Northern Research and Engineering Corp. (NREC) is currently under contract to Sandia National Laboratories to solarize a 30 kWe Brayton engine that is based on turbo-charger technology. This program is also supported by the German Aerospace Research Establishment (DLR), which is supplying the solar receiver through an agreement with the International Energy Agencyl Solar PACES. The engine is a low pressure, highly recuperated engine. The turbo-machinery is built up from commercial turbo-chargers, which ensures low cost and high reliability. A combustor will be included in the system to allow for full power production during cloud transients. Current estimates are that the engine/alternator thermal-to-electric efficiency will be 30+%. The solar receiver to be supplied by DLR will be an advanced version of their VOBREC volumetric receiver. This receiver has a parabolic quartz window and ceramic foam absorber. The estimated efficiency of the receiver is 9W%. Sandia has developed an economic model to estimate the levelized energy cost (LEC) of energy produced by dish/engine systems. The model includes both the operating characteristics of the dishes and engines as well as a detailed economic model. The results of the analysis indicate that the dish/Brayton systems compare favorably with dishlstirling systems.
The National Ignition Facility (NIF), which is expected to resolve important Defense Program and inertial fusion energy issues for energy production in the future, will consist of a laser system with 192 independent beamlets transported to a target chamber. The target chamber is a multi-purpose structure that provides the interface between the target and the laser optics. The chamber must be capable of achieving moderate vacuum levels in reasonable times; it must remain dimensionally stable within micron tolerances, provide support for the optics, diagnostics, and target positioner; it must minimize the debris from the x-ray and laser light environments; and it must be capable of supporting external neutron shielding. The chamber must also be fabricated from a low neutron activation material. This paper describes the conceptual design of the target chamber, target positioner, and shielding for the NIF.
Highly tetrahedral-coordinated-amorphous-carbon (a-tC) films deposited by pulsed-laser deposition (PLD) on silicon substrates are studied. These films are grown at room-temperatures in a high-vacuum ambient. a-tC films grown in this manner have demonstrated stability to temperatures in excess of T = 1000 °C, more than sufficient for any post-processing treatment or application. Film surfaces are optically smooth as determined both visually and by atomic-force microscopy. PLD growth parameters can be controlled to produce films with a range of sp2 - sp3 carbon-carbon bond ratios. Films with the highest yield of sp3 C-C bonds have high resistivity, with a dielectric permittivity constant ε to approximately 4, measured capacitively at low frequencies (1 - 100 kHz). These a-tC films are p-type semiconductors as grown. Schottky barrier diode structures have been fabricated.
Pool-boiler reflux receivers have been considered as an alternative to heat pipes for the input of concentrated solar energy to Stirling-cycle engines in dish-Stirling electric generation systems. Pool boilers offer simplicity in design and fabrication. The operation of a full-scale pool-boiler receiver has been demonstrated for short periods of time. However, to generate cost-effective electricity, the receiver must operate without significant maintenance for the entire system life, as much as 20 to 30 years. Long-term liquid-metal boiling stability and materials compatibility with refluxing NaK-78 is not known and must be determined for the pool boiler receiver. No boiling system has been demonstrated for a significant duration with the current porous boiling enhancement surface and materials. At least one theory explaining lncipientboiling behavior of alkali metals indicates that favorable start-up behavior should deteriorate over time. Many factors affect the stability and startup behavior of the boiling system. Therefore, it is necessary to simulate the full-scale pool boiler design as much as possible, including flux levels, materials, and operating cycles. On-sun testing is impractical because of the limited test time available. A test vessel was constructed with a Friction Coatings Inc, porous boiling enhancement surface. The boiling surface consisted of a brazed stainless steel powder with about 50% porosity. The vessel was heated with a quartz lamp array providing about 90 Wlcm2 peak incident thermal flux. The vessel was charged with NaK-78, which is liquid at room temperature. This allows the elimination of costly electric preheating, both on this test and on fullscale receivers. The vessel was fabricated from Haynes 230 alloy, selected for its high temperature strength and oxidation resistance. The vessel operated at 750°C around the clock, with a 112-hour shutdown cycle to ambient every 8 hours. Temperature data was continually collected. The test completed 7500 hours of lamp-on operation time, and over 1000 startups from ambient. The test was terminated when a small leak in an lnconel 600 thermowell was detected. The test design and data are presented here. Metallurgical analysis of virgin and tested materials has begun, and initial results are also presented.
