-in tensile specimen geometry which includes a pattern to identify gauge length via laser scanning has proven to provide a convenient means to monitor and characterize mechanical property variations arising during processing. In addition to tensile properties, hardness and metallurgical data were obtained for nickel deposit specimens of current density varying between 20 and 80 mA/cm2 from a sulfamate based bath. Data from 80/20 nickel/iron deposits is also presented for comparison. As expected, substantial mechanical property differences from bulk metal properties are observed as well as a dependence of material strength on current density which is supported by grain size variation. While elastic modulus values of the nickel electrodeposit are near 160 GPa, yield stress values vary by over 60%. A strong orientation in the metal electrodeposits as well as variations in nucleating and growth morphology present a concern for anisotropic and geometry dependent mechanical properties within and between different LIGA components.
The first two truncation error terms resulting from finite differencing the convection terms in the two-dimensional Navier-Stokes equations are examined for the purpose of constructing two-dimensional grid generation schemes. These schemes are constructed such that the resulting grid distributions drive the error terms to zero. Two sets of equations result, one for each error term, that show promise in generating grids that provide more accurate flow solutions and possibly faster convergence. One set results in an algebraic scheme that drives the first truncation term to zero, and the other a hyperbolic scheme that drives the second term to zero. Also discussed is the possibility of using the schemes in sequentially constructing a grid in an iterative algorithm involving the flow solver. In essence, the process is envisioned to generate not only a flow field solution but the grid as well. Future work will include applications and extending the method to three dimensions.
Approximately 95% of the world's integrated chips are packaged using a hot, high pressure transfer molding process. The stress created by the flow of silica powder loaded epoxy can displace the fine bonding wires and can even distort the metalization patterns under the protective chip passivation layer [l, 2]. In this study we developed a technique to measure the mechanical stress over the surface of an integrated circuit during the molding process. A CMOS test chip with 25 diffused resistor stress sensors was applied to a commercial lead frame. Both compression and shear stresses were measured at all 25 locations on the surface of the chip every 50 milliseconds during molding. These measurements have a fine time and stress resolution which should allow comparison with computer simulation of the molding process, thus allowing optimization of both the manufacturing process and mold geometry.
Our research is focused on developing inorganic molecular sieve membranes for light gas separations such as hydrogen recovery and natural gas purification, and organic molecular separations, such as chiral enantiomers. We focus on zinc phosphates because of the ease in crystallization of new phases and the wide range of pore sizes and shapes obtained. With our hybrid systems of zinc phosphate crystalline phases templated by amine molecules, we are interested in better understanding the association of the template molecules to the inorganic phase, and how the organic transfers its size, shape, and (in some cases) chirality to the bulk. Furthermore, the new porous phases can also be synthesized as thin films on metal oxide substrates. These films allow us to make membranes from our organic/inorganic hybrid systems, suitable for diffusion experiments. Characterization techniques for both the bulk phases and the thin films include powder X-ray diffraction, TGA, Scanning Electron Micrograph (SEM) and Electron Dispersive Spectrometry (EDS).
Proceedings - International Carnahan Conference on Security Technology
Garcia, M.L.
The Southwest Surety Institute was formed in June, 1996 by Arizona State University (ASU), New Mexico Institute of Mining and Technology (NM Tech), New Mexico State University (NMSU), and Sandia National Laboratories (SNL) to provide new educational programs in Security Engineering. This is the first science-based program of its kind in the United States, directed at educating Security Engineers to help government and industry address their security needs. Current courses include security system design, evaluation, principles, and technology, the criminal justice system, and each member brings a unique educational capability to the institute. NMSU provides a security technology minor, merging programs in Criminal Justice and Electronics Technology. NM Tech has a formidable explosives testing and evaluation facility. ASU is developing a masters program in Security Engineering at their School of Technology located on a new campus in Mesa, Arizona. The Sandia National Laboratories security system design and evaluation process forms the basis for the security engineering curricula. In an effort to leverage the special capabilities of each university, distance education will be used to share courses among institute members and eventually with other sites across the country. The Institute will also pursue research and development funding in the areas of physical security information security, computer modeling and analysis, and counter-terrorist technology. Individual Institute members are currently working with sponsors from government and industry in areas such as counter-terrorism, microelectronics, banking, aviation, and sensor development.
