The principal design drivers in the certification of wind turbine blades are ultimate strength, fatigue resistance, adequate tip-tower clearance, and buckling resistance. Buckling resistance is typically strongly correlated to both ultimate strength and fatigue resistance. A composite shell with spar caps forms the airfoil shape of a blade and reinforcing shear webs are placed inside the blade to stiffen the blade in the flap-wise direction. The spar caps are dimensioned and the shear webs are placed so as to add stiffness to unsupported panel regions and reduce their length. The panels are not the major flap-wise load carrying element of a blade; however, they must be designed carefully to avoid buckling while minimizing blade weight. Typically, buckling resistance is evaluated by consideration of the load-deflection behavior of a blade using finite element analysis (FEA) or full-scale static testing of blades under a simulated extreme loading condition. The focus of this paper is on the use of experimental modal analysis to measure localized resonances of the blade panels. It can be shown that the resonant behavior of these panels can also provide a means to evaluate buckling resistance by means of analytical or experimental modal analysis. Further, panel resonances have use in structural health monitoring by observing changes in modal parameters associated with panel resonances, and use in improving panel laminate model parameters by correlation with test data. In recent modal testing of wind turbine blades, a set of panel modes were measured. This paper will report on the findings of these tests and accompanying numerical and analytical modeling efforts aimed at investigating the potential uses of panel resonances for blade evaluation, health monitoring, and design.
The blades of a modern wind turbine are critical components central to capturing and transmitting most of the load experienced by the system. They are complex structural items composed of many layers of fiber and resin composite material and typically, one or more shear webs. Large turbine blades being developed today are beyond the point of effective trial-and-error design of the past and design for reliability is always extremely important. Section analysis tools are used to reduce the three-dimensional continuum blade structure to a simpler beam representation for use in system response calculations to support full system design and certification. One model simplification approach is to analyze the two-dimensional blade cross sections to determine the properties for the beam. Another technique is to determine beam properties using static deflections of a full three-dimensional finite element model of a blade. This paper provides insight into discrepancies observed in outputs from each approach. Simple two-dimensional geometries and three-dimensional blade models are analyzed in this investigation. Finally, a subset of computational and experimental section properties for a full turbine blade are compared.
Active aerodynamic load control of wind turbine blades has been heavily researched for years by the wind energy research community and shows great promise for reducing turbine fatigue damage. One way to benefit from this technology is to choose to utilize a larger rotor on a turbine tower and drive train to realize increased turbine energy capture while keeping the fatigue damage of critical turbine components at the original levels. To assess this rotor-increase potential, Sandia National Laboratories and FlexSys Inc. performed aero/structural simulations of a 1.5MW wind turbine at mean wind speeds spanning the entire operating range. Moment loads at several critical system locations were post-processed and evaluated for fatigue damage accumulation at each mean wind speed. Combining these fatigue damage estimates with a Rayleigh wind-speed distribution yielded estimates of the total fatigue damage accumulation for the turbine. This simulation procedure was performed for both the turbine baseline system and the turbine system incorporating a rotor equipped with FlexSys active aerodynamic load control devices. The simulation results were post-processed to evaluate the decrease in the blade root flap fatigue damage accumulation provided by the active aero technology. The blade length was increased until the blade root flap fatigue damage accumulation values matched those of the baseline rotor. With the new rotor size determined, the additional energy capture potential was calculated. These analyses resulted in an energy capture increase of 11% for a mean wind speed of 6.5m/s.
The Wind Energy Technology Department at Sandia National Laboratories (SNL) focuses on producing innovations in wind turbine blade technology to enable the development of longer blades that are lighter, more structurally and aerodynamically efficient, and impart reduced loads to the system. A large part of the effort is to characterize the properties of relevant composite materials built with typical manufacturing processes. This paper provides an overview of recent studies of composite laminates for wind turbine blade construction and summarizes test results for three prototype blades that incorporate a variety of material-related innovations.
The Wind Energy Technology Department at Sandia National Laboratories (SNL) focuses on producing innovations in wind turbine blade technology to enable the development of longer blades that are lighter, more structurally and aerodynamically efficient, and impart reduced loads to the system. A large part of the effort is to characterize the properties of relevant composite materials built with typical manufacturing processes. This paper provides an overview of recent studies of composite laminates for wind turbine blade construction and summarizes test results for three prototype blades that incorporate a variety of material-related innovations.
