Publications

Hot cracking, or solidification cracking, is one of the most extensively studied phenomenon in welding metallurgy. The efforts made to identify the causes of this type of cracking have been driven by the negative commercial and engineering consequences resulting from the formation of these defects. Through judicious weld joint design, the mechanical restraint can be minimized, but it can never be entirely eliminated simply because metals expand and contract when heated and cooled, respectively. The localized nature of heat input in fusion welding insures a non-homogeneous thermal field being applied to the parts being welded, resulting in the development of strains in the as-solidifying weld metal. With the inherent limitations on the mechanical restraint factor, much research has gone into identifying those alloy compositions which minimize the microstructural factor required for hot cracking to occur. Examples from the author`s own research are presented as a tutorial to show how differential thermal analysis techniques have been used to study the chemical/microstructural factors associated with solidification and fusion zone hot cracking in nickel based engineering alloys. References to other uses of these techniques in related welding metallurgy studies are also given.

Dislocation formation in InAs{sub 1-x}Sb{sub x} buffer layers grown by metal-organic chemical vapor deposition is shown to be reproducibly enhanced by p-type doping at levels greater than or equal to the intrinsic carrier concentration at the growth temperature. To achieve a carrier concentration greater than 2 {times} 10{sup 18} cm{sup {minus}3}, the intrinsic carrier concentration of InSb at 475 C, p-type doping with diethylzinc was used. Carrier concentrations up to 6 {times} 10{sup 18} cm{sup {minus}3} were obtained. The zinc doped buffer layers have proven to be reproducibly crack free for InAs{sub 1-x}Sb{sub x} step graded buffer layers with a final composition of x = 0.12 and a strained layer superlattice with an average composition of x = 0.09. These buffer layers have been used to prepare SLS infrared photodiodes. The details of the buffer layer growth, an explanation for the observed Fermi level effect and the growth and characterization of an infrared photodiode are discussed.

The use of coatings on carbon-carbon materials to reduce the oxidation of carbon is of interest for the production of non-ablative aerospace structures. The arc-jet ground test facility can produce the high energy oxidizing environment necessary to simulate hypersonic flight in which to test candidate coatings. The test conditions usually required are characterized by material temperature and length of time the material remains at that temperature. Material specimens were exposed to high energy supersonic air exhausting from the NASA-Ames Research Center`s 20-MW arc-jet facility. The carbon-carbon materials were heated to required temperatures with arc-heated air for specified lengths of time. This report describes the test methodology and observations of those tests.

We described a new family of versatile, cascadable, optical switches with different functional characteristics -- latching, non-latching, and bistable -- using a single epitaxial structure base don the monolithic integration of photothyristors and surface-emitting layers. High performance optical switching characteristics have been achieved for all three switch archetypes. We also demonstrate the AND, OR, NAND, NOR, and INVERT optical logic functions using monolithic switch structures. 7 refs.

A boundary integral equation method for steady unsaturated flow in nonhomogeneous porous media is presented. Steady unsaturated flow in porous media is described by the steady form of the so-called Richards equation, a highly nonlinear Fokker-Planck equation. By applying a Kirchhoff transformation and employing an exponential model for the relation between capillary pressure and hydraulic conductivity, the flow equation is rendered linear in each subdomain of a piece-wise homogeneous material. Unfortunately, the transformation results in nonlinear conditions along material interfaces, giving rise to a jump in the potential along these boundaries. An algorithm developed to solve the nonhomogeneous flow problem is described and verified by comparison to analytical and numerical solutions. The code is applied to examine the moisture distribution in a layered porous medium due to infiltration from a strip source, a model for infiltration from shallow ponds and washes in arid regions.

Structural system identification is undergoing a period of renewed interest. Probabilistic approaches to physical parameter identification in analysis finite element models make uncertainty in test results an important issue. In this paper, we investigate this issue with a simple, though in many ways representative, structural system. The results of two modal parameter identification techniques are compared and uncertainty estimates, both through bias and random errors, are quantified. The importance of the interaction between test and analysis is also highlighted. 25 refs.

Pre-exposure induced stress corrosion cracking (SCC) of an Al-Li-Cu, AA 2090, was studied using a variety of test techniques. Results from SCC testing in a simulated isolated pit solution are correlated with electrochemical corrosion rate data obtained for individual phases in the subgrain boundary region. These experimental data, combined with existing data on the crevice chemistry of isolated pits in Al-Li alloys and X-ray diffraction studies of solid corrosion products formed in crevice environments are used to propose a model for pre-exposure induced cracking based on anodic dissolution along subgrain boundaries. Key features of the model are selective dissolution of the subgrain boundary T{sub 1} phase (Al{sub 2}CuLi) at the crack tip and passivation of crack walls by the formation of an Li{sub 2}[Al{sub 2}(OH){sub 6}]{sub 2}{center_dot}CO{sub 3}{center_dot}nH{sub 2}O barrier film.

