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The minimum pore size obtainable in a silica gel during drying

Brinker, C.J.

The pore size r{sub p} in a gel is determined by the extent of shrinkage of the gel network during drying. Shrinkage is driven by the collapse of the gel network in response to the capillary pressure P{sub c} exerted by the pore fluid. The extent of shrinkage depends on the balance between the capillary pressure P{sub c} in the pore fluid and the bulk modulus K{sub p} of the gel. The hydraulic pore radius, r{sub H} = 2V{sub p}/S{sub a}, where V{sub p} is the pore volume and S{sub a} is the apparent N{sub 2} BET surface area, is often used to characterize the pore size of a gel. A series of acid catalyzed silica gels dried in pore fluids with different {gamma}{sub lv}, showed that there is a limit to the minimum apparent r{sub H} obtainable in a gel, and when the volume fraction of porosity {phi} {le} 0.37, r{sub H} becomes constant and {approximately}0.8 nm. In contrast, experimental data show that the true pore size r{sub p} of gels continues to decrease when {phi} {le} 0.37. Analysis of their adsorption isotherms show that while r{sub H} apparently stays constant: (a) the BET C constant continues to increase, (b) the width and average of their pore size distributions continue to decrease, and (c) as shrinkage continues the gels eventually become non-porous to N{sub 2} at 77K but are still porous to CO{sub 2} at 273K. This paper reviews these results and addresses micropore formation in silica gels with the goal of determining how P{sub c} influences the final r{sub p}, and why r{sub p} and r{sub H} diverge when {phi} {le} 0.37.

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Simulation of powder metal fabrication with high pressure gas atomization

Kuntz, David W.

A computational/analytical technique has been developed which models the physics of high pressure gas atomization. The technique uses an uncoupled approach, such that the gas flowfield is initially calculated with a commercially-available Navier-Stokes code. The liquid metal droplet breakup, dynamics, and thermodynamics, are then calculated using the pre-computed flowfield by a separate computer program written by the authors. The atomization code models the primary breakup of the liquid metal stream, tracks the droplets resulting from primary breakup through the flowfield until they undergo secondary breakup, and then tracks the subdroplets until they breakup, solidify, or leave the flowfield region of interest. The statistical properties of the metal powder produced are then computed from the characteristics of these droplets. Comparisons between experimental measurements and computations indicate that the Navier-Stokes code is predicting the gas flowfield well, and that the atomization code is properly modeling the physics of the droplet dynamics and breakup.

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Fatigue case study and reliability analyses for wind turbines

Sutherland, Herbert J.

Modern wind turbines are fatigue critical machines used to produce electrical power. To insure long term, reliable operation, their structure must be optimized if they are to be economically viable. The fatigue and reliability projects in Sandia`s Wind Energy Program are developing the analysis tools required to accomplish these design requirements. The first section of the paper formulates the fatigue analysis of a wind turbine using a cumulative damage technique. The second section uses reliability analysis for quantifying the uncertainties and the inherent randomness associated with turbine performance and the prediction of service lifetimes. Both research areas are highlighted with typical results.

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Workshop on transport for a common ion driver

Olson, Craig L.

This report contains research in the following areas related to beam transport for a common ion driver: multi-gap acceleration; neutralization with electrons; gas neutralization; self-pinched transport; HIF and LIF transport, and relevance to common ion driver; LIF and HIF reactor concepts and relevance to common ion driver; atomic physics for common ion driver; code capabilities and needed improvement.

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Risk assessment methodologies for nuclear weapons compared to risk assessment methodologies for nuclear reactors

Benjamin, A.S.

There are major differences between the safety principles for nuclear weapons and for nuclear reactors. For example, a principal concern for nuclear weapons is to prevent electrical energy from reaching the nuclear package during accidents produced by crashes, fires, and other hazards, whereas the foremost concern for nuclear reactors is to maintain coolant around the core in the event of certain system failures. Not surprisingly, new methods have had to be developed to assess the risk from nuclear weapons. These include fault tree transformations that accommodate time dependencies, thermal and structural analysis techniques that are fast and unconditionally stable, and Monte-Carlo-based sampling methods that incorporate intelligent searching. This paper provides an overview of the new methods for nuclear weapons, compares them with existing methods for nuclear reactors, identifies some of their dual-use characteristics, and discusses ongoing developmental activities.

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A simple and efficient procedure for polyhedral assembly partitioning under infinitesimal motions

Wilson, Rodney K.

The authors study the following problem: given a collection A of polyhedral parts in 3D, determine whether there exists a subset S of the parts that can be moved as a rigid body by an infinitesimal translation and rotation, without colliding with the rest of the parts, A/S. A negative result implies that the object whose constituent parts are the collection A cannot be taken apart with two hands. A positive result, together with the list of movable parts in S and a direction of motion for S, can be used by an assembly sequence planner. This problem has attracted considerable attention within and outside the robotics community. They devise an efficient algorithm to solve this problem. The solution is based on the ability to focus on selected portions of the tangent space of rigid motions and efficiently access these portions. The algorithm is complete (in the sense that it is guaranteed to find a solution if one exists), simple, and improves significantly over the best previously known solutions. The authors report experimental results with an implementation of their algorithm.

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Successful remediation of four uranium calibration pits at Technical Area II, Sandia National Laboratories, Albuquerque, New Mexico, USA

Conway, R.

