Publications

Porous materials technology has developed products with a wide variety of pore sizes ranging from 1 angstrom to 100`s of microns and beyond. Beyond 15{angstrom} it becomes difficult to obtain well ordered, monodisperse pores. In this report the authors describe efforts in making novel porous material having monodisperse, controllable pore sizes spanning the mesoporous range (20--500 {angstrom}). They set forth to achieve this by using unique properties associated with block copolymers--two linear homopolymers attached at their ends. Block copolymers phase separate into monodisperse mesophases. They desired to selectively remove one of the phases and leave the other behind, giving the uniform monodisperse pores. To try to achieve this the authors used ring-opening metathesis polymerization to make the block copolymers. They synthesized a wide variety of monomers and surveyed their polymers by TGA, with the idea that one phase could be made thermally labile while the other phase would be thermally stable. In the precipitated and sol-gel processed materials, they determined by porosimetry measurements that micropores, mesopores, and macropores were created. In the film processed sample there was not much porosity present. They moved to a new system that required much lower thermal treatments to thermally remove over 90% of the labile phase. Film casting followed by thermal treatment and solvent extraction produced the desired monodisperse materials (based solely on SEM results). Modeling using Density Functional Theory was also incorporated into this project. The modeling was able to predict accurately the domain size and spacing vs. molecular weight for a model system, as well as accurate interfacial thicknesses.

The origin of recrystallization nuclei is reviewed with particular emphasis on materials in which well-developed cells are present in the deformed state. Nucleation is discussed in terms of coarsening of the subgrain network that develops on annealing and an analogy is made with abnormal grain growth. The results of a theoretical analysis of abnormal growth are summarized. The Monte Carlo model for grain growth is adapted for variable grain boundary energy and mobility in order to investigate the behavior of individual grains with special properties. The simulation results show that both energy and mobility affect abnormal growth as expected from the theoretical analysis. The results are discussed in terms of the stability that subgrain networks may exhibit depending on their mean misorientation.

Large scale coherent structures are intrinsic fluid mechanical characteristics of all free-shear flows, from incompressible to compressible, and laminar to fully turbulent. These quasi-periodic fluid structures, eddies of size comparable to the thickness of the shear layer, dominate the mixing process at the free-shear interface. As a result, large scale coherent structures greatly influence the operation and efficiency of many important commercial and defense technologies. Large scale coherent structures have been studied here in a research program that combines a synergistic blend of experiment, direct numerical simulation, and analysis. This report summarizes the work completed for this Sandia Laboratory-Directed Research and Development (LDRD) project.

The authors present the final report on a Laboratory-Directed Research and Development (LDRD) project, A Multi-level Code for Metallurgical Effects in metal-Forming Processes, performed during the fiscal years 1995 and 1996. The project focused on the development of new modeling capabilities for simulating forging and extrusion processes that typically display phenomenology occurring on two different length scales. In support of model fitting and code validation, ring compression and extrusion experiments were performed on 304L stainless steel, a material of interest in DOE nuclear weapons applications.

This article discusses a new intracavity laser technique that uses living or fixed cells as an integral part of the laser. The cells are placed on a GaAs based semiconductor wafer comprising one half of a vertical cavity surface-emitting laser. After placement, the cells are covered with a dielectric mirror to close the laser cavity. When photo-pumped with an external laser, this hybrid laser emits coherent light images and spectra that depend sensitively on the cell size, shape, and dielectric properties. The light spectra can be used to identify different cell types and distinguish normal and abnormal cells. The laser can be used to study single cells in real time as a cell-biology lab-on-a-chip, or to study large populations of cells by scanning the pump laser at high speed. The laser is well-suited to be integrated with other micro-optical or micro-fluidic components to lead to micro-optical-mechanical systems for analysis of fluids, particulates, and biological cells.

The goal of this project was to develop a framework for robotic planning and execution that provides a continuum of adaptability with respect to model incompleteness, model error, and sensing error. For example, dividing robot motion into gross-motion planning, fine-motion planning, and sensor-augmented control had yielded productive research and solutions to individual problems. Unfortunately, these techniques could only be combined by hand with ad hoc methods and were restricted to systems where all kinematics are completely modeled in planning. The original intent was to develop methods for understanding and autonomously synthesizing plans that coordinate motion, sensing, and control. The project considered this problem from several perspectives. Results included (1) theoretical methods to combine and extend gross-motion and fine-motion planning; (2) preliminary work in flexible-object manipulation and an implementable algorithm for planning shortest paths through obstacles for the free-end of an anchored cable; (3) development and implementation of a fast swept-body distance algorithm; and (4) integration of Sandia`s C-Space Toolkit geometry engine and SANDROS motion planer and improvements, which yielded a system practical for everyday motion planning, with path-segment planning at interactive speeds. Results (3) and (4) have either led to follow-on work or are being used in current projects, and they believe that (2) will eventually be also.