We characterize in-situ the adhesion of surface micromachined polysilicon beams subject to controlled humidity ambients. Beams were freed by supercritical CO2 drying. Consistent adhesion results were obtained using a post-treatment in an oxygen plasma which rendered the microbeams uniformly hydrophilic. Individual beam deformations were measured by optical interferometry after equilibration at a given relative humidity (RH). Validation of each adhesion measurement was accomplished by comparing the deformations with elasticity theory. The data indicates that adhesion increases exponentially with RH from 30% to 95%, with values from 1 mJ/m2 to 50 mJ/m2. Using the Kelvin equation, we show that the data should be independent of RH if a smooth interface is considered. By modeling a rough interface consistent with atomic force microscopy (AFM) data, the exponential trend is satisfactorily explained.
Interferometric fringe maps are generated by accurately registering a pair of complex SAR images of the same scene imaged from two very similar geometries, and calculating the phase difference between the two images by averaging over a neighborhood of pixels at each spatial location. The phase difference (fringe) map resulting from this IFSAR operation is then unwrapped and used to calculate the height estimate of the imaged terrain. Although the method used to calculate interferometric fringe maps is well known, it is generally executed in a post-processing mode well after the image pairs have been collected. In that mode of operation, there is little concern about algorithm speed and the method is normally implemented on a single processor machine. This paper describes how the interferometric map generation is implemented on a distributed-memory parallel processing machine. This particular implementation is designed to operate on a 16 node Power-PC platform and to generate interferometric maps in near real-time. The implementation is able to accommodate large translational offsets, along with a slight amount of rotation which may exist between the interferometric pair of images. If the number of pixels in the IFSAR image is large enough, the implementation accomplishes nearly linear speed-up times with the addition of processors.
We describe two methods of combining two-pass RADARSAT interferometric phase maps with existing DTED (digital terrain elevation data) to produce improved terrain height estimates. The first is a least-squares estimation procedure that fits the unwrapped phase data to a phase map computed from the DTED. The second is a filtering technique that combines the interferometric height map with the DTED map based on spatial frequency content. Both methods preserve the high fidelity of the interferometric data.
In this paper we review the present status of z-pinches, and predict what the future holds. Although nobody can predict the future, the past 30 years have taught us some lessons that can be applied to the next 30 years.
Modern software development methods combined with key generalizations of standard computational algorithms enable the development of a new class of electromagnetic modeling tools. This paper describes current and anticipated capabilities of a frequency domain modeling code, EIGER, which has an extremely wide range of applicability. In addition, software implementation methods and high performance computing issues are discussed.
Proceedings - International Carnahan Conference on Security Technology
Garcia, M.L.
The Southwest Surety Institute was formed in June, 1996 by Arizona State University (ASU), New Mexico Institute of Mining and Technology (NM Tech), New Mexico State University (NMSU), and Sandia National Laboratories (SNL) to provide new educational programs in Security Engineering. This is the first science-based program of its kind in the United States, directed at educating Security Engineers to help government and industry address their security needs. Current courses include security system design, evaluation, principles, and technology, the criminal justice system, and each member brings a unique educational capability to the institute. NMSU provides a security technology minor, merging programs in Criminal Justice and Electronics Technology. NM Tech has a formidable explosives testing and evaluation facility. ASU is developing a masters program in Security Engineering at their School of Technology located on a new campus in Mesa, Arizona. The Sandia National Laboratories security system design and evaluation process forms the basis for the security engineering curricula. In an effort to leverage the special capabilities of each university, distance education will be used to share courses among institute members and eventually with other sites across the country. The Institute will also pursue research and development funding in the areas of physical security information security, computer modeling and analysis, and counter-terrorist technology. Individual Institute members are currently working with sponsors from government and industry in areas such as counter-terrorism, microelectronics, banking, aviation, and sensor development.
