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The software engineering journey: From a naieve past into a responsible future

Fitzpatrick-Fletcher, Sharon K.

All engineering fields experience growth, from early trial & error approaches, to disciplined approaches based on fundamental understanding. The field of software engineering is making the long and arduous journey, accomplished by evolution of thinking in many dimensions. This paper takes the reader along a trio of simultaneous evolutionary paths. First, the reader experiences evolution from a zero-risk mindset to a managed-risk mindset. Along this path, the reader observes three generations of security risk management and their implications for software system assurance. Next is a growth path from separate surety disciplines to an integrated systems surety approach. On the way, the reader visits safety, security, and dependability disciplines and peers into a future vision which coalesces them. The third and final evolutionary path explored here transitions the software engineering field from best practices to fundamental understanding. Along this road, the reader observes a framework for developing a {open_quotes}science behind the engineering{close_quotes}, and methodologies for software surety analysis.

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A summary of the GPS system performance for STARS Mission 3

Creel, E.E.

This paper describes the performance of the GPS system on the most recent flight of the STARS missile, STARS Mission 3 (M3). This mission was conducted under the Ballistic Missile Defense Organization`s (BMDO`s) Consolidated Targets Program. The United States Army Space and Strategic Defense Command (USASSDC) is the executing agent for this mission and the Department of Energy`s (DOE`s) Sandia National Laboratories (SNL) is the vehicle developer and integrator. The M3 flight, dually designated as the MSX Dedicated Targets II (MDT-II) mission occurred on August 31, 1996. This mission was conducted for the specific purpose of providing targets for viewing by the MSX satellite. STARS M3 was the first STARS flight to use GPS-derived data for missile guidance, and proved to be instrumental in the procurement of a wealth of experimental data which is still undergoing analysis by numerous scientific agencies within the BMDO complex. GPS accuracy was required for this mission because of the prescribed targeting requirements for the MDT-II payload deliveries with respect to the MSX satellite flight path. During the flight test real time GPS-derived state vector data was also used to generate pointing angles for various down range sensors involved in the experiment. Background information describing the STARS missile, GPS subsystem architecture, and the GPS Kalman filter design is presented first, followed by a discussion of the telemetry data records obtained from this flight with interpretations and conclusions.

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The data dictionary: A view into the CTBT knowledge base

Shepherd, E.R.; Keyser, R.G.; Armstrong, H.M.

The data dictionary for the Comprehensive Test Ban Treaty (CTBT) knowledge base provides a comprehensive, current catalog of the projected contents of the knowledge base. It is written from a data definition view of the knowledge base and therefore organizes information in a fashion that allows logical storage within the computer. The data dictionary introduces two organization categories of data: the datatype, which is a broad, high-level category of data, and the dataset, which is a specific instance of a datatype. The knowledge base, and thus the data dictionary, consist of a fixed, relatively small number of datatypes, but new datasets are expected to be added on a regular basis. The data dictionary is a tangible result of the design effort for the knowledge base and is intended to be used by anyone who accesses the knowledge base for any purpose, such as populating the knowledge base with data, or accessing the data for use with automatic data processing (ADP) routines, or browsing through the data for verification purposes. For these two reasons, it is important to discuss the development of the data dictionary as well as to describe its contents to better understand its usefulness; that is the purpose of this paper.

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Testing the waveform correlation event detection system: Teleseismic, regional, and local distances

Young, Christopher J.

Waveform Correlation Event Detection System (WCEDS) prototypes have now been developed for both global and regional networks and the authors have extensively tested them to assess the potential usefulness of this technology for CTBT (Comprehensive Test Ban Treaty) monitoring. In this paper they present the results of tests on data sets from the IDC (International Data Center) Primary Network and the New Mexico Tech Seismic Network. The data sets span a variety of event types and noise conditions. The results are encouraging at both scales but show particular promise for regional networks. The global system was developed at Sandia Labs and has been tested on data from the IDC Primary Network. The authors have found that for this network the system does not perform at acceptable levels for either detection or location unless directional information (azimuth and slowness) is used. By incorporating directional information, however, both areas can be improved substantially suggesting that WCEDS may be able to offer a global detection capability which could complement that provided by the GA (Global Association) system in use at the IDC and USNDC (United States National Data Center). The local version of WCEDS (LWCEDS) has been developed and tested at New Mexico Tech using data from the New Mexico Tech Seismic Network (NMTSN). Results indicate that the WCEDS technology works well at this scale, despite the fact that the present implementation of LWCEDS does not use directional information. The NMTSN data set is a good test bed for the development of LWCEDS because of a typically large number of observed local phases and near network-wide recording of most local and regional events. Detection levels approach those of trained analysts, and locations are within 3 km of manually determined locations for local events.

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Software design and operational model for the WCEDS prototype

Beiriger, Judy I.

To explore the potential of waveform correlation for CTBT, the Waveform Correlation Event Detection System (WCEDS) prototype was developed. The WCEDS software design followed the Object Modeling Technique process of analysis, system design, and detailed design and implementation. Several related executable programs are managed through a Graphical User Interface (GUI). The WCEDS prototype operates in an IDC/NDC-compatible environment. It employs a CSS 3.0 database as its primary input/output interface, reading in raw waveforms at the start, and storing origins, events, arrivals, and associations at the finish. Additional output includes correlation results and data for specified testcase origins, and correlation timelines for specified locations. During the software design process, the more general seismic monitoring functionality was extracted from WCEDS-specific requirements and developed into C++ object-oriented libraries. These include the master image, grid, basic seismic, and extended seismic libraries. Existing NDC and commercial libraries were incorporated into the prototype where appropriate, to focus development activities on new capability. The WCEDS-specific application code was built in a separate layer on top of the general seismic libraries. The general seismic libraries developed for the WCEDS prototype can provide a base for other algorithm development projects.

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Magnetically-excited flexural plate wave resonator

Martin, S.J.

A flexural plate wave (FPW) resonator was constructed by patterning current lines on a silicon nitride membrane suspended on a rectangular silicon frame. Eigenmodes of the rectangular membrane were excited using Lorentz forces generated between alternating surface currents and a static in-plane magnetic field. The magnetic field strength required for these devices can be achieved with small permanent magnets ({approx} 1 cm{sup 3}). Preferential coupling to a particular membrane mode was achieved by positioning current lines along longitudinal mode antinodes. An equivalent-circuit model was derived that characterizes the input impedance of a one-port device and the transmission response of a two-port device over a range of frequencies near a single membrane resonance. Experiments were performed to characterize the effects of varying magnetic field, ambient gas, gas pressure, and input power. To the authors` knowledge, this is the first experimental demonstration of a resonant FPW device.

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Solidification modeling of Nb bearing superalloys

Robino, Charles V.

The solidification behavior of experimental Ni base and Fe base superalloys containing Nb, Si, and C was studied using differential thermal analysis (DTA) and microstructural characterization techniques. The solidification reaction sequences responsible for microstructural development were found to be similar to those expected in the Ni-Nb-C ternary system, where the solute-rich interdendritic liquid exhibited two eutectic-type reactions at the terminal stages of solidification: L {yields} ({gamma} + NbC) and L {yields} ({gamma} + Laves). A pseudo ternary {gamma}-Nb-C approach was developed to provide a quantitative description of solidification behavior for these experimental alloys. Solute redistribution calculations in the model are based on a previous approach developed by Mehrabian and Flemings, with modifications made to account for the high diffusion rate of C in the solid. Solidification parameters for Nb and C were determined through DTA and electron probe microanalysis techniques and used as inputs to the model. Reasonable agreement is found between calculated volume fractions of the {gamma}/NbC and {gamma}/Laves constituents and those measured experimentally. The modeling results permit detailed descriptions of the relation between alloy composition and microstructural evolution during solidification.

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Data analysis for remote monitoring of safeguarded facilities

Deland, Sharon M.

The International Remote Monitoring Project (IRMP) sponsored by the US DOE allows DOE and its international partners to gain experience with the remote collection, transmission, and interpretation of safeguards-relevant data. This paper focuses on the interpretation of the data from these remote monitoring systems. Users of these systems need to be able to ascertain that the remote monitoring system is functioning as expected and that the events generated by the sensors are consistent with declared activity. The initial set of analytical tools being provided for IRMP installations this year include a suite of automatically generated views of user-selected data. The baseline set of tools, with illustrative examples, will be discussed. Plans for near-term enhancements will also be discussed. Finally, the applicability of more advanced analytical techniques such as expert systems will be discussed.

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Low-level radioactive waste transportation safety history

Mcclure, J.D.

The Radioactive Materials Incident Report (RMIR) database was developed fin 1981 at the Transportation Technology Center of Sandia National Laboratories to support its research and development activities for the US department of Energy (DOE). This database contains information about radioactive material (RAM) transportation incidents that have occurred in the US since 1971. These data were drawn from the US Department of Transportation`s (DOT) Hazardous Materials Incident Report system, from Nuclear Regulatory Commission (NRC) files, and from various agencies including state radiological control offices. Support for the RMIR data base is funded by the US DOE National Transportation Program (NTP). Transportation events in RMIR are classified in one of the following ways: as a transportation accident, as a handling accident, or as a reported incident. This presentation will provide definitions for these classifications and give examples of each. The primary objective of this presentation is to provide information on nuclear materials transportation accident/incident events involving low-level waste (LLW) that have occurred in the US for the period 1971 through 1996. Among the areas to be examined are: transportation accidents by mode, package response during accidents, and an examination of accidents where release of contents has occurred. Where information is available, accident and incident history and package response for LLW packages in transportation accidents will be described.

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Alumina strength degradation in the elastic regime

Furnish, Michael D.

Measurements of Kanel et. al. [1991] have suggested that deviatoric stresses in glasses shocked to nearly the Hugoniot Elastic limit (HEL) relax over a time span of microseconds after initial loading. Failure (damage) waves have been inferred on the basis of these measurements using time-resolved manganin normal and transverse stress gauges. Additional experiments on glass by other researchers, using time-resolved gauges, high-speed photography and spall strength determinations have also lead to the same conclusions. In the present study the authors have conducted transmitted-wave experiments on high-quality Coors AD995 alumina shocked to roughly 5 and 7 GPa (just below or at the HEL). The material is subsequently reshocked to just above its elastic limit. Results of these experiments do show some evidence of strength degradation in the elastic regime.

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Use of z-pinch sources for high-pressure shock wave experiments

Konrad, C.H.; Trott, W.M.; Hall, C.A.

Recent developments have demonstrated the use of pulsed power for producing intense radiation sources (z-pinches) that can drive planar shock waves in samples with spatial dimensions significantly larger than possible with other radiation sources. In this paper, the authors will discuss the use of z-pinch sources for shock wave studies at multi-Mbar pressures. Experimental plans to use the technique for absolute shock Hugoniot measurements and with accuracies comparable to that obtained with gun launchers are discussed.

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D-dot and B-dot monitors for Z-vacuum-section power-flow measurements

Stygar, William A.

