This paper presents an implemented algorithm that automatically designs fixtures and assembly pallets to hold three-dimensional parts. The designed fixtures rigidly constrain and locate the part, obey task constraints, are robust to part shape variations, are easy to load, and are economical to produce. The algorithm is guaranteed to find the global optimum solution that satisfies these and other pragmatic conditions. We present the results of the algorithm applied to several practical manufacturing problems. For these complex problems the algorithm typically returns initial high-quality fixture designs in less than two minutes, and identifies th global optimum design in just over an hour.
Multichip modules (MCMs) containing power components need a substrate with excellent heat spreading capability both to avoid hot spots and to move dissipated heat toward the system heat sinks. Polycrystalline diamond is an excellent MCM heat spreading substrate but remains several orders of magnitude too expensive and somewhat more difficult to process than conventional mother-board materials. Today`s power MCMs concentrate on moderately priced silicon wafers and aluminum nitride ceramic with their improved thermal conductivity and good thermal expansion match to power semiconductor components, in comparison to traditional alumina and printed wiring board materials. However, even silicon and AlN substrates are challenged by designers` thermal needs. We report on the fabrication of micro-heat pipes embedded in silicon MCM substrates (5{times}5 cm) by the use of micromachined capillary wick structures and hermetic micro-cavities. This passive microstructure results in more than a 5 times improvement in heat spreading capability of the silicon MCM substrate over a large range of power densities and operating temperatures as compared with silicon alone. Thus diamond-like cooling is possible at silicon prices.
This paper describes a study in which HTML style guides were characterized, compared to established HCI style guides, and evaluated against findings from HCI reviews of web paces and applications. Findings showed little consistency among the 21 HTML style guides assessed, with 75% of recommendations appearing in only one style guide. While there was some overlap, only 20% of HTML relevant recommendations from established style guides were found in HTML style guides. HTML style guides emphasized common look and feel, information display, and navigation issues with little mention of many issues prominent in established style guides such as help, message boxes and data entry. This difference is reinforced by other results showing that HTML style guides addressed concerns of web information content pages with much greater success than web-based applications. It is concluded that while the WWW represents a unique HCI environment, development of HTML style guides has been less rigorous, with issues associated with web-based applications largely ignored.
Piezoelectric actuators provide high frequency, force, and stiffness capabilities along with reasonable Stroke limits, all of which can be used to increase performance levels in precision manufacturing systems. This paper describes two examples of embedding piezoelectric actuators in structural components for vibration control. One example involves suppressing the self excited chatter phenomenon in the metal cutting process of a milling machine and the other involves damping vibrations induced by rigid body stepping of a photolithography platen. Finite element modeling and analyses are essential for locating and sizing the actuators and permit further simulation studies of the response of the dynamic system. Experimental results are given for embedding piezoelectric actuators in a cantilevered bar configuration, which was used as a surrogate machine tool structure. These results are incorporated into a previously developed milling process simulation and the effect of the control on the cutting process stability diagram is quantified. Experimental results are also given for embedding three piezoelectric actuators in a surrogate photolithography platen to suppress vibrations. These results demonstrate the potential benefit that can be realized by applying advances from the field of adaptive structures to problems in precision manufacturing.
Electron cyclotron resonance (ECR) etching of GaN in Cl{sub 2}/H{sub 2}/Ar, C1{sub 2}/SF{sub 6}/Ar, BCl{sub 3}/H{sub 2}/Ar and BCl{sub 3}/SF{sub 6}/Ar plasmas is reported as a function of percent H{sub 2} and SF{sub 6}. GaN etch rates were found to be 2 to 3 times greater in Cl{sub 2}/H{sub 2}/Ar discharges than in BCl{sub 3}/H{sub 2}/Ar discharges independent of the H{sub 2} concentration. In both discharges, the etch rates decreased as the H{sub 2} concentration increased above 10%. When SF{sub 6} was substituted for H{sub 2}, the GaN etch rates in BCl{sub 3}-based plasmas were greater than those for the Cl{sub 2}-based discharges as the SF{sub 6} concentration increased. GaN etch rates were greater in Cl{sub 2}/H{sub 2}/Ar discharges as compared to Cl{sub 2}SF{sub 6}/Ar discharges whereas the opposite trend was observed for BCl{sub 3}-based discharges. Variations in surface morphology and near-surface stoichiometry due to plasma chemistries were also investigated using atomic force microscopy and Auger spectroscopy, respectively.
VICTORIA-92 is a mechanistic computer code for analyzing fission product behavior within the reactor coolant system (RCS) during a severe reactor accident. It provides detailed predictions of the release of radionuclides and nonradioactive materials from the core and transport of these materials within the RCS. The modeling accounts for the chemical and aerosol processes that affect radionuclide behavior. Coupling of detailed chemistry and aerosol packages is a unique feature of VICTORIA; it allows exploration of phenomena involving deposition, revaporization, and re-entrainment that cannot be resolved with other codes. The purpose of this work is to determine the attenuation of fission products in the RCS and on the secondary side of the steam generator in an accident initiated by a steam generator tube rupture (SGTR). As a class, bypass sequences have been identified in NUREG-1150 as being risk dominant for the Surry and Sequoyah pressurized water reactor (PWR) plants.
When assembling a product, humans, robots, and other automation employ a variety of tools to manipulate, attach, and test parts and subassemblies. This paper proposes a framework lo represent and reason about geometric accessibility constraints for a wide variety of assembly tools. Central to the framework is a use volume encoding a minimum space that must be free in an assembly state to apply a given tool, and placement constraints on where that volume must be placed relative to the parts on which the tool acts. Determining whether a tool can be applied in a given assembly state is an instance of the FINDPLACE problem. In addition, we present more efficient methods lo integrate the framework into assembly planning. For tools that are applied either before or after their target parts are mated, one method preprocesses a single tool application for all possible states of assembly of a product. For tools applied after their target parts are mated, a complementary method guarantees polynomial-time assembly planning. We describe experiments with an initial implementation of the framework and a library of seven tools.
In a virtual environment with multiple participants, it is necessary that the user`s actions be replicated by synthetic human forms. Whole body digitizers would be the most realistic solution for capturing the individual participant`s human form, however the best of the digitizers available are not interactive and are therefore not suitable for real-time interaction. Usually, a limited number of sensors are used as constraints on the synthetic human form. Inverse kinematics algorithms are applied to satisfy these sensor constraints. These algorithms result in slower interaction because of their iterative nature, especially when there are a large number of participants. To support real-time interaction in a virtual environment, there is a need to generate closed for solutions and fast searching algorithms. In this paper, a new closed form solution for the arms (and legs) is developed using two magnetic sensors. In developing this solution, we use the biomechanical relationship between the lower arm and the upper arm to provide an analytical, non-iterative solution, We have also outlined a solution for the whole human body by using up to ten magnetic sensors to break the human skeleton into smaller kinematic chains. In developing our algorithms, we use the knowledge of natural body postures to generate faster solutions for real-time interaction.
The underlying report for this paper evaluates options for using depleted uranium as shielding materials for transport systems for disposal of vitrified high-level waste (VHLW). In addition, economic analyses are presented to compare costs associated with these options to costs, associated with existing and proposed storage, transport, and diposal capabilities. A more detailed evaluation is provided elsewhere. (Yoshimura et al. 1995.)
This paper discusses the core damage frequency (CDF) insights gained by analyzing the results of the Individual Plant Examinations (IPES) for two groups of plants: boiling water reactor (BWR) 3/4 plants with Reactor Core Isolation Cooling systems, and Westinghouse 4-loop plants. Wide variability was observed for the plant CDFs and for the CDFs of the contributing accident classes. On average, transients-with loss of injection, station blackout sequences, and transients with loss of decay heat removal are important contributors for the BWR 3/4 plants, while transients, station blackout sequences, and loss-of-coolant accidents are important for the Westinghouse 4-loop plants. The key factors that contribute to the variability in the results are discussed. The results are often driven by plant-specific design and operational characteristics, but differences in modeling approaches are also important for some accident classes.
Local public opposition to federal bureaucratic decisions has resulted in public agencies rethinking the role of stakeholders in decision making. Efforts to include stakeholders directly in the decision-making process are on the increase. Unfortunately, many attempts to involve members of the public in decisions involving complex technical issues have failed. A key problem has been defining a meaningful role for the public in the process of arriving at a technical decision. This paper describes a successful effort by Sandia National Laboratories (SNL) in New Mexico to involve stakeholders in an important technical decision associated with its Environmental Restoration (ER) Project. The decision was where to locate a Corrective Action Management Unit (CAMU), a facility intended to consolidate and store wastes generated from the cleanup of hazardous waste sites. A formal priority setting process known as the Laboratory Integration Prioritization System (LIPS) was adapted to provide an approach for involving the public. Although rarely applied to stakeholder participation, the LIPS process proved surprisingly effective. It produced a consensus over a selected site and enhanced public trust and understanding of Project activities.
System Certification is a regulatory concept which is intended to expand the scope of radioactive material transport regulations by allowing alternative means for proving compliance with the requisite standards of safety set out in transport regulations. In practice it may allow more stringent requirements in one aspect of the regulations to be substituted for less stringent application in other areas so long as the safety standard provided by regulation is preserved. The concept is widely perceived as the imposition of operational controls in exchange for relaxation of packaging standards, but that is only one possibility in the spectrum of potential actions under a System Certification provision in IAEA or national regulations.