The first remediation of an Environmental Restoration (ER) Project site at Sandia National Laboratories (SNL) was successfully conducted in May and June 1994 at Technical Area II. The removal action involved four Uranium Calibration Pits (UCPs) filled with radioactive or hazardous materials. The concrete culvert pits were used to test and calibrate borehole radiometric logging tools for uranium exploration. The removal action consisted of excavating and containerizing the pit contents and contaminated soil beneath the culverts, removing the four culverts, and backfilling the excavation. Each UCP removal had unique complexities. Sixty 208-L drums of solid radioactive waste and eight 208-L drums of liquid hazardous waste were generated during the VCM. Two of the concrete culverts will be disposed as radioactive waste and two as solid waste. Uranium-238 was detected in UCP-2 ore material at 746 pci/g, and at 59 pci/g in UCP-1 silica sand. UCP-4 was empty; sludge from UCP-3 contained 122 mg/L (ppm) chromium.

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Detailed characterization and preliminary adsorption model for materials for an intermediate-scale reactive-transport experiment

Siegel, Malcolm

An experiment involving migration of fluid and tracers (Li, Br, Ni) through a 6-m-high x 3-m-dia caisson Wedron 510 sand, is being carried out for Yucca Mountain Site Characterization Project. Sand`s surface chemistry of the sand was studied and a preliminary surface-complexation model of Ni adsorption formulated for transport calculations. XPS and leaching suggest that surface of the quartz sand is partially covered by thin layers of Fe-oxyhydroxide and Ca-Mg carbonate and by flakes of kaolinite. Ni adsorption by the sand is strongly pH-dependent, showing no adsorption at pH 5 and near-total adsorption at pH 7. Location of adsorption edge is independent of ionic strength and dissolved Ni concentration; it is shifted to slightly lower pH with higher pCO2 and to slightly higher pH by competition with Li. Diminished adsorption at alkiline pH with higher pCO2 implies formation of dissolved Ni-carbonato complexes. Ni adsorption edges for goethite and quartz, two components of the sand were also measured. Ni adsorption on pure quartz is only moderately pH-dependent and differs in shape and location from that of the sand, whereas Ni adsorption by goethite is strongly pH-dependent. A triple-layer surface-complexation model developed for goethite provides a good fit to the Ni-adsorption curve of the sand. Based on this model, the apparent surface area of the Fe-oxyhydroxide coating is estimated to be 560 m{sup 2}/g, compatible with its occurrence as amorphous Fe-oxyhydroxide. Potentiometric titrations on sand also differ from pure quartz and suggest that effective surface area of sand may be much greater than that measured by N{sub 2}-BET gas adsorption. Attempts to model the adsorption of bulk sand in terms of properties of pure end member components suggest that much of the sand surface is inert. Although the exact Ni adsorption mechanisms remain ambiguous, this preliminary adsorption model provides an initial set of parameters that can be used in transport calculations.

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Sol-gel strategies for amorphous inorganic membranes exhibiting molecular sieving characteristics

Brinker, C.J.

We have used several sol-gel strategies to prepare supported inorganic membranes by a process that combines the features of slip-casting and dip-coating. To be viable the deposited membranes must exhibit both high flux and high selectivity. For porous membranes these requirements are met by extremely thin, defect-free porous films exhibiting a narrow size distribution of very small pores. This paper considers the use of polymeric silica and hybrid-organosilyl precursor sols in the context of the underlying physics and chemistry of the membrane deposition process. Since the average membrane pore size is ultimately established by the collapse of the gel network upon drying, it is necessary to promote polymer interpenetration and collapse during membrane deposition in order to achieve the very small pore sizes necessary for molecular sieving. For polymeric sols, this is accomplished using rather weakly branched polymers characterized by fractal dimension D < 1.5 under deposition conditions in which the silica condensation rate is minimized. By analogy to organic polymer sols and gels, we believe that the breadth of the pore size distribution can be influenced by the occurrence of micro-phase separation during membrane deposition. Minimization of the condensation rate not only fosters polymer collapse but should inhibit phase separation, leading to a narrower pore size distribution. The formation of microporosity through collapse of the gel network requires that small pores are achieved at the expense of membrane porosity. Incorporation of organic template ligands within a dense silica matrix followed by their removal allows us to independently control pore size and pore volume through the size and volume fraction of the organic template. Such strategies can be used to create microporous films with large volume fraction porosities.

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STDAC: Solar Thermal Design Assistance Center annual report fiscal year 1994

Menicucci, David F.

The Solar Thermal Design Assistance Center (STDAC) at Sandia is a resource provided by the DOE Solar Thermal Program. The STDAC`s major objective is to accelerate the use of solar thermal systems by providing direct technical assistance to users in industry, government, and foreign countries; cooperating with industry to test, evaluate, and develop renewable energy systems and components; and educating public and private professionals, administrators, and decision makers. This FY94 report highlights the activities and accomplishments of the STDAC. In 1994, the STDAC continued to provide significant direct technical assistance to domestic and international organizations in industry, government, and education, Applying solar thermal technology to solve energy problems is a vital element of direct technical assistance. The STDAC provides information on the status of new, existing, and developing solar technologies; helps users screen applications; predicts the performance of components and systems; and incorporates the experience of Sandia`s solar energy personnel and facilities to provide expert guidance. The STDAC directly enhances the US solar industry`s ability to successfully bring improved systems to the marketplace. By collaborating with Sandia`s Photovoltaic Design Assistance Center and the National Renewable Energy Laboratory the STDAC is able to offer each customer complete service in applying solar thermal technology. At the National Solar Thermal Test Facility the STDAC tests and evaluates new and innovative solar thermal technologies. Evaluations are conducted in dose cooperation with manufacturers, and the results are used to improve the product and/or quantify its performance characteristics. Manufacturers, in turn, benefit from the improved design, economic performance, and operation of their solar thermal technology. The STDAC provides cost sharing and in-kind service to manufacturers in the development and improvement of solar technology.