The implementation of a backscattered x-ray landmine detection system has been demonstrated in laboratories at both Sandia National Laboratories (SNL) and the University of Florida (UF). The next step was to evaluate the modality by assembling a system for field work. To assess the system's response to a variety of objects, buried plastic and metal antitank landmines, surface plastic antipersonnel landmines, and surface metal fragments were used as targets. The location of the test site was an unprepared field at SNL. The x-ray machine used for the field test system was an industrial x-ray machine which was operated at 150 kV and 5 mA and collimated to create a 2 cm diameter x-ray spot on the soil. The detectors used were two plastic scintillation detectors: one collimated (30 cm×30 cm active area) to respond primarily to photons that have undergone multiple collision and the other uncollimated (30 cm×7.6 cm active area) to respond primarily to photons that have had only one collision. To provide motion, the system was mounted on a gantry and rastered side-to-side using a computer-controlled stepper motor with a come-along providing the forward movement. Data generated from the detector responses were then analyzed to provide the images and locations of landmines. A new analysis method that increases resolution was used. Changing from the lab environment to the field did not decrease the system's ability to detect buried or obscured landmines. The addition of rain, blowing dust, rocky soil and native plant-life did not lower the system's resolution or contrast for the plastic or the metal landmines. Concepts for a civilian mine detection system based on this work using commercial off the shelf (COTS) equipment were developed.
A chemical solution powder synthesis technique has been developed that produces fine, uniform powders of lead magnesium niobate (PMN) with 60 to 80 nm crystallite size. The synthesis technique was based on the dissolution of lead acetate and alkoxide precursors in acetic acid followed by precipitation with oxalic acid/propanol solutions. Lead magnesium niobate ceramics fabricated from these chemically derived powders had smaller, more uniform grain size and higher dielectric constants than ceramics fabricated from mixed oxide powders that were processed under similar thermal conditions. Chem-prep PMN dielectrics with peak dielectric constants greater than 22,000 and polarizations in excess of 29 μC/cm2 were obtained for 1100 °C firing treatments. Substantial decreases in dielectric constant and polarization were measured for chemically prepared PMN ceramics fired at lower temperatures, consistent with previous work on mixed oxide materials.
The paper presents the history of safety devices used in nuclear weapons from the early days of separables to the latest advancements in MicroElectroMechanical Systems (MEMS). Although the paper focuses on devices, the principles of Enhanced Nuclear Detonation Safety implementation will also be presented.
Given a complete undirected graph with non-negative costs on the edges, the 2-Edge Connected Subgraph Problem consists in finding the minimum cost spanning 2-edge connected subgraph (where multiedges are allowed in the solution). A lower bound for the minimum cost 2-edge connected subgraph is obtained by solving the linear programming relaxation for this problem, which coincides with the subtour relaxation of the traveling salesman problem when the costs satisfy the triangle inequality. The simplest fractional solutions to the subtour relaxation are the (Formula presented)-integral solutions in which every edge variable has a value which is a multiple of (Formula presented). We show that the minimum cost of a 2-edge connected subgraph is at most four-thirds the cost of the minimum cost (Formula presented)-integral solution of the subtour relaxation. This supports the long-standing (Formula presented) Conjecture for the TSP, which states that there is a Hamilton cycle which is within (Formula presented) times the cost of the optimal subtour relaxation solution when the costs satisfy the triangle inequality.
The need for advanced (electronic) ceramic components with smaller size, greater functionality, and enhanced reliability requires the ability to integrate electronic ceramics in complex 3-D architectures. However, traditional tape casting and screen printing approaches are poorly suited to the requirements of rapid prototyping and smalI-lot manufacturing. To address this need, we are developing a direct-write approach for fabricating highly integrated, multilayer components using a micropen to deposit slurries in precise patterns. This approach provides the ability to fabricate multifunctional, multimaterial integrated ceramic components (MMICCs) in an agile and rapid way, and has been used to make integrated passive devices such RC filters, inductors, and voltage transformers.