Six hydraulic-fracture injections into a fluvial sandstone at a depth of 4300 ft were monitored with multi-level tri-axial seismic receivers in two wells and an inclinometer array in one well, resulting in maps of the growth and final geometry of each fracture injection. These diagnostic images show the progression of height and length growth with fluid volume, rate and viscosity. Complexities associated with shut downs and high treatment pressures can be observed. Validation of the seismic geometry was made with the inclinometers and diagnostic procedures in an intersecting well. Fracture information related to deformation, such as fracture closure pressure, residual widths, and final prop distribution, were obtained from the inclinometer data.

Results from SmartWeld`s first working session involving in-progress designs is presented. The Welding Advisor component of SmartWeld was thoroughly exercised, evaluated all eleven welds of the selected part. The Welding Advisor is an expert system implemented with object-oriented techniques for knowledge representation. With two welding engineers in attendance, the recommendations of the Welding Advisor were thoroughly examined and critiqued for accuracy and for areas of improvement throughout the working session. The Weld Schedule Database component of SmartWeld was also exercised. It is a historical archive of proven, successful weld schedules that can be intelligently searched using the current context of SmartWeld`s problem solving state. On all eleven welds, the experts agreed that Welding Advisor recommended the most risk free options. As a result of the Advisor`s recommendation, six welds agreed completely with the experts, two welds had their joint geometry modified for production, and three welds were not modified but extra care was exercised during welding. 25 figs., 3 tabs.

This report documents the final results of the XR2-1 boiling water reactor (BWR) metallic melt relocation experiment, conducted at Sandia National Laboratories for the U.S. Nuclear Regulatory Commission. The objective of this experiment was to investigate the material relocation processes and relocation pathways in a dry BWR core following a severe nuclear reactor accident such as an unrecovered station blackout accident. The imposed test conditions (initial thermal state and the melt generation rates) simulated the conditions for the postulated accident scenario and the prototypic design of the lower core test section (in composition and in geometry) ensured that thermal masses and physical flow barriers were modeled adequately. The experiment has shown that, under dry core conditions, the metallic core materials that melt and drain from the upper core regions can drain from the core region entirely without formation of robust coherent blockages in the lower core. Temporary blockages that suspended pools of molten metal later melted, allowing the metals to continue draining downward. The test facility and instrumentation are described in detail. The test progression and results are presented and compared to MERIS code analyses. 6 refs., 55 figs., 4 tabs.

This project was supported by LDRD funding for the development and preliminary testing of a portable narcotics detection system. The system developed combines a commercial trace detector known as an ion mobility spectrometer (IMS) with a preconcentrator originally designed by Department 5848 for the collection of explosives molecules. The detector and preconcentrator were combined along with all necessary accessories onto a push cart, thus yielding a fully portable detection unit. Preliminary testing with both explosives and narcotics molecules shown that the system is operational, and that it can successfully detect drugs as marijuana, methamphetamine (speed), and cocaine based on their characteristics IMS signatures.

This document is the final report for the LDRD: An Enabling Architecture for Information Driven Manufacturing. The project was motivated by the need to bring quality products to market quickly and to remain efficient and profitable with small lot sizes, intermittent production and short product life cycles. The emphasis is on integration of the product realization process and the information required to drive it. Enterprise level information was not addressed except in so far as the enterprise must provide appropriate information to the production equipment to specify what to produce, and the equipment must return enough information to record what was produced. A production script approach was developed in which the production script specifies all of the information required to produce a quality product. A task sequencer that decomposes the script into process steps which are dispatched to capable Standard Manufacturing Modules. The plug and play interface to these modules allows rapid introduction of new modules into the production system and speeds up the product realization cycle. The results of applying this approach to the Agile Manufacturing Prototyping System are described.

This paper documents an effort to use a constrained nonlinear optimization package (OptdesX) to drive a feature-based mechanical design system (Pro/Engineer) in an optimization loop. Optimizations performed in this manner can maximally respect the design intent built into the model, and eliminate the need to propagate optimization results back to design, a flaw of most current optimization systems. A prototype system was built to demonstrate the capability; use of the prototype uncovered a variety of issues that should be addressed to productionize this kind of capability.

This report documents the work performed under the Laboratory-Directed Research and Development (LDRD) grant {open_quotes}Learning Efficient Hypermedia Navigation.{close_quotes} The bulk of the work is contained in the software developed for the WWW and a copy of the software demonstrating its use has been submitted to the LDRD office.

