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Open-source photovoltaic model pipeline validation against well-characterized system data

Progress in Photovoltaics: Research and Applications

Deville, Lelia; Theristis, Marios; King, Bruce H.; Chambers, Terrence L.; Stein, Joshua

All freely available plane-of-array (POA) transposition models and photovoltaic (PV) temperature and performance models in pvlib-python and pvpltools-python were examined against multiyear field data from Albuquerque, New Mexico. The data include different PV systems composed of crystalline silicon modules that vary in cell type, module construction, and materials. These systems have been characterized via IEC 61853-1 and 61853-2 testing, and the input data for each model were sourced from these system-specific test results, rather than considering any generic input data (e.g., manufacturer's specification [spec] sheets or generic Panneau Solaire [PAN] files). Six POA transposition models, 7 temperature models, and 12 performance models are included in this comparative analysis. These freely available models were proven effective across many different types of technologies. The POA transposition models exhibited average normalized mean bias errors (NMBEs) within ±3%. Most PV temperature models underestimated temperature exhibiting mean and median residuals ranging from −6.5°C to 2.7°C; all temperature models saw a reduction in root mean square error when using transient assumptions over steady state. The performance models demonstrated similar behavior with a first and third interquartile NMBEs within ±4.2% and an overall average NMBE within ±2.3%. Although differences among models were observed at different times of the day/year, this study shows that the availability of system-specific input data is more important than model selection. For example, using spec sheet or generic PAN file data with a complex PV performance model does not guarantee a better accuracy than a simpler PV performance model that uses system-specific data.

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Thermal behaviors of ethylene vinyl acetate encapsulants in fielded silicon photovoltaic modules

Journal of Applied Polymer Science

Palmiotti, Elizabeth C.; Roberts, Christine; King, Bruce H.

Aging of silicon photovoltaic (PV) module packaging is one of the greatest limiters of PV module service lifetimes. Module characterization typically focuses on power degradation metrics, which do not convey the complexities of often simultaneous degradation mechanisms. In this work, PV modules with pristine references and known fielding histories were investigated by non-destructive and destructive methods. Modules from Canadian Solar, Mission Solar, and Hanwha Q-Cells were fielded for up to three years; select modules were removed from fielding each year for coring to allow for characterization of the encapsulant. Modules are commonly encapsulated with two protective layers of partially-crystalline ethylene vinyl acetate (EVA) polymer that must undergo a crosslinking reaction to achieve desired properties. The extent of crystallinity of the encapsulants as studied by differential scanning calorimetry showed differences between manufacturers and over time. Some encapsulants showed different magnitudes of crystal sizes which changed after fielding; encapsulants with the monodisperse crystal sizes did not change with fielding. This is due to differences in thermal history. These results have implications for stress development during module aging, since EVA crystal melting and crosslinking reactions can result in encapsulant density changes.

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PACT Perovskite PV Module Outdoor Test Protocol (Version 0.1)

King, Bruce H.; Stein, Joshua; Schelhas, Laura; Silverman, Timothy

The purpose of this protocol is to define procedures and practices to be used by the PACT center for field testing of metal halide perovskite (MHP) photovoltaic (PV) modules. The protocol defines the physical, electrical, and analytical configuration of the tests and applies equally to mounting systems at a fixed orientation or sun tracking systems. While standards exist for outdoor testing of conventional PV modules, these do not anticipate the unique electrical behavior of perovskite cells. Further, the existing standards are oriented toward mature, relatively stable products with lifetimes that can be measured on the scale of years to decades. The state of the art for MHP modules is still immature with considerable sample to sample variation among nominally identical modules. Version 0.0 of this protocol does not define a minimum test duration, although the intent is for modules to be fielded for periods ranging for weeks to months. This protocol draws from relevant parts of existing standards, and where necessary includes modifications specific to the behavior of perovskites.