All systems, regardless of how carefully they have been constructed, suffer failures. This paper focuses on developing a formal understanding of failure with respect to system implementations. Furthermore, we would like the system design process to be able to leverage off of this understanding. It is important to deal with failures in a system context, rather than a priori limiting the solution to a particular technology, such as software alone. Our approach is limited to the class of systems that can be modeled by hybrid finite state machines (HFSMs) as described V.L. Winter. The purpose of this paper is to lay out a process, or framework, that can aid in identification and characterization of techniques for dealing with the different types of system threats. This framework leads naturally to a taxonomy of technologies and strategies for dealing with the various types of threats. In this process technologies are used to identify a priority list of technical capabilities for dealing with threats. The technologies are prioritized according to their analyzability and predictability. Strategies are then used to identify specific implementations that are best suited to dealing with the threat.
High-energy pulsed-power devices routinely access field strengths above those at which broad-area, cathode-initiated, high-voltage vacuum-breakdown occur (> le7 - 3e7 V/m). Examples include magnetically-insulated-transmission-lines and current convolutes, high-current-density electron and ion diodes, high-power microwave devices, and cavities and other structures for electrostatic and RF accelerators. Energy deposited in anode surfaces may exceed anode plasma thermal-desorption creation thresholds on the time-scale of the pulse. Stimulated desorption by electron or photon bombardment can also lead to plasma formation on electrode or insulator surfaces. Device performance is limited above these thresholds, particularly in pulselength and energy, by the formation and expansion of plasmas formed primarily from electrode contaminants. Insitu conditioning techniques to modify and eliminate the contaminants through multiple high-voltage pulses, low base pressures, RF discharge cleaning, heating, surface coatings, and ion- and electron-beam surface treatment allow access to new regimes of performance through control of plasma formation and modification of the plasma properties. Experimental and theoretical progress from a variety of devices and small scale experiments with a variety of treatment methods will be reviewed and recommendations given for future work.
The von Mises stress is often used as the metric for evaluating design margins, particularly for structures made of ductile materials. For deterministic loads, both static and dynamic, the calculation of von Mises stress is straightforward, as is the resulting calculation of reliability. For loads modeled as random processes, the task is different; the response to such loads is itself a random process and its properties must be determined in terms of those of both the loads and the system. This has been done in the past by Monte Carlo sampling of numerical realizations that reproduce the second order statistics of the problem. Here, we present a method that provides analytic expressions for the probability distributions of von Mises stress which can be evaluated efficiently and with good precision numerically. Further, this new approach has the important advantage of
Geologic, and historical well failure, production, and injection data were analyzed to guide development of three-dimensional geomechanical models of the Belridge Diatomite Field, California. Time-dependent reservoir pressure fields that were calculated from three-dimensional finite difference reservoir simulations were input into three-dimensional nonlinear finite element geomechanical simulations. In general, the simulations suggest the three types of casing damage observed, and show that although water injection has mitigated surface subsidence, it can, under some circumstances, increase the lateral gradients in effect stress, that in turn can accelerate subsurface horizontal motions.
The second operational test of the String Thermionic Assembly Research Testbed -- Re-START -- was carried out from June 9 to June 14, 1997. This test series was designed to help qualify and validate the designs and test methods proposed for the Integrated Solar Upper Stage (ISUS) power converters for use during critical evaluations of the complete ISUS bimodal system during the Engine Ground Demonstration (EGD). The test article consisted of eight ISUS prototype thermionic converter diodes electrically connected in series.
Several metal macrocyclic complexes were synthesized for use as catalysts in fuel cells. An initial evaluation of their ability to catalyze the fuel cell reactions were completed. Based on this initial evaluation, one metal macrocyclic catalyst was selected and long-term stability testing in a fuel cell was initiated. The fuel cell employing this catalyst was operated continuously for one year with little signs of catalyst degradation. The effect of synthetic reformates on the performance of the catalyst in the fuel cell environment also demonstrated high tolerance of this catalyst for common contaminants and poisons.