In attempt to ultimately control the characteristics of the PZT films, we have decided to investigate some of the basic chemistry associated with these solutions. Frequently, these solutions have been generated from Group IV metal alkoxides in acetic acid (HOAc). Therefore, studies of the simple reactivity between M(OCHMe2)4 (M = Ti, Zr) and HOAc have been undertaken. These reactions were monitored by 1H, 13C, 17O NMR, FT-IR, TGA/DTA, and single crystal X-ray studies. Films were produced from spin-coat deposition of crystalline material (from the titanium reaction) in toluene and aged solutions as well.
Conference Record of the 1994 21st International Power Modulator Symposium, MODSYM 1994
Rohwein, G.J.; Babcock, S.R.
A compact, easily transportable, pulse generator has been developed for a variety of applications that require a pulse duration in the range of 1p sec., voltages from 150 to 300 KV and current levels from 2,000 to 3,000 amps. The generator has a simple cylindrical configuration and modular construction to facilitate assembly and service. The generator may be operated single-pulse or repetitively at pulse repetition rates to 50 Hz in a burst mode.
A wideband EMF' tester consisting of a high voltage modulator, transmission line, high voltage peaking switch, and a "EM test cell has been developed that delivers repetitive high frequency EMF' pulses to an RF-sealed double-test volume of about 1 k3. The pulse shape is rectangular, has a duration of 4 ns and a risetime of 120 ps. The system can be operated at pulse repetition rates up to 1500 Hz and electric field levels up to 125 kV/m. Both voltage and pulse rate are continuously adjustable over these ranges and may be operated in any combination.
High-temperature post-oxidation annealing of poly-Si/SiO2/Si structures such as metal-oxide-semiconductor capacitors and metal-oxide-semiconductor field effect transistors is known to result in enhanced radiation sensitivity, increased 1/f noise, and low field breakdown. We have studied the origins of these effects from a spectroscopic standpoint using electron paramagnetic resonance (EPR) and atomic force microscopy. One result of high temperature annealing is the generation of three types of paramagnetic defect centers, two of which are associated with the oxide close to the Si/SiO2 interface (oxygen-vacancy centers) and the third with the bulk Si substrate (oxygen-related donors). In all three cases the origin of the defects may be attributed to out-diffusion of O from the SiO2 network into the Si substrate with associated reduction of the oxide. We present a straightforward model for the interfacial region which assumes the driving force for O out-diffusion is the chemical potential difference of the O in the two phases (SiO2 and the Si substrate). Experimental evidence is provided to show that enhanced hole trapping and interface-trap and border-trap generation in irradiated high-temperature annealed Si/SiO2/Si systems are all related either directly, or indirectly, to the presence of oxygen vacancies.
Intersociety Energy Conversion Engineering Conference, 1994
Martinez, Gale M.
The Geothermal Heat Pump (GHP) concept was originally developed in the 1940's. Recently, because of increasing energy costs, utility interest, and the development of simple and durable ground source heat exchangers, GHP's have gained international attention as a proven means of energy conservation and electrical peak power demand reduction. GHP systems require installation of a buried heat exchanger to utilize the nearly constant ground temperature making them more efficient than conventional air source heat pumps. However, the high installation cost for both residential and commercial applications is a major obstacle to their market penetration. Sandia National Laboratories (SNL) through its sponsors, the Department of Energy (DOE) and the Department of Defense (DOD), has embarked on a research program to find ways to reduce GHP installation costs and improve performance, thereby increasing their market penetration. The major elements of the program are: data acquisition to quantify the performance of GHP's, research and development (R&D) of the ground source heat exchanger aimed at reducing installation costs, and support of DOE efforts to market the GHP concept. This paper describes the current status of our program, some experimental and analytical results, and plans for future activities.
Proceedings of the 4th International Conference on Computer Integrated Manufacturing and Automation Technology, CIMAT 1994
Chen, Pang C.
Path planning needs to be fast to facilitate real-time robot programming. Unfortunately, current planning techniques are still too slow to be effective, as they often require several minutes, if not hours of computation. To overcome this difficulty, we present an adaptive algorithm that uses past experience to speed up future performance. It is a learning algorithm suitable for automating flexible manufacturing in mirementally-changing environments. The algorithm allows the robot to adapt to its environment by having two ezperience manipulation schemes: For minor environmental change, we use an object-attached experience abstraction scheme to increase the Flexibility of the learned experience; for major environmental change, we use an on-demand experience repair scheme to retain those experiences that remain valid and useful. Using this algorithm, we can effectively reduce the overall robot planning time by re-using the computation result for one task to plan a path for another.
