Publications

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Films of the high explosive PETN (pentaerythritol tetranitrate) up to 500-μm thick have been deposited through physical vapor deposition, with the intent of creating well-defined samples for shock-initiation studies. PETN films were characterized with microscopy, x-ray diffraction, and focused ion beam nanotomography. These high-density films were subjected to strong shocks in both the out-of-plane and in-plane orientations. Initiation behavior was monitored with high-speed framing and streak camera photography. Direct initiation with a donor explosive (either RDX with binder, or CL-20 with binder) was possible in both orientations, but with the addition of a thin aluminum buffer plate (in-plane configuration only), initiation proved to be difficult. Initiation was possible with an explosively-driven 0.13-mm thick Kapton flyer and direct observation of initiation behavior was examined using streak camera photography at different flyer velocities. Models of this configuration were created using the shock physics code CTH. © 2009 American Institute of Physics.

Three-dimensional shock simulations of energetic materials have been conducted to improve our understanding of initiation at the mesoscale. Vapor-deposited films of PETN and pressed powders of HNS were characterized with a novel three-dimensional nanotomographic technique. Detailed microstructures were constructed experimentally from a stack of serial electron micrographs obtained by successive milling and imaging in a dual-beam FIB/SEM. These microstructures were digitized and imported into a multidimensional, multimaterial Eulerian shock physics code. The simulations provided insight into the mechanisms of pore collapse in PETN and HNS samples with distinctly different three-dimensional pore morphology and distribution. This modeling effort supports investigations of microscale explosive phenomenology and elucidates mechanisms governing initiation of secondary explosives. © 2009 American Institute of Physics.

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Sol-gel thermites, formulated from nanoporous oxides and dispersed fuel particles, may provide materials useful for small-scale, intense thermal sources, but understanding the factors affecting performance is critical prior to use. Work was conducted on understanding the synthesis conditions, thermal treatments, and additives that lead to different performance characteristics in iron oxide sol-gel thermites. Additionally, the safety properties of sol-gel thermites were investigated, especially those related to air sensitivity. Sol-gel thermites were synthesized using a variety of different techniques and there appear to be many viable routes to relatively equivalent thermites. These thermites were subjected to several different thermal treatments under argon in a differential scanning calorimeter, and it was shown that a 65 C hold for up to 200 minutes was effective for the removal of residual solvent, thus preventing boiling during the final thermal activation step. Vacuum-drying prior to this heating was shown to be even more effective at removing residual solvent. The addition of aluminum and molybdenum trioxide (MoO{sub 3}) reduced the total heat release per unit mass upon exposure to air, probably due to a decrease in the amount of reduced iron oxide species in the thermite. For the thermal activation step of heat treatment, three different temperatures were investigated. Thermal activation at 200 C resulted in increased ignition sensitivity over thermal activation at 232 C, and thermal activation at 300 C resulted in non-ignitable material. Non-sol-gel iron oxide did not exhibit any of the air-sensitivity observed in sol-gel iron oxide. In the DSC experiments, no bulk ignition of sol-gel thermites was observed upon exposure to air after thermal activation in argon; however ignition did occur when the material was heated in air after thermal treatment. In larger-scale experiments, up to a few hundred milligrams, no ignition was observed upon exposure to air after thermal activation in vacuum; however ignition by resistively-heated tungsten wire was possible. Thin films of thermite were fabricated using a dispersed mixture of aluminum and iron oxide particles, but ignition and propagation of these films was difficult. The only ignition and propagation observed was in a preheated sample.

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At Sandia National Laboratories, we have coined the term "microenergetics" to describe sub-millimeter energetic material studies aimed at gaining knowledge of combustion and detonation behavior at the mesoscale. Our approach is to apply technologies developed by the microelectronics industry to fabricate test samples with well-defined geometries. Substrates have been fabricated from materials such as silicon and ceramics, with channels to contain the energetic material. Energetic materials have been loaded into the channels, either as powders, femtosecond laser-micromachined pellets, or as vapor-deposited films. Ignition of the samples has been achieved by simple hotwires, integrated semiconductor bridges, and also by lasers. Additionally, grain-scale patterning has been performed on explosive films using both oxygen plasma etching and femtosecond laser micromachining. We have demonstrated simple work functions in microenergetic devices, such as piston motion, which is also a relevant diagnostic to examine combustion properties. Detonation has been achieved in deposited explosive films, recorded by high-speed photography. © 2007 American Institute of Physics.