A mechanistically based model for a possible spall event at the WIPP site is developed and evaluated in this report. Release of waste material to the surface during an inadvertent borehole intrusion is possible if future states of the repository include high gas pressure and waste material consisting of fine particulates having low mechanical strength. The conceptual model incorporates the physics of wellbore hydraulics coupled to transient gas flow to the intrusion borehole, and mechanical response of the waste. Degraded waste properties using of the model. The evaluations include both numerical and analytical implementations of the conceptual model. A tensile failure criterion is assumed appropriate for calculation of volumes of waste experiencing fragmentation. Calculations show that for repository gas pressures less than 12 MPa, no tensile failure occurs. Minimal volumes of material experience failure below gas pressure of 14 MPa. Repository conditions dictate that the probability of gas pressures exceeding 14 MPa is approximately 1%. For these conditions, a maximum failed volume of 0.25 m{sup 3} is calculated.

Sandia National Laboratories/New Mexico (SNL/NM) is operated in support of the U.S. Department of Energy (DOE) mission to provide weapon component technology and hardware for national security needs, and to conduct fundamental research and development (R&D) to advance technology in energy research, computer science, waste management, electronics, materials science, and transportation safety for hazardous and nuclear components. In support of this mission, the Environmental Safety and Health (ES&H) Center at SNL/NM conducts extensive environmental monitoring, surveillance, and compliance activities to assist SNL`s line organizations in meeting all applicable environmental regulations applicable to the site including those regulating radiological and nonradiological effluents and emissions. Also herein are included, the status of environmental programs that direct and manage activities such as terrestrial surveillance; ambient air and meteorological monitoring; hazardous, radioactive, and solid waste management; pollution prevention and waste minimization; environmental restoration (ER); oil and chemical spill prevention; and National Environmental Policy Act (NEPA) documentation. This report has been prepared in compliance with DOE order 5400.1, General Environmental Protection.

The elevation change data measured at the West Hackberry SPR site over the last 14+ years has been studied and a model utilized to project elevation changes into the future. The subsidence rate has decreased with time due to instituting maintenance of higher operating pressures for caverns (since about 1990) and the normal decrease in creep closure rate of caverns with time. However, the subsidence at the site is projected to continue. As a result, low lying regions exist and the extents of these regions are projected to increase with time. These low lying regions are susceptible to inundation with water from Black Lake and/or hurricane storm surges. This work may assist DOE in planning the construction and location of mitigative measures for flood control.

Sandia National Laboratories (SNL) operates the Tonopah Test Range (TTR) for the Department of Energy`s (DOE) Weapons Ordnance Program. This annual report (calendar year 1996) summarizes the compliance status to environmental regulations applicable at the site including those statutes that govern air and water quality, waste management, clean-up of contaminated areas, control of toxic substances, and adherence to requirements as related to the National Environmental Policy Act (NEPA). In compliance with DOE Orders, SNL also conducts environmental surveillance for radiological and nonradiological contaminants. SNL`s responsibility for environmentals surveillance for radiological and nonradiological contaminants. SNL`s responsibility for environmental surveillance extends only to those activities performed by SNL or under its direction. Annual radiological and nonradiological routine releases and unplanned releases (occurrences) are also summarized herein.

In September, 1996, following the completion of an extensive Environmental Impact Statement (EIS), a record of decision (ROD) was issued by DOE selecting Sandia as the facility to take on the {sup 99}Mo production mission. {sup 99}Mo is the precursor to {sup 99m}Tc which is used in 36,000 medical procedures per day in the US. to meet US {sup 99}Mo medical demands, 20 kCi of {sup 99}Mo must be delivered to the pharmaceutical companies each week. This could be accomplished by the processing of twenty-five targets (total fission product of 15 kCi/target) each week within the SNL Hot Cell Facility (HCF). To accomplish this new mission, significant modifications to the HCF will have to be undertaken. This paper presents a brief history of the HCF, and describes modifications necessary to achieve DOE directives.

The mission of the Sandia National Laboratories (SNL) Annular Core Research Reactor (ACRR) and the Hot Cell Facility (HCF) has recently changed from support of Defense and other programs to support of the Department of Energy (DOE) Isotope Production and Distribution Program (IPDP). SNL`s primary role, in support of IPDP, is ensuring a reliable supply of {sup 99}Mo to the US health care system. SNL will also play a role of complementing the isotope production of other DOE Reactor facilities such as High Flux Isotope Reactor (HFIR) at Oak Ridge, Tennessee; High Flux Beam Reactor (HFBR) at Brookhaven, New York, ad Advanced Test Reactor (ATR) in Idaho. The unique characteristics that the SNL facilities offer to the IPDP facility capability are simplicity, multiple irradiation locations, ready irradiation space access and co-located hot cell facilities capable of processing a short decay fission product stream. The SNL {sup 99}Mo effort is characterized elsewhere and this paper is intended to describe the production of additional isotopes for that can be produced medical and other uses planned to start soon after the {sup 99}Mo capability has been established. Isotope production in the SNL facilities is through fission or by neutron activation.