Sandia has made considerable progress in the past year on the MELCOR code for integrated severe nuclear reactor accident analysis. Actinities for the past year are presented.
The design and analysis of a high brightness electron beam experiment under construction at Sandia National Laboratory is presented. The beam energy is 12 MeV, the current 35-40 kA, the rms radius 0.5 mm, and the pulse duration FWHM 40 ns. The accelerator is SABRE a pulsed inductive voltage adder, and the electron source is a magnetically immersed foilless diode. This experiment has as its goal to stretch the technology to the edge and produce the highest possible electron current in a submillimeter radius beam.
The quality assurance requirements that apply to the effort to achieve safe transportation, storage, and disposal of high-level nuclear waste specify that ``design control`` be applied to design activities. That effort also involves extensive scientific investigation activities to, among other things, develop information that may be used in engineering design activities. Individuals who are charged with the implementation of such quality assurance requirements have come to a variety of conclusions about whether there is any firm linkage between design control and the conduct of scientific investigations. This paper contends that there is a reasonable and necessary linkage between ``design control`` and scientific activities, though not a connection that has traditionally been made and not one addressed in the QA standards for radioactive waste management programs.
The III-V nitride-containing semiconductors InN, GaN, and AIN and their ternary alloys are the focus of extensive research for application to visible light emitters and as the basis for high temperature electronics. Recent advances in ion implantation doping of GaN and studies of the effect of rapid thermal annealing up to 1100{degrees}C are making new device structures possible. Both p- and n-type implantation doping of GaN has been achieved using Mg co-implanted with P for p-type and Si-implantation for n-type. Electrical activation was achieved by rapid thermal anneals in excess of 1000{degrees}C. Atomic force microscopy studies of the surface of GaN after a series of anneals from 750 to 1100{degrees}C shows that the surface morphology gets smoother following anneals in Ar or N{sub 2}. The photoluminescence of the annealed samples also shows enhanced bandedge emission for both annealing ambients. For the deep level emission near 2.2 eV, the sample annealed in N{sub 2} shows slightly reduced emission while the sample annealed in Ar shows increased emission. These annealing results suggest a combination of defect interactions occur during the high temperature processing.
Inclusion of renewable energy sources in national and international energy strategies is a key component of a viable global energy future. The global energy balance is going to shift radically in the near future brought about by significant increases in population in China and India, and increases in the energy intensity of developing countries. To better understand the consequences of such global shifts in energy requirements and to develop appropriate energy strategies to respond to these shifts, we need to look at the factors driving choices among supply options by geopolitical consumers and the impact these factors can have on the future energy mix.
High-speed optoelectronic modulators are becoming increasingly important in microwave applications. These devices are necessarily electrically large and hence require velocity matching of the microwave signal to the light. A design methodology for velocity matched electrodes on doped semiconductor devices will be presented. As an example of a successful device design, experimental results on a >10 bandwidth high-efficiency (>15{degrees}/V/mm) Mach Zehnder interferometer will be presented.
Articles in this issue include ``Molten salt corrosion testing,`` ``Pulsed ion beams for thermal surface treatment: Improved corrosion, wear, and hardness properties at low cost,`` ``Unmasking hidden armaments: Superconducting gravity sensor could find underground weapons, bunkers,`` ``Charbroiled burgers, heterocyclic amines, and cancer: Molecular modeling identifies dangerous mutagens,`` ``Revolutionary airbag offers increased safety options,`` ``EcoSys{sup TM}: an expert system for `Green Design` ``, ``Sandia, salt, and oil: Labs` diagnostics and analysis help maintain vital US oil reserve,`` and ``Automated fixture design speeds development for prototypes and production``.
Drilling is ubiquitous in oil, gas, geothermal, minerals, water well, and mining industries. Drilling and well completion account for 25% to 50% of the cost of producing power from geothermal energy. Reduced drilling costs will reduce the cost of electricity produced from geothermal resources. Undoubtedly, there are concepts for advanced drilling systems that have yet to be studied. However, the breadth and depth of previous efforts in this area almost guarantee that any new efforts will at least initially build on an idea or a variation of an idea that has already been investigated. Therefore, a review of previous efforts, coupled with a characterization of viable advanced drilling systems and the current state of technology as it applies to those systems, provide the basis for this study.
In order to understand and evaluate materials for use in Li ion rechargeable battery electrodes, we have modeled the crystal structures of various Mn oxide and Li Mn oxide compounds. We have modeled the MnO{sub 2} polymorphs and several spinels with intermediate compositions based on the amount of Li inserted into the tetrahedral site. 3-D representations of the structures provide a basis for identifying site occupancies, coordinations, Mn valence, order-disorder, and potentially new dopants for enhanced cathode behavior. XRD simulations of the crystal structures provide good agreement with observed patterns for synthesized samples. Ionic modeling of these materials consists of an energy minimization approach using Coulombic, repulsive, and van der Waals interactions. Modeling using electronic polarizabilities (shell model) allows a systematic analysis of changes in lattice energy, cell volume, and the relative stability of doped structures using ions such as Al, Ti, Ni, and Co.
Several novel polysilanes synthesized by the free-radical hydrosilation of oligomeric polyphenylsilane or poly(p-tert- butylphenylsilane) were examined for lithographic behavior. This recently developed route into substituted polysilanes has allowed for the rational design of a variety of polysilanes with a typical chemical properties such as alcohol and aqueous base solubility. Many of the polysilane resists made could be developed in aqueous sodium carbonate and bicarbonate solutions. These materials represent environmentally friendly polysilane resists in both their synthesis and processing.
Results from a chamber study to characterize emissions from combustion of selected pure energetic materials are presented in this paper. The study was carried out as a part of a comprehensive air pathways risk assessment for a propellant and explosive manufacturing facility that engages in open burning methods for manufacturing waste disposal. Materials selected for emissions characterization in this study included both aluminized and non-aluminized composite propellant, a double base propellant and a plastic bonded explosive. Combustion tests in a specialized chamber revealed very low emissions for gaseous products of incomplete combustion such as carbon monoxide and nitrogen oxides. Analysis of gaseous and aerosol emission products for a pre-selected target analyte list that included both volatile and semi-volatile organics revealed either low or non-detectable emissions for the four energetic types tested. Hydrogen chloride was detected as a major emission product from propellants containing ammonium perchlorate. Results from this work reveal that about one-half of the chlorine in the original material is released as hydrogen chloride. Based on earlier work, the balance of the chlorine emissions is expected to be in the form of chlorine gas.
Analysis of processes used for the production of single crystal turbine components reveals significant shortcomings. Inadequate consideration has been made of the fact the system is cooling dominated and that the amount of cooling tends to increase as the emissive cooling area expands during the process. Experimental evidence suggests that during processing, this increased cooling causes the solidification interface to move away from the baffle and become curved. The motion of the interface results in a decrease in the solidification gradient. The combination of these actions can result in variations in PDAS (primary dendrite arm spacing), grain misalignment and the production of defects. It is shown that despite this tendency, microstructural stabilization may be achieved through the use of the heat of fusion as an internal process heat source.
We present calculations of the specific contact resistance for metals to GaN. The calculations include a correct determination of the Fermi level taking into account the effect of the degenerate doping levels, required in creating tunneling ohmic contacts. Using a recently reported improved WKB approximation suitable in representing the depletion width at the metal-semiconductor interface, and a two band k-p model for the effective masses, specific contact resistance was determined as a function of doping concentration. The specific contact resistance was calculated using the best data available for barrier heights, effective masses and dielectric coefficients for GaN. Because the barrier height at the metal-semiconductor interface has a very large effect on the contact resistance and the available data is sketchy or uncertain, the effect of varying the barrier height on the calculated specific contact resistance was investigated. Further, since the III-V nitrides are being considered for high temperature device applications, the specific contact resistance was also determined as a function of temperature.
Lost circulation is a persistent problem in geothermal drilling and often accounts for a significant fraction of the cost of drilling a typical geothermal well. The US Department of Energy sponsors work at Sandia National Laboratories to develop technology for reducing lost circulation costs. This paper describes a downhole tool that has been developed at Sandia for improving the effectiveness and reducing the cost of cementing operations used to treat lost circulation zones. This tool, known as the drillable straddle packer, is a low-cost, disposable assembly used for isolating a loss zone and directing the flow of cement into the zone. This paper describes the tool concept, hardware design, deployment procedure, laboratory testing, and technical issues addressed during the development process.
Variation of model size as determined by grid density is studied for both model refinement and damage detection. In model refinement 3 it is found that a large model with a fine grid is preferable in order to achieve a reasonable correlation between the experimental response and the finite element model. A smaller model falls victim to the inaccuracies of the finite element method. As the grid become increasing finer, the FE method approaches an accurate representation. In damage detection the FE method is only a starting point. The model is refined with a matrix method which doesn`t retain the FE approximation, therefore a smaller model that captures most of the dynamics of the structure can be used and is preferable.
