This report reviews regulations, codes, and standards to be considered for FCEB operations on airports governing vehicle safety, hydrogen infrastructure, and airport operations. Overall, the review found the existing regulatory framework largely suitable for FCEB operations on airports, with only minor gaps identified pertaining to heavy-duty vehicle fueling, operation and fire safety on airport aprons, and authorization for emergency power use.
This project advanced the development of an active hybrid mooring system integrating experimental testing with numerical simulation to capture complex mooring dynamics not feasible in existing wave basins, including deep-water and shared mooring interactions. Verification testing of the complete hybrid system yielded good agreement in mooring tension and platform translation responses, though discrepancies in platform pitch response indicate that further refinement may be needed in future work.
The HyRAM+ software is an open-source toolkit that provides publicly available models and default input values to enable straightforward and consistent safety assessments for hydrogen and other alternative fuel systems, such as natural gas and propane. The HyRAM+ quantitative risk assessment calculation incorporates annual likelihood of leaks or failures for both compressed gaseous and liquefied flammable fuels, as well as probabilistic models for the effects of heat flux and overpressure. HyRAM
Researchers are exploring adding wave energy converters to existing oceanographic buoys to provide a predictable source of renewable power. A ”pitch resonator” power take-off system has been developed that generates power using a geared flywheel system designed to match resonance with the pitching motion of the buoy. However, the novelty of the concept leaves researchers uncertain about various design aspects of the system. This work presents a novel design study of a pitch resonator to inform design decisions for an upcoming deployment of the system. The assessment uses control co-design via WecOptTool to optimize control trajectories for maximal electrical power production while varying five design parameters of the pitch resonator. Given the large search space of the problem, the control trajectories are optimized within a Monte Carlo analysis to identify optimal designs, followed by parameter sweeps around the optimum to identify trends between the design parameters. The gear ratio between the pitch resonator spring and flywheel are found to be the most sensitive design variables to power performance. The assessment also finds similar power generation for various sizes of resonator components, suggesting that correctly designing for optimal control trajectories at resonance is more critical to the design than component sizing.
This report describes computational modeling in the HyRAM+ software for study of hydrogen behavior in two common scenarios. First, models of unignited plumes exiting a vent stack were considered. It was shown that entrainment and vent backpressure were major factors in plume physics. Second, HyRAM+ was extended to include wind effects on plumes by modifying the plume momentum balance and entrainment modeling. Use of the model showed that plume shape and length changed with wind speed and direction; in all cases, wind causes a shortening of the plume along the streamline. While the no-wind case in HyRAM+ has been validated and the newly developed wind model was fitted to very limited experimental data, more controlled experimental configurations would help validate the models and ensure accurate simulation of hydrogen plume behavior for vent stack releases or in wind.
The Hydrogen Plus Other Alternative Fuels Risk Assessment Models (HyRAM+) software has seen various improvements and additional physics capabilities since validation against experimental data was last published for HyRAM v3.1. Notably, HyRAM+ now includes four models allowing for the calculation of overpressure resulting from vapor cloud explosions from unconfined jet releases. As with the previous HyRAM validation report, validation data was gathered from available published literature and tested against HyRAM+ capabilities. The validation comparisons include tank blowdown, unignited dispersion jet plume, ignited jet flame, and enclosed accumulation and overpressure. The unconfined overpressure calculations in HyRAM+ v5.1.1 generally show good agreement with many of the experimental data sets for all four unconfined overpressure models, though HyRAM+ overpredicts the experimental data for small and cryogenic hydrogen releases. The comparisons for the other HyRAM+ physics models are largely unchanged from the previously published validation report.
Gaseous hydrogen is known to embrittle most steels, including the steels used in natural gas pipelines. As injection of hydrogen into the existing natural gas infrastructure is considered globally by the pipeline industry, the structural integrity of pipelines transporting gaseous hydrogen must be investigated. Hydrogen Extremely Low Probability of Rupture (HELPR) is a publicly available and open-source probabilistic fatigue and fracture mechanics toolkit recently developed at Sandia National Laboratories. HELPR is intended to incorporate the influence of hydrogen into structural integrity assessments of natural gas transmission and distribution infrastructure. HELPR utilizes engineering models, such as those specified in ASME B31.12 and API 579, with relatively low computational costs to perform large sample ensembles, enabling estimation of performance distributions including low probability tail estimates. Leveraging the probabilistic capabilities built into HELPR, the sensitivity of fatigue and fracture calculations to specific modeling parameters on performance margins can be quantified. Through applying HELPR’s probabilistic capabilities to realistic scenarios, the impact of uncertainty in specific model parameter descriptions on performance margins, such as cycles to unstable crack growth or rupture in gaseous hydrogen, can be characterized; this same approach can then be used to assess the impact of reducing uncertainty sources on the resulting performance metrics, margins, and associated risks. A few industry-motivated scenarios are used to demonstrate this approach.