Proceedings - International Conference on Tools with Artificial Intelligence, ICTAI
Chen, Pang C.
Path planning needs to be fast to facilitate real-time robot programming. Unfortunately, current planning techniques are still too slow to be effective, as they often require several minutes, if not hours of computation. To overcome this difficulty, we present an adaptive algorithm that uses past experience to speed up future performance. It is a learning algorithm suitable for incrementally-changing environments such as those encountered in manufacturing of evolving prod-ucts and waste-site remediation. The algorithm allows the robot to adapt to its environment by having two experience manipulation schemes: For minor environmental change, we use an object-attached experience abstraction scheme to increase the flexibility of the learned experience; for major environmental change, we use an on-demand experience repair scheme to retain those experiences that remain valid and useful. Using this algorithm, we can effectively reduce the overall robot planning time by re-using the computation result for one task to plan a path for another.
Property scaling becomes an issue whenever heterogeneous media properties are measured at one scale but applied at another (i.e., data is collected at the core scale but analysis is conducted at the grid block scale). A research program has been established to challenge current understanding of property scaling with the aim of developing and testing models that describe scaling behavior in a quantitative manner. Scaling of constitutive rock properties is investigated through physical experimentation involving the collection of gas-permeability data measured over a range of discrete scales. The approach is to systematically isolate those factors that influence property scaling and investigate their relative contributions to overall scaling behavior. Two blocks of rock, each exhibiting differing heterogeneity structure, have recently been examined. The two samples were found to yield different scaling behavior, as exhibited by changes in the distribution functions and semivariograms. Simple models have been fit to the measured scaling behavior that are of similar functional form but of different magnitude.
This paper describes a generic data acquisition system for robotic characterization of DOE production facilities and waste sites. While the specific suite of characterization sensors on the end of a robotic arm or vehicle will depend on site needs, many of the data acquisition, display, archival and interpretation requirements of the sites are common. Therefore, the objective is to create a generic, reusable computing and data acquisition system which can accept a multitude of sensors. This paper discusses the progress to date and future plans for the system.
Finite element calculations of the porosity history of a nuclear waste disposal room for transuranic (TRU) waste in a bedded salt formation have been completed. The analyses include a reduced elastic/secondary creep model for the host halite and a nonlinear consolidation model for the crushed salt backfill. Histories were determined for a 2000 years time period starting from the emplacement of room seals.
Three potential methods for measuring the surface tritium content of the TFTR vacuum vessel are described, each based on a different technique for measuring the in situ beta emission from tritium. These methods should be able to provide both a local and a global assessment of the tritium content within the top [approx] 1[mu]m of the inner wall surface.
A method was developed for applying an inorganic conversion coating on that is procedurally similar to chromate conversion coating methods; this method, however does not use or involve hazardous/toxic chemicals. The coating forms by precipitation involving Al{sup 3+} Li{sup +}, OH{sup {minus}}, CO{sub 3}{sup 2}{minus}, and possibly other anions. This polycrystalline coating is continuous, conformal and persistent in aggressive environments. Coating thicknesses range from several tenths to ten micrometers. Although the outer portions of the coating are porous, the pores do not penetrate to the substrate interface. These coatings do not match the levels of performance offered by commercially available chromate conversion coatings, but are capable of meeting many of the corrosion resistance, electrical resistivity, and paint adhesion requirements established in MIL-C-5541E ``Chemical Conversion Coatings on Aluminum and Aluminum Alloys.`` In this paper, methods for producing the talc coating on aluminum alloys 1100 and 6061-T6 are described and compared to traditional chromate conversion coating methods. Resulting coating structure and composition are described. Performance data for the talc coatings in MIL-C-5541E required tests are presented along with data commercial chromate-based coatings.
Excessive deceleration forces experienced during high speed deployment of parachute systems can cause damage to the payload and the canopy fabric. Conventional reefing lines offer limited relief by temporarily restricting canopy inflation and limiting the peak deceleration load. However, the open-loop control provided by existing reefing devices restrict their use to a specific set of deployment conditions. In this paper, the sensing, processing, and actuation that are characteristic of adaptive structures form the basis of three concepts for active control of parachute inflation. These active control concepts are incorporated into a computer simulation of parachute inflation. Initial investigations indicate that these concepts promise enhanced performance as compared to conventional techniques for a nominal release. Furthermore, the ability of each controller to adapt to off-nominal release conditions is examined.
