The Reynolds-averaged Navier–Stokes (RANS) equations remain a workhorse technology for simulating compressible fluid flows of practical interest. Due to model-form errors, however, RANS models can yield erroneous predictions that preclude their use on mission-critical problems. This report summarizes work performed from FY22-FY24 focused on improving RANS models for hypersonic flows using data-driven modeling and scientific machine learning. In this work we: 1. Investigate the current capabilities of RANS models in Sandia’s parallel aerodynamics and re-entry code (SPARC) for hypersonic flows with a focus on shock boundary layer interactions (SBLIs), 2. Assess several established corrections that exist in the literature aimed at improving predictions for SBLIs, 3. Develop improved models for the Reynolds stress tensor using tensor-basis neural networks, 4. Develop a neural-network-based variable turbulent Prandtl number model to reduce errors in wall heating in SBLIs. 5. Begin future investigations including employing the LIFE framework to improve wall heating predictions in SBLIs as well as the ensemble Kalman filter. We find that current RANS models in SPARC are deficient for complex SBLI flows. In particular, no current model jointly predicts wall heat flux, wall shear stress, and wall pressure with reasonable accuracy. Existing corrections help, but do not alleviate this issue altogether. The development of improved models for the Reynolds stress tensor via tensor-basis neural networks results in more predictive RANS models across a suite of low-speed and high-speed cases. For hypersonic boundary layers, the inclusion of the wall-normal Reynolds stress via TBNNs has an appreciable impact on the wall-normal momentum balance and wall quantities. However, we find that improvements to the Reynolds stress tensor do not address the over-prediction in wall heat flux in SBLIs. We find that a neural-network-based variable turbulent Prandtl number model systematically and substantially improves wall heating predictions for a range of SBLI cases.
Femtosecond laser electronic excitation tagging (FLEET) velocimetry is an important diagnostic technique for seedless velocimetry measurements particularly in supersonic and hypersonic flows. Typical FLEET measurements feature a single laser line and camera system to achieve one-component velocimetry along a line, although some multiple-spot and multiple-component configurations have been demonstrated. In this work, tomographic imaging is used to track the three-dimensional location of many FLEET spots. A quadscope is used to combine four unique views onto a single high-speed image intensifier and camera. Tomographic reconstructions of the FLEET emission are analyzed for three-component velocimetry from multiple FLEET spots. Glass wedges are used to create many (nine) closely spaced FLEET spots with less than 10% transmission losses. These developments lead to a significant improvement in the dimensionality and spatial coverage of a FLEET instrument with some increases in experimental complexity and data processing. Multiple-point three-component FLEET velocimetry is demonstrated in an underexpanded jet.
This experimental work investigates the flow field associated with a tandem expansion-compression geometry in the Sandia Trisonic Wind Tunnel. PIV measurements of the boundary layer before the expansion characterized properties of the incoming boundary layer. Schlieren and oil-flow experiments were conducted at Mach 1.5 and 2 for a range of stagnation pressures. Further PIV experiments were conducted across the expansion and compression corners to observe the post-expansion changes in the boundary layer and its influence on the shock/boundary-layer interaction at the compression corner. Velocity profiles qualitatively matched well with RANS simulations and showed rapid growth of the boundary layer following the expansion, tapering off to a slower rate of growth with distance. Turbulence intensity, exemplified by the streamwise component of turbulent normal stress, diminished substantially after the expansion corner leading to the belief that relaminarization processes were occurring. Comparison with analysis from the literature suggests that the distortion of the boundary layer due to expansion leads to a separation length 30% larger than for an equilibrium turbulent boundary layer.
Fluid–structure interactions were measured between a representative control surface and the hypersonic flow deflected by it. The control surface is simplified as a spanwise finite ramp placed on a longitudinal slice of a cone. The front surface of the ramp contains a thin panel designed to respond to the unsteady fluid loading arising from the shock-wave/boundary-layer interactions. Experiments were conducted at Mach 5 and Mach 8 with ramps of different angles. High-speed schlieren captured the unsteady flow dynamics and accelerometers behind the thin panel measured its structural response. Panel vibrations were dominated by natural modes that were excited by the broadband aerodynamic fluctuations arising in the flowfield. However, increased structural response was observed in two distinct flow regimes: 1) attached or small separation interactions, where the transitional regime induced the strongest panel fluctuations. This was in agreement with the observation of increased convective undulations or bulges in the separation shock generated by the passage of turbulent spots, and 2) large separated interactions, where shear layer flapping in the laminar regime produced strong panel response at the flapping frequency. In addition, panel heating during the experiment caused a downward shift in its natural mode frequencies.
This work presents measurements of liquid drop deformation and breakup time behind approximately conical shock waves and evaluates the predictive capabilities of low-order models and correlations developed using planar shock experiments. A conical shock was approximated by firing a bullet at Mach 4.5 past a vertical column of water drops with a mean initial diameter of 192 µm. The time-resolved drop position and maximum transverse dimension were characterized using backlit stereo images taken at 500 kHz. The gas density and velocity fields experienced by the drops were estimated using a Reynolds-averaged Navier-Stokes simulation of the bullet. Classical correlations predict drop breakup times and deformation in error by a factor of 3 or more. The Taylor analogy breakup (TAB) model predicts deformed drop diameters that agree within the confidence bounds of the ensemble-averaged experimental values using a dimensionless constant C2 = 2 compared to the accepted value C2 = 2/3. Results demonstrate existing correlations are inadequate for predicting the drop response to the three-dimensional relaxation of the flowfield downstream of a conical-like shock and suggest the TAB model results represent a path toward improved predictions.
Measurements of gas-phase temperature and pressure in hypersonic flows are important for understanding gas-phase fluctuations which can drive dynamic loading on model surfaces and to study fundamental compressible flow turbulence. To achieve this capability, femtosecond coherent anti-Stokes Raman scattering (fs CARS) is applied in Sandia National Laboratories’ cold-flow hypersonic wind tunnel facility. Measurements were performed for tunnel freestream temperatures of 42–58 K and pressures of 1.5–2.2 Torr. The CARS measurement volume was translated in the flow direction during a 30-second tunnel run using a single computer-controlled translation stage. After broadband femtosecond laser excitation, the rotational Raman coherence was probed twice, once at an early time where the collisional environment has not affected the Raman coherence, and another at a later time after the collisional environment has led to significant dephasing of the Raman coherent. The gas-phase temperature was obtained primarily from the early-probe CARS spectra, while the gas-phase pressure was obtained primarily from the late-probe CARS spectra. Challenges in implementing fs CARS in this facility such as changes in the nonresonant spectrum at different measurement location are discussed.
Previous efforts determined a set of calibrated, optimal model parameter values for Reynolds-averaged Navier–Stokes (RANS) simulations of a compressible jet in crossflow (JIC) using a $k–ε$ turbulence model. These parameters were derived by comparing simulation results to particle image velocimetry (PIV) data of a complementary JIC experiment under a limited set of flow conditions. Here, a $k–ε$ model using both nominal and calibrated parameters is validated against PIV data acquired from a much wider variety of JIC cases, including a realistic flight vehicle. The results from the simulations using the calibrated model parameters showed considerable improvements over those using the nominal values, even for cases that were not used in the calibration procedure that defined the optimal parameters. This improvement is demonstrated using a number of quality metrics that test the spatial alignment of the jet core, the magnitudes of multiple flow variables, and the location and strengths of vortices in the counter-rotating vortex cores on the PIV planes. These results suggest that the calibrated parameters have applicability well outside the specific flow case used in defining them and that with the right model parameters, RANS solutions for the JIC can be improved significantly over those obtained from the nominal model.