The transportation risk evaluation code RADTRAN 4 is designed to evaluate doses and risks associated with the transportation of radioactive materials (Ne92). RADTRAN 4 may be used to calculate dose consequences for incident-free transportation and dose risks for accidents. Consequences of normal (or incident-free) transportation include doses to crew members, persons at stops, and members of the public sharing a route segment (on-link) and residing near the segment (off-link) during normal transportation. These dose estimates are not multiplied by a probability factor and, hence, are referred to as dose consequences. Calculated doses that might be incurred during accidents are multiplied by the probabilities of those accidents, and hence are referred to as dose risks. RADTRAN 4 includes a LINK option that allows the user to characterize each link or segment of a transportation route in greater detail than that provided by average or default values for route-related parameters.

This paper explains how an induction coilgun works and presents the factors which go into its design. Our purpose is to obtain algebraic expressions which, although crude, provide useful predictors of behavior, illustrate the dependence on various parameters, and suggest ways to optimize the design. Detailed prediction of the gun`s behavior can be obtained from simulation codes, such as SLINGSHOT.

Very high driving pressures (tens or hundreds of GPa), are required to accelerate flier plats to hypervelocities. This loading pressure pulse on the fiber plates must be nearly shockless to prevent the plate from melting or vaporizing. This is accomplished by using graded-density impactors referred to as ``pillows.`` When this graded-density material is used to impact a flier-plate in a modified two-stage light gas gun, nearly shockless megabar pressures are introduced into the flier plate. The pressure pulses must also be tailored to prevent spallation of the flier-plate. This technique has been used to launch nominally 1-mm-thick aluminum, magnesium and titanium (gram-size) intact plates to 10.4 km/s, and 0.5-mm-thick aluminum and titanium (half-gram size) intact plates to 12.2 km/s. This is the highest mass-velocity capability attained with laboratory launchers to data, and should open up new regimes of impact physics and lethality studies related to space sciences for laboratory investigations. 14 refs.

Relativistic high current electron beams can be transported long distances across the geomagnetic field using the IFR (Ion focused Regime) technique. IFR is a method of providing strong electrostatic focusing and guiding of the beam. The guiding is sufficiently strong to allow the beam to transport any angle with respect to geomagnetic field. In the IFR method, first an ionizing laser (or any ionizing method) is used to create a preionized cylindrical channel.

Very high pressure and acceleration is necessary to launch flier plates to hypervelocities. In addition, the high pressure loading must be uniform, structured, and shockless, i.e., time-dependent to prevent the flier plate from either fracturing or melting. In this paper, a novel technique is described which allows the use of 100 GPa megabar loading pressures and 10{sup 9}-g acceleration to launch intact flier plates to velocities of 12.2 km/s. The technique has been used to launch nominally 1-mm thick aluminum, magnesium and titanium alloy plates to velocities over 10 km/s, and 0.5-mm thick aluminum and titanium alloy plates to velocities of 12.2 km/s.

We present a learning algorithm designed to improve robot path planning. The algorithm relies on an existing path planner to provide solutions to difficult tasks. From these solutions, it learns a sparse network of useful robot subgoals which guide and support fast planning. We analyze the algorithm theoretically by developing some general techniques useful in characterizing behaviors of probabilistic learning. We also demonstrate the effectiveness of the algorithm empirically with an existing path planner in practical environments. The learning algorithm not only reduces the time cost of existing planners, but also increases their capability in solving difficult tasks. 7 refs.

An understanding of the state of stress on faults is important for pre- and postclosure performance considerations for the potential high-level radioactive waste repository at Yucca Mountain. This paper presents the results of three-dimensional numerical analyses that provide estimates of the state of stress through time (10,000 years) along three major faults in the vicinity of the potential repository due to thermal stresses resulting from waste emplacement. It was found, that the safety factor for slip close to the potential repository increases with time after waste emplacement. Possible fault slip is predicted above and below the potential repository for certain loading conditions and times. In general, thermal loading reduces the potential for slip in the vicinity of the potential repository.