The 36-module Z accelerator--designed to drive z-pinch loads at currents up to 20 MA--is contained in a 33-m-diameter tank with oil, water, and vacuum sections. The peak total forward-going power in the 36 water-section bi-plate transmission lines is approximately 63 TW. nine transmission lines deliver power to each of the four vacuum-section levels (referred to as levels A (the uppermost), B, C, and D). New differential D-dot and B-dot monitors were developed for the Z vacuum section. The D-dots measure voltage at the insulator stack. The B-dots measure current at the stack and in the outer magnetically-insulated transmission lines. Each monitor has two outputs that allow common-mode noise to be canceled to first order. The differential D-dot has one signal and one noise channel; the differential B-dot has two signal channels with opposite polarities. Each of the two B-dot sensors in the differential B-dot monitor has four 3-mm-diameter loops and is encased in copper to reduce flux penetration. For both types of probes, two 2.2-mm-diameter coaxial-cables connect the outputs to a Prodyn balun for common-mode-noise rejection. The cables provide reasonable bandwidth and generate acceptable levels of Compton drive in Z`s bremsstrahlung field. A new cavity B-dot is being developed to measure the total Z current 4.3 cm from the axis of the z-pinch load. All of the sensors are calibrated with 2--4% accuracy. The monitor signals are reduced with Barth or Weinschel attenuators, recorded on Tektronix 0.5-ns/sample digitizing oscilloscopes, and software cable compensated and integrated.

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Design and performance of the Z magnetically-insulated transmission lines

Stygar, William A.

The 36-module Z accelerator was designed to drive z-pinch loads for weapon-physics and inertial-confinement-fusion experiments, and to serve as a testing facility for pulsed-power research required to develop higher-current drivers. The authors have designed and tested a 10-nH 1.5-m-radius vacuum section for the Z accelerator. The vacuum section consists of four vacuum flares, four conical 1.3-m-radius magnetically-insulated transmission lines, a 7.6-cm-radius 12-post double-post-hole convolute which connects the four outer MITLs in parallel, and a 5-cm-long inner MITL which connects the output of the convolute to a z-pinch load. IVORY and ELECTRO calculations were performed to minimize the inductance of the vacuum flares with the constraint that there be no significant electron emission from the insulator-stack grading rings. Iterative TLCODE calculations were performed to minimize the inductance of the outer MITLs with the constraint that the MITL electron-flow-current fraction be {le} 7% at peak current. The TLCODE simulations assume a 2.5 cm/{micro}s MITL-cathode-plasma expansion velocity. The design limits the electron dose to the outer-MITL anodes to 50 J/g to prevent the formation of an anode plasma. The TLCODE results were confirmed by SCREAMER, TRIFL, TWOQUICK, IVORY, and LASNEX simulations. For the TLCODE, SCREAMER, and TRIFL calculations, the authors assume that after magnetic insulation is established, the electron-flow current launched in the outer MITLs is lost at the convolute. This assumption has been validated by 3-D QUICKSILVER simulations for load impedances {le} 0.36 ohms. LASNEX calculations suggest that ohmic resistance of the pinch and conduction-current-induced energy loss to the MITL electrodes can be neglected in Z power-flow modeling that is accurate to first order. To date, the Z vacuum section has been tested on 100 shots. They have demonstrated they can deliver a 100-ns rise-time 20-MA current pulse to the baseline z-pinch load.

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Application of reactors for testing neutron-induced upsets in commercial SRAMs

Griffin, Patrick J.

Reactor neutron environments can be used to test/screen the sensitivity of unhardened commercial SRAMs to low-LET neutron-induced upset. Tests indicate both thermal/epithermal (< 1 keV) and fast neutrons can cause upsets in unhardened parts. Measured upset rates in reactor environments can be used to model the upset rate for arbitrary neutron spectra.

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Areal array jetting device for ball grid arrays

Frear, D.R.

Package designs for microelectronics devices have moved from through-hole to surface mount technology in order to increase the printed wiring board real estate available by utilizing both sides of the board. The traditional geometry for surface mount devices is peripheral arrays where the leads are on the edges of the device. As the technology drives towards high input/output (I/O) count (increasing number of leads) and smaller packages with finer pitch (less distance between peripheral leads), limitations on peripheral surface mount devices arise. A solution to the peripheral surface mount issue is to shift the leads to the area under the device. This scheme is called areal array packaging and is exemplified by the ball grid array (BGA) package. In a BGA package, the leads are on the bottom surface of the package in the form of an array of solder balls. The current practice of joining BGA packages to printed wiring boards involves a hierarchy of solder alloy compositions. A high melting temperature ball is typically used for standoff. A promising alternative to current methods is the use of jetting technology to perform monolithic solder ball attachment. This paper describes an areal array jetter that was designed and built to simultaneously jet arrays of solder balls directly onto BGA substrates.

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Application & testing of high temperature materials for solenoid coils

Zich, John L.

Sandia National Laboratories has designed and proven-in two new Solenoid coils for a highly-reliable electromechanical switch. Mil-Spec Magnetics Inc., Walnut CA manufactured the coils. The new design utilizes two new materials: Liquid Crystal Polymer (Vectra C130) for the bobbin and Thermal Barrier Silicone (VI-SIL V-658) for the encapsulant. The use of these two new materials solved most of the manufacturing problems inherent in the old Sandia design. The coils are easier to precision wind and more robust for handling, testing, and storage. The coils have some unique weapon related safety requirements. The most severe of these requirements is the 400{degrees}C, 1600 V test. The coils must not, and did not, produce any outgassing products to affect the voltage breakdown between contacts in the switch at these temperatures and voltages. Actual coils in switches were tested under these conditions. This paper covers the prove-in of this new coil design.

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Active chatter control in a milling machine

Dohner, Jeffrey L.

The use of active feedback compensation to mitigate cutting instabilities in an advanced milling machine is discussed in this paper. A linear structural model delineating dynamics significant to the onset of cutting instabilities was combined with a nonlinear cutting model to form a dynamic depiction of an existing milling machine. The model was validated with experimental data. Modifications made to an existing machine model were used to predict alterations in dynamics due to the integration of active feedback compensation. From simulations, subcomponent requirements were evaluated and cutting enhancements were predicted. Active compensation was shown to enable more than double the metal removal rate over conventional milling machines. 25 refs., 10 figs., 1 tab.

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Copper in silicon: Quantitative analysis of internal and proximity gettering

Mchugo, S.A.; Flink, C.; Weber, E.R.

The behavior of copper in the presence of a proximity gettering mechanism and a standard internal gettering mechanism in silicon was studied. He implantation-induced cavities in the near surface region were used as a proximity gettering mechanism and oxygen precipitates in the bulk of the material provided internal gettering sites. Moderate levels of copper contamination were introduced by ion implantation such that the copper was not supersaturated during the anneals, thus providing realistic copper contamination/gettering conditions. Copper concentrations at cavities and internal gettering sites were quantitatively measured after the annealings. In this manner, the gettering effectiveness of cavities was measured when in direct competition with internal gettering sites. The cavities were found to be the dominant gettering mechanism with only a small amount of copper gettered at the internal gettering sites. These results reveal the benefits of a segregation-type gettering mechanism for typical contamination conditions.

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A key management concept for the CTBT International Monitoring System

Craft, R.

Cryptographic authentication (commonly referred to as ``technical authentication`` in Working Group B) is an enabling technology which ensures the integrity of sensor data and security of digital networks under various data security compromise scenarios. The use of cryptographic authentication,however, implies the development of a key management infrastructure for establishing trust in the generation and distribution of cryptographic keys. This paper proposes security and operational requirements for a CTBT (Comprehensive Test Ban Treaty) key management system and, furthermore, presents a public key based solution satisfying the requirements. The key management system is instantiated with trust distribution technologies similar to those currently implemented in industrial public key infrastructures. A complete system solution is developed.

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Optical measurement of micromachine engine performance

Holswade, Scott C.

Understanding the mechanisms that impact the performance of Microelectromechanical Systems (MEMS) is essential to the development of optimized designs and drive signals, as well as the qualification of devices for commercial applications. Silicon micromachines include engines that consist of orthogonally oriented linear comb drive actuators mechanically connected to a rotating gear. These gears are as small as 50 {mu}m in diameter and can be driven at rotation rates exceeding 300,000 rpm. Optical techniques offer the potential for measuring long term statistical performance data and transient responses needed to optimize designs and manufacturing techniques. The authors describe the development of Micromachine Optical Probe (MOP) technology for the evaluation of micromachine performance. The MOP approach is based on the detection of optical signals scattered by the gear teeth or other physical structures. They present experimental results for a prototype system designed to measure engine parameters as well as long term performance data.

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Minimizing sulfur contamination and rinse water volume required following a sulfuric acid/hydrogen peroxide clean by performing a chemically basic rinse

Clews, Peggy J.

Sulfuric acid hydrogen peroxide mixtures (SPM) are commonly used in the semiconductor industry to remove organic contaminants from wafer surfaces. This viscous solution is very difficult to rinse off wafer surfaces. Various rinsing conditions were tested and the resulting residual contamination on the wafer surface was measured. The addition of small amounts of a chemical base such as ammonium hydroxide to the rinse water has been found to be effective in reducing the surface concentration of sulfur and also mitigates the particle growth that occurs on SPM cleaned wafers. The volume of room temperature water required to rinse these wafers is also significantly reduced.

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Intelligent tools and process development for robotic edge finishing: LDRD project final report

Lewis, Christopher L.

This report describes a project undertaken to develop an agile automated, high-precision edge finishing system, for fabricating precision parts. The project involved re-designing and adding additional capabilities to an existing finishing work-cell. The resulting work-cell may serve as prototype for production systems to be integrated in highly flexible automated production lines. The system removes burrs formed in the machining process and produces precision chamfers. The system uses an expert system to predict the burr size from the machining history. Within the CAD system, tool paths are generated for burr removal and chamfer formation. Then, the optimal grinding process is automatically selected from a database of processes. The tool trajectory and the selected process definition is then downloaded to a robotic control system to execute the operation. The robotic control system implements a hybrid fuzzy logic-classical control scheme to achieve the desired performance goals regardless of tolerance and fixturing errors. This report describes the system architecture and the system`s performance.

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Electro-thermal modeling of a microbridge gas sensor

Manginell, R.P.; Smith, J.H.; Ricco, A.J.; Hughes, R.C.; Moreno, D.J.; Huber, R.J.

Fully CMOS-compatible, surface-micromachined polysilicon microbridges have been designed, fabricated, and tested for use in catalytic, calorimetric gas sensing. To improve sensor behavior, extensive electro-thermal modeling efforts were undertaken using SPICE. The validity of the SPICE model was verified comparing its simulated behavior with experiment. Temperature distribution of an electrically heated microbridges was measured using an infrared microscope. Comparisons among the measured distribution, the SPICE simulation, and distributions obtained by analytical methods show that heating at the ends of a microbridges has important implications for device response. Additional comparisons between measured and simulated current-voltage characteristics, as well as transient response, further support the accuracy of the model. A major benefit of electro- thermal modeling with SPICE is the ability to simultaneously simulate the behavior of a device and its control/sensing electronics. Results for the combination of a unique constant-resistance control circuit and microbridges gas sensor are given. Models of in situ techniques for monitoring catalyst deposition are shown to be in agreement with experiment. Finally, simulated chemical response of the detector is compared with the data, and methods of improving response through modifications in bridge geometry are predicted.

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Friction and wear in surface micromachined tribological test devices

Senft, D.C.; Dugger, M.T.

We report on the design, construction, and initial testing of surface micromachined devices for measuring friction and wear. The devices measure friction coefficients on both horizontal deposited polysilicon surfaces and vertical etched polysilicon surfaces. The contact geometry of the rubbing surfaces is well-defined, and a method is presented for the determination of the normal and frictional forces. Initial observations on test devices which have been dried with supercritical CO{sub 2} and devices coated with octadecyltrichlorosilane suggest that the coatings increase the lifetime of the devices and the repeatability of the results.