The theory is developed for the antenna array for a proposed continuous-wave, ground-penetrating radar for use in a borehole, and field measurements are presented. Accomplishments include the underground measurement of the transmitting beam in the azimuth plane, active azimuth-steering of the transmitting beam, and the development of a range-to-target algorithm. The excellent performance of the antenna array supports the concept of a continuous-wave borehole radar. A field-prototype should be developed for use in both geothermal zones and for the exploration and recovery of oil and gas.

In this paper, the authors present a digital system requirements specification method that has demonstrated a potential for improving the completeness of requirements while reducing ambiguity. It assists with making proper digital system design decisions, including the defense against specific digital system failures modes. It also helps define the technical rationale for all of the component and interface requirements. This approach is a procedural method that abstracts key features that are expanded in a partitioning that identifies and characterizes hazards and safety system function requirements. The key system features are subjected to a hierarchy that progressively defines their detailed characteristics and components. This process produces a set of requirements specifications for the system and all of its components. Based on application to nuclear power plants, the approach described here uses two ordered domains: plant safety followed by safety system integrity. Plant safety refers to those systems defined to meet the safety goals for the protection of the public. Safety system integrity refers to systems defined to ensure that the system can meet the safety goals. Within each domain, a systematic process is used to identify hazards and define the corresponding means of defense and mitigation. In both domains, the approach and structure are focused on the completeness of information and eliminating ambiguities in the generation of safety system requirements that will achieve the plant safety goals.

Two closed form analytical solutions for tri-material thermomechanical stress and deformation, along with one-quarter section finite element model (FEM), were validated using an in-situ CMOS piezoresistive stress measurement test chip that has been repatterened into a fine pitch area array flip-chip. A special printed circuit board substrate for the test chip was designed at Sandia and fabricated by the Hadco Corp. The flip-chip solder attach (FCA) and underfill was performed by a SEMATECH member company. The measured incremental stresses produced by the underfill are reported and discussed for two underfill materials used in this experiment. Detailed comparisons between theory and experiment are presented and discussed.

This paper describes development of the conceptual and mathematical models for the part of the Waste Isolation Pilot Plant (WIPP) repository performance assessment that is concerned with what happens to the waste over long times after the repository is decommissioned. These models, collectively referred to as the {open_quotes}Disposal Room Model,{close_quotes} describe the repository closure process during which deformation of the surrounding salt consolidates the waste. First, the relationship of repository closure to demonstration of compliance with the Environmental Protection Agency (EPA) standard (40 CFR 191 Appendix C) and how sensitive performance results are to it are examined. Next, a detailed description is provided of the elements of the disposal region, and properties selected for the salt, waste, and other potential disposal features such as backfill. Included in the discussion is an explanation of how the various models were developed over time. Other aspects of closure analysis, such as the waste flow model and method of analysis, are also described. Finally, the closure predictions used in the final performance assessment analysis for the WIPP Compliance Certification Application are summarized.

This report describes the results to date of a program that was initiated to predict and measure residual stresses in Mo-Al{sub 2}O{sub 3} cermet-containing components and to develop new materials and processes that would lead to the reduction or elimination of the thermal mismatch stresses. The period of performance includes work performed CY95-97. Excessive thermal mismatch stresses had produced cracking in some cermet-containing neutron tube components. This cracking could lead to a loss of hermeticity or decreased tube reliability. Stress predictions were conducted using finite element models of the various components, along with the thermal coefficient of expansion (CTE), Young`s modulus, and strength properties. A significant portion of the program focused on the property measurements for the existing cermet materials, processing conditions, and the measurement technique. The effects of differences in the properties on the predicted residual stresses were calculated for existing designs. Several potential approaches were evaluated for reducing the residual stresses and cracking in cermet-containing parts including reducing the Mo content of the cermet, substituting a ternary alloy with a better CTE match with alumina, and substituting Nb for Mo. Processing modifications were also investigated for minimizing warpage that occurs during sintering due to differential sintering. These modifications include changing the pressing of the 94ND2 alumina and changing to a 96% alumina powder from AlSiMag.

The use of sulfuric acid based chemistries for the removal of photoresist ashing residue was investigated. Samples were prepared by ion-implanting patterned, UV-hardened photoresist. The efficacy of post-ash cleaning was determined by measuring organic, metallic, and particulate surface concentrations. Sulfuric-nitric mixtures and sulfuric-hydrogen peroxide mixtures were highly effective for the removal of metallic contaminants. Neither chemistry was very effective for particulate and organic residue. Highly effective overall cleaning was observed when a sulfuric acid based clean was followed with an RCA-type process sequence. Redundant cleans provided no additional benefits. Post-ash cleaning may be simplified by either reducing the number of sulfuric acid based cleans, or for certain post-ash applications, by replacing them with RCA-type processes.