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Onymous early-life performance degradation analysis of recent photovoltaic module technologies

Progress in Photovoltaics: Research and Applications

Theristis, Marios; Stein, Joshua; Deline, Chris; Jordan, Dirk; Robinson, Charles D.; Sekulic, William; Anderberg, Allan; Colvin, Dylan J.; Walters, Joseph; Seigneur, Hubert; King, Bruce H.

The cost of photovoltaic (PV) modules has declined by 85% since 2010. To achieve this reduction, manufacturers altered module designs and bill of materials; changes that could affect module durability and reliability. To determine if these changes have affected module durability, we measured the performance degradation of 834 fielded PV modules representing 13 module types from 7 manufacturers in 3 climates over 5 years. Degradation rates (Rd) are highly nonlinear over time, and seasonal variations are present in some module types. Mean and median degradation rate values of −0.62%/year and −0.58%/year, respectively, are consistent with rates measured for older modules. Of the 23 systems studied, 6 have degradation rates that will exceed the warranty limits in the future, whereas 13 systems demonstrate the potential of achieving lifetimes beyond 30 years, assuming Rd trends have stabilized.

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Perovskite PV Accelerator for Commercializing Technology (PACT)

Stein, Joshua; Schelhas, Laura; King, Bruce H.; Nie, Wayne; Romero, Ralph; Crimmins, Jim; Libby, Cara; Montgomery, Angelique; Robinson, Charles D.; Torrence, Christa; Theristis, Marios; Berry, Joseph; Silverman, Timothy J.; Owen-Bellini, Michael; Repins, Ingrid; Sulas-Kern, Dana; Deceglie, Michael G.; White, Robert; Perry, Kirsten; Ndione, Paul; Kopidakis, Nikos; Schall, Jack; Force, Rob; Zirzow, Daniel; Richards, James; Sillerud, Colin; Li, Wayne

Abstract not provided.

PACT Module Preconditioning Protocol (V.0.1)

King, Bruce H.; Stein, Joshua; Schelhas, Laura; Silverman, Timothy

The purpose of this protocol is to bring metal halide perovskite (MHP) modules to a repeatable and relevant state prior to making a performance measurement. Performance measurements are made before and after a stressor has been applied to the module to quantify the degree of loss resulting from the stressor. This procedure is intended to be carried out both before and after the accelerated test.

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Effective Irradiance Monitoring Using Reference Modules

Conference Record of the IEEE Photovoltaic Specialists Conference

Braid, Jennifer L.; Stein, Joshua; King, Bruce H.; Raupp, Christopher; Mallineni, Jaya; Robinson, Justin; Knapp, Steve

We evaluate the use of reference modules for monitoring effective irradiance in PV power plants, as compared with traditional plane-of-array (POA) irradiance sensors, for PV monitoring and capacity tests. Common POA sensors such as pyranometers and reference cells are unable to capture module-level irradiance nonuniformity and require several correction factors to accurately represent the conditions for fielded modules. These problems are compounded for bifacial systems, where the power loss due to rear side shading and rear-side plane-of-array (RPOA) irradiance gradients are greater and more difficult to quantify. The resulting inaccuracy can have costly real-world consequences, particularly when the data are used to perform power ratings and capacity tests. Here we analyze data from a bifacial single-axis tracking PV power plant, (175.6 MWdc) using 5 meteorological (MET) stations, located on corresponding inverter blocks with capacities over 4 MWdc. Each MET station consists of bifacial reference modules as well pyranometers mounted in traditional POA and RPOA installations across the PV power plant. Short circuit current measurements of the reference modules are converted to effective irradiance with temperature correction and scaling based on flash test or nameplate short circuit values. Our work shows that bifacial effective irradiance measured by pyranometers averages 3.6% higher than the effective irradiance measured by bifacial reference modules, even when accounting for spectral, angle of incidence, and irradiance nonuniformity. We also performed capacity tests using effective irradiance measured by pyranometers and reference modules for each of the 5 bifacial single-axis tracking inverter blocks mentioned above. These capacity tests evaluated bifacial plant performance at ∼3.9% lower when using bifacial effective irradiance from pyranometers as compared to the same calculation performed with reference modules.