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High silicon content silylating reagents for dry-developed positive-tone resists for extreme ultraviolet (13.5 nm) and deep ultraviolet (248 nm) microlithography

Wheeler, David R.

Recent results in the use of disilanes as silylating reagents for near-surface imaging with deep-UV (248 nm) and EUV (13.5 nm) lithography are reported. A relatively thin imaging layer of a photo-cross-linking resist is spun over a thicker layer of hard-baked resist that functions as a planarizing layer and antireflective coating. Photoinduced acid generation and subsequent heating crosslinks and renders exposed areas impermeable to an aminodisilane that reacts with the unexposed regions. Subsequent silylation and reactive ion etching afford a positive-tone image. The use of disilanes introduces a higher concentration of silicon into the polymer than is possible with silicon reagents that incorporate only one silicon atom per reactive site. The higher silicon content in the silylated polymer increases etching selectivity between exposed and unexposed regions and thereby increases the contrast. Additional improvements that help to minimize flow during silylation are also discussed, including the addition of bifunctional disilanes. We have resolved high aspect ratio, very high quality 0.20 {mu}m line and space patterns at 248 nm with a stepper having a numerical aperture (NA)= 0.53, and have resolved {<=} 0.15 {mu}m line and spaces at 13.5 nm.

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Atomic oxygen interaction with nickel multilayer and antimony oxide doped MoS{sub 2} films

Dugger, Michael T.

Sputtered MoS{sub 2} is a solid lubricant capable of ultralow friction coefficients (below 0.05) load-bearing capacity. Since it exhibits low friction in vacuum, low outgassing rate, is non-migrating and lacks organic binders, this material is an attractive lubricant for space mechanisms. To exploit these new materials to their fullest potential, designers of space-based motion systems require data on the effects of atomic oxygen exposure on dense, sputtered MoS{sub 2}. This paper describes the effects of atomic oxygen in low earth orbit on the friction and surface composition of sputtered MoS{sub 2} films. Sputtered multilayer films of MoS{sub 2} with nickel (0.7 nm Ni per 10 nm MoS{sub 2}, for 1 {mu}m total film thickness), and MoS{sub 2} cosputtered with antimony oxide (nominally 2 {mu}m thick) were exposed to 2.2 to 2.5 x 10{sup 20} oxygen/cm{sup 2} over a period of 42.25 hours in earth orbit on the United States space shuttle. Identical specimens were kept as controls in desiccated storage for the duration of the mission, and another set was exposed to an equivalent fluence of atomic oxygen in the laboratory. The friction coefficient in air and vacuum, and the composition of worn surfaces, were determined prior to the shuttle flight and again after the shuttle flight. Results are described.

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High heat flux testing capabilities at Sandia National Laboratories - New Mexico

Youchison, Dennis L.

High heat flux testing for the United States fusion power program is the primary mission of the Plasma Materials Test Facility (PMTF) located at Sandia National Laboratories - New Mexico. This facility, which is owned by the United States Department of Energy, has been in operation for over 17 years and has provided much of the high heat flux data used in the design and evaluation of plasma facing components for many of the world`s magnetic fusion, tokamak experiments. In addition to domestic tokamaks such as Tokamak Fusion Test Reactor (TFTR) at Princeton and the DIII-D tokamak at General Atomics, components for international experiments like TEXTOR, Tore-Supra, and JET also have been tested at the PMTF. High heat flux testing spans a wide spectrum including thermal shock tests on passively cooled materials, thermal response and thermal fatigue tests on actively cooled components, critical heat flux-burnout tests, braze reliability tests and safety related tests. The objective of this article is to provide a brief overview of the high heat flux testing capabilities at the PMTF and describe a few of the experiments performed over the last year.

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Thermal fatigue testing of a diffusion-bonded beryllium divertor mock-up under ITER relevant conditions

Youchison, Dennis L.

Thermal response and thermal fatigue tests of four 5 mm thick beryllium tiles on a Russian divertor mock-up were completed on the Electron Beam Test System at Sandia National Laboratories. The beryllium tiles were diffusion bonded onto an OFHC copper saddleblock and a DSCu (MAGT) tube containing a porous coating. Thermal response tests were performed on the tiles to an absorbed heat flux of 5 MW/m{sup 2} and surface temperatures near 300{degrees}C using 1.4 MPa water at 5.0 m/s flow velocity and an inlet temperature of 8-15{degrees}C. One tile was exposed to incrementally increasing heat fluxes up to 9.5 MW/m{sup 2} and surface temperatures up to 690{degrees}C before debonding at 10 MW/m{sup 2}. A third tile debonded after 9200 thermal fatigue cycles at 5 MW/m{sup 2}, while another debonded after 6800 cycles. In all cases, fatigue failure occurred in the intermetallic layers between the beryllium and copper. No fatigue cracking of the bulk beryllium was observed. During thermal cycling, a gradual loss of porous coating produced increasing sample temperatures. These experiments indicate that diffusion-bonded beryllium tiles can survive several thousand thermal cycles under ITER relevant conditions without failure. However, the reliability of the diffusion bonded Joint remains a serious issue.

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Autonomous, teleoperated, and shared control of robot systems

Anderson, Robert J.