This paper presents a high bandwidth fiber-optic communication system intended for post accident recovery of weapons. The system provides bi-directional multichannel, and multi-media communications. Two smaller systems that were developed as direct spin-offs of the larger system are also briefly discussed.
To model the shock-induced behavior of porous or damaged energetic materials, a nonequilibrium mixture theory has been developed and incorporated into the shock physics code, CTH. Foundation for this multiphase model is based on a continuum mixture formulation given by Baer and Nunziato. In this nonequilibrium approach, multiple thermodynamic and mechanics fields are resolved including the effects of material relative motion, rate-dependent compaction, drag and heat transfer interphase effects and multiple-step combustion. Benchmark calculations are presented which simulate low-velocity piston impact on a propellant porous bed and experimentally-measured wave features are well replicated with this model. This mixture model introduces micromechanical models for the initiation and growth of reactive multicomponent flow which are key features to describe shock initiation and self-accelerated deflagration-to-detonation combustion behavior. To complement one-dimensional simulation, two dimensional numerical simulations are presented which indicate wave curvature effects due to the loss of wall confinement.
This contribution presents some lessons learned in the development of cooperation and knowledge transfer across the numerous interfaces involved in managing a corporate research laboratory.
Understanding the mechanical behavior of jointed-rock masses is of critical importance to designing and predicting the performance of a potential nuclear waste repositiry. To this end we have studied the frictional sliding between simulated rock joints using phase shifting moire interferometry. Preliminary calibration models were made from stacks of Lexan plates that were sand-blasted to provide a uniform frictional interface. Load was applied monotonically and phase shifted moire fringe patterns were recorded at three different load states. Plots of slip along the interfaces for the model are presented to demonstrate the ability of the photomechanics technique to provide precise measurements of in-plane displacement, and ultimately the slip between the plates.
Computational models for the July, 1994 collision of comet Shoemaker-Levy 9 with Jupiter have provided a framework for interpreting the observational data. Imaging, photometry, and spectroscopy data from ground-based, Hubble Space Telescope, and Galileo spacecraft instruments are consistent with phenomena that were dominated by the generation of incandescent fireballs that were ballistically ejected to high altitudes, where they formed plumes that subsequently collapsed over large areas of Jupiter`s atmosphere. Applications of similar computational models to collisions into Earth`s atmosphere show that a very similar sequence of events should take place for NEO impacts with energies as low as 3 megatons, recurring on 100 year timescales or less. This result suggests that the 1908 Tunguska event was a plume-forming atmospheric explosion, and that some of the phenomena associated with it might be related to the ejection and collapse of a high plume. Hazards associated with plume growth and collapse should be included in the evaluation of the impact threat to Earth, and opportunities should be sought for observational validation of atmospheric impact models by exploiting data already being collected from the natural flux of multi-kiloton to megaton sized objects that constantly enter Earth`s atmosphere on annual to decadal timescales.
The impact of Comet Shoemaker-Levy 9 on Jupiter in July, 1994, was the largest, most energetic impact event on a planet ever witnessed. Because it broke up during a close encounter with Jupiter in 1992, it was bright enough to be discovered more than a year prior to impact, allowing the scientific community an unprecedented opportunity to assess the effects such an event would have. Many excellent observations were made from Earth-based telescopes, the Hubble Space Telescope (HST) and the Galileo spacecraft en route to Jupiter. In this paper, these observations are used in conjunction with computational simulations performed with the CTH shock-physics hydrocode to determine the sizes of the fifteen fragments that made discernible impact features on the planet. To do this, CTH was equipped with a radiative ablation model and a post-processing radiative ray-trace capability that enabled light-flux predictions (often called the impact flash) for the viewing geometries of Galileo and ground-based observers. The five events recorded by Galileo were calibrated to give fragment size estimates. Compared against ground-based and HST observations, these estimates were extended using a least-squares analysis to assess the impacts of the remaining ten fragments. Some of the largest impacts (L, G and K) were greater that 1 km in diameter but the density of the fragments was low, about 0.25 g/cm{sup 3}. The volume of the combined fifteen fragments would make a sphere 1.8 km in diameter. Assuming a pre-breakup density of 0.5 g/cm{sup 3}, the parent body of Shoemaker-Levy 9 had a probable diameter of 1.4 km. The total kinetic energy of all the impacts was equivalent to the explosive yield of 300 Gigatons of TNT.
This contribution addresses requirements for ATM signaling channel authentication. Signaling channel authentication is an ATM security service that binds an ATM signaling message to its source. By creating this binding, the message recipient, and even a third party, can confidently verify that the message originated from its claimed source. This provides a useful mechanism to mitigate a number of threats. For example, a denial of service attack which attempts to tear-down an active connection by surreptitiously injecting RELEASE or DROP PARTY messages could be easily thwarted when authenticity assurances are in place for the signaling channel. Signaling channel authentication could also be used to provide the required auditing information for accurate billing which is impervious to repudiation. Finally, depending on the signaling channel authentication mechanism, end-to-end integrity of the message (or at least part of it) can be provided. None of these capabilities exist in the current specifications.
Crystal lattices are infinite periodic graphs that occur naturally in a variety of geometries and which are of fundamental importance in polymer science. Discrete models of protein folding use crystal lattices to define the space of protein conformations. Because various crystal lattices provide discretizations of the same physical phenomenon, it is reasonable to expect that there will exist ``invariants`` across lattices that define fundamental properties of protein folding process; an invariant defines a property that transcends particular lattice formulations. This paper identifies two classes of invariants, defined in terms of sublattices that are related to the design of algorithms for the structure prediction problem. The first class of invariants is, used to define a master approximation algorithm for which provable performance guarantees exist. This algorithm can be applied to generalizations of the hydrophobic-hydrophilic model that have lattices other than the cubic lattice, including most of the crystal lattices commonly used in protein folding lattice models. The second class of invariants applies to a related lattice model. Using these invariants, we show that for this model the structure prediction problem is intractable across a variety of three-dimensional lattices. It`` turns out that these two classes of invariants are respectively sublattices of the two- and three-dimensional square lattice. As the square lattices are the standard lattices used in empirical protein folding` studies, our results provide a rigorous confirmation of the ability of these lattices to provide insight into biological phenomenon. Our results are the first in the literature that identify algorithmic paradigms for the protein structure prediction problem which transcend particular lattice formulations.
Approximately 13% by volume of the US Department of Energy (DOE) current backlog of radioactive waste is characterized as high-level waste. Transportation of these wastes requires that the waste package have adequate shielding against gamma radiation. This project investigates the radiation shielding performance of titanium and depleted uranium, which have been proposed for use as gamma shielding materials in DOE transportation packages, by experimentally determining their buildup factors. Buildup factors are important in shield heating and radiation damage calculations. A point-isotropic-source type of buildup factor is the most useful for application in the point-kernal approach utilized in many simple shielding codes. The point-kernal method provides reasonable results for cases in which the shield is made of one solid material and the source can be approximated as one homogeneous material. The point-kernal method has been incorporated into a large number of shielding codes treating three-dimensional geometry using buildup factor data in some form. Buildup factors vary with a number of parameters such as the distance of penetration through the attenuating medium; the geometric configuration of the attenuating medium, source and detector position; the composition of the medium; the detector response function; and the energy and direction of emission of the source photons, ideally taken to be monoenergetic and isotropic.
It is likely that the ongoing process to produce the 1996 version of the IAEA Regulation for the Safe Transport of Radioactive Materials, IAEA Safety Series 6(SS 6) will result in a more stringent package qualification standard for air transport of large quantities of radioactive materials (RAM) than is included in the 1990 version. During the process to define the scope of the new requirements there was extensive discussion of their impact on, and application to, fissile material package qualification criteria. Since fissile materials are shipped in a variety of packaging ranging from exempt to Type B, each packaging of each type must be evaluated for its ability to maintain subcriticality both alone and in arrays and in both damaged and undamaged condition. In the 1990 version of SS 6 "damaged" means the condition of a package after it had undergone the "tests for demonstrating the ability to withstand accident conditions in transport," i.e., Type B qualification tests. These tests conditions are typical of severe accidents in surface modes but are less severe than air mode qualification test environments to be applied to Type C packages. As a result, questions arose about the need for a corresponding change in the 1996 SS 6 to define "damaged" to include the Type C test regime for criticality evaluations of fissile packages in air transport.
Intense, pulsed ion beams were used to melt and rapidly resolidify Types 316F, 316L and sensitized 304 stainless steel surfaces to eliminate the negative effects of microstructural heterogeneity on localized corrosion resistance. Anodic polarization curves determined for 316F and 316L showed that passive current densities were reduced and pitting potentials were increased due to ion beam treatment. Type 304 samples sensitized at 600°C for 100 h showed no evidence of grain boundary attack when surfaces were ion beam treated. Equivalent ion beam treatments were conducted with a 6061-T6 aluminum alloy. Electrochemical impedance experiments conducted with this alloy exposed to an aerated chloride solution showed that the onset of pitting was delayed compared to untreated control samples.