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Effective Irradiance Monitoring Using Reference Modules

Conference Record of the IEEE Photovoltaic Specialists Conference

Braid, Jennifer L.; Stein, Joshua; King, Bruce H.; Raupp, Christopher; Mallineni, Jaya; Robinson, Justin; Knapp, Steve

We evaluate the use of reference modules for monitoring effective irradiance in PV power plants, as compared with traditional plane-of-array (POA) irradiance sensors, for PV monitoring and capacity tests. Common POA sensors such as pyranometers and reference cells are unable to capture module-level irradiance nonuniformity and require several correction factors to accurately represent the conditions for fielded modules. These problems are compounded for bifacial systems, where the power loss due to rear side shading and rear-side plane-of-array (RPOA) irradiance gradients are greater and more difficult to quantify. The resulting inaccuracy can have costly real-world consequences, particularly when the data are used to perform power ratings and capacity tests. Here we analyze data from a bifacial single-axis tracking PV power plant, (175.6 MWdc) using 5 meteorological (MET) stations, located on corresponding inverter blocks with capacities over 4 MWdc. Each MET station consists of bifacial reference modules as well pyranometers mounted in traditional POA and RPOA installations across the PV power plant. Short circuit current measurements of the reference modules are converted to effective irradiance with temperature correction and scaling based on flash test or nameplate short circuit values. Our work shows that bifacial effective irradiance measured by pyranometers averages 3.6% higher than the effective irradiance measured by bifacial reference modules, even when accounting for spectral, angle of incidence, and irradiance nonuniformity. We also performed capacity tests using effective irradiance measured by pyranometers and reference modules for each of the 5 bifacial single-axis tracking inverter blocks mentioned above. These capacity tests evaluated bifacial plant performance at ∼3.9% lower when using bifacial effective irradiance from pyranometers as compared to the same calculation performed with reference modules.

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PACT Data Management Plan (V.1.0)

White, Robert; Kirsten, Perry; King, Bruce H.

The Perovskite PV Accelerator for Commercial Technology (PACT) is an independent validation center for the evaluation of perovskite PV technologies and their bankability. The center is led by Sandia National Laboratories and the National Renewable Energy Laboratory (NREL) and includes as part of its team Los Alamos National Laboratory (LANL), CFV Labs, Black and Veatch (B&V), and the Electric Power Research Institute (EPRI). The goals of the center are to: Develop and improve indoor and outdoor performance characterization methods, Develop and validate accelerated qualification testing for early failures (5-10 years), Research degradation and failure modes, Validate outdoor performance, and Provide bankability services to US perovskite PV (PSC) industry. The importance of data and data management to the success and outcomes of the PACT center is paramount. This report describes how data will be managed and protected by PACT and identifies important data management principles that will guide our approach.

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Angle of Incidence Characterization of Six Laminated Solar Cells for 2020 DTU Fotonik Inter-Laboratory Comparison Study

King, Bruce H.; Robinson, Charles D.

Photovoltaic energy prediction models include functions or modifiers to account for sun angle reflection losses. These functions may be known interchangeably as Angle of Incidence (AOI) or Incident Angle Modifier (IAM). While standards exist, there is no universally accepted single best practice for developing these functions. They can be generated through characterization of representative modules or single cells, in natural sunlight or indoors using simulated light sources. Repeatability of measurements and the viability of cross-laboratory comparisons are critical to confidence in validation of both methods. To investigate the differences between methods and labs, The Technical University of Denmark (DTU) initiated an international round-robin test comparison between several key test labs with AOI measurement capability. A total of six minimodules were provided in three different cell/interconnect/backsheet combinations. Sandia characterized these minimodules using methods developed over two decades specifically for the outdoor characterization of full-size photovoltaic modules. This report documents the characterization results, summarizes key observations and tabulates the processed data for comparison to results provided by other characterization labs.

