Optimized designs were achieved using a genetic algorithm to evaluate multi-objective trade space, including Mean-Time-Between-Failure (MTBF) and volumetric power density. This work provides a foundational platform that can be used to optimize additional power converters, such as an inverter for the EV traction drive system as well as trade-offs in thermal management due to the use of different device substrate materials.
In power electronic applications, reliability and power density are a few of the many important performance metrics that require continual improvement in order to meet the demand of today's complex electrical systems. However, due to the complexity of the synergy between various components, it is challenging to visualize and evaluate the effects of choosing one component over another and what certain design parameters impose on the overall reliability and lifetime of the system. Furthermore, many areas of electronics have realized remarkable innovation in the integration of new materials of passive and active components; wide-bandgap semiconductor devices and new magnetic materials allow higher operating temperature, blocking voltage, and switching frequency; all of which enable much more compact power converter designs. However, uncertainty remains in the overall electronics reliability in different design variations. Hence, in order to better understand the relationship between reliability and power density in a power electronic system, this paper utilizes a genetic algorithm (GA) to provide pareto optimal solution sets in a multi-variate trade space that relates the Mean Time Between Failures (MTBF) and volumetric power density for the design of a 5 kW synchronous boost converter. Different designs of the synchronous boost converter based on the variation of the electrical parameters and material types for the passive (input and output capacitors, the boost inductor, and the heatsink) and active components (switches) have been studied. A few candidate designs have been evaluated and verified through hardware experiments.
Power systems with highly flexible architectures (i.e. permitting many configurations) may allow for more economic operation as well as improved reliability and resiliency. The greater number of configurations enable optimization for attaining the former benefit and redundancy for achieving the latter. Flexibility is of great importance in electric ship power systems wherein the system must ensure delivery of power to vital loads. The United States (US) Navy is currently investigating new architectures that enable a greater number of interconnection permutations. Among the new features considered are generators that may supply two buses; this may be done using conventional (single winding set) generators and two rectifiers or a dual wound machine with two rectifiers. In systems supplied by dual-wound machines, buses may not be tied directly but are linked dynamically through the shared generator dynamics. In systems with conventional generation supplying two rectifiers, the two buses are tied through a common AC bus supplying both rectifiers. This paper presents a comparison of these two approaches of supplying two buses from one generator; the evaluation considers issues associated with dynamic coupling through these two candidate architectures, including the coupled response due to faults and systems with pulsed loads. Results are based on analysis, simulation results, and hardware experiment.
This paper describes the design of a very high power density inverter drive module using aggressive high-frequency design methods and multi-objective optimization tools. This work is part of a larger effort to develop electric drive designs with >97% efficiency, power densities of 100 kW/L for the power electronics, and with predicted reliable operation to 300, 000 miles. The approach taken in this work is to develop designs that utilize wide band gap devices (SiC or GaN) and ceramic capacitors to enable high-frequency switching and a compact integrated design. The multi-objective optimization is employed to select key parameters for the design.
Forced oscillations in power systems are of particular interest when they interact and reinforce inter-area oscillations. This paper determines how a previously proposed inter-area damping controller mitigates forced oscillations. The damping controller modulates active power on the Pacific DC Intertie (PDCI) based on phasor measurement units (PMU) frequency measurements. The primary goal of the controller is to improve the small signal stability of the north south B mode in the North American Western Interconnection (WI). The paper presents small signal stability analysis in a reduced order system, time-domain simulations of a detailed representation of the WI and actual system test results to demonstrate that the PDCI damping controller provides effective damping to forced oscillations in the frequency range below 1 Hz.
The U.S. Navy is investing in the development of new technologies that broaden warship capabilities and maintain U.S. naval superiority. Specifically, Naval Sea Systems Command (NAVSEA) is supporting the development of power systems technologies that enable the Navy to realise an all-electric warship. A challenge to fielding an all-electric power system architecture includes minimising the size of energy storage systems (ESS) while maintaining the response times necessary to support potential pulsed loads. This work explores the trade-off between energy storage size requirements (i.e. mass) and performance (i.e. peak power, energy storage, and control bandwidth) in the context of a power system architecture that meets the needs of the U.S. Navy. In this work, the simulated time domain responses of a representative power system were evaluated under different loading conditions and control parameters, and the results were considered in conjunction with sizing constraints of and estimated specific power and energy densities of various storage technologies. The simulation scenarios were based on representative operational vignettes, and a Ragone plot was used to illustrate the intersection of potential energy storage sizing with the energy and power density requirements of the system. Furthermore, the energy storage control bandwidth requirements were evaluated by simulation for different loading scenarios. Two approaches were taken to design an ESS: one based only on time domain power and energy requirements from simulation and another based on bandwidth (specific frequency) limitations of various technologies.
This paper describes the design and implementation of a proof-of-concept Pacific dc Intertie (PDCI) wide area damping controller and includes system test results on the North American Western Interconnection (WI). To damp inter-area oscillations, the controller modulates the power transfer of the PDCI, a ±500 kV dc transmission line in the WI. The control system utilizes real-time phasor measurement unit (PMU) feedback to construct a commanded power signal which is added to the scheduled power flow for the PDCI. After years of design, simulations, and development, this controller has been implemented in hardware and successfully tested in both open and closed-loop operation. The most important design specifications were safe, reliable performance, no degradation of any system modes in any circumstances, and improve damping to the controllable modes in the WI. The main finding is that the controller adds significant damping to the modes of the WI and does not adversely affect the system response in any of the test cases. The primary contribution of this paper, to the state of the art research, is the design methods and test results of the first North American real-time control system that uses wide area PMU feedback.