Inorganic polycrystalline hydrotalcite, Li2[Al2(OH)6]2·CO3·3H2O, coatings can be formed on aluminum and aluminum alloys by exposure to alkaline lithium carbonate solutions. This process is conducted using methods similar to traditional chromate conversion coating procedures, but does not use or produce toxic chemicals. The coating provides anodic protection and delays the onset of pitting during anodic polarization. Cathodic reactions are also inhibited which may also contribute to corrosion protection. Recent studies have shown that corrosion resistance can be increased by sealing hydrotalcite coated surfaces to transition metal salt solutions including Ce(NO3)3, KMnO4 and Li2MoO4. Results from these studies are also reported.
Water determination in semiconductor process gases is desirable in order to extend the life of gas delivery systems and improve wafer yields. We review our work in applying Fourier transform infrared spectroscopy to this problem, where a 10 ppb detection limit has been demonstrated for water in N2, HCl, and HBr. The potential for optical determination of other contaminants in these gases is discussed. Also, alternative optical spectroscopic approaches are briefly described. Finally, we discuss methods for dealing with interference arising from water in the instrument beam path, yet outside the sample cell.
Liquid properties are measured from the changes they induce in the resonant frequency and damping of thickness-shear mode quartz resonators. A smooth-surfaced resonator viscously entrains the contacting fluid and responds to the density-viscosity product. Separation of density and viscosity is accomplished using two devices: one with a smooth surface and one with a corrugated surface that traps fluid. By observing the difference in stored and dissipated energies in the contacting fluid, its non-Newtonian characteristics can also be determined.
This paper reviews the evolution of polymer electrolytes from the conventional PEO-LiX salt complexes to the more conducting polyphosphazene and copolymers, gelled electrolytes etc. It also reviews the various chemical approaches including modifying PEO to synthesizing complicated polymer architecture. In addition, it discusses the effect of various lithium salts on the conductivity of PEO-based polymers. Charge/discharge and cycle life data of polymer cells containing oxide and chalcogenide cathodes and lithium (Li) anode will be reviewed. Finally, future research directions to improve the electrolyte properties will be presented.
Conference Proceedings - Lasers and Electro-Optics Society Annual Meeting-LEOS
Lear, K.L.
Structure based on aluminum-oxide layers have led to dramatic improvements in VCSELs such as power conversion efficiencies in excess of 50% and threshold currents below 10μA. The low index, insulating aluminum-oxide, formed by selective wet thermal oxidation of AlGaAs, serves as an effective index guide as well as a current injection aperture. This paper presents data on devices with either two aligned apertures above and below the active region or with a single effective aperture above the active region leading to slope efficiencies of up to 1W/A.
Proceedings of SPIE - The International Society for Optical Engineering
Eaton, W.P.; Smith, J.H.
A surface micromachined pressure sensor array has been designed and fabricated. The sensors are based upon deformable, silicon nitride diaphragms with polysilicon piezoresistors. Absolute pressure is detected by virtue of reference pressure cavities underneath the diaphragms. For this type of sensor, design tradeoffs must be made among allowable diaphragm deflection, diaphragm size, and desirable pressure ranges. Several fabrication issues were observed and addressed. Offset voltage, sensitivity, and nonlinearity of 100 μm diameter sensors were measured.
The effect of solvent addition on the phase separation, mechanical properties and thermal stability of silica/siloxane composite materials prepared by in situ reinforcement was examined. The addition of a solvent enhances the miscibility of the reinforcement precursor, a partial hydrolyzate of tetraethoxysilane (TEOS-PH), with the polydimethylsiloxane (PDMS) polymer. As a result, the phase separation at the micron level, termed the large-scale structure, diminished in size. This decrease in particle size resulting from the addition of moderate amounts of solvent was accompanied by an improvement in the mechanical properties. However, solvent addition in the excess of 50 weight percent led to a decrease in mechanical properties even though the large-scale structure continued to diminish in size. Small Angle X-Ray Scattering (SAXS) was used to examine the angstrom level or small-scale structure. This small-scale structure was only affected by the presence of solvent, not the amount. The silica/siloxane composite materials showed the same thermal transition temperatures as the original PDMS material.
Lithium ion rechargeable batteries are predicted to replace Ni/Cd as the workhorse consumer battery. The pace of development of this battery system is determined in large part by the availability of materials and the understanding of interfacial reactions between materials. Lithium ion technology is based on the use of two lithium intercalating electrodes. Carbon is the most commonly used anode material, while the cathode materials of choice have been layered lithium metal chalcogenides (LiMX2) and lithium spinel-type compounds. Electrolytes may be either organic liquids or polymers. Although the first practical use of graphite intercalation compounds as battery anodes was reported in 1981 for molten salt cells and in 1983 for ambient temperature systems, it was not until Sony Energytech announced a new lithium ion intercalating carbon anode in 1990, that interest peaked. The reason for this heightened interest is that these electrochemical cells have the high energy density, high voltage and light weight of metallic lithium, but without the disadvantages of dendrite formation on charge, improving their safety and cycle life. This publication will review recent developments in the field and materials needs that will enhance future prospects for this important electrochemical system.
The preparation of light emitting diodes employing a new class of materials, 5,10-dihetera-5,10-dihydro-indeno[3,2b]indenes, as hole transport agents is described. These materials have been found to be more resistant to degradation by singlet oxygen than a poly(p-phenylene vinylene) (PPV) derivative.
Extensions of the German LIGA process have brought about fabrication capability suitable for cost effective production of precision engineered components. The process attributes allow fabrication of mechanical components which are not capable of being made via conventional subtractive machining methods. Two process improvements have been responsible for this extended capability which involve the areas of thick photoresist application and planarization via precision lapping. Application of low-stress x-ray photoresist has been achieved using room temperature solvent bonding of a preformed photoresist sheet. Precision diamond lapping and polishing has provided a flexible process for the planarization of a wide variety of electroplated metals in the presence of photoresist. Exposure results from the 2.5 GeV National Synchrotron Light Source storage ring at Brookhaven National Laboratory have shown that structural heights of several millimeter and above are possible. The process capabilities are also well suited for microactuator fabrication. Linear and rotational magnetic microactuators have been constructed which use coil winding technology with LIGA fabricated coil forms. Actuator output forces of 1 milliNewton have been obtained with power dissipation on the order of milliWatts. A rotational microdynamometer system which is capable of measuring torque-speed data is also discussed.
Plasma processes for etching and desmear of electronic components and printed wiring boards (PWB) are difficult to predict and control. Non-uniformity of most plasma processes and sensitivity to environmental changes make it difficult to maintain process stability from day to day. To assure plasma process performance, weight loss coupons or post-plasma destructive testing must be used. The problem with these techniques is that they are not real-time methods and do not allow for immediate diagnosis and process correction. These tests often require scrapping some fraction of a batch to insure the integrity of the rest. Since these tests verify a successful cycle with post-plasma diagnostics, poor test results often determine that a batch is substandard and the resulting parts unusable. These tests are a costly part of the overall fabrication cost. A more efficient method of testing would allow for constant monitoring of plasma conditions and process control. Process anomalies should be detected and corrected before the parts being treated are damaged. Real time monitoring would allow for instantaneous corrections. Multiple site monitoring would allow for process mapping within one system or simultaneous monitoring of multiple systems. Optical emission spectroscopy conducted external to the plasma apparatus would allow for this sort of multifunctional analysis without perturbing the glow discharge. In this paper, optical emission spectroscopy for non-intrusive, in situ process control will be explored along with applications of this technique towards process control, failure analysis and endpoint determination.
To verify the excitonic nature of the light-emitting state in PPV, fluorescence intensities and decay lifetimes were investigated as a function of excitation intensity. The results agree with the behavior predicted by the molecular exciton model. In particular, exciton-exciton annihilation causes the fluorescence intensity to saturate and the fluorescence lifetime to shorten at high exciton densities. In addition, the exciton annihilation, and thus diffusion, coefficients are found to be relatively large, even at low temperatures, indicating that exciton migration is important in PPV. These results indicate that the fluorescent (photoluminescent) state in PPV is excitonic in nature. The results argue against the band model where high mobility at reduced temperatures is not expected because the light-emitting species, neutral bipolarons, are associated with large lattice distortions.
Diametral compression strength distributions and the compaction behavior and of irregular shape 150-200 μm ceramic granules and uniform-size 210 μm glass spheres were measured to determine how granule strength variability relates to compaction behavior of granular assemblies. High variability in strength, represented by low Weibull modulus values (m<3) was observed for ceramic granules having a distribution of sizes and shapes, and for uniform-size glass spheres. Compaction pressure data were also analyzed using a Weibull distribution function, and the results were very similar to those obtained from the diametral compression strength tests for the same material. This similarity suggests that it may be possible to model granule compaction using a weakest link theory, whereby an assemblage of granules is viewed as the links of a chain, and failure of the weakest granule (i.e., the weakest link) leads to rearrangement and compaction. Additionally, with the use of Weibull statistics, it appears to be possible to infer the variability in strength of individual granules from a simple pressure compaction test, circumventing the tedious task of testing individual granules.
