This report evaluates leakage behavior from tritium containment vessels under thermal abuse and combined thermal-mechanical abuse conditions to better understand safety implications for releases occurring in a fire scenario. Surrogate gases were used for all tests in this report. Leakage through the valves from thermal pressurization was observed when heating rates >0.8°C/s were sustained to >300°C. Gas plumes were visualized from vessels that were heated above 260°C and then dropped.
The motivation for the experiments reported here pertains to the siting of Liquefied Natural Gas (LNG) facilities which requires assessing the potential adverse radiant thermal impacts of accidental fires on the public. The objective is to obtain data on jet fires, pool fires, fireballs, and concrete walls that could serve as thermal barriers for model validation. The fuels tested include ethane, ethylene, propane, and isopentane.
This document serves to provide information on all aspects of a system level thermal qualification test including a description of the setup and conduct of a full system fuel fire test in the Thermal Test Complex (TTC) Crosswind Test Facility (XTF). This might be referred to as a “handbook” for future tests. This information is intended to assist technologists and test directors in performing these types of tests in the future.
Development of a radioimaging diagnostic for high-voltage component reliability testing and electrical breakdown computational model validation is described. Radioimaging has its roots in radio astronomy, where aperture synthesis (also known as synthesis imaging) has been utilized for decades to image radio sources far from Earth. Radioimaging as described herein, in contrast, seeks to image radio sources in close proximity to its receivers (i.e., in a laboratory environment). Here it is shown that corona discharge, a non-destructive precursor to catastrophic (thermal) arc discharge, electromagnetically radiates strongly within a 250 kHz – 2.5 GHz bandwidth, and is readily detected and located by postprocessing the received radio signals. The ability of radioimaging to detect both corona and arc discharge (grouped together herein as high voltage breakdown or HVB) makes it a valuable tool for 100% HVB detection in materials, components, and devices, and has the ability to indicate electrical weakness (via corona detection) prior to a destructive arc discharge event. Radioimaging enables HVB to be located both internal and external to dielectric components under test in near-real-time, with multiple and/or extended HVB events located simultaneously. In contrast, existing non-destructive diagnostics (at the time of this writing) either indicate electrical breakdown without resolving failure locations (e.g., current, voltage, and chemical measurements), locate external HVB (e.g., high-speed optical and ultraviolet (UV) measurements or photography), or locate both external and internal HVB but with low fidelity (e.g., a single HVB source can be located by existing time-of-arrival (TOA) UHF or acoustic emissions). Radioimaging instead creates a sequence of high-fidelity images similar to an optical high-speed camera but at radiofrequencies (RF), and is not limited to two-dimensions. Moreover, radioimaging has already served one internal and two external industry customers, the results of which are detailed in this report. The radioimaging results described herein were part of a three-year effort funded by the Sandia Lab Directed Research and Development (LDRD) program within the Radiation, Electromagnetic, High Energy Density Science (REHEDS) investment area.
Underground chemical explosive testing has been conducted at the Nevada National Security Site under the Physics Experiment 1 (PE1) to validate explosive computer modeling and, ultimately, improve the accuracy of subsurface explosive detection. This SAND Report describes the dynamic temperature and pressure measurements within the chamber induced by the chemical explosive for the first of three experiments, PE1-A. The report details the instrumentation used for the experiment, the emplacement of the hardware, and the measured results. Dynamic temperature measurements were accomplished with the use of optical spectrometers and dynamic pressure was measured with a series of high-rated pressure transducers. This report includes details of the design and results of four cavity sensor systems used to measure early-time temperature, early-time pressure, late-time temperature, and late time pressure. The outcomes of PE1-A were used to inform the design of the remaining PE1 series experiments, PE1-B and PE1-DL.
High Energy Arcing Faults (HEAFs) are hazardous events in which an electrical arc leads to the rapid release of energy in the form of heat, vaporized metal, and mechanical force. In Nuclear Power Plants (NPPs), these events are often accompanied by loss of essential power and complicated shutdowns. To confirm the probabilistic risk analysis (PRA) methodology in NUREG/CR-6850, which was formulated based on limited observational data, the NRC led an international experimental campaign from 2014 to 2016. The results of these experiments uncovered an unexpected hazard posed by aluminum components in or near electrical equipment and the potential for unanalyzed equipment failures. Sandia National Laboratories (SNL), in support of the NRC work, collaborated with NIST, BSI, KEMA, and NRC to support the full-scale HEAF test campaign in 2023. SNL provided high speed and real time from visible and infrared video/data of tests that collected data from copper and aluminum busses from switchgears and bus-ducts. Part of SNL work was to place cameras with high-speed data collection capability at different vantage points that provide the NRC a more complete and granular view of the test events.