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Accurate, periodic calibration is required to operate IMS, GC, and portal security systems with maximum efficiency, surety, and operator confidence. To this end, we are presently developing a microfabricated device for on-demand calibration of fleldable contraband detection instruments. Using robotically-assisted picoliter dispensing methods, precise nanogram or larger amounts of calibration compound(s) are placed on micron-sized bridge structures. Resistively heating these structures delivers precisely quantified low-levels of calibration compounds to the detector systems. This provides reliable calibration for identification and quantification of explosives, narcotics, and other contraband. © 2007 IEEE.

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At Sandia National Laboratories, we have coined the term 'microenergetics' to describe sub-millimeter energetic material studies aimed at gaining knowledge of combustion and detonation behavior at the mesoscale. Our approach is to apply technologies developed by the microelectronics industry to fabricate test samples with well-defined geometries. Substrates have been fabricated from materials such as silicon and ceramics, with channels to contain the energetic material. Energetic materials have been loaded into the channels, either as powders, femtosecond laser-micromachined pellets, or as vapor-deposited films. Ignition of the samples has been achieved by simple hotwires, integrated semiconductor bridges, and also by lasers. Additionally, grain-scale patterning has been performed on explosive films using both oxygen plasma etching and femtosecond laser micromachining. We have demonstrated simple work functions in microenergetic devices, such as piston motion, which is also a relevant diagnostic to examine combustion properties. Detonation has been achieved in deposited explosive films, recorded by high-speed photography. A review of progress on manufacturing and testing will be presented, as well as historical perspectives and future directions.

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There are commercial and military applications in which a material needs to serve as a barrier that must subsequently be removed. In many cases it is desirable that once the barrier has served its function that it then be reduced to small pieces. For example, in pipelines and in downhole drilling applications, valves are needed to function as barriers that can sustain high pressures. Later the valves must be removed and essentially disappear or be rendered to such a small size that they do not interfere with the functioning of other equipment. Military applications include covers on missile silos or launch vehicles. Other applications might require that a component be used once as an actuator or for passive energy storage, and then be irreversibly removed, again so as not to interfere with the function or motion of other parts of the device. Brittle materials, especially those that are very strong, or are pre-stressed, are ideal candidates for these applications. Stressed glass can be produced in different sizes and shapes and the level of strength and pre-stress, both of which control the fragmentation, can be manipulated by varying the processing. Stressed glass can be engineered to fracture predictably at a specific stress level. Controlling the central tension allows the fragment size to be specified. The energy that is stored in the residual stress profile that results from ion exchange or thermal tempering processes can be harnessed to drive fragmentation of the component once it has been deliberately fractured. Energy can also be stored in the glass by mechanical loading. Energy from both of these sources can be released either to perform useful work or to initiate another reaction. Once the stressed glass has been used as a barrier or actuator it can never be ''used'' again because it fragments into many small unrecognizable pieces during the actuation. Under some circumstances it will interfere with the motion or functioning of other parts of a device. Our approach was to use stressed glass to develop capabilities for making components that can be used as barriers, as actuating devices that passively store energy, or as a mechanical weaklink that is destroyed by some critical shock or crush load. The objective of this project was to develop one or more prototype devices using stressed glass technology and demonstrate their potential for applications of interest. This work is intended to provide critical information and technologies for Sandia's NP&A and MT&A customers, and is relevant to commercial applications for these same materials. Most of the studies in this project were conducted using the Corning 0317 sodium aluminosilicate glass composition.

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The effects of diameter on detonation velocity of packed granular beds of HNS (2,2',4,4',6,6'-hexanitrostilbene) and CL-20 (2,4,6,8,10,12-hexanitro-2,4,6,8,10,12-hexaazaisowurtzitane, HNIW) will be discussed. Due to the novel nature of the diagnostic technique utilized here, a thorough discussion of the experimental method is provided. The dimension at which finite diameter effects occur was characterized by conducting simultaneous streak camera and framing camera measurements on miniature rate sticks similar in concept to traditional rate sticks. A significant difference between historical rate sticks and those discussed here comes in the form of how they were produced. A femtosecond laser was used to generate precision miniature rate sticks down to diameters of 187 μm. Finally, we will discuss the somewhat unexpected result of nano particulate generation of energetic materials due to the laser machining process.