In ceramic manufacturing processes such as dry-pressing, correlations between applied compacting pressure and resultant powder compact density are essential for defining reliable process conditions for ceramic components. Pressure-density diagrams have been developed as a tool for both process control and for understanding the compaction behavior of different powders. These types of diagrams, however, pertain only to the average properties of a powder compact and do not address a significant issue in powder compaction processes: the formation of density gradients within the compact. Continuum-based mechanics models of varying complexity have addressed the influence of frictional forces acting at the powder-die wall interface which dissipate the applied pressure throughout the compact. Resulting pressure distribution models are then typically coupled with empirical functions relating pressure and density to obtain a green density distribution in the compact. All of these models predict similar trends; however, none predict the distribution with sufficient accuracy to be considered as a design tool for industrial applications.
Because the components of a multiphase flow often exhibit different electrical properties, a variety of probes have been developed to study such flows by measuring impedance in the region of interest. Researchers are now using electric fields to reconstruct the impedance distribution within a measurement volume via Electrical Impedance Tomography (EIT). EIT systems employ voltage and current measurements on the boundary of a domain to create a representation of the impedance distribution within the domain. The development of the Sandia EIT system (S-EIT) is reviewed. The construction of the projection acquisition system is discussed and two specific EIT inversion algorithms are detailed. The first reconstruction algorithm employs boundary element methods, and the second utilizes finite elements. The benefits and limitations of EIT systems are also discussed. Preliminary results are provided.
A flexible, modular manufacturing process for integrating micromechanical and microelectronic devices has been developed. This process embeds the micromechanical devices in an anisotropically etched trench below the surface of the wafer. Prior to microelectronic device fabrication, this trench is refilled with oxide, chemical-mechanically polished, and sealed with a nitride cap in order to embed the micromechanical devices below the surface of the planarized wafer. The feasibility of this technique in a manufacturing environment has been demonstrated by combining a variety of embedded micromechanical structures with a 2 μm CMOS process on 6 inch wafers. A yield of 78% has been achieved on the first devices manufactured using this technique.
New characterization and computational techniques have been developed to evaluate and simulate binder burnout from pressed powder compacts. Using engineering data and a control volume finite element method (CVFEM) thermal model, a nominally one dimensional (1-D) furnace has been designed to test, refine, and validate computer models that stimulate binder burnout assuming a 1-D thermal gradient across the ceramic body during heating. Experimentally, 1-D radial heat flow was achieved using a rod-shaped heater that directly heats the inside surface of a stack of ceramic annuli surrounded by thermal insulation. The computational modeling effort focused on producing a macroscopic model for binder burnout based on continuum approaches to heat and mass conservation for porous media. Two increasingly complex models have been developed that predict the temperature and mass of a porous powder compact as a function of time during binder burnout. The more complex model also predicts the pressure within a powder compact during binder burnout. Model predictions are in reasonably good agreement with experimental data on binder burnout from a 57-65% relative density pressed powder compact of a 94 wt% alumina body containing approx. 3 wt% binder. In conjunction with the detailed experimental data from the prototype binder burnout furnace, the models have also proven useful for conducting parametric studies to elucidate critical material property data required to support model development.
The pressure-compaction response of a spray-dried, 94% alumina powder containing several percent of a polymeric binder was investigated as a function of die diameter and compact aspect ratio. The results show that the die fill density decreases markedly with decreasing die diameter and aspect ratio, while the final green density (at 120 MPa) decreases only slightly under the same conditions. These results suggest that the ratio of the initial compact dimensions to the size of the granules may be much more important than previously considered.
This paper describes an algorithm for determining the optimal placement of a robotic manipulator within a workcell for minimum time coordinated motion. The algorithm uses a simple principle of coordinated motion to estimate the time of a joint interpolated motion. Specifically, the coordinated motion profile is limited by the slowest axis. Two and six degrees of freedom examples are presented. In experimental tests on a FANUC S-800 arm, the optimal placement of the robot can improve the cycle time of a robotic operation by as much as 25%. In high volume processes where the robot motion is currently the limiting factor, this increased throughput can result in substantial cost savings.
The emergence of several rapid prototyping & manufacturing (RP&M) technologies is having a dramatic impact on investment casting. While the most successful of the rapid prototyping technologies are almost a decade old, relatively recent process advances in their application have produced some remarkable success in utilizing their products as patterns for investment castings. Sandia National Laboratories has been developing highly coupled experimental and computational capabilities to examine the investment casting process with the intention of reducing the amount of time required to manufacture castings, and to increase the quality of the finished product. This presentation will begin with process aspects of RP&M pattern production and handling, shell fabrication, burnout, and casting. The emphasis will be on how the use of Stereolithography (SL) or Selective Laser Sintered (SLS) patterns differs from more traditional wax pattern processes. Aspects of computational simulation to couple design, thermal analysis, and mold filling will be discussed. Integration of these topics is probably the greatest challenge to the use of concurrent engineering principles with investment casting. Sandi has conducted several experiments aimed at calibrating computer codes and providing data for input into these simulations. Studied involving materials as diverse as stainless steel and gold have been conducted to determine liquid metal behavior in molds via real time radiography. The application of these experiments to predictive simulations will be described.
Nanosecond Pulsed Power provides the unique capability to deliver high energy and high power at low cost and high efficiency. One important application of this technology is to the generation of intense, high-energy laboratory X-ray sources using magnetically driven implosions. Saturn generates approx.500 kilojoules of x-rays using this process. This paper presents a detailed design concept for a approx.15 MJ laboratory X-ray source and discusses the resultant capabilities for high energy density physics studies.
A novel technique has been used to test the relative low cycle thermal fatigue resistance of different grades of US and Russian beryllium, which is proposed as plasma facing armor for fusion reactor first wall, limiter, and divertor components. A 30 kW electron beam test system was used to sweep the beam spot along one direction at 1 Hz. An in-vacuo fiber optic borescope was used to visually inspect the beryllium surfaces for crack initiation. Good agreement was found between the measured depth of cracks and a 2-D elastic-plastic finite element stress analysis.
The purpose of hazardous and radioactive materials packaging is to enable these materials to be transported without posing a threat to the health or property of the general public. To achieve this aim, regulations in the United States have been written establishing general design requirements for such packagings. While no regulations have been written specifically for mixed waste packaging, regulations for the constituents of mixed wastes, i.e., hazardous and radioactive substances, have been codified by the US Department of Transportation (DOT, 49 CFR 173) and the US Nuclear Regulatory Commission (NRC, 10 CFR 71). The design requirements for both hazardous [49 CFR 173.24 (e)(1)] and radioactive [49 CFR 173.412 (g)] materials packaging specify packaging compatibility, i.e., that the materials of the packaging @d any contents be chemically compatible with each other. Furthermore, Type A [49 CFR 173.412 (g)] and Type B (10 CFR 71.43) packaging design requirements stipulate that there be no significant chemical, galvanic, or other reaction between the materials and contents of the package. Based on these requirements, a Chemical Compatibility Testing Program was developed in the Transportation Systems Department at Sandia National Laboratories (SNL). The program attempts to assure any regulatory body that the issue of packaging material compatibility towards hazardous and radioactive materials has been addressed. This program has been described in considerable detail in an internal SNL document, the Chemical Compatibility Test Plan & Procedure Report (Nigrey 1993).
Sulfuric acid hydrogen peroxide mixtures (SPM) are commonly used in the semiconductor industry to remove organic contaminants from wafer surfaces. This viscous solution is very difficult to rinse off water surfaces. Various rinsing conditions were tested and the resulting residual acid left on the water surface was measured. Particle growth resulting from incomplete rinse is correlated with the amount of sulfur on the wafer surface measured by Time of Flight Secondary Ion Mass Spectroscopy (TOF-SIMS). The amount of sulfur on the wafer structure after the rinse step is strongly affected by the wafer film type and contact angle prior to the SPM clean.
Intercalation anodes of graphite or disordered carbon in rechargeable Li-ion batteries (based on aprotic organic solvents) develop a passivating film during the first intercalation of Li{sup +}. The formation of this film reduces the cycling efficiency and results in excessive consumption of Li{sup +}. The exact nature of this film is not well defined, although there are many similarities in properties to the films that form on Li anodes under similar cycling conditions. In this study we report on characterization studies of films formed during galvanostatic cycling of disordered carbons derived from polymethylacryolintrile (PMAN) in a 1M LiPF{sub 6} solution in ethylene carbonateldimethyl carbonate solution (1:1 by vol.). Complementary tests were also conducted with glass carbon, where intercalation cannot occur. Complex-impedance spectroscopy was the primary measurement technique, supplemented by cyclic voltammetry.
This paper demonstrates a methodology for predicting the service lifetime of wind turbine blades using the high-cycle fatigue data base for typical U.S. blade materials developed by Mandell, et al. (1995). The first step in the analysis is to normalize the data base (composed primarily of data obtained from specialized, relatively small coupons) with fatigue data from typical industrial laminates to obtain a Goodman Diagram that is suitable for analyzing wind turbine blades. The LIFE2 fatigue analysis code for wind turbines is then used for the fatigue analysis of a typical turbine blade with a known load spectrum. In the analysis, a linear damage model, Miner`s Rule, is used to demonstrate the prediction of the service lifetime for a typical wind turbine blade under assumed operating strain ranges and stress concentration factors. In contrast to typical European data, the asymmetry in this data base predicts failures under typical loads to be compressive.