It is shown that dissolutive wetting initially yields a metastable equilibrium. A compact model for the kinetics of approach to this metastable state is described. The technique for constructing these kinetics stems from the early work of Onsager and begins with a relationship for the entropy production. From this, a coupled set of nonlinear, ordinary differential equations can be written directly. The equations are solved numerically for the wetted area and compared with experimental data. The model captures many of the subtle complexities of dissolutive wetting such as multiple metastable states. Sessile drop experiments involving a variety of Bi-Sn alloys on solid Bi substrates were performed. Substrates prepared from small and large-grained polycrystals and single crystals were used to measure equilibrium and metastable contact angles and estimate the surface tension and equilibrium contact angle of the solid-liquid interface. The substrates were also used to investigate the coupling of the dissolution and wetting processes and to investigate the effect of substrate grain size on wetting. It was determined that the equilibrium wetting geometry is independent of linear scale and that grain size has little influence on wetting or dissolution in the Bi-Sn system. To investigate the atomic behavior of liquids at interfaces during wetting, the authors simulated wetting in the Ag-Cu system using molecular dynamics with atomic potentials and observed both atomic dynamics and structural correlations of the liquid-solid interface. The authors found that spreading is prompted by interactions between the liquid and the substrate surface that cause the liquid layer in contact with the substrate to take on some of the symmetry of the substrate surface and result in the formation of a liquid monolayer that extends beyond the major part of the liquid droplet.
This report summarizes the development of in situ optical photoreflectance as a tool for measuring impurity concentrations in compound semiconductors. The authors have successfully explored the use of photoreflectance as an in situ tool for measuring n-type doping levels in metal-organic chemical vapor deposition (MOCVD) grown GaAs materials. The technique measures phase and frequency shifts in Franz-Keldysh oscillations measured on uniformly doped thin films. Doping concentrations from 5 {times} 10{sup 16} to 1 {times} 10{sup 18} can be measured at temperatures below 130 C. A method has been developed to include photoreflectance as the last step in the pre-growth in situ calibration procedure for MOCVD thin film structures. This combined capability now enables one to rapidly and accurately determine growth rates, chemical composition, and doping levels necessary to generate a recipe to fabricate complex optoelectronic compound semiconductor devices.
The W88 Integrated Circuit Shelf Life Program was created to monitor the long term performance, reliability characteristics, and technological status of representative WR ICs manufactured by the Allied Signal Albuquerque Microelectronics Operation (AMO) and by Harris Semiconductor Custom Integrated Circuits Division. Six types of ICs were used. A total of 272 ICs entered two storage temperature environments. Electrical testing and destructive physical analysis were completed in 1995. During each year of the program, the ICs were electrically tested and samples were selected for destructive physical analysis (DPA). ICs that failed electrical tests or DPA criteria were analyzed. Fifteen electrical failures occurred, with two dominant failure modes: electrical overstress (EOS) damage involving the production test programs and electrostatic discharge (ESD) damage during analysis. Because of the extensive handling required during multi-year programs like this, it is not unusual for EOS and ESD failures to occur even though handling and testing precautions are taken. The clustering of the electrical test failures in a small subset of the test operations supports the conclusion that the test operation itself was responsible for many of the failures and is suspected to be responsible for the others. Analysis of the electrical data for the good ICs found no significant degradation trends caused by the storage environments. Forty-six ICs were selected for DPA with findings primarily in two areas: wire bonding and die processing. The wire bonding and die processing findings are not surprising since these technology conditions had been documented during manufacturing and were determined to present acceptable risk. The current reliability assessment of the W88 stockpile assemblies employing these and related ICs is reinforced by the results of this shelf life program. Data from this program will aid future investigation of 4/3 micron or MNOS IC technology failure modes.
New techniques have been recently developed that allow unstructured, free meshes to be embedded into standard 3-dimensional, rectilinear, finite-difference time-domain grids. The resulting hybrid-grid modeling capability allows the higher resolution and fidelity of modeling afforded by free meshes to be combined with the simplicity and efficiency of rectilinear techniques. Integration of these new methods into the full-featured, general-purpose QUICKSILVER electromagnetic, Particle-In-Cell (PIC) code provides new modeling capability for a wide variety of electromagnetic and plasma physics problems. To completely exploit the integration of this technology into QUICKSILVER for applications requiring the self-consistent treatment of charged particles, this project has extended existing PIC methods for operation on these hybrid unstructured/rectilinear meshes. Several technical issues had to be addressed in order to accomplish this goal, including the location of particles on the unstructured mesh, adequate conservation of charge, and the proper handling of particles in the transition region between structured and unstructured portions of the hybrid grid.