Although fire events inside nuclear power plants (NPPs) are infrequent, when they occur, they can affect the safe operation of the plant if there is not sufficient protection addressing the risk. As mitigation for fire events, NPPs have comprehensive fire protection systems intended to reduce the likelihood of a fire event and the associated consequences. An electrical arcing fault involving components made of aluminum is one such hazard that could lead to a significant consequence. Because the original evaluation of high-energy arcing faults (HEAF) was performed on components made of copper, there is an interest in understanding the effects of aluminum in these incidents. The nuclear regulatory commission (NRC) has led a series of HEAF experiments at a facility near Philadelphia, PA, in conjunction with the national institute of standards and technology (NIST), European and Japanese partners, and Sandia National Laboratories (SNL). To capture a range of different HEAF events, Sandia has provided high-speed visible and IR videography from multiple angles during this series of experiments. One of the data products provided by Sandia is the combination and synchronization of infrared and visible data from the multiple cameras used in the tests. This multispectral fusion of information (visible, MWIR, and LWIR) allows the customer to visualize the tests and understand when different events happen in the 2 to 4 second duration of a test. The presentation will dissect three experiments and describe the different events occurring during their duration. The presentation will compare the behavior of equipment that contains aluminum components versus the ones containing copper or steel. Finally, data from a switchgear experiment will be presented to complement the bus duct data.
Lifetime-encoded materials are particularly attractive as optical tags, however examples are rare and hindered in practical application by complex interrogation methods. Here, we demonstrate a design strategy towards multiplexed, lifetime-encoded tags via engineering intermetallic energy transfer in a family of heterometallic rare-earth metal-organic frameworks (MOFs). The MOFs are derived from a combination of a high-energy donor (Eu), a low-energy acceptor (Yb) and an optically inactive ion (Gd) with the 1,2,4,5 tetrakis(4-carboxyphenyl) benzene (TCPB) organic linker. Precise manipulation of the luminescence decay dynamics over a wide microsecond regime is achieved via control over metal distribution in these systems. Demonstration of this platform’s relevance as a tag is attained via a dynamic double encoding method that uses the braille alphabet, and by incorporation into photocurable inks patterned on glass and interrogated via digital high-speed imaging. This study reveals true orthogonality in encoding using independently variable lifetime and composition, and highlights the utility of this design strategy, combining facile synthesis and interrogation with complex optical properties.
High Energy Arcing Faults (HEAFs) are hazardous events in which an electrical arc leads to the rapid release of energy in the form of heat, vaporized metal, and mechanical force. In Nuclear Power Plants, these events are often accompanied by loss of essential power and complicated shutdowns. To confirm the probabilistic risk analysis (PRA) methodology in NUREG/CR-6850, which was formulated based on limited observational data, the NRC led an international experimental campaign from 2014 to 2016. The results of these experiments uncovered an unexpected hazard posed by aluminum components in or near electrical equipment and the potential for unanalyzed equipment failures. Sandia National Laboratories (SNL), in support of the NRC work, collaborated with NIST, BSI, KEMA, and NRC to support the full-scale HEAF test campaign in 2022. SNL provided high speed visible and infrared video/data of ten tests that collected data from HEAFs originated on copper and aluminum buses inside switchgears and bus ducts. Part of the SNL scope was to place cameras with high-speed data collection at different vantage points within the test facility to provide NRC a more complete and granular view of the test events.
This report documents an experimental program designed to investigate High Energy Arcing Fault (HEAF) phenomena. The experiments focus on providing data to better characterize the arc to improve the prediction of arc energy emitted during a HEAF event. An open box experiment allow for direct observation of the arc, which allows diagnostic instrumentation to record the phenomenological data needed for better characterization of the arc energy source term. The data collected supports characterization of the arc and arc jet, enclosure breach, material loss, and electrical properties. These results will be used to better characterizing the hazard for improvements in fire probabilistic risk assessment (PRA) realism. The experiments were performed at KEMA Labs located in Chalfont, Pennsylvania. The experimental design, setup, and execution were completed by staff from the NRC, the National Institute of Standards and Technology (NIST), Sandia National Laboratories (SNL) and KEMA Labs. In addition, representatives from the Electric Power Research Institute (EPRI) observed some of the experimental setup and execution. The HEAF experiments were performed between August 22, 2020 and September 18, 2020 on near-identical 51 cm (20 in) cube metal boxes suspended from a Unistrut support structure. The three-phase arcing fault was initiated at the ends of the conductors oriented vertically and located at the center of the box. Either aluminum or copper conductors were used for the conductors. The low-voltage experiments used 1 000 volts AC, while the medium-voltage experiments used 6 900 volts AC consistent with other recently completed experiments. Durations of the experiment ranged from 1 s to 5 s with fault currents ranging from 1 kA to 30 kA. Real-time electrical operating conditions, including voltage, current and frequency, were measured during the experiments. Heat fluxes and incident energies were measured with plate thermometers, radiometers, and slug calorimeters at various locations around the electrical enclosures. The experiments were documented with normal and high-speed videography, infrared imaging and photography.