In April 1997, a panel of experts representing private sector electricity companies met to identify emerging critical issues in the electricity sector and to ascertain how technology can help with these issues. Sandia National laboratories sponsored and conducted the meeting. The panel determined the top eight issues that will be critically important over the next five to ten years, when the electricity sector is expected to undergo a major transition in its market and the regulations that govern it. This report presents a discussion of the selection and ranking of critical issues identified by the panel and the research priorities that were identified.

This paper is part of ongoing Nuclear Materials Protection, Control and Accountability (NMPC and A) work with the All Russian Scientific Research Institute of Experimental Physics (VNIIEF), Sarov, Russia. The material presented in the paper is to provide guidance for the preparation of maintenance management for NMPC and A video assessment and surveillance subsystems being installed at VNIIEF. This paper discusses maintenance philosophies, performance testing, equipment inspection/setup, and record keeping for a video assessment and surveillance subsystem.

An experimental system for the characterization of metal/dielectric interfaces has been developed. Attenuated Total Reflection (ATR) spectroscopy of a dielectric on a thin metal film, deposited on a multiple reflection ATR element, yields information about the bonding, or lack thereof, at the metal/dielectric interface. At a certain metal thickness, the absorbance due to molecules at the interface, relative to the signal from the bulk dielectric, is at a maximum. A model which uses the Fresnel equations in matrix form, has been used to predict the best metal thickness for each dielectric/metal/ATR element system. The ATR element may be placed in an environmental chamber in which the temperature, humidity etc. can be varied, in order to test the integrity of the interface to hostile environments. Chemometric analysis of the IR spectral data maximizes our ability to measure small changes in the interface properties. Preliminary results from polyimide/metal samples are presented.

A workstation with a single physical connection to a data communications network may have a requirement for simultaneous `virtual` communication channels to more than one destination. This report describes the development of techniques based on the Data Encryption Standard (DES) which encrypt these virtual channels to secure the data being transmitted against unauthorized access. A software module has been developed for the UNIX operating system using these techniques for encryption, and some development has also been done on a hardware device to be included between the workstation and network which can also provide these functions. The material presented in this report will be useful to those with a need to protect information in data communications systems from unauthorized access.

The book that follows lays out the work of Sandia National Laboratories in its first fifty years and the events and decisions behind that work. But all of those decisions reside in the context of international events and shifting national priorities. As a result, within the broad chronological sweep of Sandia's half century are several turning points that caused the Labs to shift its emphasis and explore new areas. The result has been an ongoing evolution in the nature and focus of the projects Sandia has undertaken, all within the context of serving the national interest by preserving national security.

This report documents a new method for computing all-terminal reliability for networks that cannot be described in terms of a physical or logical hierarchy--so-called arbitrarily interconnected networks. The method uses an efficient search algorithm to generate minimal cut sets for nonhierarchical networks directly from the network connectivity diagram without the construction of a fault tree model. The efficiency of the search algorithm can be attributed in large part to the novel cut set quantification scheme developed for this project. This quantification scheme uses cut sets composed only of link failures to compute the reliability of a network in which arbitrary combinations of nodes and links can fail. The scheme further enables the computation of traditional risk importance measures for nodes and links from these same link-based cut sets. This novel quantification scheme leads to a dramatic reduction in the computational effort required to assess network reliability because the cut set search process (the most computationally intensive part of the assessment) can neglect the possibility of node failures when finding cut sets to describe all-terminal reliability. Computational savings can be several orders of magnitude over previous cut set-based network reliability assessment methods. The method is applicable to both planar and nonplanar networks.

As part of the United States Department of Energy`s (DOE) Comprehensive Test Ban Treaty (CTBT) research and development effort, a Knowledge Base is being developed. This Knowledge Base will store the regional geophysical research results as well as geographic contexual information and make this information available to the Automated Data Processing (ADP routines) as well as human analysts involved in CTBT monitoring. This paper focuses on the initial development of a browser prototype to be used to interactively examine the contents of the CTBT Knowledge Base. The browser prototype is intended to be a research tool to experiment with different ways to display and integrate the datasets. An initial prototype version has been developed using Environmental Systems Research Incorporated`s (ESRI) ARC/INFO Geographic Information System (GIS) product. The conceptual requirements, design, initial implementation, current status, and future work plans are discussed. 4 refs., 2 figs.

Wireless Asynchronous Transfer Mode (WATM) networks pose new traffic management problems. One example is the effect of user mobility on Usage Parameter Control (UPC). If the UPC algorithm resets after each handoff between wireless-cells, then users can cheat on their traffic contract. This paper derives explicit relationships between a user`s traffic parameters (Peak Cell Rate, Sustained Cell Rate and Maximum Burst Size), their transit time per wireless-cell, their maximum sustained cheating-rate and the Generic Cell Rate Algorithm`s (GCRA`s) Limit (L) parameter. It also shows that the GCRA can still effectively police Constant Bit Rate (CBR) traffic, but not some types of realistic Variable Bit Rate (VBR) traffic.