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A summary of the sources of input parameter values for the Waste Isolation Pilot Plant final porosity surface calculations

Butcher, B.M.

A summary of the input parameter values used in final predictions of closure and waste densification in the Waste Isolation Pilot Plant disposal room is presented, along with supporting references. These predictions are referred to as the final porosity surface data and will be used for WIPP performance calculations supporting the Compliance Certification Application to be submitted to the U.S. Environmental Protection Agency. The report includes tables and list all of the input parameter values, references citing their source, and in some cases references to more complete descriptions of considerations leading to the selection of values.

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Potts-model grain growth simulations: Parallel algorithms and applications

Wright, Steven A.

Microstructural morphology and grain boundary properties often control the service properties of engineered materials. This report uses the Potts-model to simulate the development of microstructures in realistic materials. Three areas of microstructural morphology simulations were studied. They include the development of massively parallel algorithms for Potts-model grain grow simulations, modeling of mass transport via diffusion in these simulated microstructures, and the development of a gradient-dependent Hamiltonian to simulate columnar grain growth. Potts grain growth models for massively parallel supercomputers were developed for the conventional Potts-model in both two and three dimensions. Simulations using these parallel codes showed self similar grain growth and no finite size effects for previously unapproachable large scale problems. In addition, new enhancements to the conventional Metropolis algorithm used in the Potts-model were developed to accelerate the calculations. These techniques enable both the sequential and parallel algorithms to run faster and use essentially an infinite number of grain orientation values to avoid non-physical grain coalescence events. Mass transport phenomena in polycrystalline materials were studied in two dimensions using numerical diffusion techniques on microstructures generated using the Potts-model. The results of the mass transport modeling showed excellent quantitative agreement with one dimensional diffusion problems, however the results also suggest that transient multi-dimension diffusion effects cannot be parameterized as the product of the grain boundary diffusion coefficient and the grain boundary width. Instead, both properties are required. Gradient-dependent grain growth mechanisms were included in the Potts-model by adding an extra term to the Hamiltonian. Under normal grain growth, the primary driving term is the curvature of the grain boundary, which is included in the standard Potts-model Hamiltonian.

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Electric utility capacity expansion and energy production models for energy policy analysis

Edenburn, Michael W.

This report describes electric utility capacity expansion and energy production models developed for energy policy analysis. The models use the same principles (life cycle cost minimization, least operating cost dispatching, and incorporation of outages and reserve margin) as comprehensive utility capacity planning tools, but are faster and simpler. The models were not designed for detailed utility capacity planning, but they can be used to accurately project trends on a regional level. Because they use the same principles as comprehensive utility capacity expansion planning tools, the models are more realistic than utility modules used in present policy analysis tools. They can be used to help forecast the effects energy policy options will have on future utility power generation capacity expansion trends and to help formulate a sound national energy strategy. The models make renewable energy source competition realistic by giving proper value to intermittent renewable and energy storage technologies, and by competing renewables against each other as well as against conventional technologies.

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The role of technology in reducing health care costs. Final project report

Warren, S.

Sandia National Laboratories applied a systems approach to identifying innovative biomedical technologies with the potential to reduce U.S. health care delivery costs while maintaining care quality. This study was conducted by implementing both top-down and bottom-up strategies. The top-down approach used prosperity gaming methodology to identify future health care delivery needs. This effort provided roadmaps for the development and integration of technology to meet perceived care delivery requirements. The bottom-up approach identified and ranked interventional therapies employed in existing care delivery systems for a host of health-related conditions. Economic analysis formed the basis for development of care pathway interaction models for two of the most pervasive, chronic disease/disability conditions: coronary artery disease (CAD) and benign prostatic hypertrophy (BPH). Societal cost-benefit relationships based on these analyses were used to evaluate the effect of emerging technology in these treatment areas. 17 figs., 48 tabs.

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Design, demonstration and evaluation of a thermal enhanced vapor extraction system

Phelan, James M.

The Thermal Enhanced Vapor Extraction System (TEVES), which combines powerline frequency heating (PLF) and radio frequency (RF) heating with vacuum soil vapor extraction, was used to effectively remove volatile organic compounds (VOCs) and semi-volatile organic compounds (SVOCs) from a pit in the chemical waste landfill (CWL) at Sandia National Laboratories (SNL) within a two month heating period. Volume average temperatures of 83{degrees}C and 112{degrees}C were reached for the PLF and RF heating periods, respectively, within the 15 ft x 45 ft x 18.5 ft deep treated volume. This resulted in the removal of 243 lb of measured toxic organic compounds (VOCs and SVOCs), 55 gallons of oil, and 11,000 gallons of water from the site. Reductions of up to 99% in total chromatographic organics (TCO) was achieved in the heated zone. Energy balance calculations for the PLF heating period showed that 36.4% of the heat added went to heating the soil, 38.5% went to evaporating water and organics, 4.2% went to sensible heat in the water, 7.1% went to heating the extracted air, and 6.6% was lost. For the RF heating period went to heating the soil, 23.5% went to evaporating water and organics, 2.4% went to sensible heat in the water, 7.5% went to heating extracted air, and 9.7% went to losses. Energy balance closure was 92.8% for the PLF heating and 98% for the RF heating. The energy input requirement per unit soil volume heated per unit temperature increase was 1.63 kWH/yd{sup 3}-{degrees}C for PLF heating and 0.73 kWH/yd{sup 3}{degrees}C for RF heating.

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Conceptual model for transport processes in the Culebra Dolomite Member, Rustler Formation

Holt, R.M.

The Culebra Dolomite Member of the Rustler Formation represents a possible pathway for contaminants from the Waste Isolation Pilot Plant underground repository to the accessible environment. The geologic character of the Culebra is consistent with a double-porosity, multiple-rate model for transport in which the medium is conceptualized as consisting of advective porosity, where solutes are carried by the groundwater flow, and fracture-bounded zones of diffusive porosity, where solutes move through slow advection or diffusion. As the advective travel length or travel time increases, the nature of transport within a double-porosity medium changes. This behavior is important for chemical sorption, because the specific surface area per unit mass of the diffusive porosity is much greater than in the advective porosity. Culebra transport experiments conducted at two different length scales show behavior consistent with a multiple-rate, double-porosity conceptual model for Culebra transport. Tracer tests conducted on intact core samples from the Culebra show no evidence of significant diffusion, suggesting that at the core scale the Culebra can be modeled as a single-porosity medium where only the advective porosity participates in transport. Field tracer tests conducted in the Culebra show strong double-porosity behavior that is best explained using a multiple-rate model.

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Final report of the environmental measurement-while-drilling-gamma ray spectrometer system technology demonstration at the Savannah River Site F-Area Retention Basin

Williams, Cecelia V.

The environmental measurement-while-drilling-gamma ray spectrometer (EMWD-GRS) system represents an innovative blend of new and existing technology that provides real-time environmental and drill bit data during drilling operations. The EMWD-GRS technology was demonstrated at Savannah River Site F-Area Retention Basin. The EMWD-GRS technology demonstration consisted of continuously monitoring for gamma-radiation-producing contamination while drilling two horizontal boreholes below the backfilled retention basin. These boreholes passed near previously sampled vertical borehole locations where concentrations of contaminant levels of cesium had been measured. Contaminant levels continuously recorded by the EMWD-GRs system during drilling are compared to contaminant levels previously determined through quantitative laboratory analysis of soil samples.

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Engineered monodisperse mesoporous materials

Saunders, R.S.

Porous materials technology has developed products with a wide variety of pore sizes ranging from 1 angstrom to 100`s of microns and beyond. Beyond 15{angstrom} it becomes difficult to obtain well ordered, monodisperse pores. In this report the authors describe efforts in making novel porous material having monodisperse, controllable pore sizes spanning the mesoporous range (20--500 {angstrom}). They set forth to achieve this by using unique properties associated with block copolymers--two linear homopolymers attached at their ends. Block copolymers phase separate into monodisperse mesophases. They desired to selectively remove one of the phases and leave the other behind, giving the uniform monodisperse pores. To try to achieve this the authors used ring-opening metathesis polymerization to make the block copolymers. They synthesized a wide variety of monomers and surveyed their polymers by TGA, with the idea that one phase could be made thermally labile while the other phase would be thermally stable. In the precipitated and sol-gel processed materials, they determined by porosimetry measurements that micropores, mesopores, and macropores were created. In the film processed sample there was not much porosity present. They moved to a new system that required much lower thermal treatments to thermally remove over 90% of the labile phase. Film casting followed by thermal treatment and solvent extraction produced the desired monodisperse materials (based solely on SEM results). Modeling using Density Functional Theory was also incorporated into this project. The modeling was able to predict accurately the domain size and spacing vs. molecular weight for a model system, as well as accurate interfacial thicknesses.

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Abnormal grain growth -- The origin of recrystallization nuclei?

Holm, Elizabeth A.

The origin of recrystallization nuclei is reviewed with particular emphasis on materials in which well-developed cells are present in the deformed state. Nucleation is discussed in terms of coarsening of the subgrain network that develops on annealing and an analogy is made with abnormal grain growth. The results of a theoretical analysis of abnormal growth are summarized. The Monte Carlo model for grain growth is adapted for variable grain boundary energy and mobility in order to investigate the behavior of individual grains with special properties. The simulation results show that both energy and mobility affect abnormal growth as expected from the theoretical analysis. The results are discussed in terms of the stability that subgrain networks may exhibit depending on their mean misorientation.

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Coherent structures in compressible free-shear-layer flows

Aeschliman, D.P.

Large scale coherent structures are intrinsic fluid mechanical characteristics of all free-shear flows, from incompressible to compressible, and laminar to fully turbulent. These quasi-periodic fluid structures, eddies of size comparable to the thickness of the shear layer, dominate the mixing process at the free-shear interface. As a result, large scale coherent structures greatly influence the operation and efficiency of many important commercial and defense technologies. Large scale coherent structures have been studied here in a research program that combines a synergistic blend of experiment, direct numerical simulation, and analysis. This report summarizes the work completed for this Sandia Laboratory-Directed Research and Development (LDRD) project.

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A multi-level code for metallurgical effects in metal-forming processes

Taylor, Paul A.

The authors present the final report on a Laboratory-Directed Research and Development (LDRD) project, A Multi-level Code for Metallurgical Effects in metal-Forming Processes, performed during the fiscal years 1995 and 1996. The project focused on the development of new modeling capabilities for simulating forging and extrusion processes that typically display phenomenology occurring on two different length scales. In support of model fitting and code validation, ring compression and extrusion experiments were performed on 304L stainless steel, a material of interest in DOE nuclear weapons applications.

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Final report on LDRD project: Semiconductor surface-emitting microcavity laser spectroscopy for analysis of biological cells and microstructures

Gourley, Paul L.

This article discusses a new intracavity laser technique that uses living or fixed cells as an integral part of the laser. The cells are placed on a GaAs based semiconductor wafer comprising one half of a vertical cavity surface-emitting laser. After placement, the cells are covered with a dielectric mirror to close the laser cavity. When photo-pumped with an external laser, this hybrid laser emits coherent light images and spectra that depend sensitively on the cell size, shape, and dielectric properties. The light spectra can be used to identify different cell types and distinguish normal and abnormal cells. The laser can be used to study single cells in real time as a cell-biology lab-on-a-chip, or to study large populations of cells by scanning the pump laser at high speed. The laser is well-suited to be integrated with other micro-optical or micro-fluidic components to lead to micro-optical-mechanical systems for analysis of fluids, particulates, and biological cells.