This paper illustrates how different modes of operation such as bilateral teleoperation, autonomous control, and shared control can be described and implemented using combinations of modules in the SMART robot control architecture. Telerobotics modes are characterized by different ``grids`` of SMART icons, where each icon represents a portion of run-time code that implements a passive control law. By placing strict requirements on the module`s input-output behavior and using scattering theory to develop a passive sampling technique, a flexible, expandable telerobot architecture is achieved. An automatic code generation tool for generating SMART systems is also described.

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Transportation technology at Sandia

Mora, Carl J.

Industrial and military activities in the US produce large amounts of hazardous mixed waste, which includes both radioactive and toxic substances. The already overburdened environment is faced with the task of safely disposing of these complex wastes. A very important aspect of this effort is the safe and economical transportation of radioactive and toxic chemical wastes to projected repositories. Movement of wastes to the repository sites is accomplished by a combination of truck, rail, ship, and air. The DOE directs transportation activities including cask development technology for use in single or multimode transport. Sandia National Laboratories` Transportation Technology programs provide the technology and know-how to support DOE in achieving safe, efficient, and economical packaging and transportation of nuclear and other hazardous waste materials. This brochure describes the Transportation Technology programs and the specialized techniques and capabilities they offer to prospective users.

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Fifth wheel installation, S97556, Issue H

O'Canna, Myra L.

This report consists of one engineering drawing showing the design of the Fifth Wheel System for a semi-tractor trailer truck. Notes on the drawing give instructions for installation of some items, references to other drawings and instructions, and testing procedures.

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Fifth wheel modification assembly, Issue U

O'Canna, Myra L.

This report consists of one engineering drawing showing modifications to the Fifth Wheel System for a semi-tractor trailer truck. Notes give instructions for installation of some items, where other items may be purchased, testing instructions, and shipping instructions.

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A review of research and methods for producing high-consequence software

Dalton, Larry J.

The development of software for use in high-consequence systems mandates rigorous (formal) processes, methods, and techniques to improve the safety characteristics of those systems. This paper provides a brief overview of current research and practices in high-consequence software, including applied design methods. Some of the practices that are discussed include: fault tree analysis, failure mode effects analysis, petri nets, both hardware and software interlocks, n-version programming, Independent Vulnerability Analyses, and watchdogs. Techniques that offer improvement in the dependability of software in high-consequence systems applications are identified and discussed. Limitations of these techniques are also explored. Research in formal methods, the cleanroom process, and reliability models are reviewed. In addition, current work by several leading researchers as well as approaches being used by leading practitioners are examined.

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Evaluation of power production from the solar electric generating systems at Kramer Junction: 1988 to 1993

Kolb, Gregory J.

The five Solar Electric Generating Systems (SEGS) at Kramer Junction, California, now have nearly 30 years of cumulative operating experience. These 30 MW plants employ parabolic trough technology originally deployed by LUZ International in the late 1980`s and are now managed, operated and maintained by the Kramer Junction Company. In this paper, Sandia National Laboratories performed an analysis of the annual energy production from the five plants. Annual solar-to-electric conversion efficiencies are calculated and the major factors that influenced the results are presented. The generally good efficiencies are primarily attributed to the excellent equipment availabilities achieved at all plants.

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Retrofitting a fine-pointing system to satellite optics

Woods, R.O.

This paper describe a system that was added to an existing satellite-borne telescope design for the purpose of compensating the boresight errors that had been observed in earlier flights of similar instruments. Those errors had been found to be caused by thermal distortion of the spaceframe. This retrofit design was subject to severe volume restrictions because it was fitted into an already tightly-packaged instrument envelope. It was found practical to improve the basic design by converting a redundant structure into a statically-determinate one. It was also possible to use portions of the mechanical actuation system to facilitate the position encoding needed for computer interfacing.

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Salt dissolution sinkhole at the Weeks Island, Louisiana, Strategic Petroleum Reserve storage site

Neal, J.T.

A sinkhole was first observed in May 1992 over the outer edge of the two-tiered former salt mine that was converted for oil storage by the US Strategic Petroleum Reserve (SPR). Results of diagnostic studies which included geophysical, geochemical, drilling, and hydrological methods suggest a direct connection exists between the surface collapse area and the underground mine. The connection was confirmed by correlative measurements of sediment slump rates, piezometric surface deflection, and brine influx rates into the mine. The dissolution of salt below the sinkhole that initiated the leak into the mine was likely caused by several confluent geologic processes, and exacerbated by mining-induced stresses that created fractures which severed as hydrologic flowpaths. Modeling studies of mine stresses show that years of tensional stresses may be required before cracking begins to occur, but once begun can continue to develop, and relieve the stress in that specific regime. The crack regime creates the avenue for incursion of groundwater, very slowly initially, but gradually enlarging as undersaturated groundwater dissolves salt on the sides of the crack. Mitigative measures include increasing the mine pressurization, slowing the dissolution by injecting brine into the sinkhole throat, and permeation grouting in hydrologic flowpaths.

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Reliability assessment of underground shaft closure

Munson, Darrell E.

The intent of the WIPP, being constructed in the bedded geologic salt deposits of Southeastern New Mexico, is to provide the technological basis for the safe disposal of radioactive Transuranic (TRU) wastes generated by the defense programs of the United States. In determining this technological basis, advanced reliability and structural analysis techniques are used to determine the probability of time-to-closure of a hypothetical underground shaft located in an argillaceous salt formation and filled with compacted crushed salt. Before being filled with crushed salt for sealing, the shaft provides access to an underground facility. Reliable closure of the shaft depends upon the sealing of the shaft through creep closure and recompaction of crushed backfill. Appropriate methods are demonstrated to calculate cumulative distribution functions of the closure based on laboratory determined random variable uncertainty in salt creep properties.