Recent discoveries in the field of conjugated polymers in environmental stability, regiochemical regularity, and electrical conductivity, particularly of polythiophene and polyaniline, have intensified interest in device applications. Present or anticipated applications include development of electrical circuitry on a molecular scale, as well as conducting and semiconducting materials for a variety of applications including thin film transistors and batteries. The authors have investigated a series of compounds comprising conjugated segments coupled to photochromic elements. The photochromic reaction in these compounds reversibly alters the conjugation length and provides a mechanism for switching both the electrical and optical properties of these materials. The authors are currently investigating the nature and scope of this switching mechanism and preparing extended materials that take advantage of this novel form of switching behavior. Preparation and photochromic behavior of several of these materials are described.

Geotechnical characterization of the Main Drift of the Exploratory Studies Facility was based on borehole data collected in site characterization drilling and on scanline rock mass quality data collected during the excavation of the North Ramp. The Main Drift is the planned 3,131-m near-horizontal tunnel to be excavated at the potential repository horizon for the Yucca Mountain Site Characterization Project. Main Drift borehole data consisted of three holes--USW SD-7, SD-9, and SD-12--drilled along the tunnel alignment. In addition, boreholes USW UZ-14, NRG-6, and NRG-7/7A were used to supplement the database on subsurface rock conditions. Specific data summarized and presented included lithologic and rock structure core logs, rock mechanics laboratory testing, and rock mass quality indices. Cross sections with stratigraphic and thermal-mechanical units were also presented. Topics discussed in the report include geologic setting, geologic features of engineering and construction significance, anticipated ground conditions, and the range of required ground support. Rock structural and rock mass quality data have been developed for each 3-m interval of core in the middle nonlithophysal stratigraphic zone of the Topopah Spring Tuff Formation. The distribution of the rock mass quality data in all boreholes used to characterize the Main Drift was assumed to be representative of the variability of the rock mass conditions to be encountered in the Main Drift. Observations in the North Ramp tunnel have been used to project conditions in the lower lithophysal zone and in fault zones.

The shaft seal system for the Waste Isolation Pilot Plant (WIPP) must provide a barrier to the migration of fluids within the shafts to prevent the release of contaminants to the accessible environment. To investigate the performance of the shaft seal system, a set of fluid flow performance models was developed based upon the physical characteristics of the WIPP shaft seal system and the surrounding geologic media. This paper describes the results of a numerical model used to investigate the long-term potential for brine migration through the shaft seal system. Modeling results demonstrate that the WIPP shaft seal system will effectively limit brine migration within the repository shafts.

The authors report selectivity and sensitivity for 97-MHz SAW (surface acoustic wave) sensors functionalized with (COO{sup {minus}}){sub 2}/Cu{sup 2+}-terminated, organomercaptan-based, self-assembled monolayers (SAMs). Responses were obtained as a function of SAM formation time on thin Au films of controlled grain size. The authors find that the SAM films (1) preferentially adsorb classes of organic analytes according to simple chemical interaction concepts, (2) reversibly adsorb multilayers of some analytes well below their saturation vapor pressure, (3) adsorb more diisopropylmethylphosphonate (DIMP) at a given partial pressure as SAM solution-phase adsorption time increases, and (4) adsorb more DIMP at a given partial pressure as the grain size of the supporting Au film decreases.

Crushed salt from the host Salado Formation is proposed as a sealing material in one component of a multicomponent seal system design for the shafts of the Waste Isolation Pilot Plant (WIPP), a mined geological repository for storage and disposal of transuranic radioactive wastes located near Carlsbad, New Mexico. The crushed salt will be compacted and placed at a density approaching 90% of the intact density of the host Salado salt. Creep closure of the shaft will further compact the crushed salt over time, thereby reducing the crushed-salt permeability from the initial state and creating an effective long-term seal. A structural model and a fluid flow model have been developed to provide an estimate of crushed-salt reconsolidation rate as a function of depth, time, and pore pressure. Model results are obtained in terms of crushed-salt permeability as a function of time and depth within the salt column. Model results indicate that average salt column permeability will be reduced to 3.3 {times} 10{sup {minus}20} m{sup 2} in about 100 years, which provides for an acceptable long-term seal component.

Underground excavations produce damaged zones surrounding the excavations which have disturbed hydrologic and geomechanical properties. Prediction of fluid flow in these zones must consider both the mechanical and fluid flow processes. Presented here is a methodology which utilizes a mechanical model to predict damage and disturbed rock zone (DRZ) development around the excavation and then uses the predictions to develop time-dependent DRZ porosity relationships. These relationships are then used to adjust the porosity of the DRZ in the fluid flow model based upon the time and distance from the edge of the excavation. The application of this methodology is presented using a site-specific example from the Waste Isolation Pilot Plant, a US Department of Energy facility in bedded salts being evaluated for demonstration of the safe underground disposal of transuranic waste from US defense-related activities.