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Coordinating robot motion, sensing, and control in plans. LDRD project final report

Xavier, Patrick G.

The goal of this project was to develop a framework for robotic planning and execution that provides a continuum of adaptability with respect to model incompleteness, model error, and sensing error. For example, dividing robot motion into gross-motion planning, fine-motion planning, and sensor-augmented control had yielded productive research and solutions to individual problems. Unfortunately, these techniques could only be combined by hand with ad hoc methods and were restricted to systems where all kinematics are completely modeled in planning. The original intent was to develop methods for understanding and autonomously synthesizing plans that coordinate motion, sensing, and control. The project considered this problem from several perspectives. Results included (1) theoretical methods to combine and extend gross-motion and fine-motion planning; (2) preliminary work in flexible-object manipulation and an implementable algorithm for planning shortest paths through obstacles for the free-end of an anchored cable; (3) development and implementation of a fast swept-body distance algorithm; and (4) integration of Sandia`s C-Space Toolkit geometry engine and SANDROS motion planer and improvements, which yielded a system practical for everyday motion planning, with path-segment planning at interactive speeds. Results (3) and (4) have either led to follow-on work or are being used in current projects, and they believe that (2) will eventually be also.

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Microseismic and deformation imaging of hydraulic fracture growth and geometry in the C sand interval, GRI/DOE M-Site project

Warpinski, Norman R.

Six hydraulic-fracture injections into a fluvial sandstone at a depth of 4300 ft were monitored with multi-level tri-axial seismic receivers in two wells and an inclinometer array in one well, resulting in maps of the growth and final geometry of each fracture injection. These diagnostic images show the progression of height and length growth with fluid volume, rate and viscosity. Complexities associated with shut downs and high treatment pressures can be observed. Validation of the seismic geometry was made with the inclinometers and diagnostic procedures in an intersecting well. Fracture information related to deformation, such as fracture closure pressure, residual widths, and final prop distribution, were obtained from the inclinometer data.

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SmartWeld working session for the GTS4

Kleban, S.D.

Results from SmartWeld`s first working session involving in-progress designs is presented. The Welding Advisor component of SmartWeld was thoroughly exercised, evaluated all eleven welds of the selected part. The Welding Advisor is an expert system implemented with object-oriented techniques for knowledge representation. With two welding engineers in attendance, the recommendations of the Welding Advisor were thoroughly examined and critiqued for accuracy and for areas of improvement throughout the working session. The Weld Schedule Database component of SmartWeld was also exercised. It is a historical archive of proven, successful weld schedules that can be intelligently searched using the current context of SmartWeld`s problem solving state. On all eleven welds, the experts agreed that Welding Advisor recommended the most risk free options. As a result of the Advisor`s recommendation, six welds agreed completely with the experts, two welds had their joint geometry modified for production, and three welds were not modified but extra care was exercised during welding. 25 figs., 3 tabs.

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Final results of the XR2-1 BWR metallic melt relocation experiment

Gauntt, Randall O.

This report documents the final results of the XR2-1 boiling water reactor (BWR) metallic melt relocation experiment, conducted at Sandia National Laboratories for the U.S. Nuclear Regulatory Commission. The objective of this experiment was to investigate the material relocation processes and relocation pathways in a dry BWR core following a severe nuclear reactor accident such as an unrecovered station blackout accident. The imposed test conditions (initial thermal state and the melt generation rates) simulated the conditions for the postulated accident scenario and the prototypic design of the lower core test section (in composition and in geometry) ensured that thermal masses and physical flow barriers were modeled adequately. The experiment has shown that, under dry core conditions, the metallic core materials that melt and drain from the upper core regions can drain from the core region entirely without formation of robust coherent blockages in the lower core. Temporary blockages that suspended pools of molten metal later melted, allowing the metals to continue draining downward. The test facility and instrumentation are described in detail. The test progression and results are presented and compared to MERIS code analyses. 6 refs., 55 figs., 4 tabs.

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Development of a portable preconcentrator/ion mobility spectrometer system for the trace detection of narcotics

Parmeter, John E.

This project was supported by LDRD funding for the development and preliminary testing of a portable narcotics detection system. The system developed combines a commercial trace detector known as an ion mobility spectrometer (IMS) with a preconcentrator originally designed by Department 5848 for the collection of explosives molecules. The detector and preconcentrator were combined along with all necessary accessories onto a push cart, thus yielding a fully portable detection unit. Preliminary testing with both explosives and narcotics molecules shown that the system is operational, and that it can successfully detect drugs as marijuana, methamphetamine (speed), and cocaine based on their characteristics IMS signatures.

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Final report: An enabling architecture for information driven manufacturing

Griesmeyer, J.M.

This document is the final report for the LDRD: An Enabling Architecture for Information Driven Manufacturing. The project was motivated by the need to bring quality products to market quickly and to remain efficient and profitable with small lot sizes, intermittent production and short product life cycles. The emphasis is on integration of the product realization process and the information required to drive it. Enterprise level information was not addressed except in so far as the enterprise must provide appropriate information to the production equipment to specify what to produce, and the equipment must return enough information to record what was produced. A production script approach was developed in which the production script specifies all of the information required to produce a quality product. A task sequencer that decomposes the script into process steps which are dispatched to capable Standard Manufacturing Modules. The plug and play interface to these modules allows rapid introduction of new modules into the production system and speeds up the product realization cycle. The results of applying this approach to the Agile Manufacturing Prototyping System are described.

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Analysis driven mechanical redesign

Ames, Arlo L.

This paper documents an effort to use a constrained nonlinear optimization package (OptdesX) to drive a feature-based mechanical design system (Pro/Engineer) in an optimization loop. Optimizations performed in this manner can maximally respect the design intent built into the model, and eliminate the need to propagate optimization results back to design, a flaw of most current optimization systems. A prototype system was built to demonstrate the capability; use of the prototype uncovered a variety of issues that should be addressed to productionize this kind of capability.

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Final report for LDRD project learning efficient hypermedia navigation

Chen, Pang

This report documents the work performed under the Laboratory-Directed Research and Development (LDRD) grant {open_quotes}Learning Efficient Hypermedia Navigation.{close_quotes} The bulk of the work is contained in the software developed for the WWW and a copy of the software demonstrating its use has been submitted to the LDRD office.

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Description and evaluation of a mechanistically based conceptual model for spall

Hansen, Francis D.

A mechanistically based model for a possible spall event at the WIPP site is developed and evaluated in this report. Release of waste material to the surface during an inadvertent borehole intrusion is possible if future states of the repository include high gas pressure and waste material consisting of fine particulates having low mechanical strength. The conceptual model incorporates the physics of wellbore hydraulics coupled to transient gas flow to the intrusion borehole, and mechanical response of the waste. Degraded waste properties using of the model. The evaluations include both numerical and analytical implementations of the conceptual model. A tensile failure criterion is assumed appropriate for calculation of volumes of waste experiencing fragmentation. Calculations show that for repository gas pressures less than 12 MPa, no tensile failure occurs. Minimal volumes of material experience failure below gas pressure of 14 MPa. Repository conditions dictate that the probability of gas pressures exceeding 14 MPa is approximately 1%. For these conditions, a maximum failed volume of 0.25 m{sup 3} is calculated.

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1996 Site environmental report Sandia National Laboratories Albuquerque, New Mexico

Fink, Charles H.

Sandia National Laboratories/New Mexico (SNL/NM) is operated in support of the U.S. Department of Energy (DOE) mission to provide weapon component technology and hardware for national security needs, and to conduct fundamental research and development (R&D) to advance technology in energy research, computer science, waste management, electronics, materials science, and transportation safety for hazardous and nuclear components. In support of this mission, the Environmental Safety and Health (ES&H) Center at SNL/NM conducts extensive environmental monitoring, surveillance, and compliance activities to assist SNL`s line organizations in meeting all applicable environmental regulations applicable to the site including those regulating radiological and nonradiological effluents and emissions. Also herein are included, the status of environmental programs that direct and manage activities such as terrestrial surveillance; ambient air and meteorological monitoring; hazardous, radioactive, and solid waste management; pollution prevention and waste minimization; environmental restoration (ER); oil and chemical spill prevention; and National Environmental Policy Act (NEPA) documentation. This report has been prepared in compliance with DOE order 5400.1, General Environmental Protection.

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Analysis of subsidence data for the West Hackberry site, Louisiana

Bauer, Stephen J.

The elevation change data measured at the West Hackberry SPR site over the last 14+ years has been studied and a model utilized to project elevation changes into the future. The subsidence rate has decreased with time due to instituting maintenance of higher operating pressures for caverns (since about 1990) and the normal decrease in creep closure rate of caverns with time. However, the subsidence at the site is projected to continue. As a result, low lying regions exist and the extents of these regions are projected to increase with time. These low lying regions are susceptible to inundation with water from Black Lake and/or hurricane storm surges. This work may assist DOE in planning the construction and location of mitigative measures for flood control.

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1996 Site environmental report Tonopah test range Tonopah, Nevada

Culp, Todd A.

Sandia National Laboratories (SNL) operates the Tonopah Test Range (TTR) for the Department of Energy`s (DOE) Weapons Ordnance Program. This annual report (calendar year 1996) summarizes the compliance status to environmental regulations applicable at the site including those statutes that govern air and water quality, waste management, clean-up of contaminated areas, control of toxic substances, and adherence to requirements as related to the National Environmental Policy Act (NEPA). In compliance with DOE Orders, SNL also conducts environmental surveillance for radiological and nonradiological contaminants. SNL`s responsibility for environmentals surveillance for radiological and nonradiological contaminants. SNL`s responsibility for environmental surveillance extends only to those activities performed by SNL or under its direction. Annual radiological and nonradiological routine releases and unplanned releases (occurrences) are also summarized herein.

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Hot Cell Facility modifications at Sandia National Laboratories to support {sup 99}Mo production

Vernon, Milton E.

In September, 1996, following the completion of an extensive Environmental Impact Statement (EIS), a record of decision (ROD) was issued by DOE selecting Sandia as the facility to take on the {sup 99}Mo production mission. {sup 99}Mo is the precursor to {sup 99m}Tc which is used in 36,000 medical procedures per day in the US. to meet US {sup 99}Mo medical demands, 20 kCi of {sup 99}Mo must be delivered to the pharmaceutical companies each week. This could be accomplished by the processing of twenty-five targets (total fission product of 15 kCi/target) each week within the SNL Hot Cell Facility (HCF). To accomplish this new mission, significant modifications to the HCF will have to be undertaken. This paper presents a brief history of the HCF, and describes modifications necessary to achieve DOE directives.

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Production of fission and activation product isotopes at Sandia National Laboratories

Coats, Richard L.