Analog-to-digital converters are frequently modeled as a linear polynomial plus a random process. The parameters of the linear polynomial are the familiar gain and offset of the analog-to-digital converter. The output of the random process is uniformly distributed on plus or minus the least significant bit of the analog-to-digital converter. In this paper, the transfer function of an analog-to-digital converter is modeled as a nonlinear polynomial plus a random process. This model can explain the generation of harmonics by the analog-to-digital converter, but the simpler linear model cannot. The parameters of the nonlinear polynomial are estimated from the response to the analog-to-digital converter to a sine wave. The model parameters are used to estimate the nonlinear part of the transfer function of the analog-to-digital converter.
In support of the Department of Energy`s Dismantlement Program, the Optoelectronics Characterization and Sensor Development Department 2231 at Sandia National Laboratories/New Mexico has developed an in situ nonintrusive Optoelectronic Inventory System (OIS) that has the potential for application wherever periodic inventory of selected material is desired. Using a network of fiber-optic links, the OIS retrieves and stores inventory signatures from data storage devices (which are permanently attached to material storage containers) while inherently providing electromagnetic pulse immunity and electrical noise isolation. Photovoltaic cells (located within the storage facility) convert laser diode optic power from a laser driver to electrical energy. When powered and triggered, the data storage devices sequentially output their digital inventory signatures through light-emitting diode/photo diode data links for retrieval and storage in a mobile data acquisition system. An item`s exact location is determined through fiber-optic network and software design. The OIS provides an on-demand method for obtaining acceptable inventory reports while eliminating the need for human presence inside the material storage facility. By using modularization and prefabricated construction with mature technologies and components, an OIS installation with virtually unlimited capacity can be tailored to the customer`s requirements.
To investigate the feasibility of producing a compact, efficient blue laser source, pumped-cavity second harmonic generation of diode lasers was explored. It is desirable to have such lasers to increase optical disk storage density, for color displays and for under-the-sea green-blue optical signal transmission. Based on assumed cavity losses, a cavity was designed and numerical analysis predicted an overall conversion efficiency to the second harmonic wavelength of 76% from a 75 mW diode laser. The diode laser used in these experiments had a single longitudinal and a single transverse mode output at 860 nm. The best conversion efficiency obtained (26%) was less than optimum due to the 2.5% single-pass linear losses associated with the cavity. However, calculations based on these higher losses are in good agreement with the experimentally determined values. In additions, a factor of 1.65 increase in the second harmonic output power is anticipated by reducing the input mirror reflectivity to better impedance-match the cavity. With this relatively low second harmonic conversion, the power to light conversion is 7.8%.
A series of explosive tests were performed to establish containment integrity data for commonly used handling and storage containers of energetic materials at Sandia National Laboratories, Albuquerque, N.M. The tests consisted of two phases: (1) each container was tested for explosive integrity and propagation, and (2) the data were used to evaluate a nominal donor-receptor test matrix for verifying the confinement integrity of a typical explosives service locker.
Synthetic Aperture Radar (SAR) from an airborne platform has been proposed for imaging targets beneath the earth`s surface. The propagation of the radar`s energy within the ground, however, is much different than in the earth`s atmosphere. The result is signal refraction, echo delay, propagation losses, dispersion, and volumetric scattering. These all combine to make SAR image formation from an airborne platform much more challenging than a surface imaging counterpart. This report treats the ground as a lossy dispersive half-space, and presents a model for the radar echo based on measurable parameters. The model is then used to explore various imaging schemes, and image properties. Dynamic range is discussed, as is the impact of loss on dynamic range. Modified window functions are proposed to mitigate effects of sidelobes of shallow targets overwhelming deeper targets.
This report is divided into: budget, capital equipment requests, general programmatic overview and institutional issues, DOE center of excellence for synthesis and processing of advanced materials, industrial interactions and technology transfer, and research program summaries (new proposals, existing programs). Ceramics, semiconductors, superconductors, interfaces, CVD, tailored surfaces, adhesion, growth and epitaxy, boron-rich solids, nanoclusters, etc. are covered.
Autosim is a software package written to control and trigger the programmable instruments that are used to supply simulated signals to the recording devices on underground nuclear weapons effects tests at the Nevada Test Site. These instruments are located either in the tunnel or at a remote site, and may be controlled from anywhere on the Department 9320 Computer Network. Autosim incorporates commands to control the operation of the Laser Calibrator that is a fiber optic device that transmits a signal from down-hole to the uphole recorders. Autosim also supports the task of characterizing the cable links by communicating to some high bandwidth digitizers that are used to input the pulse of the downhole simulator. To minimize the learning interval, Autosim utilizes menus and offers on-line help on most of the selections in the menu options.
