One of the most striking measurements taken during DOE’s EGS Collab project at the 4850-foot depth location was the so-called ‘sewer cam’, which enabled direct visualization of the flow of water into the production well through fractures during the stimulation. The ability to see directly which fractures were flowing and (roughly) how much was a breakthrough in understanding the topology of the created fracture network. Achieving this kind of fracture flow imaging at FORGE would be more challenging because of the 225°C temperature, but equally or even more valuable if it could be achieved. In 2017, a joint project between Sandia and Stanford developed a downhole tool concept to measure the enthalpy of multiphase fluid entering a geothermal well from individual fractures (Gao et al., 2017). For the FORGE project, measuring enthalpy is of less interest because the fluid is expected to be single-phase liquid water. However, the foundation of the device was the measurement of chloride ion concentration, which could form the basis for a direct measurement of inflow from fractures. During the 2017 project, this novel chloride sensing system was implemented into a laboratory test instrument, and we confirmed the capability of the system to measure the ion concentration of fluid entering a model wellbore through a small entry port. The wellbore was a 6-inch diameter model well, and the port was approximately 0.08 inch (2mm) in diameter. The device could measure the chloride concentration accurately even when the well was flowing in a bubbly flow. Given its accuracy, the tool should be able to identify locations of water entering the wellbore even if the ion concentration differs only slightly from that of the water in the well. It is likely that different fractures may flow slightly different chloride concentrations, which would make it feasible to detect individual fractures as well as to estimate the volume of their flow. Ultimately, we could also recognize different fractures flowing back significantly different ion concentrations after fracturing in the FORGE wells. This could be realized by adding different ions in the fracturing fluids in different fractures created at different stages of stimulation (and modifying the tool to include different ion specificity). Sandia’s tool was shown during the study to have the capability to withstand the 225°C temperature, and the electrochemical sensing elements were tested in the laboratory to 225°C at 1500 psia for 24 hours. An early implementation of the fully integrated downhole electrochemical tool, including high-temperature electronics, robust housing, and wireline truck interface, had previously been constructed and tested successfully at Sandia; thus, hardware development tasks focused on advancing the technology readiness level (TRL) of this promising technology for FORGE deployment, rather than on developing a new scientific basis for its operation. The data collection electronics in this tool allowed for several other sensors (pressure, temperature, flow spinner) to be implemented in parallel as well. The research was a new collaboration between Stanford and Sandia to modify and refine the tool for FORGE deployment, to make the downhole measurements, and to characterize the evolving fractures.
Underground chemical explosive testing has been conducted at the Nevada National Security Site under the Physics Experiment 1 (PE1) to validate explosive computer modeling and, ultimately, improve the accuracy of subsurface explosive detection. This SAND Report describes the dynamic temperature and pressure measurements within the chamber induced by the chemical explosive for the first of three experiments, PE1-A. The report details the instrumentation used for the experiment, the emplacement of the hardware, and the measured results. Dynamic temperature measurements were accomplished with the use of optical spectrometers and dynamic pressure was measured with a series of high-rated pressure transducers. This report includes details of the design and results of four cavity sensor systems used to measure early-time temperature, early-time pressure, late-time temperature, and late time pressure. The outcomes of PE1-A were used to inform the design of the remaining PE1 series experiments, PE1-B and PE1-DL.
This paper presents the ongoing development of a chloride-based wireline tool designed to detect and quantify inflows from feed zones in geothermal wells. The tool aims to characterize stimulation events in EGS wells at Utah FORGE (Frontier Observatory for Research in Geothermal Energy) and other EGS sites. Successful development of the chloride tool would greatly improve production monitoring of the fractures and enable proactive prescription of additional stimulations over the life of the field, thus helping to improve EGS commercial feasibility. The recent developments of the chloride tool have focused on preparing for and conducting the field deployment at the Utah FORGE site. The field-scale tool assembly features a FORGE sensor package housing the Ion Selective Electrode (ISE), a pH electrode, and a reference electrode, as well as a Mitco PTS sensor package for secondary downhole measurements. A high-temperature logging tool has been developed and tested to capture and transmit data from the chemical sensors to the surface through a 7-conductor wireline cable. Alongside the development of the field-scale tool, flow experiments were carried out in the artificial well system at the Stanford Geothermal Lab. These experiments provided crucial insights into how the chemical tool responds to different variables, including the chloride concentration in the feed zone, its vertical positioning relative to the feed zone, and the presence of other chemical species in the feed zone fluid. The results highlight the tool's sensitivity to various parameters, underscoring the potential of using chloride concentration measurements as a method for inferring feed zone inflow rates in geothermal wells. The tool was successfully deployed at the Utah FORGE site using a wireline truck in the vertical well 58-32 and the directional production well 16B(78)-32.
Carbon sequestration is a growing field that requires subsurface monitoring for potential leakage of the sequestered fluids through the casing annulus. Sandia National Laboratories (SNL) is developing a smart collar system for downhole fluid monitoring during carbon sequestration. This technology is part of a collaboration between SNL, University of Texas at Austin (UT Austin) (project lead), California Institute of Technology (Caltech), and Research Triangle Institute (RTI) to obtain real-time monitoring of the movement of fluids in the subsurface through direct formation measurements. Caltech and RTI are developing millimeter-scale radio frequency identification (RFID) sensors that can sense carbon dioxide, pH, and methane. These sensors will be impervious to cement, and as such, can be mixed with cement and poured into the casing annulus. The sensors are powered and communicate via standard RFID protocol at 902-928 MHz. SNL is developing a smart collar system that wirelessly gathers RFID sensor data from the sensors embedded in the cement annulus and relays that data to the surface via a wired pipe that utilizes inductive coupling at the collar to transfer data through each segment of pipe. This system cannot transfer a direct current signal to power the smart collar, and therefore, both power and communications will be implemented using alternating current and electromagnetic signals at different frequencies. The complete system will be evaluated at UT Austin's Devine Test Site, which is a highly characterized and hydraulically fractured site. This is the second year of the three-year effort, and a review of SNL's progress on the design and implementation of the smart collar system is provided.