The mission of the Sandia National Laboratories (SNL) Annular Core Research Reactor (ACRR) and the Hot Cell Facility (HCF) has recently changed from support of Defense and other programs to support of the Department of Energy (DOE) Isotope Production and Distribution Program (IPDP). SNL`s primary role, in support of IPDP, is ensuring a reliable supply of {sup 99}Mo to the US health care system. SNL will also play a role of complementing the isotope production of other DOE Reactor facilities such as High Flux Isotope Reactor (HFIR) at Oak Ridge, Tennessee; High Flux Beam Reactor (HFBR) at Brookhaven, New York, ad Advanced Test Reactor (ATR) in Idaho. The unique characteristics that the SNL facilities offer to the IPDP facility capability are simplicity, multiple irradiation locations, ready irradiation space access and co-located hot cell facilities capable of processing a short decay fission product stream. The SNL {sup 99}Mo effort is characterized elsewhere and this paper is intended to describe the production of additional isotopes for that can be produced medical and other uses planned to start soon after the {sup 99}Mo capability has been established. Isotope production in the SNL facilities is through fission or by neutron activation.

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Elements of a continuous-wave borehole radar. Final report

Caffey, Thurlow W.

The theory is developed for the antenna array for a proposed continuous-wave, ground-penetrating radar for use in a borehole, and field measurements are presented. Accomplishments include the underground measurement of the transmitting beam in the azimuth plane, active azimuth-steering of the transmitting beam, and the development of a range-to-target algorithm. The excellent performance of the antenna array supports the concept of a continuous-wave borehole radar. A field-prototype should be developed for use in both geothermal zones and for the exploration and recovery of oil and gas.

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A method for establishing integrity in software-based systems

Berg, R.S.

In this paper, the authors present a digital system requirements specification method that has demonstrated a potential for improving the completeness of requirements while reducing ambiguity. It assists with making proper digital system design decisions, including the defense against specific digital system failures modes. It also helps define the technical rationale for all of the component and interface requirements. This approach is a procedural method that abstracts key features that are expanded in a partitioning that identifies and characterizes hazards and safety system function requirements. The key system features are subjected to a hierarchy that progressively defines their detailed characteristics and components. This process produces a set of requirements specifications for the system and all of its components. Based on application to nuclear power plants, the approach described here uses two ordered domains: plant safety followed by safety system integrity. Plant safety refers to those systems defined to meet the safety goals for the protection of the public. Safety system integrity refers to systems defined to ensure that the system can meet the safety goals. Within each domain, a systematic process is used to identify hazards and define the corresponding means of defense and mitigation. In both domains, the approach and structure are focused on the completeness of information and eliminating ambiguities in the generation of safety system requirements that will achieve the plant safety goals.

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Validating theoretical calculations of thermomechanical stress and deformation using the ATC4.1 flip-chip test vehicle

Peterson, David A.

Two closed form analytical solutions for tri-material thermomechanical stress and deformation, along with one-quarter section finite element model (FEM), were validated using an in-situ CMOS piezoresistive stress measurement test chip that has been repatterened into a fine pitch area array flip-chip. A special printed circuit board substrate for the test chip was designed at Sandia and fabricated by the Hadco Corp. The flip-chip solder attach (FCA) and underfill was performed by a SEMATECH member company. The measured incremental stresses produced by the underfill are reported and discussed for two underfill materials used in this experiment. Detailed comparisons between theory and experiment are presented and discussed.

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Waste isolation pilot plant disposal room model

Butcher, B.M.

This paper describes development of the conceptual and mathematical models for the part of the Waste Isolation Pilot Plant (WIPP) repository performance assessment that is concerned with what happens to the waste over long times after the repository is decommissioned. These models, collectively referred to as the {open_quotes}Disposal Room Model,{close_quotes} describe the repository closure process during which deformation of the surrounding salt consolidates the waste. First, the relationship of repository closure to demonstration of compliance with the Environmental Protection Agency (EPA) standard (40 CFR 191 Appendix C) and how sensitive performance results are to it are examined. Next, a detailed description is provided of the elements of the disposal region, and properties selected for the salt, waste, and other potential disposal features such as backfill. Included in the discussion is an explanation of how the various models were developed over time. Other aspects of closure analysis, such as the waste flow model and method of analysis, are also described. Finally, the closure predictions used in the final performance assessment analysis for the WIPP Compliance Certification Application are summarized.

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Mo-Al{sub 2}O{sub 3} cermet research and development

Glass, Sarah J.

This report describes the results to date of a program that was initiated to predict and measure residual stresses in Mo-Al{sub 2}O{sub 3} cermet-containing components and to develop new materials and processes that would lead to the reduction or elimination of the thermal mismatch stresses. The period of performance includes work performed CY95-97. Excessive thermal mismatch stresses had produced cracking in some cermet-containing neutron tube components. This cracking could lead to a loss of hermeticity or decreased tube reliability. Stress predictions were conducted using finite element models of the various components, along with the thermal coefficient of expansion (CTE), Young`s modulus, and strength properties. A significant portion of the program focused on the property measurements for the existing cermet materials, processing conditions, and the measurement technique. The effects of differences in the properties on the predicted residual stresses were calculated for existing designs. Several potential approaches were evaluated for reducing the residual stresses and cracking in cermet-containing parts including reducing the Mo content of the cermet, substituting a ternary alloy with a better CTE match with alumina, and substituting Nb for Mo. Processing modifications were also investigated for minimizing warpage that occurs during sintering due to differential sintering. These modifications include changing the pressing of the 94ND2 alumina and changing to a 96% alumina powder from AlSiMag.

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Evaluation of post-ashed photoresist cleaning using oxidizing chemistries

Resnick, Paul J.

The use of sulfuric acid based chemistries for the removal of photoresist ashing residue was investigated. Samples were prepared by ion-implanting patterned, UV-hardened photoresist. The efficacy of post-ash cleaning was determined by measuring organic, metallic, and particulate surface concentrations. Sulfuric-nitric mixtures and sulfuric-hydrogen peroxide mixtures were highly effective for the removal of metallic contaminants. Neither chemistry was very effective for particulate and organic residue. Highly effective overall cleaning was observed when a sulfuric acid based clean was followed with an RCA-type process sequence. Redundant cleans provided no additional benefits. Post-ash cleaning may be simplified by either reducing the number of sulfuric acid based cleans, or for certain post-ash applications, by replacing them with RCA-type processes.

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Emerging critical issues and technology needs

Arvizu, D.E.

In April 1997, a panel of experts representing private sector electricity companies met to identify emerging critical issues in the electricity sector and to ascertain how technology can help with these issues. Sandia National laboratories sponsored and conducted the meeting. The panel determined the top eight issues that will be critically important over the next five to ten years, when the electricity sector is expected to undergo a major transition in its market and the regulations that govern it. This report presents a discussion of the selection and ranking of critical issues identified by the panel and the research priorities that were identified.

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VNIIEF NMPC and A Maintenance Management Conference -- video surveillance

Malone, Timothy P.

This paper is part of ongoing Nuclear Materials Protection, Control and Accountability (NMPC and A) work with the All Russian Scientific Research Institute of Experimental Physics (VNIIEF), Sarov, Russia. The material presented in the paper is to provide guidance for the preparation of maintenance management for NMPC and A video assessment and surveillance subsystems being installed at VNIIEF. This paper discusses maintenance philosophies, performance testing, equipment inspection/setup, and record keeping for a video assessment and surveillance subsystem.

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Attenuated total reflection of dielectric/metal interfaces

Haaland, David M.

An experimental system for the characterization of metal/dielectric interfaces has been developed. Attenuated Total Reflection (ATR) spectroscopy of a dielectric on a thin metal film, deposited on a multiple reflection ATR element, yields information about the bonding, or lack thereof, at the metal/dielectric interface. At a certain metal thickness, the absorbance due to molecules at the interface, relative to the signal from the bulk dielectric, is at a maximum. A model which uses the Fresnel equations in matrix form, has been used to predict the best metal thickness for each dielectric/metal/ATR element system. The ATR element may be placed in an environmental chamber in which the temperature, humidity etc. can be varied, in order to test the integrity of the interface to hostile environments. Chemometric analysis of the IR spectral data maximizes our ability to measure small changes in the interface properties. Preliminary results from polyimide/metal samples are presented.

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Final report for the virtual channel encryptor laboratory directed research and development project

Sarfaty, R.A.

A workstation with a single physical connection to a data communications network may have a requirement for simultaneous `virtual` communication channels to more than one destination. This report describes the development of techniques based on the Data Encryption Standard (DES) which encrypt these virtual channels to secure the data being transmitted against unauthorized access. A software module has been developed for the UNIX operating system using these techniques for encryption, and some development has also been done on a hardware device to be included between the workstation and network which can also provide these functions. The material presented in this report will be useful to those with a need to protect information in data communications systems from unauthorized access.

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Sandia National Laboratories: A History of Exceptional Service in the National Interest

Ullrich, Rebecca A.

The book that follows lays out the work of Sandia National Laboratories in its first fifty years and the events and decisions behind that work. But all of those decisions reside in the context of international events and shifting national priorities. As a result, within the broad chronological sweep of Sandia's half century are several turning points that caused the Labs to shift its emphasis and explore new areas. The result has been an ongoing evolution in the nature and focus of the projects Sandia has undertaken, all within the context of serving the national interest by preserving national security.

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A mathematical foundation for the development of cut sets for arbitrarily interconnected networks

Wyss, Gregory D.

This report documents a new method for computing all-terminal reliability for networks that cannot be described in terms of a physical or logical hierarchy--so-called arbitrarily interconnected networks. The method uses an efficient search algorithm to generate minimal cut sets for nonhierarchical networks directly from the network connectivity diagram without the construction of a fault tree model. The efficiency of the search algorithm can be attributed in large part to the novel cut set quantification scheme developed for this project. This quantification scheme uses cut sets composed only of link failures to compute the reliability of a network in which arbitrary combinations of nodes and links can fail. The scheme further enables the computation of traditional risk importance measures for nodes and links from these same link-based cut sets. This novel quantification scheme leads to a dramatic reduction in the computational effort required to assess network reliability because the cut set search process (the most computationally intensive part of the assessment) can neglect the possibility of node failures when finding cut sets to describe all-terminal reliability. Computational savings can be several orders of magnitude over previous cut set-based network reliability assessment methods. The method is applicable to both planar and nonplanar networks.

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The browser prototype for the CTBT knowledge base

Keyser, R.G.

As part of the United States Department of Energy`s (DOE) Comprehensive Test Ban Treaty (CTBT) research and development effort, a Knowledge Base is being developed. This Knowledge Base will store the regional geophysical research results as well as geographic contexual information and make this information available to the Automated Data Processing (ADP routines) as well as human analysts involved in CTBT monitoring. This paper focuses on the initial development of a browser prototype to be used to interactively examine the contents of the CTBT Knowledge Base. The browser prototype is intended to be a research tool to experiment with different ways to display and integrate the datasets. An initial prototype version has been developed using Environmental Systems Research Incorporated`s (ESRI) ARC/INFO Geographic Information System (GIS) product. The conceptual requirements, design, initial implementation, current status, and future work plans are discussed. 4 refs., 2 figs.

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The effects of user mobility on usage parameter control (UPC) in wireless ATM systems

Sholander, Peter E.

Wireless Asynchronous Transfer Mode (WATM) networks pose new traffic management problems. One example is the effect of user mobility on Usage Parameter Control (UPC). If the UPC algorithm resets after each handoff between wireless-cells, then users can cheat on their traffic contract. This paper derives explicit relationships between a user`s traffic parameters (Peak Cell Rate, Sustained Cell Rate and Maximum Burst Size), their transit time per wireless-cell, their maximum sustained cheating-rate and the Generic Cell Rate Algorithm`s (GCRA`s) Limit (L) parameter. It also shows that the GCRA can still effectively police Constant Bit Rate (CBR) traffic, but not some types of realistic Variable Bit Rate (VBR) traffic.

