A new reflected shock tunnel has been commissioned at Sandia capable of generating hypersonic environments at realistic flight enthalpies. The tunnel uses an existing free-piston driver and shock tube coupled to a conical nozzle to accelerate the flow to approximately Mach 9. The facility design process is outlined and compared to other ground test facilities. A representative flight enthalpy condition is designed using an in-house state-to-state solver and piston dynamics model and evaluated using quasi-1D modeling with the University of Queensland L1d code. This condition is demonstrated using canonical models and a calibration rake. A 25 cm core flow with 4.6 MJ/kg total enthalpy is achieved over an approximately 1 millisecond test time. Analysis shows that increasing piston mass should extend test time by a factor of 2-3.
Efforts at Sandia National Laboratories have focused on fundamental experiments to understand the dispersal of dense particle distributions in high-speed compressible flow. The experiments are conducted in shock tube facilities where the flow conditions and the initial conditions of the particle distributions are well controlled and well characterized. An additional advantage of the shock tube is that it is more readily able to accommodate advanced measurement diagnostics in comparison to explosive field tests.
A high-speed temperature diagnostic based on spontaneous Raman scattering (SRS) was demonstrated using a pulse-burst laser. The technique was first benchmarked in near-adiabatic H2-air flames at a data-acquisition rate of 5 kHz using an integrated pulse energy of 1.0 J per realization. Both the measurement precision and accuracy in the flame were within 3% of adiabatic predictions. This technique was then evaluated in a challenging free-piston shock tube environment operated at a shock Mach number of 3.5. SRS thermometry resolved the temperature in post-incident and post-reflected shock flows at a repetition rate of 3 kHz and clearly showed cooling associated with driver expansion waves. Collectively, this Letter represents a major advancement for SRS in impulsive facilities, which had previously been limited to steady state regions or single-shot acquisition.
Measurements of bifurcated reflected shocks over a wide range of incident shock Mach numbers, 2.9 < Ms < 9.4, are carried out in Sandia’s high temperature shock tube. The size of the non-uniform flow region associated with the bifurcation is measured using high speed schlieren imaging. Measurements of the bifurcation height are compared to historical data from the literature. A correlation for the bifurcation height from Petersen et al. [1] is examined and found to over estimate the bifurcation height for Ms > 6. An improved correlation is introduced that can predict the bifurcation height over the range 2.15 < Ms < 9.4. The time required for the non-uniform flow region to pass over a stationary sensor is also examined. A non-dimensional time related to the induced velocity behind the shock and the distance to the endwall is introduced. This non-dimensional time collapses the data and yields a new correlation that predicts the temporal duration of the bifurcation.
Digital Image Correlation (DIC) is a well-established, non-contact diagnostic technique used to measure shape, displacement and strain of a solid specimen subjected to loading or deformation. However, measurements using standard DIC can have significant errors or be completely infeasible in challenging experiments, such as explosive, combustion, or fluid-structure interaction applications, where beam-steering due to index of refraction variation biases measurements or where the sample is engulfed in flames or soot. To address these challenges, we propose using X-ray imaging instead of visible light imaging for stereo-DIC, since refraction of X-rays is negligible in many situations, and X-rays can penetrate occluding material. Two methods of creating an appropriate pattern for X-ray DIC are presented, both based on adding a dense material in a random speckle pattern on top of a less-dense specimen. A standard dot-calibration target is adapted for X-ray imaging, allowing the common bundle-adjustment calibration process in commercial stereo-DIC software to be used. High-quality X-ray images with sufficient signal-to-noise ratios for DIC are obtained for aluminum specimens with thickness up to 22.2 mm, with a speckle pattern thickness of only 80 μm of tantalum. The accuracy and precision of X-ray DIC measurements are verified through simultaneous optical and X-ray stereo-DIC measurements during rigid in-plane and out-of-plane translations, where errors in the X-ray DIC displacements were approximately 2–10 μm for applied displacements up to 20 mm. Finally, a vast reduction in measurement error—5–20 times reduction of displacement error and 2–3 times reduction of strain error—is demonstrated, by comparing X-ray and optical DIC when a hot plate induced a heterogeneous index of refraction field in the air between the specimen and the imaging systems. Collectively, these results show the feasibility of using X-ray-based stereo-DIC for non-contact measurements in exacting experimental conditions, where optical DIC cannot be used.
Here, experiments were performed within Sandia National Labs’ Multiphase Shock Tube to measure and quantify the shock-induced dispersal of a shock/dense particle curtain interaction. Following interaction with a planar travelling shock wave, schlieren imaging at 75 kHz was used to track the upstream and downstream edges of the curtain. Data were obtained for two particle diameter ranges ($d_{p}=106{-}125$,$300{-}355~\unicode[STIX]{x03BC}\text{m}$) across Mach numbers ranging from 1.24 to 2.02. Using these data, along with data compiled from the literature, the dispersion of a dense curtain was studied for multiple Mach numbers (1.2–2.6), particle sizes ($100{-}1000~\unicode[STIX]{x03BC}\text{m}$) and volume fractions (9–32 %). Data were non-dimensionalized according to two different scaling methods found within the literature, with time scales defined based on either particle propagation time or pressure ratio across a reflected shock. The data refelct that spreading of the particle curtain is a function of the volume fraction, with the effectiveness of each time scale based on the proximity of a given curtain’s volume fraction to the dilute mixture regime. It is observed that volume fraction corrections applied to a traditional particle propagation time scale result in the best collapse of the data between the two time scales tested here. In addition, a constant-thickness regime has been identified, which has not been noted within previous literature.
Experiments, modeling and simulation were used to study the nonlinear dynamics of a jointed-structure in a shock tube. The structure was a full-span square cylinder with internal bolted connections excited by fluid loading. The width-based Reynolds number was ≈105. The cylinder was exposed to an impulsive force associated with the incident shock followed by transverse loading imposed by vortex shedding. In the experiment, aerodynamic loading was characterized with high-speed pressure sensitive paint (PSP). Digital image correlation (DIC) concurrently measured the structural response. The maximum displacement occurred when the vortex shedding frequency most closely matched the structural mode of the beam associated with a rocking motion at the joint. A finite element model was developed using Abaqus, where the nonlinear contact dynamics of the joint were simulated using Coulomb friction. The PSP data loaded the model and the interaction was treated as one-way coupled. The simulations well-matched the trends observed in the experiment. Overall, the root-mean-square values of the transverse displacement agreed to within 24% of the experiment. The modeling showed rocking about the joint during vortex shedding was critical to the nonlinear damping and energy dissipation in the structure. We conclude this campaign highlights the importance of jointed-connections to energy dissipation in structures under aerodynamic loading.