Thermal Sprayed Oxide Coatings for Concentrating Solar Power Receivers
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AIP Conference Proceedings
The use of perovskite oxides as a medium for thermochemical energy storage (TCES) in concentrating solar power systems is reported. The known reduction/oxidation (redox) active perovskites LaxSr1-xCoyMn1-yO3 (LSCM) and LaxSr1-xCoyFe1-yO3 (LSCF) were chosen as a starting point for such research. Materials of the LSCM and LSCF family were previously synthesized, their structure characterized, and thermodynamics reported for TCES operation. Building on this foundation, the reduction onset temperatures are examined for LSCM and LSCF compositions. The reduction extents and onset temperatures are tied to the crystallographic phase and reaction enthalpies. The effect of doping with Ba and K is discussed, and the potential shortcomings of this subset of materials families for TCES are described. The potential for long-term stability of the most promising material is examined through thermogravimetric cycling, scanning electron microscopy, and dilatometry. The stability over 100 cycles (450-1050 °C) of an LSCM composition is demonstrated.
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Over the course of this project, solar selective coatings intended for next-generation power tower applications were researched and developed. The aim of these coatings was to combine high absorptance with relatively low thermal emittance in materials and designs that could perform without significant degradation at ≥700 °C and 600 suns irradiance in air. This would surpass the reported performance of the industry’s benchmark material, Pyromark® 2500. SunShot goals require that tower receiver coatings be stable in air, have high thermal conductivity, and be nonvolatile. We considered deposition methods that can be scaled-up to practical sizes and we made careful analyses of the costs associated with our coatings and the requirements that would make them effective. We have conducted durability testing of promising materials deposited on appropriate Ni-superalloy substrates in conventional thermal furnaces, solar simulators, and on-sun testing to understand the absorption efficiency of the coatings, degradation mechanisms and stability under realistic simulated environments.
International Journal of Energy Research
Developing efficient thermal storage for concentrating solar power plants is essential to reducing the cost of generated electricity, extending or shifting the hours of operation, and facilitating renewable penetration into the grid. Perovskite materials of the CaBxMn1-xO3-δ family, where B=Al or Ti, promise improvements in cost and energy storage density over other perovskites currently under investigation. Thermogravimetric analysis of the thermal reduction and reoxidation of these materials was used to extract equilibrium thermodynamic parameters. The results demonstrate that these novel thermochemical energy storage media display the highest reaction enthalpy capacity for perovskites reported to date, with a reaction enthalpy of 390kJ/kg, a 56% increase over previously reported compositions.
Renewable Energy
The contribution of each component of a power generation plant to the levelized cost of energy (LCOE) can be estimated and used to increase the power output while reducing system operation and maintenance costs. The LCOE is used in order to quantify solar receiver coating influence on the LCOE of solar power towers. Two new parameters are introduced: the absolute levelized cost of coating (LCOC) and the LCOC efficiency. Depending on the material properties, aging, costs, and temperature, the absolute LCOC enables quantifying the cost-effectiveness of absorber coatings, as well as finding optimal operating conditions. The absolute LCOC is investigated for different hypothetic coatings and is demonstrated on Pyromark 2500 paint. Results show that absorber coatings yield lower LCOE values in most cases, even at significant costs. Optimal reapplication intervals range from one to five years. At receiver temperatures greater than 700 °C, non-selective coatings are not always worthwhile while durable selective coatings consistently reduce the LCOE-up to 12% of the value obtained for an uncoated receiver. The absolute LCOC is a powerful tool to characterize and compare different coatings, not only considering their initial efficiencies but also including their durability.
ASME 2016 10th International Conference on Energy Sustainability, ES 2016, collocated with the ASME 2016 Power Conference and the ASME 2016 14th International Conference on Fuel Cell Science, Engineering and Technology
In an effort to increase thermal energy storage densities and turbine inlet temperatures in concentrating solar power (CSP) systems, focus on energy storage media has shifted from molten salts to solid particles. These solid particles are stable at temperatures far greater than that of molten salts, allowing the use of efficient high-temperature turbines in the power cycle. Furthermore, many of the solid particles under development store heat via reversible chemical reactions (thermochemical energy storage, TCES) in addition to the heat they store as sensible energy. The heat-storing reaction is often the thermal reduction of a metal oxide. If coupled to an Air-Brayton system, wherein air is used as the turbine working fluid, the subsequent extraction of both reaction and sensible heat, as well as the transfer of heat to the working fluid, can be accomplished in a direct-contact, counter-flow reoxidation reactor. However, there are several design challenges unique to such a reactor, such as maintaining requisite residence times for reactions to occur, particle conveying and mitigation of entrainment, and the balance of kinetics and heat transfer rates to achieve reactor outlet temperatures in excess of 1200 °C. In this paper, insights to addressing these challenges are offered, and design and operational tradeoffs that arise in this highlycoupled system are introduced and discussed.
ASME 2016 10th International Conference on Energy Sustainability, ES 2016, collocated with the ASME 2016 Power Conference and the ASME 2016 14th International Conference on Fuel Cell Science, Engineering and Technology
Thermochemical energy storage (TCES) offers the potential for greatly increased storage density relative to sensible-only energy storage. Moreover, heat may be stored indefinitely in the form of chemical bonds via TCES, accessed upon demand, and converted to heat at temperatures significantly higher than current solar thermal electricity production technology and is therefore well-suited to more efficient high-temperature power cycles. The PROMOTES effort seeks to advance both materials and systems for TCES through the development and demonstration of an innovative storage approach for solarized Air-Brayton power cycles and that is based on newly-developed redox-active metal oxides that are mixed ionic-electronic conductors (MIEC). In this paper we summarize the system concept and review our work to date towards developing materials and individual components.
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