A specially designed minipermeameter test system, termed the Multisupport Permeameter (MSP), has been developed for direct physical investigation of permeability upscaling. The unique feature of this instrument is its ability to acquire permeability data at multiple sample supports subject to consistent boundary conditions and flow geometries. This device has been employed to physically investigate the permeability upscaling characteristics of a block of Berea Sandstone. Results reveal a number of consistent and distinct trends relating key summary statistics to changes in sample support. Comparisons are drawn between trends in the sample mean measured on the Berea Sandstone and that predicted by three theoretical upscaling models representing three common but different approaches to modeling permeability upscaling.

This report presents the preliminary results of an analysis of China`s water resources, part of an effort undertaken by the National Intelligence Council Medea scientists to improve the understanding of future food production and consumption in the People`s Republic of China. A dynamic water model was developed to simulate the hydrological budgetary processes in five river drainage basins located in northeastern, central, and southern China: the Chang Jiang (Yangtse River), Huanghe (Yellow River), Haihe, Huaihe, and Liaohe. The model was designed to assess the effects of changes in urban, industrial, and agricultural water use requirements on the availability of water in each basin and to develop estimates of the water surpluses and/or deficits in China through the year 2025. The model imposes a sustainable yield constraint, that is, groundwater extraction is not allowed to exceed the sustainable yield; if the available water does not meet the total water use requirements, a deficit results. An agronomic model was also developed to generate projections of the water required to service China`s agricultural sector and compare China`s projected grain production with projected grain consumption requirements to estimate any grain surplus and/or deficit. In future refinements, the agronomic model will interface directly with the water model to provide for the exchange of information on projected water use requirements and available water. The preliminary results indicate that the Chang Jiang basin will have a substantial surplus of water through 2025 and that the Haihe basin is in an ongoing situation. The agricultural water use requirements based on grain production indicate that an agricultural water deficit in the Haihe basin begins before the onset of the modeling period (1980) and steadily worsens through 2025. This assumption is confirmed by reports that groundwater mining is already under way in the most intensely cultivated and populated areas of northern China.

Staff of the Telemetry Technology Development Department (2664) have, in support of the U.S. Interior Department Mineral Management Services (MMS), developed and deployed the Seafloor Earthquake Measurement System IV (SEMS IV). The result of this development project is a series of three fully operational seafloor seismic monitor systems located at offshore platforms: Eureka, Grace, and Irene. The instrument probes are embedded from three to seven feet into the seafloor and hardwired to seismic data recorders installed top side at the offshore platforms. The probes and underwater cables were designed to survive the seafloor environment with an operation life of five years. The units have been operational for two years and have produced recordings of several minor earthquakes in that time. Sandia Labs will transfer operation of SEMS IV to MMS contractors in the coming months. 29 figs., 25 tabs.

SANTOS is a finite element program designed to compute the quasistatic, large deformation, inelastic response of two-dimensional planar or axisymmetric solids. The code is derived from the transient dynamic code PRONTO 2D. The solution strategy used to compute the equilibrium states is based on a self-adaptive dynamic relaxation solution scheme, which is based on explicit central difference pseudo-time integration and artificial mass proportional damping. The element used in SANTOS is a uniform strain 4-node quadrilateral element with an hourglass control scheme to control the spurious deformation modes. Finite strain constitutive models for many common engineering materials are included. A robust master-slave contact algorithm for modeling sliding contact is implemented. An interface for coupling to an external code is also provided. 43 refs., 22 figs.

In order to probe the response of silicone door gasket materials to a postulated severe accident in an Italian nuclear power plant, compression stress relaxation (CSR) and compression set (CS) measurements were conducted under combined radiation (approximately 6 kGy/h) and temperature (up to 230{degrees}C) conditions. By making some reasonable initial assumptions, simplified constant temperature and dose rates were derived that should do a reasonable job of simulating the complex environments for worst-case severe events that combine overall aging plus accidents. Further simplification coupled with thermal-only experiments allowed us to derive thermal-only conditions that can be used to achieve CSR and CS responses similar to those expected from the combined environments that are more difficult to simulate. Although the thermal-only simulations should lead to sealing forces similar to those expected during a severe accident, modulus and density results indicate that significant differences in underlying chemistry are expected for the thermal-only and the combined environment simulations. 15 refs., 31 figs., 15 tabs.