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Final report: Photochromism as a switching mechanism for electronically active organic materials

Sinclair, Michael B.

Recent discoveries in the field of conjugated polymers in environmental stability, regiochemical regularity, and electrical conductivity, particularly of polythiophene and polyaniline, have intensified interest in device applications. Present or anticipated applications include development of electrical circuitry on a molecular scale, as well as conducting and semiconducting materials for a variety of applications including thin film transistors and batteries. The authors have investigated a series of compounds comprising conjugated segments coupled to photochromic elements. The photochromic reaction in these compounds reversibly alters the conjugation length and provides a mechanism for switching both the electrical and optical properties of these materials. The authors are currently investigating the nature and scope of this switching mechanism and preparing extended materials that take advantage of this novel form of switching behavior. Preparation and photochromic behavior of several of these materials are described.

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Geotechnical characterization for the Main Drift of the Exploratory Studies Facility

Kessel, David S.

Geotechnical characterization of the Main Drift of the Exploratory Studies Facility was based on borehole data collected in site characterization drilling and on scanline rock mass quality data collected during the excavation of the North Ramp. The Main Drift is the planned 3,131-m near-horizontal tunnel to be excavated at the potential repository horizon for the Yucca Mountain Site Characterization Project. Main Drift borehole data consisted of three holes--USW SD-7, SD-9, and SD-12--drilled along the tunnel alignment. In addition, boreholes USW UZ-14, NRG-6, and NRG-7/7A were used to supplement the database on subsurface rock conditions. Specific data summarized and presented included lithologic and rock structure core logs, rock mechanics laboratory testing, and rock mass quality indices. Cross sections with stratigraphic and thermal-mechanical units were also presented. Topics discussed in the report include geologic setting, geologic features of engineering and construction significance, anticipated ground conditions, and the range of required ground support. Rock structural and rock mass quality data have been developed for each 3-m interval of core in the middle nonlithophysal stratigraphic zone of the Topopah Spring Tuff Formation. The distribution of the rock mass quality data in all boreholes used to characterize the Main Drift was assumed to be representative of the variability of the rock mass conditions to be encountered in the Main Drift. Observations in the North Ramp tunnel have been used to project conditions in the lower lithophysal zone and in fault zones.

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Long-term brine migration through an engineered shaft seal system

Fryar, D.G.; Beach, J.A.; Kelley, V.A.; Knowles, M.K.

The shaft seal system for the Waste Isolation Pilot Plant (WIPP) must provide a barrier to the migration of fluids within the shafts to prevent the release of contaminants to the accessible environment. To investigate the performance of the shaft seal system, a set of fluid flow performance models was developed based upon the physical characteristics of the WIPP shaft seal system and the surrounding geologic media. This paper describes the results of a numerical model used to investigate the long-term potential for brine migration through the shaft seal system. Modeling results demonstrate that the WIPP shaft seal system will effectively limit brine migration within the repository shafts.

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Chemical class specificity using self-assembled monolayers on SAW devices: Effects of adsorption time and substrate grain size

Ricco, A.J.

The authors report selectivity and sensitivity for 97-MHz SAW (surface acoustic wave) sensors functionalized with (COO{sup {minus}}){sub 2}/Cu{sup 2+}-terminated, organomercaptan-based, self-assembled monolayers (SAMs). Responses were obtained as a function of SAM formation time on thin Au films of controlled grain size. The authors find that the SAM films (1) preferentially adsorb classes of organic analytes according to simple chemical interaction concepts, (2) reversibly adsorb multilayers of some analytes well below their saturation vapor pressure, (3) adsorb more diisopropylmethylphosphonate (DIMP) at a given partial pressure as SAM solution-phase adsorption time increases, and (4) adsorb more DIMP at a given partial pressure as the grain size of the supporting Au film decreases.

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Calculation of density and permeability of compacted crushed salt within an engineered shaft sealing system

Loken, M.; Statham, W.

Crushed salt from the host Salado Formation is proposed as a sealing material in one component of a multicomponent seal system design for the shafts of the Waste Isolation Pilot Plant (WIPP), a mined geological repository for storage and disposal of transuranic radioactive wastes located near Carlsbad, New Mexico. The crushed salt will be compacted and placed at a density approaching 90% of the intact density of the host Salado salt. Creep closure of the shaft will further compact the crushed salt over time, thereby reducing the crushed-salt permeability from the initial state and creating an effective long-term seal. A structural model and a fluid flow model have been developed to provide an estimate of crushed-salt reconsolidation rate as a function of depth, time, and pore pressure. Model results are obtained in terms of crushed-salt permeability as a function of time and depth within the salt column. Model results indicate that average salt column permeability will be reduced to 3.3 {times} 10{sup {minus}20} m{sup 2} in about 100 years, which provides for an acceptable long-term seal component.

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A method of modeling time-dependent rock damage surrounding underground excavations in multiphase groundwater flow

Christian-Frear, T.

Underground excavations produce damaged zones surrounding the excavations which have disturbed hydrologic and geomechanical properties. Prediction of fluid flow in these zones must consider both the mechanical and fluid flow processes. Presented here is a methodology which utilizes a mechanical model to predict damage and disturbed rock zone (DRZ) development around the excavation and then uses the predictions to develop time-dependent DRZ porosity relationships. These relationships are then used to adjust the porosity of the DRZ in the fluid flow model based upon the time and distance from the edge of the excavation. The application of this methodology is presented using a site-specific example from the Waste Isolation Pilot Plant, a US Department of Energy facility in bedded salts being evaluated for demonstration of the safe underground disposal of transuranic waste from US defense-related activities.

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A comparison of simple upscaling models with multisupport permeability data measured on a block of Berea Sandstone

Tidwell, Vincent C.

A specially designed minipermeameter test system, termed the Multisupport Permeameter (MSP), has been developed for direct physical investigation of permeability upscaling. The unique feature of this instrument is its ability to acquire permeability data at multiple sample supports subject to consistent boundary conditions and flow geometries. This device has been employed to physically investigate the permeability upscaling characteristics of a block of Berea Sandstone. Results reveal a number of consistent and distinct trends relating key summary statistics to changes in sample support. Comparisons are drawn between trends in the sample mean measured on the Berea Sandstone and that predicted by three theoretical upscaling models representing three common but different approaches to modeling permeability upscaling.

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Understanding the dynamics of water availability and use in China

Engi, Dennis E.

This report presents the preliminary results of an analysis of China`s water resources, part of an effort undertaken by the National Intelligence Council Medea scientists to improve the understanding of future food production and consumption in the People`s Republic of China. A dynamic water model was developed to simulate the hydrological budgetary processes in five river drainage basins located in northeastern, central, and southern China: the Chang Jiang (Yangtse River), Huanghe (Yellow River), Haihe, Huaihe, and Liaohe. The model was designed to assess the effects of changes in urban, industrial, and agricultural water use requirements on the availability of water in each basin and to develop estimates of the water surpluses and/or deficits in China through the year 2025. The model imposes a sustainable yield constraint, that is, groundwater extraction is not allowed to exceed the sustainable yield; if the available water does not meet the total water use requirements, a deficit results. An agronomic model was also developed to generate projections of the water required to service China`s agricultural sector and compare China`s projected grain production with projected grain consumption requirements to estimate any grain surplus and/or deficit. In future refinements, the agronomic model will interface directly with the water model to provide for the exchange of information on projected water use requirements and available water. The preliminary results indicate that the Chang Jiang basin will have a substantial surplus of water through 2025 and that the Haihe basin is in an ongoing situation. The agricultural water use requirements based on grain production indicate that an agricultural water deficit in the Haihe basin begins before the onset of the modeling period (1980) and steadily worsens through 2025. This assumption is confirmed by reports that groundwater mining is already under way in the most intensely cultivated and populated areas of northern China.

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Seafloor earthquake measurement system, SEMS IV

Platzbecker, Mark R.

Staff of the Telemetry Technology Development Department (2664) have, in support of the U.S. Interior Department Mineral Management Services (MMS), developed and deployed the Seafloor Earthquake Measurement System IV (SEMS IV). The result of this development project is a series of three fully operational seafloor seismic monitor systems located at offshore platforms: Eureka, Grace, and Irene. The instrument probes are embedded from three to seven feet into the seafloor and hardwired to seismic data recorders installed top side at the offshore platforms. The probes and underwater cables were designed to survive the seafloor environment with an operation life of five years. The units have been operational for two years and have produced recordings of several minor earthquakes in that time. Sandia Labs will transfer operation of SEMS IV to MMS contractors in the coming months. 29 figs., 25 tabs.

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SANTOS - a two-dimensional finite element program for the quasistatic, large deformation, inelastic response of solids

Stone, Charles M.

SANTOS is a finite element program designed to compute the quasistatic, large deformation, inelastic response of two-dimensional planar or axisymmetric solids. The code is derived from the transient dynamic code PRONTO 2D. The solution strategy used to compute the equilibrium states is based on a self-adaptive dynamic relaxation solution scheme, which is based on explicit central difference pseudo-time integration and artificial mass proportional damping. The element used in SANTOS is a uniform strain 4-node quadrilateral element with an hourglass control scheme to control the spurious deformation modes. Finite strain constitutive models for many common engineering materials are included. A robust master-slave contact algorithm for modeling sliding contact is implemented. An interface for coupling to an external code is also provided. 43 refs., 22 figs.

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Nuclear power plant accident simulations of gasket materials under simultaneous radiation plus thermal plus mechanical stress conditions

Gillen, Kenneth T.

In order to probe the response of silicone door gasket materials to a postulated severe accident in an Italian nuclear power plant, compression stress relaxation (CSR) and compression set (CS) measurements were conducted under combined radiation (approximately 6 kGy/h) and temperature (up to 230{degrees}C) conditions. By making some reasonable initial assumptions, simplified constant temperature and dose rates were derived that should do a reasonable job of simulating the complex environments for worst-case severe events that combine overall aging plus accidents. Further simplification coupled with thermal-only experiments allowed us to derive thermal-only conditions that can be used to achieve CSR and CS responses similar to those expected from the combined environments that are more difficult to simulate. Although the thermal-only simulations should lead to sealing forces similar to those expected during a severe accident, modulus and density results indicate that significant differences in underlying chemistry are expected for the thermal-only and the combined environment simulations. 15 refs., 31 figs., 15 tabs.

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Packaging performance evaluation and performance oriented packaging standards for large packages for poison inhalation hazard materials

Mills, G.S.

The U.S. Department of Transportation Research & Special Programs Administration (DOT-RSPA) has sponsored a project at Sandia National Laboratories to evaluate the protection provided by current packagings used for truck and rail transport of materials that have been classified as Poison Inhalation Hazards (PIH) and to recommend performance standards for these PIH packagings. Hazardous materials span a wide range of toxicity and there are many parameters used to characterize toxicity; for any given hazardous material, data are not available for all of the possible toxicity parameters. Therefore, it was necessary to select a toxicity criterion to characterize all of the PIH compounds (a value of the criterion was derived from other parameters in many cases) and to calculate their dispersion in the event of a release resulting from a transportation accident. Methodologies which account for material toxicity and dispersal characteristics were developed as a major portion of this project and applied to 72 PIH materials. This report presents details of the PIH material toxicity comparisons, calculation of their dispersion, and their classification into five severity categories. 16 refs., 5 figs., 7 tabs.

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Gas flow characterization of restrictive flow orifice devices

Shrouf, Roger D.