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Differential Analysis of the Angle of Incidence Response of Utility-Grade PV Modules

Conference Record of the IEEE Photovoltaic Specialists Conference

King, Bruce H.; Robinson, Charles D.

Anti-reflective coatings (ARCs) are commonly applied to commercial modules to reduce reflection losses and improve energy harvest. Relative performance at low incidence angle is often indistinguishable between different modules and it is only at high incidence angle that performance becomes differentiated. It is also precisely in this range that accurate measurements are the most difficult to obtain, complicating efforts to compare the benefits of different coatings. In this study, the performance of multiple commercial modules with different coatings were compared. A differential approach was employed, facilitating relative comparisons between test devices and a common reference. Using this method, performance differences at high incidence angles could be visualized and quantified. Differential analysis was extended to multiple system performance models in order to predict and quantify potential improvements in annual energy harvest. Improvements were observed upwards of 1% seasonally and 0.5% annually for the best performing coatings. 10° fixed tilt systems were seen to potentially benefit the most from ARCs, while single axis trackers benefitted the least.

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Determining Series Resistance for Equivalent Circuit Models of a PV Module

IEEE Journal of Photovoltaics

Hansen, Clifford; King, Bruce H.

Literature describes various methods for determining a series resistance for a photovoltaic device from measured IV curves. We investigate use of these techniques to estimate the series resistance parameter for a single diode equivalent circuit model. With simulated IV curves we demonstrate that the series resistance values obtained by these techniques differ systematically from the known series resistance parameter values used to generate the curves, indicating that these methods are not suitable for determining the series resistance parameter for the single diode model equation. We present an alternative method to determine the series resistance parameter jointly with the other parameters for the single diode model equation, and demonstrate the accuracy and reliability of this technique in the presence of measurement errors.

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Nishati Prototype 72-Cell Endurance Modules (Test Report)

King, Bruce H.; Yellowhair, Julius; Robinson, Charles D.

US Manufacturer Nishati provided three prototype, 72-cell photovoltaic modules to Sandia for characterization under the US Department of Energy Small Business Voucher program. Nishati is developing the Endurance© product to address the stringent requirements associated with PV system installations sited near airports and military bases. These prototype modules are uniquely constructed of a polymeric matrix and an internal honeycomb structural element. Target features of the module design are reduced reflectivity from the front surface and reduced weight. Sandia applied a variety of in-house characterization methods to these modules with the goal of validating performance and identifying any areas for improvement. Reflectance testing revealed extremely low specular reflection, dramatically surpassing the performance of industry standard PV panels. Electrical performance testing validated performance in line with expectations for similar size and power class modules. Complimentary to reflection testing, outdoor angle of incidence testing indicated performance far exceeding expectations for industry standard PV panels. It is possible that the extremely low reflectance properties of these modules will convey an advantage in annual energy production in comparison to industry standard modules. Detailed performance modeling and experimental field validation would be required to verify this possible advantage. During the course of this testing, no obvious deficiencies in this module design were discovered. It is recommended that Nishati and Sandia proceed to the final Task associated with the SBV award. This final task will involve fielding modules at Sandia for reliability and energy production validation.

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Comparative Angle of Incidence Characterization of Utility Grade Photovoltaic Modules

King, Bruce H.; Robinson, Charles D.

Angle of incidence response of a photovoltaic module describes its light gathering capability when incident sunlight is at an orientation other than normal to the module's surface. At low incident angles (i.e. close to normal), most modules have similar responses. However, at increasing incident angles, reflective losses dominate response and relative module performance becomes differentiated. Relative performance in this range is important for understanding the potential power output of utility - scale ph otovoltaic systems. In this report, we document the relative angle of incidence response of four utility - grade panels to each other and to four First Solar modules. We found that response was nearly identical between all modules up to an incident angle of ~55°. At higher angles, differences of up to 5% were observed. A module from Yingli was the best performing commercial module while a First Solar test module with a non - production anti - reflective coating was the best overall performer. This page left blank

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Results 1–50 of 107
Results 1–50 of 107