Publications

This report documents an experimental program designed to investigate High Energy Arcing Fault (HEAF) phenomena. The experiments focus on providing data to better characterize the arc to improve the prediction of arc energy emitted during a HEAF event. An open box experiment allow for direct observation of the arc, which allows diagnostic instrumentation to record the phenomenological data needed for better characterization of the arc energy source term. The data collected supports characterization of the arc and arc jet, enclosure breach, material loss, and electrical properties. These results will be used to better characterizing the hazard for improvements in fire probabilistic risk assessment (PRA) realism. The experiments were performed at KEMA Labs located in Chalfont, Pennsylvania. The experimental design, setup, and execution were completed by staff from the NRC, the National Institute of Standards and Technology (NIST), Sandia National Laboratories (SNL) and KEMA Labs. In addition, representatives from the Electric Power Research Institute (EPRI) observed some of the experimental setup and execution. The HEAF experiments were performed between August 22, 2020 and September 18, 2020 on near-identical 51 cm (20 in) cube metal boxes suspended from a Unistrut support structure. The three-phase arcing fault was initiated at the ends of the conductors oriented vertically and located at the center of the box. Either aluminum or copper conductors were used for the conductors. The low-voltage experiments used 1 000 volts AC, while the medium-voltage experiments used 6 900 volts AC consistent with other recently completed experiments. Durations of the experiment ranged from 1 s to 5 s with fault currents ranging from 1 kA to 30 kA. Real-time electrical operating conditions, including voltage, current and frequency, were measured during the experiments. Heat fluxes and incident energies were measured with plate thermometers, radiometers, and slug calorimeters at various locations around the electrical enclosures. The experiments were documented with normal and high-speed videography, infrared imaging and photography.

Photovoltaic (PV) system certifications and codes have been modified to allow 1,500 V products onto the market which facilitate the plant engineering, procurement, and construction; however, the codes inadequately address the increased hazards to people and equipment in a high-voltage, photovoltaic plant that emanate from the rapid release of thermal energy, pressure waves, and electromagnetic interference of an arc-fault event. Existing calculations can contradict one another and are rooted in theory, not in physical testing. For this investigation, a localized arc-plasma model for a cylindrical geometry arc was developed from coupled electrodynamic, thermodynamic, and fluid mechanics equations, that were convolved together based on previous arc-discharge models [1]. The model was developed to assess incident energy, used for determining appropriate personal protective equipment (PPE), as a function of spark-gap current. To validate the model, preliminary experiments were performed at Sandia National Laboratories (SNL) with voltage levels as high as 1,500 V. Further utility-scale PV experiments were also conducted with current levels as high as 1,607 A to provide further data. Arc-stability, plasma column spectral features and radiative temperature rise were all evaluated during each respective test to provide radiated power values for validation. Overall preliminary results suggest a logarithmic increase in radiative power between 250 and 2800 W/cm for a current increase from 100 to 300 A.

Photovoltaic (PV) system certifications and codes have been modified to allow 1,500 V products onto the market which facilitate the plant engineering, procurement, and construction; however, the codes inadequately address the increased hazards to people and equipment in a high-voltage, photovoltaic plant that emanate from the rapid release of thermal energy, pressure waves, and electromagnetic interference of an arc-fault event. Existing calculations can contradict one another and are rooted in theory, not in physical testing. For this investigation, a localized arc-plasma model for a cylindrical geometry arc was developed from coupled electrodynamic, thermodynamic, and fluid mechanics equations, that were convolved together based on previous arc-discharge models [1]. The model was developed to assess incident energy, used for determining appropriate personal protective equipment (PPE), as a function of spark-gap current. To validate the model, preliminary experiments were performed at Sandia National Laboratories (SNL) with voltage levels as high as 1,500 V. Further utility-scale PV experiments were also conducted with current levels as high as 1,607 A to provide further data. Arc-stability, plasma column spectral features and radiative temperature rise were all evaluated during each respective test to provide radiated power values for validation. Overall preliminary results suggest a logarithmic increase in radiative power between 250 and 2800 W/cm for a current increase from 100 to 300 A.

In this investigation a series of small-scale tests were conducted, which were sponsored by the Nuclear Regulatory Commission (NRC) Office of Nuclear Regulatory Research (RES) and performed at Sandia National Laboratories (SNL). These tests were designed to better understand localized particle dispersion phenomena resulting from electrical arcing faults. The purpose of these tests was to better characterize aluminum particle size distribution, rates of production, and morphology (agglomeration) of electrical arc faults. More specifically, this effort characterized ejected particles and high-energy dispersion, where this work characterized HEAF electrical characteristics, particle movement/distributions, and morphology near the arc. The results and measurements techniques from this investigation will be used to inform an energy balance model to predict additional energy from aluminum involvement in the arc fault. The experimental setup was developed based on prior work by KEMA and SNL for phase-to-ground and phase-to-phase electrical circuit faults. The small-scale tests results should not be expected to be scale-able to the hazards associated with full-scale HEAF events. Here, the test voltages will consist of four different levels: 480V, 4160V, 6900V and 10kV, based on those realized in nuclear power plant (NPP) HEAF events.