Modifications to the constitutive model used to describe the deformation of crushed salt are presented in this report. Two mechanisms--dislocation creep and grain boundary diffusional pressure solutioning--defined previously but used separately are combined to form the basis for the constitutive model governing the deformation of crushed salt. The constitutive model is generalized to represent three-dimensional states of stress. New creep consolidation tests are combined with an existing database that includes hydrostatic consolidation and shear consolidation tests conducted on Waste Isolation Pilot Plant and southeastern New Mexico salt to determine material parameters for the constitutive model. Nonlinear least-squares model fitting to data from the shear consolidation tests and a combination of the shear and hydrostatic consolidation tests produced two sets of material parameter values for the model. The change in material parameter values from test group to test group indicates the empirical nature of the model but demonstrates improvement over earlier work with the previous models. Key improvements are the ability to capture lateral strain reversal and better resolve parameter values. To demonstrate the predictive capability of the model, each parameter value set was used to predict each of the tests in the database. Based on the fitting statistics and the ability of the model to predict the test data, the model appears to capture the creep consolidation behavior of crushed salt quite well.
WIPP Salado Hydrology Program Data Report {number_sign}3 presents hydrologic data collected during permeability testing, coupled permeability and hydrofracture testing, and gas-threshold-pressure testing of the Salado Formation performed from November 1991 through October 1995. Fluid-pressure monitoring data representing August 1989 through May 1995 are also included. The report presents data from the drilling and testing of three boreholes associated with the permeability testing program, nine boreholes associated with the coupled permeability and hydrofracture testing program, and three boreholes associated with the gas-threshold-pressure testing program. The purpose of the permeability testing program was to provide data with which to interpret the disturbed and undisturbed permeability and pore pressure characteristics of the different Salado Formation lithologies. The purpose of the coupled permeability and hydrofracture testing program was to provide data with which to characterize the occurrence, propagation, and direction of pressure induced fractures in the Salado Formation lithologies, especially MB139. The purpose of the gas-threshold-pressure testing program was to provide data with which to characterize the conditions under which pressurized gas displaces fluid in the brine-saturated Salado Formation lithologies. All of the holes were drilled from the WIPP underground facility 655 m below ground surface in the Salado Formation.
This report describes the methodology for using a genetic programming model to develop tracking behaviors for autonomous, microscale robotic vehicles. The use of such vehicles for surveillance and detection operations has become increasingly important in defense and humanitarian applications. Through an evolutionary process similar to that found in nature, the genetic programming model generates a computer program that when downloaded onto a robotic vehicle`s on-board computer will guide the robot to successfully accomplish its task. Simulations of multiple robots engaged in problem-solving tasks have demonstrated cooperative behaviors. This report also discusses the behavior model produced by genetic programming and presents some results achieved during the study.
In this report the analysis of a micro-scale pump is described. This micro-pump uses active control to produce a distributed body force in a fluid micro-channel. The desired effect of this body force is to drive fluid through the channel. Limitations, assumptions, and design parameters are discussed. The mathematical analysis of pump dynamics is explained in detail. A perturbation analysis is used on the equations of mass, momentum and state to produce equations of motion for first and second order effects. The first order effects are described by linear wave motion in the fluid and are found by using integral equation methods. The second order effects are driven by body forces resulting from first order effects. Thus, by controlling the production of wave motion in the channel, second order excitation can also be controlled. This report is all theory and therefore needs experimental validation. Although many of the assumptions used in this report have been used elsewhere in the literature and have been found to be sufficient, there are many aspects of the problem which have been left unresolved. In particular, flow separation in the fluid channel is a critical problem. If the fluid does not separate, pumping will occur through the channel, however, if internal or external forces are not sufficient to stop separation, this type of pump will not function.