Photovoltaic (PV) system certifications and codes have been modified to allow 1,500 V products onto the market which facilitate the plant engineering, procurement, and construction; however, the codes inadequately address the increased hazards to people and equipment in a high-voltage, photovoltaic plant that emanate from the rapid release of thermal energy, pressure waves, and electromagnetic interference of an arc-fault event. Existing calculations can contradict one another and are rooted in theory, not in physical testing. For this investigation, a localized arc-plasma model for a cylindrical geometry arc was developed from coupled electrodynamic, thermodynamic, and fluid mechanics equations, that were convolved together based on previous arc-discharge models [1]. The model was developed to assess incident energy, used for determining appropriate personal protective equipment (PPE), as a function of spark-gap current. To validate the model, preliminary experiments were performed at Sandia National Laboratories (SNL) with voltage levels as high as 1,500 V. Further utility-scale PV experiments were also conducted with current levels as high as 1,607 A to provide further data. Arc-stability, plasma column spectral features and radiative temperature rise were all evaluated during each respective test to provide radiated power values for validation. Overall preliminary results suggest a logarithmic increase in radiative power between 250 and 2800 W/cm for a current increase from 100 to 300 A.
Field tests of air-copper arcs were completed at a high-voltage, photovoltaic power plant using a simplified, 'arc-in-a-box' geometry to study dc arc-faults. Copper electrodes, 12.7 mm in diameter, were arranged in three configurations and an arc was initiated using < 700 VDCwith applied energy varying from 40-3900 kJ. Constitutive modeling of the arc-discharge predicts arc temperatures much greater than 1000 K. Two diagnostic techniques were fielded to characterize the spectral and thermal emission. Optical emission spectroscopy determined the time-resolved and mean arc temperatures were approximately T_{mean}= 7500 with standard deviations of ± 600 K, and infrared (IR) imaging mapped the mean temperature field, T_{mean}=1500\ \mathrm{K}, of the arc-heated environment.
Field tests of air-copper arcs were completed at a high-voltage, photovoltaic power plant using a simplified, 'arc-in-a-box' geometry to study dc arc-faults. Copper electrodes, 12.7 mm in diameter, were arranged in three configurations and an arc was initiated using < 700 VDCwith applied energy varying from 40-3900 kJ. Constitutive modeling of the arc-discharge predicts arc temperatures much greater than 1000 K. Two diagnostic techniques were fielded to characterize the spectral and thermal emission. Optical emission spectroscopy determined the time-resolved and mean arc temperatures were approximately T_{mean}= 7500 with standard deviations of ± 600 K, and infrared (IR) imaging mapped the mean temperature field, T_{mean}=1500\ \mathrm{K}, of the arc-heated environment.
Photovoltaic (PV) system certifications and codes have been modified to allow 1,500 V products onto the market which facilitate the plant engineering, procurement, and construction; however, the codes inadequately address the increased hazards to people and equipment in a high-voltage, photovoltaic plant that emanate from the rapid release of thermal energy, pressure waves, and electromagnetic interference of an arc-fault event. Existing calculations can contradict one another and are rooted in theory, not in physical testing. For this investigation, a localized arc-plasma model for a cylindrical geometry arc was developed from coupled electrodynamic, thermodynamic, and fluid mechanics equations, that were convolved together based on previous arc-discharge models [1]. The model was developed to assess incident energy, used for determining appropriate personal protective equipment (PPE), as a function of spark-gap current. To validate the model, preliminary experiments were performed at Sandia National Laboratories (SNL) with voltage levels as high as 1,500 V. Further utility-scale PV experiments were also conducted with current levels as high as 1,607 A to provide further data. Arc-stability, plasma column spectral features and radiative temperature rise were all evaluated during each respective test to provide radiated power values for validation. Overall preliminary results suggest a logarithmic increase in radiative power between 250 and 2800 W/cm for a current increase from 100 to 300 A.
Time multiplexed spectral images of burning aluminum particles from two experiments using a hyperspectral imaging system (HIS) coupled to a high speed video (HSV) camera were investigated. The first experiment looks at ignited aluminum particles generated by a welding torch that were continuously funneled into the imaging plane of the HISHSV system. The HIS was set to hop between two wavelengths at a rate of 300 frames per second (fps): 485.7 nm, the peak emission of aluminum monoxide, and 502.3nm, the bottom of the same emission peak. The second experiment images ignited AlO from the burn of an aluminized ammonium perchlorate solid propellant hoping between the wavelength of 486.3nm and 480.0nm at 2100 fps.
Pulsed laser irradiation is used to irradiate and mark 13-8 steel and Nitronics 60 parts in order to create observable markings on the surfaces. The best optical contrast ratio between marked regions and unmarked regions is desired for digital image correlation. The contrast is optimized by using pulsed-laser irradiation and varying the laser power, pulse length, and scan speed. X-ray diffraction was used to characterize the laser-irradiated surface, and it was found that oxide formation and surface roughness are responsible for the observed contrast.