A restrictive flow orifice (RFO) can be used to limit the uncontrolled release of system media upon component or line failure in a gas handling system and can thereby enhance the system safety. This report describes a new RFO product available from the Swagelok Companies and specifies the gas flow characteristics of this device. A family of four different sizes of RFO devices is documented.

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High energy electron beam joining of ceramic components

Turman, Bobby N.

High strength, hermetic braze joints between ceramic components have been produced using high energy electron beams. With a penetration depth into a typical ceramic of {approximately}1 cm for a 10 MeV electron beam, this method provides the capability for rapid, transient brazing operations where temperature control of critical components is essential. The method deposits energy directly into a buried joint, allowing otherwise inaccessible interfaces to be brazed. Because of transient heating, higher thermal conductivity, lower heat capacity, and lower melting temperature of braze metals relative to the ceramic materials, a pulsed high power beam can melt a braze metal without producing excessive ceramic temperatures. We have demonstrated the feasibility of this process related to ceramic coupons as well as ceramic and glass tubes. The transient thermal response was predicted, using as input the energy absorption predicted from the coupled electron-photon transport analysis. The joining experiments were conducted with an RF Linac accelerator at 10-13 MV. The repetition rate of the pulsed beam was varied between 8 and 120 Hz, the average beam current was varied between 8 and 120 microamps, and the power was varied up to 1.5 kW. These beam parameters gave a beam power density between 0.2 to 2 kW/cm{sup 2}. The duration of the joining runs varied from 5 to 600 sec. Joining experiments have provided high strength between alumina - alumina and alumina - cermet joints in cylindrical geometry. These joints provided good hermetic seals. A series of tests was conducted to determine the minimum beam power and exposure time for producing, a hermetic seal.

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Impact of aging on radiation hardness

Shaneyfelt, Marty R.

Burn-in effects are used to demonstrate the potential impact of thermally activated aging effects on functional and parametric radiation hardness. These results have implications on hardness assurance testing. Techniques for characterizing aging effects are proposed.

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Design validation of the PBFA-Z vacuum insulator stack

Spielman, Rick B.

Sandia has developed PBFA-Z, a 20-MA driver for z-pinch experiments by replacing the water lines, insulator stack. and MITLs on PBFA II with hardware of a new design. The PBFA-Z accelerator was designed to deliver 20 MA to a 15-mg z-pinch load in 100 ns. The accelerator was modeled using circuit codes to determine the time-dependent voltage and current waveforms at the input and output of the water lines, the insulator stack, and the MITLs. The design of the vacuum insulator stack was dictated by the drive voltage, the electric field stress and grading requirements, the water line and MITL interface requirements, and the machine operations and maintenance requirements. The insulator stack consists of four separate modules, each of a different design because of different voltage drive and hardware interface requirements. The shape of the components in each module, i.e., grading rings, insulator rings, flux excluders, anode and cathode conductors, and the design of the water line and MITL interfaces, were optimized by using the electrostatic analysis codes, ELECTRO and JASON. The time-dependent performance of the insulator stacks was evaluated using IVORY, a 2-D PIC code. This paper will describe the insulator stack design, present the results of the ELECTRO and IVORY analyses, and show the results of the stack measurements.

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Description of a micro-mechanical testing system

Schmale, David T.

In recent years, technological advances have significantly enhanced the capability to produce milli- and micro-sized components which may be incorporated into the design of small, less costly, reproducible and more reliable nuclear weapons components. Two promising micro-scale processing technologies are Silicon surface micromachining (SMM), a process derived from microelectronics fabrication, and LIGA, a process involving electrodeposition of metals into a polymeric mask containing very fine, sharp features. Complicated SMM structures with micron sized features such as microengines, gears and pop-up mirrors have already been successfully developed. As part of an overall broad effort to develop mechanical test capability of millisized and microsized structures, a mechanical test system has been designed and assembled with the primary goal of characterizing the mechanical properties of LIGA synthesized structures and materials. The current system utilizes many off-the-shelf items including an MTS 3,000 pound 1.0 inch travel hydraulic actuator and an Interface 100 pound load cell. Load, stroke and displacement control is provided by an MTS TestStar system and two 0.100 inch LVDT displacement gages situated in a parallel arrangement at the specimen. Load resolution is on the order of 50 {micro} oz. and displacement resolution less than 45 {micro} inch. The system can test dynamically up to 100 hz at 0.005 inch actuator displacement and loads of 100 lb., statically at up to 250 lb. (limited by the load cell). The scope and flexibility of the microscale test system extends far beyond simply testing LIGA synthesized parts. A detailed description of the machine and a diverse set of results are presented in this report.

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Development program to certify composite doubler repair technique for commercial aircraft

Roach, D.

Commercial airframes exceeding 20 service years often develop crack and corrosion flaws. Bonded composite doublers offer a cost effective method to safely extend aircraft lives. The Federal Aircraft Authority (FAA) has completed a project to introduce composite doubler repair technology to the commercial aircraft industry. Instead of riveting steel or aluminum plates for repair, a single composite doubler may be bonded to the damaged structure. Adhesive bonding eliminates stress concentrations caused by fastener holes. Composites are readily formed into complex shapes for repairing irregular components. Also, composite doublers can be tailored to meet specific anisotropy needs, eliminating structural stiffening in directions other than those required. Other advantages include corrosion resistance, a high strength-to-weight ratio, and potential time savings in installation. One phase of this study developed general methodologies and test programs to ensure proper performance of the technique. A second phase focused on reinforcement of an L-1011 door frame, and encompassed all lifetime tasks such as design, analysis, installation, and nondestructive inspection. This paper overviews the project and details the activities conducted to gain FAA approval for composite doubler use. Structural tests evaluated the damage tolerance and fatigue performance of composite doublers while finite element models were generated to study doubler design issues. Nondestructive inspection procedures were developed and validated using full-scale test articles. Installation dry-runs demonstrated the viability of applying composite doublers in hangar environments. The project`s documentation package was used to support installation of a Boron-Epoxy composite repair on a Delta Air Lines L-1011 aircraft. A second product of the results is a Lockheed Service Bulletin which allows the door corner composite doubler to be installed on all L-1011 aircraft. 9 refs., 10 figs., 2 tabs.

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Validation and transfer of NDI techniques for corrosion quantification and small crack/disbond detection

Shurtleff, W.W.

A coordinated program in inspection system research was started at the Federal Aviation Administration (FAA) Technical Center in 1990 as part the National Aging Aircraft Research Program. The primary objectives of the Inspection Systems Research Initiative are to act in concert with other government agencies and private industry to develop improved inspection techniques to address specific airframe and engine inspection problems and to evaluate and validate existing and emerging inspection systems. Advanced conventional technologies, emerging technologies, or combinations of technologies are investigated for their ability to accurately and reliably detect cracks, disbonds, corrosion, and other damage. This paper will present an overview of the FAA inspection system research initiative with special focus on the successes through validation and technology transfer.

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High reliability plastic packaging for microelectronics

Sweet, J.N.

Goal was Assembly Test Chips (ATCs) which could be used for evaluating plastic encapsulation technologies. Circuits were demonstrated for measuring Au-Al wirebond and Al metal corrosion failure rates during accelerated temperature and humidity testing. The test circuits on the ATC02.5 chip were very sensitive to extrinsic or processing induced failure rates. Accelerated aging experiments were conducted with unpassivated triple track Al structures on the ATC02.6 chip; the unpassivated tracks were found to be very sensitive to particulate contamination. Some modifications to existing circuitry were suggested. The piezoresistive stress sensing circuitry designed for the ATC04 test chip was found suitable for determining the change in the state of mechanical stress at the die when both initial and final measurements were made near room temperature (RT). Attempt to measure thermal stress between RT and a typical polymer glass transition temperature failed because of excessive die resistor- substrate leakage currents at the high temperature end; suitable circuitry changes were developed to overcome this problem. One temperature and humidity experiment was conducted with Sandia developed static radom access memory parts to examine non-corrosion CMOS failures; this objective was not achieved, but corrosion failure at the metal to Si contacts on the die surface could be detected. This 2-year effort resulted in new designs for test circuits which could be used on an advanced ATC for reliability assessment in Defense Programs electronics development projects.

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Conceptual design for an electron-beam heated hypersonic wind tunnel

Lipinski, Ronald J.

There is a need for hypersonic wind-tunnel testing at about mach 10 and above using natural air and simulating temperatures and pressures which are prototypic of flight at 50 km altitude or below. With traditional wind-tunnel techniques, gas cooling during expansion results in exit temperatures which are too low. Miles, et al., have proposed overcoming this difficulty by heating the air with a laser beam as it expands in the wind-tunnel nozzle. This report discusses an alternative option of using a high-power electron beam to heat the air as it expands. In the e-beam heating concept, the electron beam is injected into the wind-tunnel nozzle near the exit and then is guided upstream toward the nozzle throat by a strong axial magnetic field. The beam deposits most of its power in the dense air near the throat where the expansion rate is greatest. A conceptual design is presented for a large-scale system which achieves Mach 14 for 0.1 seconds with an exit diameter of 2.8 meters. It requires 450 MW of electron beam power (5 MeV at 90 A). The guiding field is 500 G for most of the transport length and increases to 100 kG near the throat to converge the beam to a 1.0-cm diameter. The beam generator is a DC accelerator using a Marx bank (of capacitors) and a diode stack with a hot cathode. 14 refs. 38 figs., 9 tabs.

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The role of R and D in geothermal drilling cost reduction

Glowka, D.A.

The role that drilling technology development can play in reducing the cost of geothermal power is examined. Factors contributing to the relatively high cost of geothermal drilling are discussed, and potential technology improvements that could reduce those costs are identified. Projects under way at Sandia National Laboratories to address these technology needs are summarized, and estimates are made of the potential drilling cost savings resulting from these projects.

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Food and Drug Administration process validation activities to support 99Mo production at Sandia National Laboratories

Mcdonald, M.J.

Prior to 1989 {sup 99}Mo was produced in the US by a single supplier, Cintichem Inc., Tuxedo, NY. Because of problems associated with operating its facility, in 1989 Cintichem elected to decommission the facility rather than incur the costs for repair. The demise of the {sup 99}Mo capability at Cintichem left the US totally reliant upon a single foreign source, Nordion International, located in Ottawa Canada. In 1992 the DOE purchased the Cintichem {sup 99}Mo Production Process and Drug Master File (DMF). In 1994 the DOE funded Sandia National Laboratories (SNL) to produce {sup 99}Mo. Although Cintichem produced {sup 99}Mo and {sup 99m}Tc generators for many years, there was no requirement for process validation which is now required by the Food and Drug Administration (FDA). In addition to the validation requirement, the requirements for current Good manufacturing Practices were codified into law. The purpose of this paper is to describe the process validation being conducted at SNL for the qualification of SNL as a supplier of {sup 99}Mo to US pharmaceutical companies.

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Development of modifications to the material point method for the simulation of thin membranes, compressible fluids, and their interactions

York II, A.R.