We have investigated whether an in-situ hydrogen or ammonia rf-plasma treatment prior to a PECVD-nitride deposition would promote bulk defect passivation independently of surface effects. We also studied whether the predeposition of a thin silicon-nitride protective layer vbefore performing the plasma treatment would serve to minimize surface damage. We found that for the limited set of deposition conditions in of cells processed using the used five different deposition strategies and compared the resulting cell performance with that investigated so far, the direct deposition of PECVD-nitride produces the best cells on String Ribbon silicon wafers to date, with efficiencies up to 14.5%. Hydrogen and ammonia plasma pretreatments without a protective nitride layer resulted in better bulk passivation, but damaged surfaces. Pretreatments after deposition of the protective layer produced the best surface passivation, but were not effective in passivating the bulk.
Researchers at Plasma Processes Inc. have produced a Functional Gradient Material (FGM) through advanced vacuum plasma spray processing for high heat flux applications. Outlined in this paper are the manufacturing methods used to develop a four component functional gradient material of copper, tungsten, boron, and boron nitride. The FGM was formed with continuous gradients and integral cooling channels eliminating bondlines and providing direct heat transfer from the high temperature exposed surface to a cooling medium. Metallurgical and x-ray diffraction analyses of the materials formed through innovative VPS (vacuum plasma spray) processing are also presented. Applications for this functional gradient structural material range from fusion reactor plasma facing components to missile nose cones to boilers.
This paper investigates the use of artificial neural networks (ANNs) to identify damage in mechanical systems. Two probabilistic neural networks (PNNs) are developed and used to judge whether or not damage has occurred in a specific mechanical system, based on experimental measurements. The first PNN is a classical type that casts Bayesian decision analysis into an ANN framework, it uses exemplars measured from the undamaged and damaged system to establish whether system response measurements of unknown origin come from the former class (undamaged) or the latter class (damaged). The second PNN establishes the character of the undamaged system in terms of a kernel density estimator of measures of system response; when presented with system response measures of unknown origin, it makes a probabilistic judgment whether or not the data come from the undamaged population. The physical system used to carry out the experiments is an aerospace system component, and the environment used to excite the system is a stationary random vibration. The results of damage identification experiments are presented along with conclusions rating the effectiveness of the approaches.
We present a software environment integrating analysis and test based models to support optimal modal test design through a Virtual Environment for Test Optimization (VETO). The VETO assists analysis and test engineers in maximizing the value of each modal test. It is particularly advantageous for structural dynamics model reconciliation applications. The VETO enables an engineer to interact with a finite element model of a test object to optimally place sensors and exciters and to investigate the selection of-data acquisition parameters needed to conduct a complete modal survey. Additionally, the user can evaluate the use of different types of instrumentation such as filters, amplifiers and transducers for which models are available in the VETO. The dynamic response of most of the virtual instruments (including the device under test) are modeled in the state space domain. Design of modal excitation levels and appropriate test instrumentation are facilitated by the VETO`s ability to simulate such features as unmeasured external inputs, A/D quantization effects, and electronic noise. Measures of the quality of the experimental design, including the Modal Assurance Criterion, and the Normal Mode indicator Function are available. The VETO also integrates tools such as Effective Independence and minamac to assist in selection of optimal sensor locations. The software is designed about three distinct modules: (1) a main controller and GUI written in C++, (2) a visualization model, taken from FEAVR, running under AVS, and (3) a state space model and time integration module, built in SIMULINK. These modules are designed to run as separate processes on interconnected machines. MATLAB`s external interface library is used to provide transparent, bidirectional communication between the controlling program and the computational engine where all the time integration is performed.
The experimental data on sorption and solubility of hydrogen isotopes in graphite in a wide ranges of temperature and pressure are reviewed. The Langmuir type adsorption is proposed for the hydrogen -- graphites interaction with taking into account dangling sp{sup 2}{minus}bonds relaxation. Three kinds of traps are proposed: Carbon interstitial loops with the adsorption enthalpy of {minus}4.4 eV/H{sub 2} (Traps l); carbon network edge atoms with the adsorption enthalpy of {minus}2.3 eV/H{sub 2} (Traps 2): Basal planes adsorption sites with enthalpy of +2.43 eV/H{sub 2} (Traps 3). The sorption capacity of every kind of graphite could be described with its own unique set of traps. The number of potential sites for the ``true solubility`` (Traps 3) we assume as 1E+6 appm, or HC=l, but endothermic character of this solubility leads to negligible amount of inventory in comparison with Traps 1 and Traps 2. The irradiation with neutrons or carbon atoms increases the number of Traps 1 and Traps 2. At damage level of {approximately}1 dpa under room temperature irradiation the number of these traps was increased up to 1500 and 5000 appm respectively. Traps 1 and Traps 2 are stable under high temperature annealing.
Last year the USNRC initiated a program at Sandia National Laboratories to determine the potential impact of smoke on advanced safety-related digitial instrumentation. In recognition of the fact that the reliability of safety-related equipment during or shortly after a fire in a nuclear power plant is more risk significant than long-term effects, we are concentrating on short-term failures. We exposed a multiplexer module board to three different types of smoke to determine whether the smoke would affect its operation. The operation of the multiplexer board was halted by one out of the three smoke exposures. In coordination with Oak Ridge National Laboratory, an experimental digital safety system was also smoke tested. The series of tests showed that smoke can cause potentially serious failures of a safety system. Most of these failures were intermittent and showed that smoke can temporarily interrupt communication between digital systems.
Direct observations of atomic motion with the field ion microscope (FIM) are providing detailed information on the mechanisms and energetics by which small clusters migrate across metal surfaces. An important result to emerge from these studies is that the activation energies of surface diffusion for small clusters on fcc(100) surfaces are strongly correlated with their shape. For Rh clusters on Rh(100) this correlation leads to an oscillatory behavior in the cluster mobility as a function of cluster size. For Pt on Rh(100) the activation energy is constant as clusters increase in size from three to five atoms and is also correlated with shape. The atomic-level mechanism involved in cluster diffusion on fcc(100) surfaces is inferred from a comparison of the measured activation energies to previous theoretical calculations.
This paper describes the use of backscattered electron Kikuchi patterns (BEKP) for phase identification in the scanning electron microscope (SEM). The origin of BEKP is described followed by a discussion of detectors capable of recording high quality patterns. In this study a new detector based on charge coupled device technology is described. Identification of unknown phases is demonstrated on prepared and as received sample surfaces. Identification through a combination of energy dispersive x-ray spectrometry (EDS) and BEKP of a Laves phase in a weld in an alloy of Fe-Co-Ni-Cr-Nb and the identification of Pb{sub 2}Ru{sub 2}O{sub 6.5} crystals on PZT is demonstrated. Crystallographic phase analysis of micron sized phases in the SEM is a powerful new tool for materials characterization.
The Trajectory Analysis and Optimization System (TAOS) is software that simulates point--mass trajectories for multiple vehicles. It expands upon the capabilities of the Trajectory Simulation and Analysis program (TAP) developed previously at Sandia National Laboratories. TAOS is designed to be a comprehensive analysis tool capable of analyzing nearly any type of three degree-of-freedom, point-mass trajectory. Trajectories are broken into segments, and within each segment, guidance rules provided by the user control how the trajectory is computed. Parametric optimization provides a powerful method for satisfying mission-planning constraints. Althrough TAOS is not interactive, its input and output files have been designed for ease of use. When compared to TAP, the capability to analyze trajectories for more than one vehicle is the primary enhancement, although numerous other small improvements have been made. This report documents the methods used in TAOS as well as the input and output file formats.
Sandia is modifying the PBFA II accelerator into a dual use facility. While maintaining the present ion-beam capability, we are developing a long-pulse, high-current operating mode for magnetically-driven implosions. This option, called PBFA II-Z, will require new water transmission lines, a new insulator stack, and new magnetically-insulated transmission lines (MITLs). Each of the existing 36, coaxial water pulse-forming sections will couple to a 4.5-{Omega}, bi-plate water-transmission line. The water transmission lines then feed a four-level insulator stack. The insulators are expected to operate at a maximum, spatially-averaged electric field of {approximately}l00 kV/cm. The MITL design is based on the successful biconic Saturn design. The four ``disk`` feeds will each have a vacuum impedance of {approximately}2.0 {Omega}. The disk feeds are added in parallel using a double post-hole convolute at a diameter of 15 cm. We predict that the accelerator will deliver 20 MA to a 15-mg z-pinch load in 100 ns, making PBFA II-Z the most powerful z-pinch driver in the world providing a pulsed power and load physics scaling testbed for future 40-80-MA drivers.
A rationale was developed to determine which technologies a space nuclear reactor technology based program pursue based on the fact that budgets would be limited. A preliminary evaluation was conducted to identify key technical issues and to recommend a prioritized set of candidate research projects that could be undertaken as part of the Defense Nuclear Agency (DNA) program in the near term. The recommendations made have not been adopted formally by the DNA`s Topaz International Program process. (TIP), but serve as inputs to the program plannin process.