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Leadership -- It`s everybody`s business

Kane, A.J.

In a time when many companies are trying to find a way to do more with less, they are missing the ``solution`` that is right before their eyes. Rather than trying to decide on whether to reengineer or process improve, they should be focused on their most valuable resource: people. This paper discusses the elements of leadership and how it applies to all individuals in an organization. To get outstanding results from people, they need to begin by making leadership everybody`s business.

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Tax barriers to solar central receiver generation technology

Reilly, Hugh E.

Tax loads and required revenues are estimated for current and future solar central receiver and gas-fired plants competing in the same market. An economic measure of tax equity is used to evaluate the equity of the tax loads under past and present tax codes. The same measure is used to devise a tax strategy which produces the following two types of equitable taxation: (1) the two plants carry nearly equal tax loads, and (2) local, state and federal governments receive the same distribution of revenues from the solar plant as from the gas-fired plant `Me results show that central receivers (and likely other capital-intensive technologies) carry higher tax loads compared to competing gasfired generation, that tax loads are highly correlated with competitiveness, and that equitable taxation is feasible within the boundaries of the study.

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Recent results on the optical performance of solar two heliostats

Jones, Scott A.

Recent Sandia support of the Solar Two project has included the analysis of optical performance issues related to heliostat field improvements. Two types of heliostats will be used for the Solar Two project: The 1818 original 38.4 m{sup 2} Martin Marietta Co. heliostats, and 108 new 95 m{sup 2} Lugo heliostats. Carrisa Plains mirror modules will be used to construct the Lugo heliostats and refurbish original heliostats. Baseline, clean reflectivity measurements of 0.90 and 0.94 are recomended for the original heliostat and the Carrisa Plains modules, respectively. Sandia`s Beam Characterization System provided beam quality information for representative configurations of both heliostats. This showed that the replacement of two facets with Carrisa Plains modules on an original heliostat led to a slight increase in spillage, but also increased beam power. As expected, the large beam of the Lugo heliostat showed poorer beam quality and significant spillage, but proved to be an economical addition of reflective area. The Carrisa Plains modules were found to be nominally flat, although the focal length changed slightly with temperature. An analysis of the canting options for both types of heliostats was performed. It was recommended the original heliostats be canted with an on-axis, lookback method, whereas a two-step method using first on-, then off-axis approaches was recommended for the Lugo heliostats. Finally, measurements performed at the Daggett site showed that despite the 1992 Landers earthquake, heliostat pedestal tilt and the associated tracking errors are expected to be within acceptable limits.

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Felt-metal-wick heat-pipe solar receiver

Andraka, Charles E.

Reflux heat-pipe receivers have been identified as a desirable interface to couple a Stirling-cycle engine with a parabolic dish solar concentrator. The reflux receiver provides power nearly isothermally to the engine heater heads while decoupling the heater head design from the solar absorber surface design. The independent design of the receiver and engine heater head leads to higher system efficiency. Heat pipe reflux receivers have been demonstrated at approximately 65 kW{sub t} power throughput. Several 25 to 30-kW{sub e} Stirling-cycle engines are under development, and will soon be incorporated in commercial dish-Stirling systems. These engines will require reflux receivers with power throughput limits reaching 90-kW{sub t}. The extension of heat pipe technology from 60 kW{sub t} to 100 kW{sub t} is not trivial. Current heat pipe wick technology is pushed to its limits. It is necessary to develop and test advanced wick structure technologies to perform this task. Sandia has developed and begun testing a Bekaert Corporation felt metal wick structure fabricated by Porous Metal Products Inc. This wick is about 95% porous, and has liquid permeability a factor of 2 to 8 times higher than conventional technologies for a given maximum pore radius. The wick has been successfully demonstrated in a bench-scale heat pipe, and a full-scale on-sun receiver has been fabricated. This report details the wick design, characterization and installation into a heat pipe receiver, and the results of the bench-scale tests are presented. The wick performance is modeled, and the model results are compared to test results.

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Ecological risk assessment benefits environmental management

Turnley, Jessica G.

The ecological risk assessment process in its ideal form is an unbiased approach for assessing the probability of harm to the environment as a consequence of a given action. This information can then be combined with other societal values and biases in the management of such risks. However, as the process currently is understood, decision makers often are accused of manipulating information in order to generate decisions or achieve buy in from the public in support of a particular political agenda. A clear understanding of the nature of the risk management process can help define areas where information should be free from social or personal bias, and areas where values and judgments are critical. The authors do not propose to discuss the individual`s decision-making process, but rather to address the social process of risk communication and environmentally-related decision-making, identifying which parts of that process require bias-free, scientifically generated information about the consequences of various actions and which parts need an understanding of the social values which underlie the informed choices among those possible actions.

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Mass transport through polycrystalline microstructures

Swiler, T.P.; Holm, E.A.; Young, M.F.; Wright, S.A.

Mass transport properties are important in polycrystalline materials used as protective films. Traditionally, such properties have been studied by examining model polycrystalline structures, such as a regular array of straight grain boundaries. However, these models do not account for a number of features of real grain ensembles, including the grain size distribution and variations in grain shape. In this study, a finite difference scheme is developed to study transient and steady-state mass transport through realistic two dimensional polycrystalline microstructures. Comparisons with the transport properties of traditional model microstructures provide regimes of applicability of such models. The effects of microstructural parameters such as average grain size are examined.

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Physical and Chemical Sciences Center: Research briefs. Volume 9-94

Vook, F.L.; Samara, G.A.