The material point method (MPM) is an evolution of the particle in cell method where Lagrangian particles or material points are used to discretize the volume of a material. The particles carry properties such as mass, velocity, stress, and strain and move through a Eulerian or spatial mesh. The momentum equation is solved on the Eulerian mesh. Modifications to the material point method are developed that allow the simulation of thin membranes, compressible fluids, and their dynamic interactions. A single layer of material points through the thickness is used to represent a membrane. The constitutive equation for the membrane is applied in the local coordinate system of each material point. Validation problems are presented and numerical convergence is demonstrated. Fluid simulation is achieved by implementing a constitutive equation for a compressible, viscous, Newtonian fluid and by solution of the energy equation. The fluid formulation is validated by simulating a traveling shock wave in a compressible fluid. Interactions of the fluid and membrane are handled naturally with the method. The fluid and membrane communicate through the Eulerian grid on which forces are calculated due to the fluid and membrane stress states. Validation problems include simulating a projectile impacting an inflated airbag. In some impact simulations with the MPM, bodies may tend to stick together when separating. Several algorithms are proposed and tested that allow bodies to separate from each other after impact. In addition, several methods are investigated to determine the local coordinate system of a membrane material point without relying upon connectivity data.

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Constitutive behavior of 40Sn-40In-20Pb and 50In-50Pb solders

Frear, D.R.

This work was performed to characterize the time dependent deformation behavior of two solder alloys typically used in radar applications, 40Sn-40In-20Pb and 50In-50Pb by weight percent. The near-eutectic 60Sn-40Pb alloy was sued as a baseline comparison. The time-dependent deformation was measured using isothermal uniaxial compression creep tests. The data was reduced and, using a least squares fit algorithm, formatted into the Sherby-Dorn power law creep equation. The derived constitutive relationships were then used as a primary input to a solid mechanics, finite element model to predict solder joint lifetime and reliability. For a fixed applied stress, 40Sn-40In-20Pb had slower creep rates, at all temperatures, compared to 50In-50Pb and the baseline near eutectic 60Sn-40Pb solder. At temperatures above 70 C, the 50In-50Pb had faster creep rates than 60 Sn-40Pb. At lower temperatures, the 60Sn-40Pb solder had a higher creep rate due, in part, to its heterogeneous structure and large number of grain boundaries available for grain boundary sliding and rotation compared to 50In-50Pb.

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The Fireball integrated code package

Dobranich, Dean D.

Many deep-space satellites contain a plutonium heat source. An explosion, during launch, of a rocket carrying such a satellite offers the potential for the release of some of the plutonium. The fireball following such an explosion exposes any released plutonium to a high-temperature chemically-reactive environment. Vaporization, condensation, and agglomeration processes can alter the distribution of plutonium-bearing particles. The Fireball code package simulates the integrated response of the physical and chemical processes occurring in a fireball and the effect these processes have on the plutonium-bearing particle distribution. This integrated treatment of multiple phenomena represents a significant improvement in the state of the art for fireball simulations. Preliminary simulations of launch-second scenarios indicate: (1) most plutonium vaporization occurs within the first second of the fireball; (2) large non-aerosol-sized particles contribute very little to plutonium vapor production; (3) vaporization and both homogeneous and heterogeneous condensation occur simultaneously; (4) homogeneous condensation transports plutonium down to the smallest-particle sizes; (5) heterogeneous condensation precludes homogeneous condensation if sufficient condensation sites are available; and (6) agglomeration produces larger-sized particles but slows rapidly as the fireball grows.

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LDRD final report: Physical simulation of nonisothermal multiphase multicomponent flow in porous media

Martinez, Mario J.

This document reports on the accomplishments of a laboratory-directed research and development (LDRD) project whose objective was to initiate a research program for developing a fundamental understanding of multiphase multicomponent subsurface transport in heterogeneous porous media and to develop parallel processing computational tools for numerical simulation of such problems. The main achievement of this project was the successful development of a general-purpose, unstructured grid, multiphase thermal simulator for subsurface transport in heterogeneous porous media implemented for use on massively parallel (MP) computers via message-passing and domain decomposition techniques. The numerical platform provides an excellent base for new and continuing project development in areas of current interest to SNL and the DOE complex including, subsurface nuclear waste disposal and cleanup, groundwater availability and contamination studies, fuel-spill transport for accident analysis, and DNAPL transport and remediation.

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Interactions between self-assembled monolayers and an organophosphonate: A detailed study using surface acoustic wave-based mass analysis, polarization modulation-FTIR spectroscopy, and ellipsometry

Ricco, Antonio J.

Self-assembled monolayers (SAMs) having surfaces terminated in the following functional groups: -CH{sub 3}, -OH, -COOH, and (COO{sup -}){sub 2}Cu{sup 2+} (MUA-Cu{sup 2+}) have been prepared and examined as potential chemically sensitive interfaces. Mass measurements made using surface acoustic wave (SAW) devices indicate that these surfaces display different degrees of selectivity and sensitivity to a range of analytes. The response of the MUA-Cu{sup 2+} SAM to the nerve-agent simulant diisopropyl methylphosphonate (DIMP) is particularly intriguing. Exposure of this surface to 50%-of-saturation DIMP yields a surface concentration equivalent to about 20 DIMP monolayers. Such a high surface concentration in equilibrium with a much lower-than-saturation vapor pressure has not previously been observed. Newly developed analytical tools have made it possible to measure the infrared spectrum of the chemically receptive surface during analyte dosing. Coupled with in-situ SAW/ellipsometry measurements, which permit simultaneous measurement of mass and thickness with nanogram and Angstrom resolution, respectively, it has been possibly to develop a model for the surface chemistry leading to the unusual behavior of this system. The results indicate that DIMP interacts strongly with surface-confined Cu{sup 2+} adduct that nucleates growth of semi-ordered crystallites having substantially lower vapor pressure than the liquid.

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Development and assessment of the CONTAIN hybrid flow solver

Murata, Kenneth K.

A new gravitational head formulation for the treatment of stratified flows has been developed for CONTAIN, a lumped-parameter code used primarily for the analysis of postulated accidents in nuclear power plants. This new hybrid formulation is discussed and compared in this paper with the old, average-density CONTAIN formulation. In addition, these formulations are assessed against experimental data from three large-scale experiments in which stratified conditions were observed. These are the NUPEC M-8-1, Surtsey ST-3, and the HDR E11.2 experiments.

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Generation of multi-million element meshes for solid model-based geometries: The Dicer algorithm

Tautges, Timothy J.

The Dicer algorithm generates a fine mesh by refining each element in a coarse all-hexahedral mesh generated by any existing all-hexahedral mesh generation algorithm. The fine mesh is geometry-conforming. Using existing all-hexahedral meshing algorithms to define the initial coarse mesh simplifies the overall meshing process and allows dicing to take advantage of improvements in other meshing algorithms immediately. The Dicer algorithm will be used to generate large meshes in support of the ASCI program. The authors also plan to use dicing as the basis for parallel mesh generation. Dicing strikes a careful balance between the interactive mesh generation and multi-million element mesh generation processes for complex 3D geometries, providing an efficient means for producing meshes of varying refinement once the coarse mesh is obtained.

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Feature recognition applications in mesh generation

Tautges, Timothy J.

The use of feature recognition as part of an overall decomposition-based hexahedral meshing approach is described in this paper. The meshing approach consists of feature recognition, using a c-loop or hybrid c-loop method, and the use of cutting surfaces to decompose the solid model. These steps are part of an iterative process, which proceeds either until no more features can be recognized or until the model has been completely decomposed into meshable sub-volumes. This method can greatly reduce the time required to generate an all-hexahedral mesh, either through the use of more efficient meshing algorithms on more of the geometry or by reducing the amount of manual decomposition required to mesh a volume.

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Regulatory and extra-regulatory testing to demonstrate radioactive material packaging safety

Ammerman, Douglas J.

Packages for the transportation of radioactive material must meet performance criteria to assure safety and environmental protection. The stringency of the performance criteria is based on the degree of hazard of the material being transported. Type B packages are used for transporting large quantities of radioisotopes (in terms of A{sub 2} quantities). These packages have the most stringent performance criteria. Material with less than an A{sub 2} quantity are transported in Type A packages. These packages have less stringent performance criteria. Transportation of LSA and SCO materials must be in {open_quotes}strong-tight{close_quotes} packages. The performance requirements for the latter packages are even less stringent. All of these package types provide a high level of safety for the material being transported. In this paper, regulatory tests that are used to demonstrate this safety will be described. The responses of various packages to these tests will be shown. In addition, the response of packages to extra-regulatory tests will be discussed. The results of these tests will be used to demonstrate the high level of safety provided to workers, the public, and the environment by packages used for the transportation of radioactive material.

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How to manage without being a manager

Sweeney, Mary A.

In the author`s current position at Sandia National Laboratories within the Pulsed Power Sciences Center, much of the author`s time is spent in composing short (one page) technical reports and long (> 20 page) technical contracts and program plans for transmission to the Department of Energy and to upper management and also in reviewing long technical documents for accuracy. A major requirement of these efforts is to complete them on a timely basis, often within a few hours or a few days. In this talk, the author reveals some communication {open_quotes}secrets{close_quotes} that have been learned. The idea behind these twelve {open_quotes}secrets{close_quotes} is to get the answers you, as a nonmanager, need quickly from a manager without creating stress either on your part or the manager`s part.

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Examples of technical innovations in rock property measurements prompted by the Waste Isolation Pilot Plant

Christian-Frear, T.L.

The Waste Isolation Pilot Plant (WIPP) is the U.S. Department of Energy`s (DOE) planned repository for transuranic waste generated by defense programs. The WIPP repository 660 meters underground in bedded salt. Bedded salt was chosen for the repository because of salt`s small moisture content, extremely low permeability, and its natural ability to flow or creep, effectively encapsulating the waste in the long-term. However, because of these unique characteristics, the ability to measure properties at in situ conditions are beyond the realm of most standard experimental equipment. Thus a suite of new experimental systems and techniques has been developed to measure properties in extremely {open_quotes}tight{close_quotes} (low permeability) rocks. Also, innovations in rock property measurements have been made for standard porous media through the research conducted to characterize the rocks above the repository. A number of the new systems and techniques developed through the WIPP are presented in this paper. Examples include permeameters, two-phase flow characterization equipment, techniques for evaluation of salt healing, and characterization of diffusive processes.

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Results of the joint ESARDA/INMM workshop on science and modern technology for safeguards

Dupree, S.A.

The Joint ESARDA/INMM Workshop on Science and Modem Technology for Safeguards was held in Arona, Italy, October 28-31, 1996. It was attended by some 120 participants, consisting principally of scientists from various disciplines and safeguards experts from the inspectorates. The Workshop provided a full discussion on the near and far term scientific technologies that may be applied to safeguards. In addition, there were extended discussions on the social and political aspects surrounding the areas of Nonproliferation, International Safeguards, and Regional Safeguards. The general opinion was that the Workshop met and exceeded its goals, setting the stage for future workshops of this type. One of the outstanding characteristics of this Workshop was the ample amount of time allowed for full discussion of each presentation, both for technical issues and social/political issues. This procedure was substantially different from the usual ESARDA and INMM meetings. This paper will discuss the organization and conduct of the Workshop, as well as the results as reported by the four Working Group Chairs and the Workshop Co-chairs.

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Diamond switches for high temperature electronics

Loubriel, Guillermo M.

This paper presents the results of switching voltages of 500 V and currents of 10 A using chemical vapor deposited (CVD) diamond as a switching material. The switching is performed by using an electron beam that penetrates the diamond, creates electron hole pairs, and lowers its resistivity to about 20 {Omega}-cm and its resistance to about 4 {Omega}. Tests were performed at room temperature but in a configuration that allows for 250 C.

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Results 91801–91900 of 96,771
Results 91801–91900 of 96,771