A set of ``templates`` was developed for modeling waste glass interactions with cement-based and clay-based matrices. The templates consist of a modified thermodynamic database, and input files for the EQ3/6 reaction path code, containing embedded rate models and compositions for waste glass, cement, and several pozzolanic materials. Significant modifications were made in the thermodynamic data for Th, Pb, Ra, Ba, cement phases, and aqueous silica species. It was found that the cement-containing matrices could increase glass corrosion rates by several orders of magnitude (over matrixless or clay matrix systems), but they also offered the lowest overall solubility for Pb, Ra, Th and U. Addition of pozzolans to cement decreased calculated glass corrosion rates by up to a factor of 30. It is shown that with current modeling capabilities, the ``affinity effect`` cannot be trusted to passivate glass if nuclei are available for precipitation of secondary phases that reduce silica activity.
A series of CO{sub 2} laser welds were made at a constant beam irradiance of 6 MW/cm{sup 2} on 304 stainless steel with travel speeds selected to produce welds with varying levels of weld penetration. Using a Seebeck envelope calorimeter, the net heat input to the part was measured for each weld. It was found that the energy transfer efficiencies varied from 0.29 to 0.86, and decreased at high travel speeds where the weld penetration depth was as shallow as 0.13 mm. The decrease in beam absorption with decreasing weld pool depth is consistent with an absorption mechanism that requires multiple internal reflections within the weld pool. Equations have been developed which conn -ct the keyhole cavity dimensions with the energy transfer efficiency, and correlations with the experimental data have determined the keyhole cavity radius to be 0.1 mm for a focused laser beam with a spot radius of 0.059 mm.
Costs associated with designing and fabricating fixtures may be a significant portion of the total costs associated with a manufacturing task. The software tool, HoldFast, designs optimal fixtures that hold a single workpiece, are easily fabricated, provide rigid constraint and deterministic location of the workpiece, are robust to workpiece shape variations, obey all associated task constraints, and are easy to load and unload. We illustrate the capabilities of HoldFast by designing fixtures for several examples. Fixtures are designed and built for finish-machining and drilling of a cast part for prototype fabrication and mass-production fabrication. A pallet fixture is designed for vertical assembly of a personal cassette player. Another pallet fixture is designed and built that will hold either the personal cassette player or a glue gun during assembly.
A number of physics problems can be modeled by a set of N elements which have pair-wise interactions with one another. A direct solution technique requires computational effort which is O(N{sup 2}). Fast multipole methods (FMM) have been widely used in recent years to obtain solutions to these problems requiring a computational effort of only 0 (N lnN) or O (N). In this paper we present an overview of several variations of the fast multipole method along with examples of its use in solving a variety of physical problems.
The crystalline silico-titanates developed by the Department of Chemical Engineering at Texas A&M University, Sandia National Laboratories and UOP exhibits extremely high ion exchange selectivity for removing cesium from aqueous defense wastes. Based on experimental data and structure studies, a competitive ion exchange model was proposed to predict the ion exchange performance in different simulated waste solutions. The predicted distribution coefficients were within 10% of the experimentally determined values.
In late 1994, Sandia National Laboratories in Albuquerque, New Mexico, (SNL/NM), was instructed by the Department of Energy (DOE) Isotope Production and Distribution Program (IPDP) to examine the feasibility of producing medically useful radioisotopes using the Annular Core Research Reactor (ACRR) and the Hot Cell Facility (HCF). Los Alamos National Laboratory (LANL) would be expected to supply the targets to be irradiated in the ACRR. The intent of DOE would be to provide a capability to satisfy the North American health care system demand for {sup 99}Mo, the parent of {sup 99m}Tc, in the event of an interruption in the current Canadian supply. {sup 99m}Tc is used in 70 to 80% of all nuclear medicine procedures in the US. The goal of the SNL/NM study effort is to determine the physical plant capability, infrastructure, and staffing necessary to meet the North American need for {sup 99}Mo and to identify and examine all issues with potential for environmental impact.
This report presents a two-year LDRD research effort into multisensor data fusion. We approached the problem by addressing the available types of data, preprocessing that data, and developing fusion algorithms using that data. The report reflects these three distinct areas. First, the possible data sets for fusion are identified. Second, automated registration techniques for imagery data are analyzed. Third, two fusion techniques are presented. The first fusion algorithm is based on the two-dimensional discrete wavelet transform. Using test images, the wavelet algorithm is compared against intensity modulation and intensity-hue-saturation image fusion algorithms that are available in commercial software. The wavelet approach outperforms the other two fusion techniques by preserving spectral/spatial information more precisely. The wavelet fusion algorithm was also applied to Landsat Thematic Mapper and SPOT panchromatic imagery data. The second algorithm is based on a linear-regression technique. We analyzed the technique using the same Landsat and SPOT data.
This document describes the processes to be used for creating corporate information systems within the scope of the Integrated Information Services (IIS) Center. Issue B describes all phases of the life cycle, with strong emphasis on the interweaving of the Analysis and Design phases. This Issue B supersedes Issue A, which concentrated on the Analysis and Implementation phases within the context of the entire life cycle. Appendix A includes a full set of examples of the deliverables, excerpted from the Network Database. Subsequent issues will further develop these life cycle processes as we move toward enterprise-level management of information assets, including information meta-models and an integrated corporate information model. The phases described here, when combined with a specifications repository, will provide the basis for future reusable components and improve traceability of information system specifications to enterprise business rules.
The RADTRAN 4 computer code, which calculates estimates of accident dose-risk corresponding to specified transportation scenarios, ascribes doses to potentially exposed members of the public. These persons are modeled as not being evacuated from the affected area for 24 hours following a release of radioactive material. Anecdotal evidence has suggested that this value may be unnecessarily conservative; consequently risk estimates are unnecessarily high. An initial survey of recent trucking accidents, reported in newspapers and other periodicals (1988 through 1994), that involved evacuation of the general population in the affected areas was undertaken to establish the actual time required for such evacuations. Accidents involving hazardous materials other than those which are radioactive (e.g., gasoline, insecticides, other chemicals) but also requiring evacuations of nearby residents were included in the survey. However, the resultant set of sufficiently documented trucking incidents yielded rather sparse data [1]. When the probability density distribution of the truck accident data was compared with that resulting from addition of four other (rail and fixed site) incidents, there was no statistically significant difference between them. Therefore, in order to improve the statistical significance of the data set, i.e., maximize the number of pertinent samples, a search for evacuations resulting from all types of accidents was performed. This resulted in many more references; a set of 48 incidents which could be adequately verified was compiled and merged with the original two data sets for a total of 66 evacuation accounts.
This paper presents a nonlocal analysis of the dynamic damage accumulation processes in brittle solids. A nonlocal formulation of a microcrack based continuum damage model is developed and implemented into a transient dynamic finite element computer code. The code is then applied to the study of the damage accumulation process in a concrete plate with a central hole and subjected to the action of a step tensile pulse applied at opposite edges of the plate. Several finite element discretizations are used to examine the mesh size effect. Comparisons between calculated results based on local and nonlocal formulations are made and nonlocal effects are discussed.
Cables have been identified as critical components requiring detailed technical evaluation for extending the lifetime of Light Water Reactors beyond 40 years. This paper highlights some of the DOE-sponsored cable aging studies currently underway at Sandia. These studies are focused on two important issues: the validity of the often-used Arrhenius thermal aging prediction method and methods for predicting lifetimes in combined thermal-radiation environments. Accelerated thermal aging results are presented for three cable jacket and insulation materials, which indicate that hardening of the outside surface has an Arrhenius temperature dependence and correlates well with reductions in ultimate tensile elongation. This suggests that the indentor approach is a promising NDE technique for cable jacket and unjacketed insulation materials installed in thermally-dominated regions of nuclear power plants.
The 1994 Fernald field characterization demonstration program, hosted by Fernald Environmental Management Project, was established to investigate technologies that are applicable to the characterization and remediation of soils contaminated with uranium. An important part of this effort was evaluating field-screening tools potentially capable of acquiring high-resolution information on uranium contamination distribution in surface soils. Further-more, the information needed to be obtained in a cost- and time-efficient manner. Seven advanced field-screening technologies were demonstrated at a uranium-contaminated site at Fernald, located 29 kilometers northwest of Cincinnati, Ohio. The seven technologies tested were: (1) alpha-track detectors, (2) a high-energy beta scintillometer, (3) electret ionization chambers, (4) and (5) two variants of gamma-ray spectrometry, (6) laser ablation-inductively coupled plasma-atomic emission spectroscopy, and (7) long-range alpha detection. The goals of this field demonstration were to evaluate the capabilities of the detectors and to demonstrate their utility within the US Department of Energy`s Environmental Restoration Program. Identical field studies were conducted using four industry-standard characterization tools: (1) a sodium-iodide scintillometer, (2) a low-energy FIDLER scintillometer, (3) a field-portable x-ray fluorescence detector, and (4) standard soil sampling coupled with laboratory analysis. Another important aspect of this program was the application of a cost/risk decision model to guide characterization of the site. This document is a compilation of raw data submitted by the technologies and converted total uranium data from the 1994 Fernald field characterization demonstration.