As Sandia National Laboratories and the Physical and Chemical Sciences Center develop an increasingly diverse set of customers, research partners, and Cooperative Research and Development Agreements (CRADA`s) with industry, there is a need for providing more concise information describing the technical achievements and capabilities. This publication, Research Briefs, is designed to inform the present and potential partners in research and technology advancement. The research emphasizes semiconductor physics, electronic materials, surface physics and chemistry, plasma and chemical processing sciences, lasers and optics, vision science, ion-solid interactions and defect physics, and advanced materials physics. The specific programs pursued are driven by the research goals which are greatly influenced by interactions with the government and industrial customers.

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Micro heat spreader enhanced heat transfer in MCMs

Shen, D.S.

The peak thermal power generated in microelectronics assemblies has risen from less than 1 W/cm{sup 2} in 1980 to greater than 40 W/cm{sup 2} today, due primarily to increasing densities at both the IC and packaging levels. The authors have demonstrated enhanced heat transfer in a prototype Si substrate with a backside micro heat channel structure. Unlike conventional micro heat pipes, these channels are biaxial with a greater capacity for fluid transfer. Thermal modeling and preliminary experiments have shown an equivalent increase in substrate thermal conductivity to over 500 W/m{center_dot}K, or a four times improvement. Optimization of the structure and alternative liquids will further increase the thermal conductivity of the micro heat channel substrate with the objective being polycrystalline diamond, or about 1,200 W/m{center_dot}K. The crucial design parameters for the micro heat channel system and the thermal characteristics of the system will be covered.

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Supai salt karst features: Holbrook Basin, Arizona

Neal, J.T.

More than 300 sinkholes, fissures, depressions, and other collapse features occur along a 70 km (45 mi) dissolution front of the Permian Supai Formation, dipping northward into the Holbrook Basin, also called the Supai Salt Basin. The dissolution front is essentially coincident with the so-called Holbrook Anticline showing local dip reversal; rather than being of tectonic origin, this feature is likely a subsidence-induced monoclinal flexure caused by the northward migrating dissolution front. Three major areas are identified with distinctive attributes: (1) The Sinks, 10 km WNW of Snowflake, containing some 200 sinkholes up to 200 m diameter and 50 m depth, and joint controlled fissures and fissure-sinks; (2) Dry Lake Valley and contiguous areas containing large collapse fissures and sinkholes in jointed Coconino sandstone, some of which drained more than 50 acre-feet ({approximately}6 {times} 10{sup 4} m{sup 3}) of water overnight; and (3) the McCauley Sinks, a localized group of about 40 sinkholes 15 km SE of Winslow along Chevelon Creek, some showing essentially rectangular jointing in the surficial Coconino Formation. Similar salt karst features also occur between these three major areas. The range of features in Supai salt are distinctive, yet similar to those in other evaporate basins. The wide variety of dissolution/collapse features range in development from incipient surface expression to mature and old age. The features began forming at least by Pliocene time and continue to the present, with recent changes reportedly observed and verified on airphotos with 20 year repetition. The evaporate sequence along interstate transportation routes creates a strategic location for underground LPG storage in leached caverns. The existing 11 cavern field at Adamana is safely located about 25 miles away from the dissolution front, but further expansion initiatives will require thorough engineering evaluation.

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Neutron diffraction studies on recrystallization of solution derived lead zirconate titanates

Morosin, Bruno W.

We performed neutron powder diffraction on solution-derived lead zirconate titanates (PZT). Three compositions, PZT 45/55, PZT 20/80 and PbTiO{sub 3}, were investigated. The materials were annealed so that the perovskite phase had just begun to grow from the precursor phase. In our materials this precursor phase is the pyrochlore rather than fluorite phase. The results show that in the pyrochlore phase, the (Ti,Zr) and the Pb are ordered in their crystallographic sites while the O are essentially disordered in both of the two usual pyrochlore anion sites.

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Processing and properties of chromate-free conversion coatings on aluminum

Buchheit, R.G.; Drewien, C.A.; Martinez, M.A.; Stoner, G.E.

A conversion coating method has been developed based on precipitation of Li{sub 2}[Al{sub 2}(OH){sub 6}]{sub 2}{center_dot}CO{sub 3}{center_dot}3H{sub 2}O from alkaline lithium salt solutions. The process is procedurally similar to chromate conversion coating but does not use or produce hazardous chemicals. The coating that forms is polycrystalline, continuous and conformal. The coating meets the MIL-C-5541E corrosion resistance, electrical contact resistance and paint adhesion requirements for certain aluminum alloys, but does not match the levels of performance exhibited by chromate conversion coatings. In this paper, methods for producing the coating are described. Corrosion resistance has been characterized using electrochemical impedance spectroscopy and salt spray exposure. The structural, compositional and property changes attending post-coating thermal exposure are discussed. Performance in standardized corrosion, electrical and paint adhesion tests is also presented.

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Porosity in hexylene-bridged polysilsesquioxanes: Effects of monomer concentration

Loy, Douglas A.

Hexylene-bridged polysilsesquioxanes can be prepared as mesoporous or non-porous xerogels simply by switching from basic to acidic polymerization conditions. In this study, we looked at the effect of monomer concentration on porosity of hexylene-bridged xerogels prepared under acidic and basic conditions. 1, 6-Hexylene-bridged polysilsesquioxanes were prepared by sol-gel polymerizations of 1, 6-bis(triethoxysilyl)hexane 1 with concentrations between 0. 1 to 1.2 M in ethanol. Gelation times ranged from seconds for 1.2 M concentration to months for 0.2 M. The gels were processed into xerogels by an aqueous work-up and the dry gels characterized by scanning electron microscopy (SEM), solid state {sup 13}C and {sup 29}Si CP MAS NMR spectroscopy, and gas sorption porosimetry.

