Publications

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A high-performance computer was used to simulate ninety-six years of operation of a five megawatt wind turbine. Over five million aero-elastic simulations were performed, with each simulation consisting of wind turbine operation for a ten minute period in turbulent wind conditions. These simulations have produced a large database of wind turbine loads, including ten minute extreme loads as well as fatigue cycles on various turbine components. In this paper, the extreme load probability distributions are presented. The long total simulation time has enabled good estimation of the tails of the distributions down to probabilities associated with twenty-year (and longer) return events. The database can serve in the future as a truth model against which design-oriented load extrapolation techniques can be tested. The simulations also allow for detailed examination of the simulations leading to the largest loads, as demonstrated for two representative cases.

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In recent years, increasing deployment of large wind-turbine farms has become an issue of growing concern for the radar community. The large radar cross section (RCS) presented by wind turbines interferes with radar operation, and the Doppler shift caused by blade rotation causes problems identifying and tracking moving targets. Each new wind-turbine farm installation must be carefully evaluated for potential disruption of radar operation for air defense, air traffic control, weather sensing, and other applications. Several approaches currently exist to minimize conflict between wind-turbine farms and radar installations, including procedural adjustments, radar upgrades, and proper choice of low-impact wind-farm sites, but each has problems with limited effectiveness or prohibitive cost. An alternative approach, heretofore not technically feasible, is to reduce the RCS of wind turbines to the extent that they can be installed near existing radar installations. This report summarizes efforts to reduce wind-turbine RCS, with a particular emphasis on the blades. The report begins with a survey of the wind-turbine RCS-reduction literature to establish a baseline for comparison. The following topics are then addressed: electromagnetic model development and validation, novel material development, integration into wind-turbine fabrication processes, integrated-absorber design, and wind-turbine RCS modeling. Related topics of interest, including alternative mitigation techniques (procedural, at-the-radar, etc.), an introduction to RCS and electromagnetic scattering, and RCS-reduction modeling techniques, can be found in a previous report.

Sandia National Laboratories (SNL) and Verdant Power Inc. (VPI) have partnered under a Cooperative Research and Development Agreement (CRADA) to develop a new kinetic hydropower rotor. The rotor features an improved hydrodynamic and structural design which features state-of-the-art technology developed for the wind industry. The new rotor will have higher energy capture, increased system reliability, and reduction of overall cost of energy. This project was divided into six tasks: (1) Composite Rotor Project Planning and Design Specification; (2) Baseline Fatigue Testing and Failure analysis; (3) Develop Blade/Rotor Performance Model; (4) Hydrofoil Survey and Selection; (5) FEM Structural Design; and (6) Develop Candidate Rotor Designs and Prepare Final Report.

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This paper discusses the development of a consistent methodology for mapping one-dimensional distributed beam loads to a three-dimensional shell structure. The resultant force distribution is a linear approximation to the actual aerodynamic pressure distribution but is sufficient to obtain accurate strain and displacement results. The purpose of the mapping technique is to apply more realistic wind loads to the shell model of a wind turbine blade without the need to set up and run expensive computational fluid dynamics or fluid structure interaction problems. Subsequent buckling and stress analysis reveal how this approach compares to other simplified methods of defining the loads. Copyright © 2011 by the American Institute of Aeronautics and Astronautics, Inc.

The blades of a modern wind turbine are critical components central to capturing and transmitting most of the loads experienced by the system. Blades are complex structural items composed of many layers of fiber and resin composite material and typically, one or more shear webs. Simplification of the blade structure into equivalent beams is an important step prior to aeroelastic simulation of the turbine structure. There are a variety of approaches that can be used to reduce the three-dimensional continuum blade structure to a simpler beam representation: two-dimensional cross section analysis, extraction of equivalent properties from three-dimensional blade finite element models and variational asymptotical beam sectional analysis. This investigation provides insight into discrepancies observed in outputs from these three approaches for a real blade geometry. Wind turbine blades of the future will be longer and more flexible as weight is optimized. Innovative large blade designs may present challenges with respect to aeroelastic flutter instabilities. Sensitivity of computed flutter speed with respect to variations in computed beam properties is demonstrated at the end of this paper. Copyright © 2011 by the American Institute of Aeronautics and Astronautics, Inc.

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The aerodynamic performance and aeroacoustic noise sources of a rotor employing flatback airfoils have been studied in field test campaign and companion modeling effort. The field test measurements of a sub-scale rotor employing nine meter blades include both performance measurements and acoustic measurements. The acoustic measurements are obtained using a 45 microphone beamforming array, enabling identification of both noise source amplitude and position. Semi-empirical models of flatback airfoil blunt trailing edge noise are developed and calibrated using available aeroacoustic wind tunnel test data. The model results and measurements indicate that flatback airfoil noise is less than drive train noise for the current test turbine. It is also demonstrated that the commonly used Brooks, Pope, and Marcolini model for blunt trailing edge noise may be over-conservative in predicting flatback airfoil noise for wind turbine applications.

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The principal design drivers in the certification of wind turbine blades are ultimate strength, fatigue resistance, adequate tip-tower clearance, and buckling resistance. Buckling resistance is typically strongly correlated to both ultimate strength and fatigue resistance. A composite shell with spar caps forms the airfoil shape of a blade and reinforcing shear webs are placed inside the blade to stiffen the blade in the flap-wise direction. The spar caps are dimensioned and the shear webs are placed so as to add stiffness to unsupported panel regions and reduce their length. The panels are not the major flap-wise load carrying element of a blade; however, they must be designed carefully to avoid buckling while minimizing blade weight. Typically, buckling resistance is evaluated by consideration of the load-deflection behavior of a blade using finite element analysis (FEA) or full-scale static testing of blades under a simulated extreme loading condition. The focus of this paper is on the use of experimental modal analysis to measure localized resonances of the blade panels. It can be shown that the resonant behavior of these panels can also provide a means to evaluate buckling resistance by means of analytical or experimental modal analysis. Further, panel resonances have use in structural health monitoring by observing changes in modal parameters associated with panel resonances, and use in improving panel laminate model parameters by correlation with test data. In recent modal testing of wind turbine blades, a set of panel modes were measured. This paper will report on the findings of these tests and accompanying numerical and analytical modeling efforts aimed at investigating the potential uses of panel resonances for blade evaluation, health monitoring, and design.

The blades of a modern wind turbine are critical components central to capturing and transmitting most of the load experienced by the system. They are complex structural items composed of many layers of fiber and resin composite material and typically, one or more shear webs. Large turbine blades being developed today are beyond the point of effective trial-and-error design of the past and design for reliability is always extremely important. Section analysis tools are used to reduce the three-dimensional continuum blade structure to a simpler beam representation for use in system response calculations to support full system design and certification. One model simplification approach is to analyze the two-dimensional blade cross sections to determine the properties for the beam. Another technique is to determine beam properties using static deflections of a full three-dimensional finite element model of a blade. This paper provides insight into discrepancies observed in outputs from each approach. Simple two-dimensional geometries and three-dimensional blade models are analyzed in this investigation. Finally, a subset of computational and experimental section properties for a full turbine blade are compared.

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