The authors were tasked with writing a concise memo (now a short report) that adequately addresses the current ``state-of-the-art'' in the field of reactive flow modeling and burn models for mid-year 2025, along with identifying some of the modeling gaps. It is assumed that the reader has experience with burn models and running hydrocode simulations, and thus every effort is made to ensure brevity, clarity, and utility, so that this document will serve as a quick and useful reference. Note that
Exploding bridgewire (EBW) detonators are used to rapidly and reliably initiate energetic reactions by exploding a bridgewire via Joule heating. While the mechanisms of EBW detonators have been studied extensively in nominal conditions, comparatively few studies have addressed thermally damaged detonator operability. We present a mesoscale simulation study of thermal damage in a representative EBW detonator, using discrete element method (DEM) simulations that explicitly account for individual particles in the pressed explosive powder. We use a simplified model of melting, where solid spherical particles undergo uniform shrinking, and fluid dynamics are ignored. The subsequent settling of particles results in the formation of a gap between the solid powder and the bridgewire, which we study under different conditions. In particular, particle cohesion has a significant effect on gap formation and settling behavior, where sufficiently high cohesion leads to coalescence of particles into a free-standing pellet. This behavior is qualitatively compared to experimental visualization data, and simulations are shown to capture several key changes in pellet shape. We derive a minimum and maximum limit on gap formation during melting using simple geometric arguments. In the absence of cohesion, results agree with the maximum gap size. With increasing cohesion, the gap size decreases, eventually saturating at the minimum limit. We present results for different combinations of interparticle cohesion and detonator orientations with respect to gravity, demonstrating the complex behavior of these systems and the potential for DEM simulations to capture a range of scenarios.
Heating due to frictional processes is one of many proposed mechanisms for hot spot ignition in explosives during sub-shock, mechanical loading. Novel experiments were conducted to isolate this mechanism and measure the temperature rise due to frictional heating in PBX 9501. A rheometer was used to apply mechanical sliding loads at the interface between two explosive pellets with a controlled axial load, and the resulting coefficient of friction of the material sliding against itself and te
There has always been a desire to port high-fidelity reactive flow models from one code to another. For example, the AWE reactive burn model known as CREST has been or is being implemented in several of the U.S. Department of Energy hydrocodes. Those involved with reactive burn model implementation recognize the challenges immediately, e.g., Eulerian versus Lagrangian frameworks, the form of the equation of state, the closure relations, etc. In this work, we report the development of the CREST reactive burn model in CTH, a multidimensional, multi-material hydrocode developed by Sandia National Laboratories, following an earlier implementation shown at the last International Detonation Symposium. Results include code-to-code comparisons between CTH and the AWE hydrocode PERUSE, focusing on the simulated particle velocity histories during a shock-to-detonation transition, and corresponding to previous gas gun impact experiments as well as new model verification studies. Lessons learned are provided, including discussions of the numerical accuracy, in addition to the role of artificial viscosity and artificial viscous work. Finally, simulation results are shown to compare the Snowplough versus P-Alpha porosity model options.
There has always been a desire to port high-fidelity reactive flow models from one code to another. For example, the AWE reactive burn model known as CREST has been or is being implemented in several of the U.S. Department of Energy hydrocodes. Those involved with reactive burn model implementation recognize the challenges immediately, e.g., Eulerian versus Lagrangian frameworks, the form of the equation of state, the closure relations, etc. In this work, we report the development of the CREST reactive burn model in CTH, a multidimensional, multi-material hydrocode developed by Sandia National Laboratories, following an earlier implementation shown at the last International Detonation Symposium. Results include code-to-code comparisons between CTH and the AWE hydrocode PERUSE, focusing on the simulated particle velocity histories during a shock-to-detonation transition, and corresponding to previous gas gun impact experiments as well as new model verification studies. Lessons learned are provided, including discussions of the numerical accuracy, in addition to the role of artificial viscosity and artificial viscous work. Finally, simulation results are shown to compare the Snowplough versus P-Alpha porosity model options.
In polymer-filled granular composites, damage may develop in mechanical loading prior to material failure. Damage mechanisms such as microcracking or plastic deformation in the binder phase can substantially alter the material's mesostructure. For energetic materials, such as solid propellants and plastic bonded explosives, these mesostructural changes can have far reaching effects including degraded mechanical properties, potentially increased sensitivity to further insults, and changes in expected performance. Unfortunately, predicting damage is nontrivial due to the complex nature of these composites and the entangled interactions between inelastic mechanisms. In this work, we assess the current literature of experimental knowledge, focusing on the pressure-dependent shear response, and propose a simple simulation framework of bonded particles to study four limiting-case material formulations at both meso- and macro-scales. To construct the four cases, we systematically vary the relative interfacial strength between the polymer binder and granular filler phase and also vary the polymer's glass transition temperature relative to operating temperature which determines how much the binder can plastically deform. These simulations identify key trends in global mechanical response, such as the emergence of strain hardening or softening regimes with increasing pressure which qualitatively resemble experimental results. By quantifying the activation of different inelastic mechanisms, such as bonds breaking and plastically straining, we identify when each mechanism becomes relevant and provide insight into potential origins for changes in mechanical responses. The locations of broken bonds are also used to define larger, mesoscopic cracks to test various metrics of damage. We primarily focus on triaxial compression, but also test the opposite case of triaxial extension to highlight the impact of Lode angle on mechanical behavior.