In this paper, we will discuss the use of z-pinch sources for shock wave studies at multi-Mbar pressures. Experimental plans to use the technique for absolute shock Hugoniot measurements are discussed. Recent developments have demonstrated the use of pulsed power techniques for producing intense radiation sources (Z pinches) for driving planar shock waves in samples with spatial dimensions significantly larger than possible with other radiation sources. Initial indications are that using Z pinch sources for producing Planckian radiation sources in secondary hohlraums can be used to drive shock waves in samples with diameters to a few millimeters and thickness approaching one millimeter in thickness. These dimensions provides the opportunity to measure both shock velocity and the particle velocity behind the shock front with accuracy comparable to that obtained with gun launchers. In addition, the peak hohlraum temperatures of nearly 150 eV that are now possible with Z pinch sources result in shock wave pressures approaching 45 Mbar in high impedance materials such as tungsten and 10-15 Mbar in low impedance materials such as aluminum and plastics. In this paper, we discuss the use of Z pinch sources for making accurate absolute EOS measurements in the megabar pressure range.
We have developed a method for encoding phase and amplitude in microscopic computer-generated holograms (microtags) for security applications. Eight-by-eight-cell and 12 x 12-cell phase-only and phase-and-amplitude microtag designs has been exposed in photoresist using the extreme-ultraviolet (13.4 nm) lithography (EUVL) tool developed at Sandia National Laboratories. Using EUVL, we have also fabricated microtags consisting of 150-nm lines arranged to form 300-nm-period gratings. The microtags described in this report were designed for readout at 632.8 nm and 442 nm. The smallest microtag measures 56 {mu}m x 80 {mu}m when viewed at normal incidence. The largest microtag measures 80 by 160 microns and contains features 0.2 {mu}m wide. The microtag design process uses a modified iterative Fourier-transform algorithm to create either phase-only or phase-and-amplitude microtags. We also report on a simple and compact readout system for recording the diffraction pattern formed by a microtag. The measured diffraction patterns agree very well with predictions. We present the results of a rigorous coupled-wave analysis (RCWA) of microtags. Microtags are CD modeled as consisting of sub-wavelength gratings of a trapezoidal profile. Transverse-electric (TE) and TM readout polarizations are modeled. The objective of our analysis is the determination of optimal microtag-grating design parameter values and tolerances on those parameters. The parameters are grating wall-slope angle, grating duty cycle, grating depth, and metal-coating thickness. Optimal microtag-grating parameter values result in maximum diffraction efficiency. Maximum diffraction efficiency is calculated at 16% for microtag gratings in air and 12% for microtag gratings underneath a protective dielectric coating, within fabrication constraints. TM-microtag gratings. Finally, we suggest several additional microtag concepts, such as two-dimensional microtags and pixel-code microtags.
One of the most formidable intelligence challenges existing in the non-proliferation community is the detection of buried targets. The physical parameter that all buried targets share, whether the target is buried armaments, a tunnel or a bunker, is mass. In the case of buried armaments, there is an excess mass (higher density) compared to the surrounding area; for a tunnel or bunker, the mass is missing. In either case, this difference in mass generates a distinct gravitational signature. The Superconducting Gravity Gradiometer project at Sandia worked toward developing an airborne device for the detection of these underground structures.
Monuments, buildings, and works of art constructed of carbonate-based stone (calcite, e.g., limestone and marble) are subject to deterioration resulting from the effects of environmental exposure, granular disintegration, freeze/thaw cycles, and salt recrystallization. This damage can potentially be reversed by the use of mineral-specific chemical passivants and consolidants that prevent hydrolytic attack and mechanical weakening. The treatment strategy combined the use of calcite coupling molecules to passivate the surfaces against new weathering with alkoxysilane strengthening or consolidating layers to arrest physical deterioration. The authors report on the effectiveness of passivating agents designed through a combined approach of modeling their adhesive and passivating properties using computations at the molecular scale and testing those properties using simulated leaching tests, microscopic evaluation, and characterization of mechanical strength. The experimental results indicate that there may be a threshold binding energy for the passivant above which the dissolution rate of calcite is actually enhanced. Passivant/consolidant treatments were identified which showed substantial reductions in the leach rate of calcite exposed to simulated acid rain conditions.
The fields of tolerancing and assembly analysis have depended for decades on ad hoc, shop floor methods. This causes serious problems when subjected toleranced designs to automated, analytical methods. This project attempted to further the formalization and mathematization of tolerancing by extending the concept of the Maximum Material Part. A software system was envisioned that would guide designers in the use of appropriate tolerance specifications and then create software models of Maximum Material Parts from the toleranced nominal parts.