While land-based wind energy has become economically competitive with traditional energy generation sources in the U.S., offshore wind is not. For floating offshore wind this difference is even more substantial where the levelized cost of energy (LCOE) is projected to be around 3-5 times more expensive than land-based wind. The turbine capital costs represent around 50% of the LCOE for land-based wind sites, but the increased system costs for floating offshore wind reduce this to 20%. The platform and mooring costs are the single largest contributor to the LCOE for floating offshore wind where their mass must counteract the overturning moment caused by the turbine’s thrust force. Despite the high costs of the platform and relatively low cost of the turbine, current offshore wind turbines are designed essentially the same as for land-based sites. Reducing the LCOE is the greatest challenge to realize the benefits of sustained development of floating offshore wind in the U.S. Reducing the complicated system costs of floating offshore wind will enable the industry to continue to grow and outpace current projections if reduced cost curves can be reached. The ideal wind energy system would remove all mass and cost that is not directly capturing energy from the wind. For floating offshore wind energy systems, this objective is even more significant as increased mass above the water level must be supported by larger and more expensive floating platforms. For this reason, vertical-axis wind turbines (VAWTs) are ideal for floating offshore sites and have several advantages over horizontal-axis wind turbines (HAWTs) at this scale. Large VAWTs offer opportunities for improved energy capture over HAWTs as single units and with reduced wind plant aerodynamic losses through enhanced wake recovery. Additionally, the platform-level placement of the VAWT drivetrain greatly reduces the demands placed on the floating platform and its mass and cost. The ARCUS vertical-axis wind turbine concept (U.S. 11,421,650 B2) is an iteration beyond traditional Darrieus-type VAWTs that replaces the rigid tower with blades that are bent into shape and held in place with tensioned center supports, like a bow. The ARCUS design has been shown to further decrease the VAWT rotor mass properties, with a 50% reduction over traditional Darrieus VAWTs quantified in the ATLANTIS program. The ARCUS VAWT’s efficient use of material for the rotor and turbine support structures combined with its lowered center of gravity enables a tension-leg platform (TLP) with simplified installation procedures. TLPs have been an emerging platform architecture in the Oil and Gas industry and demonstrated to have the lowest hull mass requirements while maintaining stability with minimal roll and pitch deflections in operation. A 22 MW ARCUS turbine has been designed with a three-column TLP that enables quayside integration of the turbine while maintaining system stability during tow-out and installation and having optimal mass and cost properties. A comprehensive analysis shows the optimal ARCUS TLP system design minimizes LCOE through efficient material usage and increased energy capture to yield a competitive LCOE estimate of $\$$55/MWh. A comparison with a reference HAWT, having the same swept area, quantifies the advantages that helped to produce this improved LCOE for the ARCUS concept: (1) 30% reduction in total turbine mass, (2) 70% reduction in turbine center of gravity, and (3) 45% increase in energy production over what is optimal for a HAWT. Intellectual property has been generated through the ATLANTIS program providing opportunities to further reduce the LCOE and improve the performance of the ARCUS turbine and TLP system, expanding the list of innovations to support commercial development of the ARCUS concept.
Vertical-axis wind turbines (VAWTs) have a long history, with a wide variety of turbine archetypes that have been designed and tested since the 1970s. While few utility-scale VAWTs currently exist, the placement of the generator near the turbine base could make VAWTs advantageous over tradition horizontal-axis wind turbines for floating offshore wind applications via reduced platform costs and improved scaling potential. However, there are currently few numerical design and analysis tools available for VAWTs. One existing engineering toolset for aero-hydro-servo-elastic simulation of VAWTs is the Offshore Wind ENergy Simulator (OWENS), but its current modeling capability for floating systems is non-standard and not ideal. This article describes how OWENS has been coupled to several OpenFAST modules to update and improve modeling of floating offshore VAWTs and discusses the verification of these new capabilities and features. The results of the coupled OWENS verification test agree well with a parallel OpenFAST simulation, validating the new modeling and simulation capabilities in OWENS for floating VAWT applications. These developments will enable the design and optimization of floating offshore VAWTs in the future.
The open-source WecOptTool was developed to make wave energy converter (WEC) control co-design accessible. WecOptTool is based on the pseudo-spectral method which is capable of efficiently dealing with any linear or nonlinear constraints and nonlinear dynamics by solving the WEC optimal control problem in the time domain using a gradient based optimization algorithm. This work1 presents a control co-optimization study of the AquaHarmonics Inc. heaving point absorber WEC sized for ocean deployment to solve practical industry design problems. Components such as the specific type of generator, the hull shape, and the displaced volume are pre-determined. We co-optimize the WEC’s mass versus mooring line pretension in conjunction with the controller. The optimization is subject to the power-take-off (PTO) dynamics and the rated constraints of the components. In particular, the continuous torque rating is implemented as an explicit constraint, a novel approach for WEC optimization. The PTO dynamics are incorporated into the optimization algorithm via a combination of first principle methods (linear drivetrain model) and empirical efficiency maps (electrical generator) represented as a power loss map. This is a practical method applicable to a variety of PTO architectures and transferable to other WECs. A discussion between using an efficiency coefficient versus a power loss map and their implication for the optimization method is presented. This application of WecOptTool represents a real world WEC by combining simplified models with empirical efficiency data. The WEC, as a dynamically coupled, oscillatory system, requires consideration of the time trajectory dependent power loss for optimizing the average electrical power. This objective function, the modelling approach, and the realistic loss terms makes the common practice of artificially penalizing the reactive power needless.