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Comparison of bridged polysilsesquioxane xerogels prepared from methoxy- and ethoxy-silyl monomers

Loy, Douglas A.

Hydrocarbon-bridged polysilsesquioxanes are prepared by the sol-gel polymerization of monomers with more than one trialkoxysilyl group attached directly to the bridging group by Si-C bonds. While the effects of varying the identity of the bridging group (length, rigidity, etc.), monomer concentration, and type of catalyst have been studied, the effect of different alkoxy ligands on the silicon atoms has not been investigated. For this study, 1, 6-- bis(triethoxysilyl)hexane 1 and 1, 6-bis(trimethoxysilyl)hexane 2 were polymerized under acidic and basic conditions in ethanol and methanol, respectively, and in tetrahydrofuran (THF). The resulting gels were processed to afford xerogels that were characterized by SEM, solid state {sup 13}C and {sup 29}Si Cross Polarization Magic Angle Spinning (CP MAS) NMR spectroscopy, and nitrogen sorption porosimetry.

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Flat panel display development activities at Sandia National Laboratories

Dibello, E.G.

The flat panel display development activities underway at Sandia National Laboratories are described. Research is being conducted in the areas of glass substrates, phosphors, large area processes, and electron emissions. Projects are focused on improving process yield, developing large area processes, and using modeling techniques to predict design performance.

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I{sub DDQ} Testing and Defect Classes: A Tutorial

Soden, Jerry M.

I{sub DDQ} testing of CMOSICs is a technique for production quality and reliability improvement, design validation, and failure analysis. The origin and basic concepts of I{sub DDQ} testing are reviewed. The relationship of I{sub DDQ} testing to other test methods is considered in the context of the whole IC life cycle from design, fabrication, and test through end use. A comprehensive test strategy is described that uses defect classes based on defect electrical properties rather than traditional fault models.

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Graph certificates, lookahead in dynamic graph problems, and assembly planning in robotics

Wilson, Rodney K.

Despite intensive efforts in the area of dynamic graph algorithms, no efficient algorithms are known for the dynamic versions of some basic graph problems such as strong connectivity and transitive closure. We provide some explanation for this lack of success by presenting quadratic lower bounds on the strong certificate complexity of such problems, thereby establishing the inapplicability of the only known general technique for designing dynamic graph algorithms, viz., sparsification. These results also provide evidence of the inherent intractability of such dynamic graph problems. Some of our results are based on a general technique for obtaining lower bounds on the strong certificate complexity for a class of graph properties by establishing a relationship with the witness complexity. In many real applications of dynamic graph problems, a certain amount of lookahead is available. Specifically, we consider the problems of assembly planning in robotics and the maintenance of relations in databases which, respectively, give rise to dynamic strong connectivity and transitive closure. We exploit the (naturally available) lookahead in these two applications to circumvent the inherent complexity of the dynamic graph problems. We propose a variant of sparsification, viz., lookahead based sparsification, and apply it to obtain the first efficient fully dynamic algorithms for strong connectivity and transitive closure.

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Photocatalysis for the destruction of aqueous TNT, RDX, and HMX

Showalter, Steven K.

The photo-destruction of the high explosives HMX, RDX and TNT was investigated using two systems (ozone versus titanium dioxide), two reactors (pot vs annular reactor), and two types of lamps (1000 Watt Hg-Xe vs 25 Watt LP Hg). A mass balance was performed on reactions executed under pseudo-solar conditions, and relative reaction rates and products were compared for ozone and titanium dioxide based processes. The ratios of relative product formation is also discussed. Results show that there was little difference in the reactions performed in the annular reactor when either ozone or titanium oxide were used. The chemistry of RDX and HMX are very similar, as expected. Future work involving the mechanism is also discussed.

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The unusual properties of beryllium surfaces

Feibelman, Peter J.

Be is a ``marginal metal.`` The stable phase, hcp-Be, has a low Fermi-level density of states and very anisotropic structural and elastic properties, similar to a semiconductor`s. At the Be(0001) surface, surface states drastically increase the Fermi-level density of states. The different nature of bonding in bulk-Be and at the Be(0001) surface explains the large outward relaxation. The presence of surface states causes large surface core-level shifts by inducing a higher electrostatic potential in the surface layers and by improving the screening at the surface. The authors experimental and theoretical investigations of atomic vibrations at the Be(0001) surface demonstrate clearly that Be screening of atomic motion by the surface states makes the surface phonon dispersion fundamentally different from that of the bulk. Properties of Be(0001) are so different from those of the bulk that the surface can be considered a new ``phase`` of beryllium with unique electronic and structural characteristics. For comparison they also study Be(11{bar 2}0), a very open surface without important surface states. Be(11{bar 2}0) is the only clean s-p metal surface known to reconstruct (1 {times} 3 missing row reconstruction).

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Aspects of macroscopic phase separation and interstitial oxygen ordering in oxygen doped La{sub 2}CuO{sub 4+{delta}}

Schirber, J.E.