This paper presents a summary of the conduct and findings of the Exploratory Studies Facility Alternatives Study (ESF-AS). The Exploratory Studies Facility (ESF) is being planned for use in the characterization of a site for a potential high-level nuclear waste repository at Yucca Mountain, NV. The purpose of the ESF-AS were to identify and rank order ESF-repository options and to improve understanding of the favorable or unfavorable features of the ESF design. The analysis resulted in the ranking of 34 options, in accordance with the extent to which each option could achieve the objectives. Additional findings regarding design features that were identified as key elements in an option`s ability to provide good overall performance are also discussed.

The eutectic Sn-Pb solder alloy is discussed with respect to alloy development options to improve the thermomechanical fatigue behavior of solder joints. Eutectic Sn-Pb solder joints fail through the development of a heterogeneous coarsened band of recrystallized and coarsened Pb- and Sn-rich phases. All imposed deformation concentrates solely into this thin region, accelerating fatigue failures. The development of solder alloys is currently being undertaken to improve the fatigue characteristics of eutectic Sn-Pb solder. New alloys must retain wetting and manufacturability characteristics similar to eutectic Sn-Pb. The options discussed to improve fatigue life include: creating a fine superplastic microstructure, small alloy additions to homogenize the microstructure, carbon reinforced composite solder, dispersed second phase precipitates that break up the solder microstructure, and using different solder alloys to replace eutectic Sn-Pb.

The large deformation elastic response of a plane woven Kevlar fabric is investigated analytically and experimentally. The analysis assumes the undeformed geometry to be a sequence of interlaced arcs of circles that reverse at each yarn midpoint, and each yarn is modeled as an extensible elastica subject to certain compatibility conditions. Deflection-force relations for the fabric are determined in terms of the initial weave geometry and the elastic properties of the individual yarns. The theoretical results agree well with the results of experiments performed on a fabric woven from 400 denier Kevlar yarns under conditions of uniaxial loading in both warp and fill directions.

The Faceted Stretched-Membrane Dish Program is part of a DOE-sponsored effort to develop a commercial 25 kWe dish/Stirling system employing a twelve-facet dish concentrator. The facets will utilize the stretched-membrane technology originated in the heliostat development program. Each facet is constructed with a thin metal membrane stretched over both sides of a steel ring. When a small vacuum is induced between the membranes they assume a parabolic contour capable of concentrating sunlight at a predetermined focal length. A reflective polymer film is attached to the face of the facet of the facet to enhance the optical performance. During Phase II of the Faceted Stretched-Membrane Dish Program, Science Applications International Corp. and Solar Kinetics, Inc., constructed prototype 3.5-meter facets utilizing different design approaches to demonstrate their manufacturability and optical performance. Sandia engaged in a program to determine the on-sun performance of the facets (for f/Ds of 2.7 to 3.0). A uniformly distributed slope error was used as the basis for comparison. Flux arrays based on slope error from a computer model were compared to a measured flux array for each facet. The slope error for the facet was determined by the value that would produce a modeled array with the minimum mean square difference to the measured array. The facet produced by SAIC demonstrated uniform slope errors of 2.2 to 3.0 milliradians with peak flux intesities of 334 to 416 kW/m{sup 2}. The SKI facet had slope errors of 1.6 to 1.9 milliradians with peak flux intesities of 543 to 1186 kW/m{sup 2}.

A 1-MeV neutron damage equivalence methodology and damage function have been developed for GaAs based on a recoil-energy dependent damage efficiency and the displacement kerma. This method, developed using life-time degradation in GaAs LEDs in a variety of neutron spectra, is also shown to be applicable to carrier removal. A validated methodology, such as this, is required to ensure and evaluate simulation fidelity in the neutron testing of GaAs semiconductors.

This report describes Welch's method for computing Power Spectral Densities (PSDs). We first describe the bandpass filter method which uses filtering, squaring, and averaging operations to estimate a PSD. Second, we delineate the relationship of Welch's method to the bandpass filter method. Third, the frequency domain signal-to-noise ratio for a sine wave in white noise is derived. This derivation includes the computation of the noise floor due to quantization noise. The signal-to-noise ratio and noise flood depend on the FFT length and window. Fourth, the variance the Welch's PSD is discussed via chi-square random variables and degrees of freedom. This report contains many examples, figures and tables to illustrate the concepts. 26 refs.