The U.S. Department of Transportation Research & Special Programs Administration (DOT-RSPA) has sponsored a project at Sandia National Laboratories to evaluate the protection provided by current packagings used for truck and rail transport of materials that have been classified as Poison Inhalation Hazards (PIH) and to recommend performance standards for these PIH packagings. Hazardous materials span a wide range of toxicity and there are many parameters used to characterize toxicity; for any given hazardous material, data are not available for all of the possible toxicity parameters. Therefore, it was necessary to select a toxicity criterion to characterize all of the PIH compounds (a value of the criterion was derived from other parameters in many cases) and to calculate their dispersion in the event of a release resulting from a transportation accident. Methodologies which account for material toxicity and dispersal characteristics were developed as a major portion of this project and applied to 72 PIH materials. This report presents details of the PIH material toxicity comparisons, calculation of their dispersion, and their classification into five severity categories. 16 refs., 5 figs., 7 tabs.

A restrictive flow orifice (RFO) can be used to limit the uncontrolled release of system media upon component or line failure in a gas handling system and can thereby enhance the system safety. This report describes a new RFO product available from the Swagelok Companies and specifies the gas flow characteristics of this device. A family of four different sizes of RFO devices is documented.

High strength, hermetic braze joints between ceramic components have been produced using high energy electron beams. With a penetration depth into a typical ceramic of {approximately}1 cm for a 10 MeV electron beam, this method provides the capability for rapid, transient brazing operations where temperature control of critical components is essential. The method deposits energy directly into a buried joint, allowing otherwise inaccessible interfaces to be brazed. Because of transient heating, higher thermal conductivity, lower heat capacity, and lower melting temperature of braze metals relative to the ceramic materials, a pulsed high power beam can melt a braze metal without producing excessive ceramic temperatures. We have demonstrated the feasibility of this process related to ceramic coupons as well as ceramic and glass tubes. The transient thermal response was predicted, using as input the energy absorption predicted from the coupled electron-photon transport analysis. The joining experiments were conducted with an RF Linac accelerator at 10-13 MV. The repetition rate of the pulsed beam was varied between 8 and 120 Hz, the average beam current was varied between 8 and 120 microamps, and the power was varied up to 1.5 kW. These beam parameters gave a beam power density between 0.2 to 2 kW/cm{sup 2}. The duration of the joining runs varied from 5 to 600 sec. Joining experiments have provided high strength between alumina - alumina and alumina - cermet joints in cylindrical geometry. These joints provided good hermetic seals. A series of tests was conducted to determine the minimum beam power and exposure time for producing, a hermetic seal.

Burn-in effects are used to demonstrate the potential impact of thermally activated aging effects on functional and parametric radiation hardness. These results have implications on hardness assurance testing. Techniques for characterizing aging effects are proposed.

Sandia has developed PBFA-Z, a 20-MA driver for z-pinch experiments by replacing the water lines, insulator stack. and MITLs on PBFA II with hardware of a new design. The PBFA-Z accelerator was designed to deliver 20 MA to a 15-mg z-pinch load in 100 ns. The accelerator was modeled using circuit codes to determine the time-dependent voltage and current waveforms at the input and output of the water lines, the insulator stack, and the MITLs. The design of the vacuum insulator stack was dictated by the drive voltage, the electric field stress and grading requirements, the water line and MITL interface requirements, and the machine operations and maintenance requirements. The insulator stack consists of four separate modules, each of a different design because of different voltage drive and hardware interface requirements. The shape of the components in each module, i.e., grading rings, insulator rings, flux excluders, anode and cathode conductors, and the design of the water line and MITL interfaces, were optimized by using the electrostatic analysis codes, ELECTRO and JASON. The time-dependent performance of the insulator stacks was evaluated using IVORY, a 2-D PIC code. This paper will describe the insulator stack design, present the results of the ELECTRO and IVORY analyses, and show the results of the stack measurements.

In recent years, technological advances have significantly enhanced the capability to produce milli- and micro-sized components which may be incorporated into the design of small, less costly, reproducible and more reliable nuclear weapons components. Two promising micro-scale processing technologies are Silicon surface micromachining (SMM), a process derived from microelectronics fabrication, and LIGA, a process involving electrodeposition of metals into a polymeric mask containing very fine, sharp features. Complicated SMM structures with micron sized features such as microengines, gears and pop-up mirrors have already been successfully developed. As part of an overall broad effort to develop mechanical test capability of millisized and microsized structures, a mechanical test system has been designed and assembled with the primary goal of characterizing the mechanical properties of LIGA synthesized structures and materials. The current system utilizes many off-the-shelf items including an MTS 3,000 pound 1.0 inch travel hydraulic actuator and an Interface 100 pound load cell. Load, stroke and displacement control is provided by an MTS TestStar system and two 0.100 inch LVDT displacement gages situated in a parallel arrangement at the specimen. Load resolution is on the order of 50 {micro} oz. and displacement resolution less than 45 {micro} inch. The system can test dynamically up to 100 hz at 0.005 inch actuator displacement and loads of 100 lb., statically at up to 250 lb. (limited by the load cell). The scope and flexibility of the microscale test system extends far beyond simply testing LIGA synthesized parts. A detailed description of the machine and a diverse set of results are presented in this report.