NMR and neutron diffraction measurements reveal that macroscopic phase separation and the tetragonal to orthorhombic (TO) structural phase coincide at two distinct points in the temperature-doping phase plot for oxygen doped La{sub 2}CuO{sub 4+{delta}}. Thus the TO phase line coincides with the phase separation line. This is evidence that the macroscopic phase separation is inhibited in the tetragonal phase. We propose that the interstitial oxygen has higher mobility in the orthorhombic phase and that insufficient mobility suppresses macroscopic phase separation in the tetragonal phase. Neutron diffraction measurements also reveal superlattice peaks which indicate ordering of the interstitial oxygen. Our NMR measurements, have demonstrated a distribution of tilts of the CuO{sub 6} octahedra. We propose a sawtooth modulation of the octahedral tilt in which the sign of the tilt changes when the tilt reaches a maximum value can explain this distribution. The large openings in the La-O layer resulting from the abrupt switch of the sign of the tilt provide an attractive location for the interstitial oxygen. This mechanism would lead to stripe ordering of the interstitial oxygen.

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Variability of the physical properties of tuff at Yucca Mountain, NV

Price, Ronald H.

Lateral and vertical variabilities in the bulk and mechanical properties of silicic volcanic tuff at the potential nuclear waste repository site in Yucca Mountain, NV have been evaluated. Laboratory measurements have been performed on tuff specimens recovered from boreholes located to support the design of the Exploratory Studies Facility/North Ramp. The data include dry and saturated bulk densities, average grain density, porosity, compressional and shear wave velocities, elastic moduli, and compressional and tensional fracture strengths. Data from eight boreholes aligned in a northwest-southeast direction have been collected under the required quality assurance program. Three boreholes have penetrated the potential repository horizon. The information collected provides for an accurate appraisal of the variability of rock properties in the vicinity of the boreholes. As expected, there is substantial variability in the bulk and mechanical properties of the tuff with depth (lithology). This is due to variations in gross characteristics of the tuffs (e.g., cooling units, mode of deposition, etc.), as well as smaller scale features (welding, porosity, and internal structures) that have developed as a result of depositional and post-depositional mechanisms. An evaluation of the lateral variability in bulk and mechanical properties is somewhat limited, at this time, due to a lack of borehole control to the north and south (parallel to the depositional flow direction). Initial observations indicate that there is minimal lateral variability within lithologic units. There are observable differences however, that can be related to variability in specific properties (e.g., porosity, and internal structures).

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Degradation of blue AlGaN/InGaN/GaN LEDs subjected to high current pulses

Barton, Daniel L.

Short-wavelength, visible-light emitting optoelectronic devices are needed for a wide range of commercial applications, including high-density optical data storage, full-color displays, and underwater communications. In 1994, high-brightness blue LEDs based on gallium nitride and related compounds (InGaN/AlGaN) were introduced by Nichia Chemical Industries. The Nichia diodes are 100 times brighter than the previously available SiC blue LEDs. Group-III nitrides combine a wide, direct bandgap with refractory properties and high physical strength. So far, no studies of degradation of GaN based LEDs have been reported. The authors study, reported in this paper, focuses on the performance of GaN LEDs under high electrical stress conditions. Their observations indicate that, in spite of a high defect density, which normally would have been fatal to other III-V devices, defects in group-III nitrides are not mobile even under high electrical stress. Defect tubes, however, can offer a preferential path for contact metals to electromigrate towards the p-n junction, eventually resulting in a short. The proposed mechanism of GaN diode degradation raises concern for prospects of reliable lasers in the group-III nitrides grown on sapphire.

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All wind farm uncertainty is not the same: The economics of common versus independent causes

Veers, Paul S.

There is uncertainty in the performance of wind energy installations due to unknowns in the local wind environment, machine response to the environment, and the durability of materials. Some of the unknowns are inherently independent from machine to machine while other uncertainties are common to the entire fleet equally. The FAROW computer software for fatigue and reliability of wind turbines is used to calculate the probability of component failure due to a combination of all sources of uncertainty. Although the total probability of component failure due to all effects is sometimes interpreted as the percentage of components likely to fail, this perception is often far from correct. Different amounts of common versus independent uncertainty are reflected in economic risk due to either high probabilities that a small percentage of the fleet will experience problems or low probabilities that the entire fleet will have problems. The average, or expected cost is the same as would be calculated by combining all sources of uncertainty, but the risk to the fleet may be quite different in nature. Present values of replacement costs are compared for two examples reflecting different stages in the design and development process. Results emphasize that an engineering effort to test and evaluate the design assumptions is necessary to advance a design from the high uncertainty of the conceptual stages to the lower uncertainty of a well engineered and tested machine.

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Recent progress in the photovoltaic manufacturing technology project (PVMaT)

Ruby, Douglas S.

The Photovoltaic Manufacturing Technology (PVMaT) Project was initiated in 1990 to help the US photovoltaic (PV) industry extend its world leadership role in manufacturing and commercially developing PV modules and systems. It is being conducted in several phases, staggered to support industry progress. The four most recently awarded subcontracts (Phase 2B) are now completing their first year of research. They include two subcontracts on CdTe, one on Spheral Solar[trademark] Cells, and one on cast polysilicon. These subcontracts represent new technology additions to the PVMaT Project. Subcontracts initiated in earlier phases are nearing completion, and their progress is summarized. An additional phase of PVMaT, Phase 4A, is being initiated which will emphasize product-driven manufacturing research and development. The intention of Phase 4A is to emphasize improvement and cost reduction in the manufacture of full-system PV products. The work areas may include, but are not limited to, issues such as improvement of module manufacturing processes; system and system component packaging, integration, manufacturing, and assembly; product manufacturing flexibility; and balance-of-system development with the goal of product manufacturing improvements.

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Results 97651–97700 of 100,993
Results 97651–97700 of 100,993
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