Prosperity Games are an outgrowth and adaptation of move/countermove and seminar War Games. Prosperity Games are simulations that explore complex issues in a variety of areas including economics, politics, sociology, environment, education and research. These issues can be examined from a variety of perspectives ranging from a global, macroeconomic and geopolitical viewpoint down to the details of customer/supplier/market interactions in specific industries. All Prosperity Games are unique in that both the game format and the player contributions vary from game to game. This report documents the Environmental Prosperity Game conducted under the sponsorship of the Silicon Valley Environmental Partnership. Players were drawn from all stakeholders involved in environmental technologies including small and large companies, government, national laboratories, universities, environmentalists, the legal profession, finance, and the media. The primary objectives of this game were to: investigate strategies for developing a multi-agency (national/state/regional), one-step regulatory approval process for certifying and implementing environmental technologies and evaluating the simulated results; identify the regulatory hurdles and requirements, and the best approaches for surmounting them; identify technical problems and potential resources (environmental consultants, labs, universities) for solving them. The deliberations and recommendations of these players provided valuable insights as to the views of this diverse group of decision makers concerning environmental issues, including the development, licensing, and commercialization of new technologies.
The LRSTF report for Phase I of its evaluation of low-residue soldering was issued in June 1995. This Appendix summarizes the results of follow-on testing performed in Phase II and compares electrical test results for both phases. Deliberate decisions were made by the LRSTF in Phase I to challenge the design guideline limits in MILSTD-275, Printed Wiring for Electronic Equipment The LRSTF considered this approach to produce a ``worst case`` design and provide useful information about the robustness of LR soldering processes. As such, good design practices were sometimes deliberately violated in designing the LRSTF board. This approach created some anomalies for both LR boards and RMA/cleaned controls. Phase II testing verified that problems that affected both RMA/cleaned and LR boards in Phase I were design related.
This report summarizes the technical progress made in the past three years on CRADA No. 1078, Molecular Engineering of Polymer Alloys. The thrust of this CRADA was to start with the basic ideas of PRISM theory and develop it to the point where it could be applied to modeling of polymer alloys. In this program, BIOSYM, Sandia and the University of Illinois worked jointly to develop the theoretical techniques and numerical formalisms necessary to implement the theoretical ideas into commercial software aimed at molecular engineering of polymer alloys. This CRADA focused on developing the techniques required to make the transition from theory to practice. These techniques were then used by BIOSYM to incorporate PRISM theory and other new developments into their commercial software.
Constitutive models describing the deformation of crushed salt are presented in this report. Ten constitutive models with potential to describe the phenomenological and micromechanical processes for crushed salt were selected from a literature search. Three of these ten constitutive models, termed Sjaardema-Krieg, Zeuch, and Spiers models, were adopted as candidate constitutive models. The candidate constitutive models were generalized in a consistent manner to three-dimensional states of stress and modified to include the effects of temperature, grain size, and moisture content. A database including hydrostatic consolidation and shear consolidation tests conducted on Waste Isolation Pilot Plant and southeastern New Mexico salt was used to determine material parameters for the candidate constitutive models. Nonlinear least-squares model fitting to data from the hydrostatic consolidation tests, the shear consolidation tests, and a combination of the shear and hydrostatic tests produces three sets of material parameter values for the candidate models. The change in material parameter values from test group to test group indicates the empirical nature of the models. To evaluate the predictive capability of the candidate models, each parameter value set was used to predict each of the tests in the database. Based on the fitting statistics and the ability of the models to predict the test data, the Spiers model appeared to perform slightly better than the other two candidate models. The work reported here is a first-of-its kind evaluation of constitutive models for reconsolidation of crushed salt. Questions remain to be answered. Deficiencies in models and databases are identified and recommendations for future work are made. 85 refs.
To properly characterize the transport of contaminants from the sediments beneath the Hanford Site into the Columbia River, a suite of In Situ Permeable Flow Sensors was deployed to accurately characterize the hydrologic regime in the banks of the river. The three dimensional flow velocity was recorded on an hourly basis from mid May to mid July, 1994 and for one week in September. The first data collection interval coincided with the seasonal high water level in the river while the second interval reflected conditions during relatively low seasonal river stage. Two flow sensors located approximately 50 feet from the river recorded flow directions which correlated very well with river stage, both on seasonal and diurnal time scales. During time intervals characterized by falling river stage, the flow sensors recorded flow toward the river while flow away from the river was recorded during times of rising river stage. The flow sensor near the river in the Hanford Formation recorded a component of flow oriented vertically downward, probably reflecting the details of the hydrostratigraphy in close proximity to the probe. The flow sensor near the river in the Ringold Formation recorded an upward component of flow which dominated the horizontal components most of the time. The upward flow in the Ringold probably reflects regional groundwater flow into the river. The magnitudes of the flow velocities recorded by the flow sensors were lower than expected, probably as a result of drilling induced disturbance of the hydraulic properties of the sediments around the probes. The probes were installed with resonant sonic drilling which may have compacted the sediments immediately surrounding the probes, thereby reducing the hydraulic conductivity adjacent to the probes and diverting the groundwater flow away from the sensors.
Cavity type receivers are used extensively in concentrating solar thermal energy collecting systems. The Solar Total Energy Project (STEP) in Shenandoah, Georgia is a large scale field test for the collection of solar thermal energy. The STEP experiment consists of a large field array of solar collectors used to supplement the process steam, cooling and other electrical power requirements of an adjacent knitwear manufacturing facility. The purpose of the tests, conducted for this study, was to isolate and quantify the radiative, conductive, and convective components of total heat loss, and to determine the effects of operating temperature, receiver angle, and aperture size on cavity heat loss. An analytical model for radiative heat loss was developed and compared with two other methods used to determine radiative heat loss. A proposed convective heat loss correlation, including effects of aperture size, receiver operating temperature, and receiver angle is presented. The resulting data is a source to evaluate the STEP measurements.
The light ion impurities C, 0 and H have been implanted or diffused into GaN and related compounds and their effect on the electrical properties of these materials measured by Hall, C-V and SIMS as a function of annealing temperatures from 300--11OO{degree}C. While C in as-grown GaN appears to create an acceptor under MOMBE conditions, implanted C shows no measurable activity. Similarly, implanted 0 does not show any shallow donor activity after annealing at {le}700{degree}C, but can create high resistivity regions (10{sup 6} {Omega}/{open_square}) in GaN, AlInN and InGaN for device isolation when annealed at 500--70O{degree}C. Finally, hydrogen is found to passivate shallow donor and acceptor states in GaN, InN. InAlN and InGaN, with dissociation of the neutral complexes at >450{degree}C. The liberated hydrogen does not leave the nitride films until much higher annealing temperatures (>800{degree}C). Typical reactivation energies are {approximately}2.0 eV for impurity-hydrogen complexes.
This document represents a summary of 58 technologies that are being developed by the Department of Energy`s (DOE`s) Office of Science and Technology (OST) to provide site, waste, and process characterization and monitoring solutions to the DOE weapons complex. The information was compiled to provide performance data on OST-developed technologies to scientists and engineers responsible for preparing Remedial Investigation/Feasibility Studies (RI/FSs) and preparing plans and compliance documents for DOE cleanup and waste management programs. The information may also be used to identify opportunities for partnering and commercialization with industry, DOE laboratories, other federal and state agencies, and the academic community. Each technology is featured in a format that provides: (1) a description, (2) technical performance data, (3) applicability, (4) development status, (5) regulatory considerations, (6) potential commercial applications, (7) intellectual property, and (8) points-of-contact. Technologies are categorized into the following areas: (1) Bioremediation Monitoring, (2) Decontamination and Decommissioning, (3) Field Analytical Laboratories, (4) Geophysical and Hydrologic Characterization, (5) Hazardous Inorganic Contaminant Analysis, (6) Hazardous Organic Contaminant Analysis, (7) Mixed Waste, (8) Radioactive Contaminant Analysis, (9) Remote Sensing,(10)Sampling and Drilling, (11) Statistically Guided Sampling, and (12) Tank Waste.
Non-toxic aqueous foams are being developed by Sandia National Laboratories (SNL) for the National Institute of Justice (NIJ) for use in crowd control, cell extractions, and group disturbances in the criminal justice prison systems. The potential for aspiration of aqueous foam during its use and the resulting adverse effects associated with complete immersion in aqueous foam is of major concern to the NIJ when examining the effectiveness and safety of using this technology as a Less-Than-Lethal weapon. This preliminary study was designed to evaluate the maximum quantity of foam that might be aspirated by an individual following total immersion in an SNL-developed aqueous foam. A.T.W. Reed Breathing simulator equipped with a 622 Silverman cam was used to simulate the aspiration of an ammonium laureth sulfate aqueous foam developed by SNL and generated at expansion ratios in the range of 500:1 to 1000:1. Although the natural instinct of an individual immersed in foam is to cover their nose and mouth with a hand or cloth, thus breaking the bubbles and decreasing the potential for aspiration, this study was performed to examine a worst case scenario where mouth breathing only was examined, and no attempt was made to block foam entry into the breathing port. Two breathing rates were examined: one that simulated a sedentary individual with a mean breathing rate of 6.27 breaths/minute, and one that simulated an agitated or heavily breathing individual with a mean breathing rate of 23.7 breaths/minute. The results of this study indicate that, if breathing in aqueous foam without movement, an air pocket forms around the nose and mouth within one minute of immersion.