Four expert-judgment teams have developed analyses delineating possible future societies in the next 10,000 years in the vicinity of the Waste Isolation Pilot Plant (WIPP). Expert-judgment analysis was used to address the question of future societies because neither experimentation, observation, nor modeling can resolve such uncertainties. Each of the four, four-member teams, comprised of individuals with expertise in the physical, social, or political sciences, developed detailed qualitative assessments of possible future societies. These assessments include detailed discussions of the underlying physical and societal factors that would influence society and the likely modes of human-intrusion at the WIPP, as well as the probabilities of intrusion. Technological development, population growth, economic development, conservation of information, persistence of government control, and mitigation of danger from nuclear waste were the factors the teams believed to be most important. Likely modes of human-intrusion were categorized as excavation, disposal/storage, tunneling, drilling, and offsite activities. Each team also developed quantitative assessments by providing probabilities of various alternative futures, of inadvertent human intrusion, and in some cases, of particular modes of intrusion. The information created throughout this study will be used in conjunction with other types of information, including experimental data, calculations from physical principles and computer models, and perhaps other judgments, as input to performance assessment.'' The more qualitative results of this study will be used as input to another expert panel considering markers to deter inadvertent human intrusion at the WIPP.

This paper summarizes the results of aging, condition monitoring, and accident testing of Class 1E cables used in nuclear power generating stations. Three sets of cables were aged for up to 9 months under simultaneous thermal ({approx_equal} 100{degrees}C) and radiation ({approx_equal}0.10 kGy/hr) conditions. After the aging, the cables were exposed to a simulated accident consisting of high dose rate irradiation ({approx_equal}6 kGy/hr) followed by a high temperature steam exposure. A fourth set of cables, which were unaged, were also exposed to the accident conditions. The cables that were aged for 3 months and then accident tested were subsequently exposed to a high temperature steam fragility test (up to 400{degrees}C), while the cables that were aged for 6 months and then accident tested were subsequently exposed to a 1000-hour submergence test in a chemical solution. The results of the tests indicate that the feasibility of life extension of many popular nuclear power plant cable products is promising and that mechanical measurements (primarily elongation, modulus, and density) were more effective than electrical measurements for monitoring age-related degradation. In the high temperature steam test, ethylene propylene rubber (EPR) cable materials generally survived to higher temperatures than crosslinked polyolefin (XLPO) cable materials. In dielectric testing after the submergence testing, the XLPO materials performed better than the EPR materials. This paper presents some recent experimental data that are not yet available elsewhere and a summary of findings from the entire experimental program.

Combustion of energetic materials involves processes in both gas and condensed phases and is governed by coupled thermal, physical, and chemical phenomena. Development of reliable models for design, performance, stability, and hazard analyses requires detailed understanding of three general chemical reaction regimes: (1) initial condensed-phase decomposition, (2) subsequent interaction of decomposition products with the remaining condensed phase, and (3) gas-phase reaction of decomposition products to form the ultimate combustion products. The first two regimes are the least understood and most difficult to study, particularly the initial condensed-phase decomposition. The basic difficulty in studying condensed phase phenomena has been the inability to probe directly chemistry in the condensed phase under isothermal condition and with the spatial and temporal resolution needed at higher temperatures and reaction rates. Thin-film samples provide a means to study condensed-phase chemistry at isothermal conditions and with microsecond temporal resolution. We are developing an experiment system that employs rapidly heated thin- film samples and multiple diagnostics to examine condensed-phase chemistry and monitor evolved gas species. Results from our initial work have been encouraging. Thin-film samples of several energetic materials have been prepared and appear to be representative of bulk materials. Furthermore, preliminary experiments indicate that all the use of these samples with two chemical diagnostic techniques, time-of- flight mass spectrometry (TOFMS) and time-resolved infrared spectral photography (TRISP), is viable. 5 refs., 8 figs.

The polarimetry problem (the measurement of the radar-cross-section polarization scattering matrix) is described. Two methods of calibrating a polarimetric radar are outlined. The first is a general multiple-calibration-target (MCT) method applicable to almost any radar system. The second is a simple, single-calibration-target (SCT) method applicable to systems which use a single antenna for both transmit/receive and a reciprocal RF network. The performance of the MCT method is examined through the use of Monte Carlo simulations. Finally, the SCT method is applied to measurements from the SCATTER facility, demonstrating about 40 dB isolation between polarization components in the frequency domain and in excess of 50 dB in the range domain.

Sandia National Laboratories, Albuquerque, manages the Utility Battery Exploratory Technology Development Program, which is sponsored by the US Department of Energy`s Office of Energy Management. In this capacity, Sandia is responsible for the engineering analyses and development of rechargeable batteries for utility-energy-storage applications. This report details the technical achievements realized during fiscal year 1991. Sodium/Sulfur, Zinc/Bromine, Nickel/Hydrogen, Aluminium/Air and Lead/Acid batteries are evaluated.